CN113417040B - BCF fiber blending method and blending device - Google Patents
BCF fiber blending method and blending device Download PDFInfo
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- CN113417040B CN113417040B CN202110696304.6A CN202110696304A CN113417040B CN 113417040 B CN113417040 B CN 113417040B CN 202110696304 A CN202110696304 A CN 202110696304A CN 113417040 B CN113417040 B CN 113417040B
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/04—Guides for slivers, rovings, or yarns; Smoothing dies
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/28—Heating or cooling arrangements for yarns
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/30—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting
- D01H13/306—Moistening, sizing, oiling, waxing, colouring, or drying yarns or the like as incidental measures during spinning or twisting by applying fluids, e.g. steam or oiling liquids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
Abstract
The invention discloses a BCF fiber blending method and a blending device in the technical field of fiber blending.A functional yarn is taken, two ends of the functional yarn are respectively wound on two rotating rollers, the functional yarn is driven to move between the two rotating rollers by the rotation of the rotating rollers, and the functional yarn is firstly subjected to spinning treatment in the moving process; the functional filaments in the moving process are subjected to spinning treatment and then enter a cooler for cooling and shaping; cooling and shaping the functional yarn in the moving process, and then coloring; the device that corresponds, including the initiative that the symmetry set up changeing the roller and the driven roller that changes, the initiative is changeed and is provided with between roller and the driven roller and spout the silk subassembly, cooling module and the subassembly of coloring, the function silk removes between each subassembly, through spouting the silk processing, the BCF fibre blending goods is obtained to the cooling design after the processing of coloring, the BCF fibre blending silk to after the cooling design is colored and is handled, because the BCF fibre blending silk surface after the design is more level and more smooth, easily evenly color, the colored BCF fibre blending silk color of final production is clear.
Description
Technical Field
The invention relates to the technical field of fiber blending, in particular to a BCF fiber blending method and a BCF fiber blending device.
Background
The BCF technology is a process for producing chemical fiber bulked continuous yarns by utilizing hot fluid jet deformation processing. The most widely used method at present is spinning-stretching-deforming-winding, and has the advantages of short process flow, low investment, high yield and the like. BCF products have the characteristics of good bulkiness, stable three-dimensional curling and excellent hand feeling, and are widely applied to the fields of household or commercial carpets, automobile cushions, decorative fabrics and the like.
However, in the traditional BCF fiber blending processing method, the fibers are not uniformly colored after being blended, and finally produced colored BCF fibers have the phenomena of fuzzy and unclear colors and cannot meet the market demand, so that the BCF fiber blending method and the BCF fiber blending device are provided.
Disclosure of Invention
The invention aims to provide a BCF fiber blending method and a BCF fiber blending device to solve the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the invention provides a BCF fiber blending method, which comprises the following steps:
step 1: taking two ends of the functional yarn to wind on the two rollers respectively, driving the functional yarn to move between the two rollers through the rotation of the rollers, and performing spinning treatment on the functional yarn during the moving process to realize the blending of the functional yarn and the BCF fiber;
and 2, step: carrying out spinning treatment on the BCF fiber blended yarns in the moving process, and then, cooling and shaping the BCF fiber blended yarns in a cooler;
and 3, step 3: cooling and shaping the BCF fiber blended yarn in the moving process, and then coloring;
the BCF fiber blended yarn after being cooled and shaped is colored, and the surface of the shaped BCF fiber blended yarn is smoother, so that the yarn can be uniformly colored, and the finally produced colored BCF fiber blended yarn is clear in color.
The invention provides a BCF fiber blending device which comprises a driving rotating roller and a driven rotating roller which are symmetrically arranged, wherein the roller surfaces of the driving rotating roller and the driven rotating roller are respectively and uniformly provided with an isolation plate, the isolation plate divides the roller surfaces into a plurality of winding areas, the winding areas can be used for processing a plurality of functional filaments at the same time, a spinning assembly, a cooling assembly and a coloring assembly are arranged between the driving rotating roller and the driven rotating roller, the functional filaments are wound on the driven rotating roller, the free ends of the functional filaments sequentially penetrate through the spinning assembly, the cooling assembly and the coloring assembly and are finally fixed on the driving rotating roller, the driving rotating roller rotates to drive the functional filaments to move among the assemblies, and a BCF fiber blending product is obtained after spinning treatment, cooling shaping and coloring treatment.
Preferably, the spinning assembly comprises an upper feeding pipe and a lower circulating pipe, the upper feeding pipe is communicated with the lower circulating pipe through a connecting pipe, a feeding port is formed in the upper feeding pipe, hot fluid is added into the upper feeding pipe through the feeding port, a circulating pump is arranged on the connecting pipe, a spinning nozzle is arranged in the upper feeding pipe, the spinning nozzle corresponds to multiple functional filaments, the circulating pump works to drive the hot fluid to circulate in the upper feeding pipe and the lower circulating pipe, and the hot fluid in the upper feeding pipe is sprayed out through the spinning nozzle and combined with the moving functional filaments to form the BCF fiber blended yarn.
Preferably, the cooling assembly includes the cooling plate, the cooling chamber has been seted up to the inside of cooling plate, set up annular semiconductor refrigeration piece in the cooling chamber, annular semiconductor refrigeration piece is to the BCF fibre blending silk cooling design of removal in-process, and the number that sets up of cooling chamber corresponds with stranded function silk one by one, annular semiconductor refrigeration piece encircles the BCF fibre blending silk of removal in-process, has better cooling effect to the BCF fibre blending silk of removal in-process, annular semiconductor refrigeration piece further makes the BCF fibre blending silk after the design level and smooth surface.
Preferably, the subassembly of coloring includes the color palette, the inside of color palette has been seted up and has been colored the chamber, the inside of coloring the chamber is provided with the foaming cotton of coloring and extrudees the gasbag, the foaming cotton of coloring with the lateral wall in close contact with of extrusion gasbag, the last inlet pipe that is connected with of the foaming cotton of coloring, the BCF fibre blending silk that removes the in-process passes the foaming cotton of coloring with extrusion gasbag looks contact department, quilt the foaming cotton of coloring encircles and colors, the setting up of extrusion gasbag makes BCF fibre blending silk with the cotton in close contact with of coloring and is encircleed by it, and the foaming cotton of coloring is the cavernosum, can hold colored oil body to constantly ooze, carry out comprehensively to the BCF fibre blending silk of removal in-process, even coloring, the colored BCF fibre blending silk color of final production is distinguished.
Preferably, the foaming cotton of coloring with the lateral wall that the extrusion gasbag contacted is the arc wall, and the BCF fibre blending silk that removes the in-process passes the foaming cotton of coloring with the department that contacts of extrusion gasbag mutually, quilt the foaming cotton of coloring encircles and colors, and the setting up of arc wall makes the extrusion gasbag is right the extrusion point of the foaming cotton of coloring more has pertinence, guarantees to remove the BCF fibre blending silk of in-process with the foaming cotton contact of coloring is more comprehensive, colors more evenly from this.
Compared with the prior art, the invention has the beneficial effects that: taking two ends of the functional yarn to wind on the two rollers respectively, driving the functional yarn to move between the two rollers through the rotation of the rollers, and performing spinning treatment on the functional yarn during the moving process to realize the blending of the functional yarn and the BCF fiber; carrying out spinning treatment on the BCF fiber blended yarns in the moving process, and then, cooling and shaping the BCF fiber blended yarns in a cooler; cooling and shaping the BCF fiber blended yarn in the moving process, and then coloring; the device that corresponds, including the initiative that the symmetry set up changes the roller and changes the roller from the beginning, evenly be provided with the division board on the roller face of initiative commentaries on classics roller and from changing the roller from the beginning respectively, the division board separates into a plurality of spiral regions with the roller face, many spiral regions can supply many functional silk to process simultaneously, be provided with the spinneret assembly between initiative commentaries on classics roller and the driven commentaries on classics roller, cooling module and coloring subassembly, the functional silk twines on from changing the roller from the beginning, the free end of functional silk passes the spinneret assembly in proper order, cooling module and coloring subassembly are finally fixed in on the initiative commentaries on classics roller, rotate through initiative commentaries on classics roller, drive the functional silk and remove between each subassembly, obtain BCF fibre blending product after spinneret processing, cooling design and coloring, the BCF fibre blending silk after cooling design is colored, because the BCF fibre blending silk surface after the design is more level and more smooth, consequently can evenly color, the banding BCF fibre blending silk of final production is clear in color.
Drawings
FIG. 1 is a top view of a BCF fiber blending apparatus of the present invention;
FIG. 2 is a front view of a BCF fiber blending apparatus of the present invention;
FIG. 3 is a side cross-sectional view of the cooling assembly of the present invention;
figure 4 is a side cross-sectional view of the coloring assembly of the present invention;
fig. 5 is a schematic structural view of the coloring assembly according to the present invention.
In the figure: 1-driving roller, 2-driven roller, 3-spinneret assembly, 301-upper feeding pipe, 302-lower circulating pipe, 303-connecting pipe, 304-circulating pump, 4-cooling assembly, 401-cooling plate, 402-annular semiconductor refrigerating sheet, 5-coloring assembly, 501-coloring plate, 502-coloring cavity, 503-coloring foam cotton, 504-extruding air bag and 505-feeding pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The description of the directions (up, down, left, right, front, and rear) is made with reference to the structure shown in fig. 1 of the drawings attached to the specification, but the practical use direction of the present invention is not limited thereto.
Example (b):
referring to fig. 1-5, the present invention provides a BCF fiber blending method, which includes the steps of:
step 1: taking two ends of the functional yarn to wind on the two rollers respectively, driving the functional yarn to move between the two rollers through the rotation of the rollers, and performing spinning treatment on the functional yarn during the moving process to realize the blending of the functional yarn and the BCF fiber;
and 2, step: carrying out spinning treatment on the BCF fiber blended yarns in the moving process, and then, cooling and shaping the BCF fiber blended yarns in a cooler;
and step 3: cooling and shaping the BCF fiber blended yarn in the moving process, and then coloring;
the BCF fiber blended yarn after being cooled and shaped is colored, and the surface of the shaped BCF fiber blended yarn is smoother, so that the yarn can be uniformly colored, and the finally produced colored BCF fiber blended yarn is clear in color.
The invention provides a BCF fiber blending device, which comprises a driving roller 1 and a driven roller 2 which are symmetrically arranged, wherein the roller surfaces of the driving roller 1 and the driven roller 2 are respectively and uniformly provided with a separation board, the separation board divides the roller surfaces into a plurality of winding areas, the winding areas can be used for processing a plurality of functional filaments simultaneously, a spinning component 3, a cooling component 4 and a coloring component 5 are arranged between the driving roller 1 and the driven roller 2, the functional filaments are wound on the driven roller 2, the free ends of the functional filaments sequentially penetrate through the spinning component 3, the cooling component 4 and the coloring component 5 and are finally fixed on the driving roller 1, the functional filaments are driven to move among the components through the rotation of the driving roller 1, a BCF fiber blending product is obtained after spinning, cooling and coloring, the cooled and shaped BCF fiber blending filaments are colored, and the shaped BCF fiber blending filaments are more smooth in surface, so that the BCF fiber blending filaments can be uniformly colored, and the finally produced colored BCF fiber blending filaments are bright in color.
Specifically, the spinning assembly 3 comprises an upper feeding pipe 301 and a lower circulating pipe 302, the upper feeding pipe 301 is communicated with the lower circulating pipe 302 through a connecting pipe 303, a feeding hole is formed in the upper feeding pipe 301, hot fluid is added into the upper feeding pipe 301 through the feeding hole, a circulating pump 304 is arranged on the connecting pipe 303, a spinning nozzle is arranged in the upper feeding pipe 301, the spinning nozzle corresponds to multiple functional filaments, the hot fluid is driven to circulate in the upper feeding pipe 301 and the lower circulating pipe 302 through the work of the circulating pump 304, and the hot fluid in the upper feeding pipe 301 is sprayed out through the spinning nozzle and combined with the moving functional filaments to form a BCF fiber blended yarn.
Particularly, cooling module 4 includes cooling plate 401, the cooling chamber has been seted up to cooling plate 401's inside, set up annular semiconductor refrigeration piece 402 in the cooling chamber, annular semiconductor refrigeration piece 402 is stereotyped to the BCF fibre blending silk cooling of removal in-process, and the number that sets up of cooling chamber corresponds with stranded function silk one by one, annular semiconductor refrigeration piece 402 encircles the BCF fibre blending silk of removal in-process, has better cooling effect to the BCF fibre blending silk of removal in-process, annular semiconductor refrigeration piece 402 further makes the BCF fibre blending silk after the design smooth surface.
Specifically, color subassembly 5 includes color board 501, color chamber 502 has been seted up to color board 501's inside, color chamber 502's inside is provided with color foam 503 and extrusion gasbag 504, color foam 503 with extrusion gasbag 504's lateral wall in close contact with, color foam 503 is last to be connected with inlet pipe 505, and the BCF fibre blending silk in the removal process passes color foam 503 with extrusion gasbag 504 looks contact department, by color foam 503 encircles the color, the setting up of extrusion gasbag 504 makes BCF fibre blending silk with color foam 503 in close contact with and is encircleed by it, color foam 503 is the cavernosum, can hold the colored oil body, and constantly ooze, carries out comprehensive, even coloring to the BCF fibre blending silk in the removal process, and the banding BCF fibre blending silk colour of final production is distinguished.
Specifically speaking, coloring foam 503 with the lateral wall that extrusion gasbag 504 contacted is the arc wall, and the BCF fibre blending silk that removes the in-process passes coloring foam 503 with extrusion gasbag 504 department of contact mutually by coloring foam 503 encircles the color, and the setting up of arc wall makes extrusion gasbag 504 is right coloring foam 503's extrusion point is targeted more with having, guarantees to remove the BCF fibre blending silk of in-process with coloring foam 503 contacts more comprehensive, colors more evenly from this.
The working principle is as follows: taking two ends of the functional yarn to wind on the two rollers respectively, driving the functional yarn to move between the two rollers through the rotation of the rollers, and performing spinning treatment on the functional yarn during the moving process to realize the blending of the functional yarn and BCF fiber; the functional filaments in the moving process are subjected to spinning treatment and then enter a cooler for cooling and shaping; the functional silk in the moving process is colored after being cooled and shaped; the corresponding device comprises a driving rotating roller 1 and a driven rotating roller 2 which are symmetrically arranged, wherein isolation boards are uniformly arranged on the roller surfaces of the driving rotating roller 1 and the driven rotating roller 2 respectively, the roller surfaces are divided into a plurality of winding areas by the isolation boards, the winding areas can be used for processing a plurality of functional filaments simultaneously, a spinning component 3, a cooling component 4 and a coloring component 5 are arranged between the driving rotating roller 1 and the driven rotating roller 2, the functional filaments are wound on the driven rotating roller 2, the free ends of the functional filaments sequentially penetrate through the spinning component 3, the cooling component 4 and the coloring component 5 and are finally fixed on the driving rotating roller 1, the functional filaments are driven to move among the components through the rotation of the driving rotating roller 1, BCF fiber blending products are obtained after spinning, cooling, sizing and coloring, the cooled and sized BCF fiber blending filaments are subjected to coloring treatment, the surfaces of the sized BCF fiber blending filaments are smoother, and can be uniformly colored, and the finally produced colored BCF fiber blending filaments are clear.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "secured" are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integral to; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The standard parts used by the invention can be purchased from the market, and the special-shaped parts can be customized according to the description and the description of the attached drawings.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. A BCF fiber blending method is characterized in that: the method comprises the following steps:
step 1: taking two ends of the functional yarn to wind on the two rollers respectively, driving the functional yarn to move between the two rollers through the rotation of the rollers, and performing spinning treatment on the functional yarn during the moving process to realize the blending of the functional yarn and BCF fiber;
step 2: carrying out spinning treatment on the BCF fiber blended yarns in the moving process, and then, cooling and shaping the BCF fiber blended yarns in a cooler;
and 3, step 3: and (3) carrying out cooling and shaping on the BCF fiber blended yarn in the moving process, and then carrying out coloring treatment.
2. A BCF fiber blending device is characterized in that: the automatic spinning machine comprises a driving rotating roller (1) and a driven rotating roller (2) which are symmetrically arranged, wherein the driving rotating roller (1) and the driven rotating roller (2) are provided with a spinning assembly (3), a cooling assembly (4) and a coloring assembly (5), functional filaments are wound on the driven rotating roller (2), the free ends of the functional filaments sequentially penetrate through the spinning assembly (3), the cooling assembly (4) and the coloring assembly (5) are finally fixed on the driving rotating roller (1), and the driving rotating roller (1) rotates to drive the functional filaments to move among the assemblies, so that a BCF fiber blending product is obtained after spinning treatment, cooling shaping and coloring treatment.
3. The BCF fiber blending apparatus according to claim 2, wherein: the spinning assembly (3) comprises an upper feeding pipe (301) and a lower circulating pipe (302), the upper feeding pipe (301) is communicated with the lower circulating pipe (302) through a connecting pipe (303), a feeding hole is formed in the upper feeding pipe (301), a circulating pump (304) is arranged on the connecting pipe (303), a spinning nozzle is arranged in the upper feeding pipe (301), hot fluid is driven to circulate in the upper feeding pipe (301) and the lower circulating pipe (302) through the working of the circulating pump (304), and the hot fluid in the upper feeding pipe (301) is sprayed out through the spinning nozzle to be combined with moving functional wires.
4. A BCF fiber blending apparatus according to claim 2, characterized in that: the cooling assembly (4) comprises a cooling plate (401), a cooling cavity is formed in the cooling plate (401), an annular semiconductor refrigerating sheet (402) is arranged in the cooling cavity, and the annular semiconductor refrigerating sheet (402) cools and shapes the BCF fiber blending yarns in the moving process.
5. A BCF fiber blending apparatus according to claim 2, characterized in that: coloring assembly (5) includes coloring board (501), coloring chamber (502) have been seted up to the inside of coloring board (501), the inside of coloring chamber (502) is provided with coloring foam (503) and extrusion gasbag (504), coloring foam (503) with the lateral wall in close contact with of extrusion gasbag (504), coloring foam (503) are last to be connected with inlet pipe (505).
6. A BCF fiber blending apparatus according to claim 5, characterized in that: the lateral wall that coloring foam (503) and extrusion gasbag (504) contacted is the arc wall, and the BCF fibre blending silk in the removal process passes coloring foam (503) with extrusion gasbag (504) contact department mutually, by coloring foam (503) encircle the color.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110696304.6A CN113417040B (en) | 2021-06-23 | 2021-06-23 | BCF fiber blending method and blending device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110696304.6A CN113417040B (en) | 2021-06-23 | 2021-06-23 | BCF fiber blending method and blending device |
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| CN113417040A CN113417040A (en) | 2021-09-21 |
| CN113417040B true CN113417040B (en) | 2023-03-24 |
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Family Cites Families (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US3971202A (en) * | 1974-08-08 | 1976-07-27 | E. I. Du Pont De Nemours And Company | Cobulked continuous filament yarns |
| BR9509508A (en) * | 1994-08-31 | 1998-05-26 | Du Pont | Surface structure of terry and method of making a surface structure of terry |
| CN1156487A (en) * | 1994-08-31 | 1997-08-06 | 纳幕尔杜邦公司 | Moisture stable tuftstring carpet |
| JPH09310220A (en) * | 1996-05-17 | 1997-12-02 | Ind Technol Res Inst | Production of heteroshrinkable blended filament yarn |
| JP4212779B2 (en) * | 2001-01-12 | 2009-01-21 | 帝人ファイバー株式会社 | Polyester bulky composite yarn and method for producing the same |
| EP1939336B1 (en) * | 2005-10-19 | 2012-06-13 | Toray Industries, Inc. | Crimped yarn, method for manufacture thereof, and fiber structure |
| JPWO2007088758A1 (en) * | 2006-01-31 | 2009-06-25 | 東レ株式会社 | Polyamide fiber, fabric and fiber product comprising the same |
| CN103628223B (en) * | 2012-10-30 | 2015-05-13 | 苏州多维特种纤维制品科技有限公司 | Functional fiber bulked yarn fabric blanket and making method thereof |
| CN102965756B (en) * | 2012-11-26 | 2014-08-13 | 浙江理工大学 | Method for producing health-care polyprophylene bulked continuous filament |
| CN106164345B (en) * | 2014-02-18 | 2018-04-13 | 科德沙环球纱线工业和贸易股份公司 | fiber production system and production method |
| US10767281B2 (en) * | 2016-03-25 | 2020-09-08 | Aladdin Manufacturing Corporation | Polyester fiber blends and methods of manufacturing same |
| CN105951250B (en) * | 2016-05-12 | 2017-12-15 | 上海八达纺织印染服装有限公司 | A kind of spinning method for genuine of fluffy flame |
| IT201600083786A1 (en) * | 2016-08-09 | 2018-02-09 | Bibielle S P A | Process and equipment for the production of multi-filament BCF multi-filament BCF yarns and three-dimensional texturing, yarns thus obtained and their applications |
| CN208023133U (en) * | 2018-04-02 | 2018-10-30 | 江苏凯普特新材料科技有限公司 | Multi-functional BCF fiber blends device |
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