CN113420973A - Cigarette spice preparation monitoring and early warning system - Google Patents
Cigarette spice preparation monitoring and early warning system Download PDFInfo
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- CN113420973A CN113420973A CN202110667384.2A CN202110667384A CN113420973A CN 113420973 A CN113420973 A CN 113420973A CN 202110667384 A CN202110667384 A CN 202110667384A CN 113420973 A CN113420973 A CN 113420973A
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Abstract
The invention discloses a monitoring and early warning system for tobacco flavor preparation, and relates to the technical field of tobacco flavor preparation. The system comprises a storage module, an operation module, a weighing module, a code scanning module, a data processing module and a control execution module; the storage module is in communication connection with the operation module; the operation module and the control execution module are respectively in communication connection with the input end of the data processing module; the operation module comprises a calculation unit and a correction unit; the control execution module comprises an early warning unit and a locking unit; the weighing module comprises a weighing platform with a built-in weighing sensor, and the weighing sensor is in communication connection with the input end of the data processing module; the code scanning module comprises a barrel two-dimensional code and a code scanning gun, and the code scanning gun is in communication connection with the input end of the data processing module; the data processing module is in communication connection with a display. The system realizes the functions of reminding, recording and error early warning of spice preparation, avoids spice preparation errors caused by manual operation, and improves spice preparation quality.
Description
Technical Field
The invention relates to the technical field of tobacco flavor preparation, in particular to a tobacco flavor preparation monitoring and early warning system.
Background
China is the country where tobacco products are most consumed in the world, tobacco flavor added in tobacco products influences the flavor style and smoking taste of cigarettes, and determines the sensory quality and consumption experience of the cigarettes, so that the accuracy of monomer addition in the flavor preparation process is the key link of the cigarette processing process.
The preparation of the spice is that a plurality of monomer spice bases are added according to different proportions according to the process standard, in the prior art, a batching worker uses a platform scale to weigh each spice monomer and mix a plurality of spice monomers in the same container, and the whole preparation process is supervised by another batching worker. The manual batching mode and the manual supervision batching mode not only require a large amount of manpower, but also belong to a subjective judgment and supervision mode, and are not beneficial to quality control of spice blending.
Nowadays, intellectualization, digitization and precision become development trends of the tobacco industry. Therefore, the application provides a monitoring and early warning system for preparing the cigarette flavor to solve the problems.
Disclosure of Invention
Aiming at the problems, the invention provides a monitoring and early warning system for preparing tobacco flavor.
In order to solve the technical problems, the invention provides the following technical scheme:
a monitoring and early warning system for tobacco flavor preparation comprises a storage module, an operation module, a weighing module, a code scanning module, a data processing module and a control execution module;
the storage module is in communication connection with the input end of the operation module and stores all spice brands and the proportions of spice monomers corresponding to different spice brands;
the output end of the operation module is in communication connection with the input end of the data processing module and comprises a calculation unit and a proofreading unit in communication connection with the calculation unit;
the weighing module comprises a weighing platform, a batching container is placed on the weighing platform, a weighing sensor is arranged in the batching container, and the weighing sensor is in communication connection with the input end of the data processing module;
the code scanning module comprises a barrel two-dimensional code and a code scanning gun, and the code scanning gun is in communication connection with the input end of the data processing module;
the data processing module is in communication connection with a display, and the display is used for displaying and monitoring the preparation of the spice in real time;
the control execution module comprises an early warning unit, and the early warning unit is in communication connection with the output end of the data processing module.
As an improvement of the technical scheme, the early warning unit comprises a monomer input amount error alarm and an added monomer input amount accumulated value error alarm.
As an improvement of the above technical solution, the control execution module further includes a locking unit electrically connected to the code scanning gun, and an input end of the locking unit is in communication connection with an output end of the data processing module.
The invention has the following advantages or beneficial effects:
1. the code scanning gun scans the two-dimensional codes of the barrel body to confirm the information of the monomers in the barrel, and the information of the monomers is uploaded to the data processing module and displayed by the display, so that the condition of adding wrong monomers is prevented;
2. whether the input amount of each spice monomer in the preparation process is normal or not and whether the accumulated total amount of the input amount of the added monomer is abnormal or not are monitored through a monomer input amount error alarm and an added monomer input amount accumulated value error alarm, so that the abnormal addition amount in the spice preparation process is prevented, and the phenomenon of abnormal addition of the monomer, abnormal metering of a weighing platform or abnormal operation in the preparation process (such as treading the weighing platform or unnecessary objects on the weighing platform) is avoided in a double-alarm mode;
3. the electromagnetic valve controls the on-off of a power supply circuit connected with the code scanning gun, so that whether the code scanning gun can perform code scanning work of the next monomer or not is controlled, and the batching personnel can be reminded immediately and accurately in the configuration process;
4. the early warning unit and the locking unit are in parallel connection and are respectively in communication connection with the output end of the data processing module, so that the condition that the system does not play a warning role in time due to the fact that one unit fails is avoided;
5. the data processing module is in communication connection with a display, error ranges of the fragrance monomers and monomer input amounts obtained by calculation of the operation module are stored in the data processing module and are displayed through the display, fragrance monomer information obtained by code scanning of the code scanning gun and the real-time input amounts of the fragrance monomers detected by the weighing sensor are uploaded to the data processing module in real time and are displayed through the display, and real-time display and monitoring of fragrance preparation are achieved.
The system fills the blank that the spice preparation process cannot be monitored, realizes the process reminding, recording and error early warning functions of the spice preparation process, avoids spice preparation errors caused by manual operation, and improves the spice preparation accuracy and quality.
Drawings
The invention will be further described with reference to the accompanying drawings and specific embodiments,
FIG. 1 is a schematic view of the modular structure of the present invention.
Detailed Description
The invention will be further explained with reference to the drawings. The specific embodiments of the invention that are illustrated in the accompanying drawings are illustrative of the invention and are not to be considered as being strictly drawn to scale. Accordingly, the drawings in the present application should not be construed as limiting the invention in any way. The scope of the invention is defined by the claims.
For purposes of simplicity and clarity, the drawings show only those details that are particularly relevant to the present disclosure. It should be understood that this manner of illustration does not exclude the presence of other details relevant to the invention. Accordingly, the drawings of the present invention are not intended to limit the scope of the present invention.
The implementation mode is as follows:
referring to fig. 1, an embodiment of the present invention provides a monitoring and early warning system for preparing tobacco flavor, which includes a storage module, an operation module, a weighing module, a code scanning module, a data processing module, and a control execution module;
the storage module is in communication connection with the input end of the operation module and stores all spice brands and the proportions of spice monomers corresponding to different spice brands; the pre-prepared spice note number can be input through the storage module, and the pre-prepared spice note number and the spice monomer proportioning data corresponding to the note number are transmitted to the operation module;
the output end of the operation module is in communication connection with the input end of the data processing module and comprises a calculation unit and a proofreading unit in communication connection with the calculation unit; the total preparation amount can be input into the calculation unit, and the maximum allowable range of the monomer input amount error can be input into the calibration unit. The calculation unit automatically calculates the input amount of each spice monomer according to the total preparation amount and the ratio of each spice monomer corresponding to the brand and forms an electronic batching unit, the calibration unit calculates the input amount error range of each spice monomer on the basis of the calculated input amount of each spice monomer, and transmits each spice monomer and the input amount error range of each spice monomer corresponding to each spice monomer to the data processing module;
the weighing module comprises a weighing platform, the batching container is placed on the weighing platform, a weighing sensor is arranged in the weighing platform and is in communication connection with the input end of the data processing module, and the real-time input amount of the spice liquid in the batching container is immediately uploaded to the data processing module;
the code scanning module comprises a barrel two-dimensional code and a code scanning gun, and the code scanning gun is in communication connection with the input end of the data processing module; a material fragrance monomer feed liquid is placed in each barrel body, each material fragrance monomer corresponds to a barrel body two-dimensional code, the barrel body two-dimensional codes are scanned through a code scanning gun to obtain material fragrance monomer information in the barrel body, the material fragrance monomer information is uploaded to a data processing module and is subjected to monomer confirmation before material pouring, and the material fragrance monomer information obtained through code scanning is related to a monomer input amount error range calculated by a correction unit and is displayed through a display;
the data processing module is in communication connection with a display, error ranges of the fragrance monomers and monomer input amounts calculated by the operation module are stored in the data processing module and are displayed by the display, and fragrance monomer information obtained by code scanning of the code scanning gun and the real-time input amounts of the fragrance monomers detected by the weighing sensor are immediately uploaded to the data processing module and are displayed by the display, so that real-time display and monitoring of fragrance preparation are realized;
the control execution module comprises an early warning unit which is in communication connection with the output end of the data processing module. The early warning unit comprises a monomer input amount error alarm, namely the alarm gives an alarm when the input amount of the monomer which is being added exceeds a specified numerical range (monomer input amount error range); the early warning unit also comprises an added monomer input accumulated value error alarm, namely the alarm gives an alarm when the total input of the added monomers exceeds a specified numerical range (monomer input error range). The control execution module also comprises a locking unit electrically connected with the code scanning gun, the input end of the locking unit is in communication connection with the output end of the data processing module, and the locking unit is an electromagnetic valve connected in a power supply circuit of the code scanning gun; when the monomer input amount or the accumulated value of the added monomer input amount is normal, the electromagnetic valve is in a closed state, and the code scanning gun can perform normal code scanning work; when the monomer input amount or the accumulated added monomer input amount is abnormal, the electromagnetic valve is in a disconnected state, and the code scanning gun cannot scan codes.
The operation module and the data processing module are both realized by a PLC programmable controller. In the embodiment, the existing siemens S7-1200PLC programmable controller is adopted, error ranges of monomer input amounts calculated by a pre-prepared spice note brand, the proportion of each spice monomer corresponding to the brand and an operation module are stored in the PLC programmable controller, spice monomer information obtained by scanning codes by a code scanning gun and the real-time input amount of each spice monomer detected by a weighing sensor are uploaded to the PLC programmable controller in real time, data storage, calculation and data comparison are carried out, a judgment signal is generated when abnormality occurs, and the judgment signal is sent to a control execution module.
The operation process of the system is as follows:
firstly, inputting a pre-prepared spice brand in a storage module, and transmitting the spice brand and the proportion of each spice monomer corresponding to the brand to a calculation unit; inputting the total preparation amount in a calculating unit, and inputting a maximum allowable range of monomer input amount error in a calibration unit, wherein the maximum allowable range is +/-0.3 kg; the calculation unit automatically calculates the input amount of each monomer according to the total preparation amount and the ratio of each spice monomer corresponding to the brand and forms an electronic batching sheet, the calibration unit calculates the input amount error range of each spice monomer on the basis of the calculated input amount of each monomer, and the electronic batching sheet and the input amount error range corresponding to each spice monomer are displayed by a display;
the batching personnel transport the monomers to the preparation area one by one according to the electronic batching sheet. In the preparation process, a barrel two-dimensional code is scanned by a code scanning gun, data obtained by scanning the code is used as input data, and the input data is related to the monomer and the input error range thereof in the electronic batching unit and is displayed by a display; the batching personnel pour the monomer feed liquid into a batching container placed on the weighing platform, and simultaneously upload the real-time input amount of the monomer to a data processing module, and display and monitor the monomer through a display; when the weighing error of the monomer is within a normal range (the error range of the monomer input amount), the default monomer addition is normal; if the monomer is added, the monomer input amount exceeds a normal range (monomer input amount error range), judging that the addition is abnormal, and sending an alarm by a monomer input amount error alarm; if the monomer is added, the monomer input amount is in a normal range (monomer input amount error range), the added monomer input amount accumulated value exceeds the normal range (monomer input amount error range), and an added monomer input amount accumulated value error alarm gives an alarm; if the monomer input amount or the accumulated value of the added monomer input amount is abnormal in the preparation process, the electromagnetic valve in the power supply line connected with the code scanning gun is disconnected, so that the code scanning gun cannot scan the next monomer, and a special person needs to be assigned by a workshop to analyze the preparation process. If no abnormal warning appears in the monomer adding process, the batching personnel adds the next monomer until all the monomers are added in the batching container.
It should be noted that, in this embodiment, a mature PLC controller is used to implement functions such as control of the single input amount error alarm, the added single input amount accumulated value error alarm, and the code scanning gun, and data storage and comparison. Meanwhile, the embodiment does not relate to the improvement of the PLC programmable controller and the program thereof, and the PLC programmable controllers referred to herein all follow the prior art and are only for the sake of clearly describing the realizable means of the embodiment.
The present invention is described in detail with reference to the specific embodiments, but the present invention is only the preferred embodiments, and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (3)
1. The utility model provides a cigarette is fragrant prepares control early warning system which characterized in that: the system comprises a storage module, an operation module, a weighing module, a code scanning module, a data processing module and a control execution module;
the storage module is in communication connection with the input end of the operation module and stores all spice brand numbers and the proportion data of each spice monomer corresponding to different spice brand numbers;
the output end of the operation module is in communication connection with the input end of the data processing module and comprises a calculation unit and a proofreading unit in communication connection with the calculation unit;
the weighing module comprises a weighing platform, a batching container is placed on the weighing platform, a weighing sensor is arranged in the batching container, and the weighing sensor is in communication connection with the input end of the data processing module;
the code scanning module comprises a barrel two-dimensional code and a code scanning gun, and the code scanning gun is in communication connection with the input end of the data processing module;
the data processing module is in communication connection with a display, and the display is used for displaying and monitoring the preparation of the spice in real time;
the control execution module comprises an early warning unit, and the early warning unit is in communication connection with the output end of the data processing module.
2. The cigarette flavor preparation monitoring and early warning system according to claim 1, characterized in that: the early warning unit comprises a monomer input amount error alarm and an added monomer input amount accumulated value error alarm.
3. The cigarette flavor preparation monitoring and early warning system according to claim 1, characterized in that: the control execution module further comprises a locking unit electrically connected with the code scanning gun, and the input end of the locking unit is in communication connection with the output end of the data processing module.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110667384.2A CN113420973A (en) | 2021-06-16 | 2021-06-16 | Cigarette spice preparation monitoring and early warning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110667384.2A CN113420973A (en) | 2021-06-16 | 2021-06-16 | Cigarette spice preparation monitoring and early warning system |
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| CN113420973A true CN113420973A (en) | 2021-09-21 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205607512U (en) * | 2016-01-19 | 2016-09-28 | 安徽山葛老天然食品有限公司 | Material weighing system is thrown to mixed machine of V type |
| CN107379271A (en) * | 2017-08-30 | 2017-11-24 | 重庆市潼南区茂林沙石加工厂 | Concrete batching monitoring system |
| CN108596301A (en) * | 2018-04-26 | 2018-09-28 | 浙江鹤群智能装备股份有限公司 | A kind of medical powder proportioning check system |
| CN109405948A (en) * | 2018-06-06 | 2019-03-01 | 中车大同电力机车有限公司 | Automatic ration distribution and the system for implementing automatic ration distribution |
| CN110503171A (en) * | 2019-08-28 | 2019-11-26 | 山东动脉智能科技股份有限公司 | A kind of dual veritification formula ingredient feeds intake production method |
| CN210647332U (en) * | 2019-07-12 | 2020-06-02 | 河南双汇投资发展股份有限公司 | Batching informationization management device |
-
2021
- 2021-06-16 CN CN202110667384.2A patent/CN113420973A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205607512U (en) * | 2016-01-19 | 2016-09-28 | 安徽山葛老天然食品有限公司 | Material weighing system is thrown to mixed machine of V type |
| CN107379271A (en) * | 2017-08-30 | 2017-11-24 | 重庆市潼南区茂林沙石加工厂 | Concrete batching monitoring system |
| CN108596301A (en) * | 2018-04-26 | 2018-09-28 | 浙江鹤群智能装备股份有限公司 | A kind of medical powder proportioning check system |
| CN109405948A (en) * | 2018-06-06 | 2019-03-01 | 中车大同电力机车有限公司 | Automatic ration distribution and the system for implementing automatic ration distribution |
| CN210647332U (en) * | 2019-07-12 | 2020-06-02 | 河南双汇投资发展股份有限公司 | Batching informationization management device |
| CN110503171A (en) * | 2019-08-28 | 2019-11-26 | 山东动脉智能科技股份有限公司 | A kind of dual veritification formula ingredient feeds intake production method |
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Application publication date: 20210921 |