CN113403567B - Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof - Google Patents

Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof Download PDF

Info

Publication number
CN113403567B
CN113403567B CN202110714923.3A CN202110714923A CN113403567B CN 113403567 B CN113403567 B CN 113403567B CN 202110714923 A CN202110714923 A CN 202110714923A CN 113403567 B CN113403567 B CN 113403567B
Authority
CN
China
Prior art keywords
barrier coating
thermal barrier
stabilized zirconia
yttria
mixed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110714923.3A
Other languages
Chinese (zh)
Other versions
CN113403567A (en
Inventor
曹海涛
杨哲一
张磊
崔锦文
王弘喆
崔雄华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xian Thermal Power Research Institute Co Ltd
Original Assignee
Xian Thermal Power Research Institute Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xian Thermal Power Research Institute Co Ltd filed Critical Xian Thermal Power Research Institute Co Ltd
Priority to CN202110714923.3A priority Critical patent/CN113403567B/en
Publication of CN113403567A publication Critical patent/CN113403567A/en
Application granted granted Critical
Publication of CN113403567B publication Critical patent/CN113403567B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/134Plasma spraying
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/10Preparation or treatment, e.g. separation or purification
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F17/00Compounds of rare earth metals
    • C01F17/20Compounds containing only rare earth metals as the metal element
    • C01F17/206Compounds containing only rare earth metals as the metal element oxide or hydroxide being the only anion
    • C01F17/218Yttrium oxides or hydroxides
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G25/00Compounds of zirconium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11Oxides

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Inorganic Chemistry (AREA)
  • Geology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Analytical Chemistry (AREA)
  • Coating By Spraying Or Casting (AREA)

Abstract

The invention relates to a nanometer yttria-stabilized zirconia thermal barrier coating and a preparation method thereof, comprising the following steps: step 1, zrOCl is configured 2 ·8H 2 O and Y (NO) 3 ) 3 ·6H 2 O, mixing the solution A; step 2, dropwise adding excessive ammonia water into the mixed solution A gradually and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2); step 3, adding a PVA aqueous solution into the mixed white precipitate to obtain a mixture; step 4, placing the mixture on a roller ball mill for ball milling to obtain ball-milled slurry; and 5, granulating the ball-milled slurry on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (1); step 6, placing the spherical mixed powder obtained after granulation into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying mode, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporation into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia thermal barrier coating is formed.

Description

Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof
Technical Field
The invention belongs to the technical field of high-temperature protection, and particularly relates to a nano yttrium oxide stabilized zirconia thermal barrier coating and a preparation method thereof.
Background
In recent years, gas turbines have been rapidly developed, and are widely used as a new generation of energy power devices following internal combustion engines and steam engines in various fields such as energy, power generation, and ship power. With the increasing thermal efficiency of gas turbines, the machine will generate more heat during operation, which brings more requirements and challenges to the high temperature resistance, high pressure resistance, wear resistance, oxidation resistance and other performances of important components in the gas turbines. The thermal barrier coating is used as a high-temperature protection technology, can effectively isolate huge heat from a protected component, and protects an internal component from being influenced by high temperature.
ZrO 2 As a thermal barrier coating material, the material has the advantages of high melting point, large thermal expansion coefficient, small thermal conductivity, excellent mechanical property and the like, but ZrO 2 In the process from room temperature to higher service temperature, zrO 2 A phase transition occurs, which results in ZrO during each thermal cycle 2 Irreversible volume shrinkage of the coating occurs, eventually leading to peeling of the coating. And Y is 2 O 3 Y in (1) 3+ Due to its ionic radius and Zr 4+ Therefore, the YSZ type thermal barrier coating can replace the Zr position in the crystal lattice, introduce oxygen defects, form a phonon scatterer, reduce the thermal conductivity, prevent the crystal lattice from being transformed, and avoid the problems of thermal expansion and the like in service, so that the YSZ type thermal barrier coating can be used as one of thermal barrier materials with development potential. At present, the preparation of the YSZ coating is usually carried out by a plasma spraying method, wherein spherical YSZ powder particles are melted by high-temperature flame, and then molten or semi-molten liquid drops are blown on the surface of a workpiece by using compressed air. But due to ZrO 2 The melting point of the YSZ powder is higher, the residence time in flame is shorter, and the YSZ powder cannot be completely melted, so that the prepared YSZ thermal barrier coating has the problems of low density, uneven particle distribution, poor coating adhesion and the like.
Disclosure of Invention
The invention aims to provide a nano-yttria stabilized zirconia thermal barrier coating and a preparation method thereof, which solve the problem of common ZrO 2 The thermal barrier coating particles have the problems of incomplete melting, low density, uneven distribution, poor coating adhesion and the like.
The invention is realized by adopting the following technical scheme:
a preparation method of a nanometer yttria-stabilized zirconia thermal barrier coating comprises the following steps:
in the step 1, the method comprises the following steps of,configuration of ZrOCl 2 ·8H 2 O and Y (NO) 3 ) 3 ·6H 2 O, mixing the solution A;
step 2, dropwise adding excessive ammonia water into the mixed solution A obtained in the step 1 step by step and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2);
step 3, adding a PVA aqueous solution into the mixed white precipitate obtained in the step 2 to obtain a mixture;
step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling to obtain ball-milled slurry;
and 5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (4);
step 6, placing the spherical mixed powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying mode, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporated into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia thermal barrier coating is formed.
In a further improvement of the invention, in step 1, zrOCl is added according to the volume of the mixed solution A being 1000mL 2 ·8H 2 O and Y (NO) 3 ) 3 ·6H 2 The mass fraction of O is 10-50 wt.%, zr 4+ Y of (A) is 3+ The molar concentration ratio is 89:11 to 97:3.
the invention is further improved in that in the step 2, the volume concentration of the ammonia water is 30-50%.
The further improvement of the invention is that in the step 3, the mass concentration of the PVA aqueous solution is 5-10%, and the adding amount is 100-200 mL.
The further improvement of the invention is that in the step 4, the rotating speed of the roller ball mill is 40-80 r/min, and the working time is 12-24 h.
In a further improvement of the invention, in step 5, the granulation parameters are as follows: the inlet temperature of the spray granulator is 300-350 ℃, the outlet temperature is 120-150 ℃, the temperature in the cavity is 180-200 ℃, the nozzle speed is 28000-35000 r/min, and the feeding speed is 100-150 g/min.
The further improvement of the invention is that in step 6, the parameters of the plasma spraying are as follows: current 240-280A, voltage 30-50V, primary gas Ar and N 2 The flow rate is 14.0-18.0L/min, and secondary gas N 2 The flow rate is 2.0-4.0L/min, the spraying distance is 80-100 mm, the flow rate of the powder carrier gas is 3.0-5.0L/min, and the powder feeding rate is 2.0-2.5 g/min.
A nanometer yttria-stabilized zirconia thermal barrier coating is prepared by the preparation method.
The invention has at least the following beneficial technical effects:
1. the invention provides a preparation method of a nanometer yttria-stabilized zirconia thermal barrier coating, which directly utilizes generated nanometer Zr (OH) 4 And Y (OH) 3 White coprecipitation is used as a precursor, and mixed spherical feed is prepared by spray granulation after ball milling, so that the components of the white coprecipitation and the mixed spherical feed are uniform, coarse grains in a high-temperature sintering process are avoided, melting is easier in a spraying process, and a coating is more compact.
2. Compared with the traditional high-temperature calcination powder preparation, spray granulation and zirconia coating plasma spraying processes, the preparation method of the nano yttria-stabilized zirconia thermal barrier coating provided by the invention directly utilizes Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (2) is decomposed by the high temperature action of a plasma torch as a spray coating material, Y 3+ Incorporation into ZrO 2 In the crystal lattice, a YSZ thermal barrier coating is formed. The yttria-stabilized zirconia thermal barrier coating is prepared by a one-step method, the production steps are simple and convenient, the energy is saved, and the cost is low;
3. compared with the traditional thermal barrier coating process, the nano-grade zirconia powder is used as the raw material, the relative density of the obtained coating is increased from 62.3% to 84.5%, and the bonding force between the coating and a substrate is increased from 35.2N to 52.4N. The feed has more complete melting degree, high density and stronger adhesive force with the substrate, and solves the problem of common ZrO 2 The thermal barrier coating particles have the problems of incomplete melting, low density, uneven distribution, poor coating adhesion and the like.
Drawings
FIG. 1 shows Zr (OH) according to the present invention 4 And Y (OH) 3 SEM picture of the ball feedstock;
FIG. 2 is an XRD pattern of a yttria-stabilized zirconia thermal barrier coating prepared in accordance with the present invention;
FIG. 3 is an SEM image of a yttria-stabilized zirconia thermal barrier coating prepared in accordance with the present invention;
FIG. 4 is a graph of the mechanical properties of a yttria-stabilized zirconia thermal barrier coating prepared in accordance with the present invention, wherein FIG. 4 (a) is a graph of relative density of the coating and FIG. 4 (b) is a graph of bonding force.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The invention provides a preparation method of a nano yttria-stabilized zirconia thermal barrier coating, which is implemented by the following steps:
step 1, configuring ZrOCl according to a certain proportion 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 O, mixing the solution; the volume of the mixed solution is 1000mL, zrOCl 2 ·8H 2 O and Y (NO) 3 ) 3 ·6H 2 The mass fraction of O is 10-50 wt.%, and Zr 4+ Y of (A) is 3+ The molar concentration ratio is 89:11 to 97:3.
step 2, dropwise adding excessive ammonia water into the mixed solution in the step 1 step by step and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2); wherein the concentration of the ammonia water is 30-50%.
Step 3, adding a certain amount of PVA aqueous solution into the solution in the step 2; the concentration of PVA is 5-10%, and the addition amount is 100-200 mL.
Step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling; the rotating speed of the roller ball mill is 40-80 r/min, and the working time is 12-24 h.
And 5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (4); wherein the granulation parameters are as follows: the inlet temperature of the spray granulator is 300-350 ℃, the outlet temperature is 120-150 ℃, the temperature in the cavity is 180-200 ℃, the nozzle speed is 28000-35000 r/min, and the feeding speed is 100-150 g/min;
step 6, putting the spherical powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying mode, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporation into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia (YSZ) thermal barrier coating is formed. Wherein the parameters of plasma spraying are as follows: current 240-280A, voltage 30-50V, primary gas (Ar + N) 2 ) The flow rate is 14.0-18.0L/min, and secondary gas (N) 2 ) The flow rate is 2.0-4.0L/min, the spraying distance is 80-100 mm, the flow rate of the powder carrier gas is 3.0-5.0L/min, and the powder feeding rate is 2.0-2.5 g/min.
Example 1
Step 1, preparing ZrOCl with a certain proportion 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 O mixed solution: preparing 1000mL of mixed solution ZrOCl 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 Mass fraction of O10 wt.%, zr 4+ Y of (A) is 3+ The molar concentration ratio is 89:11.
step 2, adding excessive ammonia water dropwise into the mixed solution in the step 1 and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2): whereinThe concentration of ammonia was 30wt.%.
Step 3, adding a certain amount of PVA aqueous solution into the solution in the step 2; the PVA concentration was 5% and the amount added was 200mL.
Step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling; the rotating speed of the roller ball mill is 40r/min, and the working time is 12h.
And 5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (4); wherein the granulation parameters are as follows: the inlet temperature of the spray granulator is 350 ℃, the outlet temperature is 150 ℃, the temperature in the cavity is 200 ℃, the nozzle speed is 28000r/min, and the feeding speed is 100g/min;
step 6, putting the spherical powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying mode, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporated into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia (YSZ) thermal barrier coating is formed. Wherein the parameters of plasma spraying are as follows: current 240A, voltage 50V, primary gas (Ar + N) 2 ) Flow rate 14.0L/min, secondary gas (N) 2 ) The flow rate is 2.0L/min, the spraying distance is 80mm, the flow rate of the powder carrier gas is 3.0L/min, and the powder feeding rate is 2.0g/min.
Example 2
Step 1, preparing ZrOCl with a certain proportion 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 O mixed solution: preparing 1000mL of mixed solution ZrOCl 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 Mass fraction of O30 wt.%, zr 4+ Y of (2) 3+ The molar concentration ratio is 97:3.
step 2, dropwise adding excessive ammonia water into the mixed solution in the step 1 step by step and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2); wherein the concentration of ammonia water is 50%.
Step 3, adding a certain amount of PVA aqueous solution into the solution in the step 2; the PVA concentration was 10% and the amount added was 100mL.
Step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling; the rotating speed of the roller ball mill is 80r/min, and the working time is 12h.
And 5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (1); wherein the granulation parameters are as follows: the inlet temperature of the spray granulator is 300 ℃, the outlet temperature is 120 ℃, the temperature in the cavity is 180 ℃, the nozzle speed is 35000r/min, and the feeding speed is 150g/min;
step 6, placing the spherical powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying manner, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporated into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia (YSZ) thermal barrier coating is formed. Wherein the parameters of plasma spraying are as follows: current 280A, voltage 30V, primary gas (Ar + N) 2 ) Flow rate 18.0L/min, secondary gas (N) 2 ) The flow rate is 4.0L/min, the spraying distance is 100mm, the flow rate of the powder carrier gas is 5.0L/min, and the powder feeding rate is 2.5g/min.
Example 3
Step 1, preparing ZrOCl with a certain proportion 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 O mixed solution: preparing 1000mL of mixed solution ZrOCl 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 Mass fraction of O40 wt.%, zr 4+ Y of (A) is 3+ The molar concentration ratio is 95:5.
step 2, dropwise adding excessive ammonia water into the mixed solution in the step 1 step by step and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2); wherein the concentration of ammonia water is 50%.
Step 3, adding a certain amount of PVA aqueous solution into the solution in the step 2; the PVA concentration was 10%, and the amount added was 150mL.
Step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling; the rotating speed of the roller ball mill is 80r/min, and the working time is 12h.
And 5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (4); wherein the granulation parameters are as follows: the inlet temperature of the spray granulator is 320 ℃, the outlet temperature is 130 ℃, the temperature in the cavity is 190 ℃, the nozzle speed is 30000r/min, and the feeding speed is 120g/min;
step 6, placing the spherical powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying manner, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporated into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia (YSZ) thermal barrier coating is formed. Wherein the parameters of plasma spraying are as follows: current 260A, voltage 40V, primary gas (Ar + N) 2 ) Flow rate of 16.0L/min, secondary gas (N) 2 ) The flow rate is 3.0L/min, the spraying distance is 90mm, the flow rate of the powder carrier gas is 40L/min, and the powder feeding rate is 2.3g/min.
Example 4
Step 1, preparing ZrOCl with a certain proportion 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 O mixed solution: preparing 1000mL of mixed solution ZrOCl 2 ·8H 2 O/Y(NO 3 ) 3 ·6H 2 Mass fraction of O40 wt.%, zr 4+ Y of (A) is 3+ The molar concentration ratio is 95:5.
step 2, dropwise adding excessive ammonia water into the mixed solution in the step 1 step by step and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2); wherein the concentration of the ammonia water is 40 percent.
Step 3, adding a certain amount of PVA aqueous solution into the solution in the step 2; the PVA concentration was 5% and the amount added was 150mL.
Step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling; the rotating speed of the roller ball mill is 60r/min, and the working time is 18h.
Step (ii) of5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing water to obtain dry Zr (OH) 4 And Y (OH) 3 The spherical mixed powder of (4); wherein the granulation parameters are as follows: the inlet temperature of the spray granulator is 330 ℃, the outlet temperature is 130 ℃, the temperature in the cavity is 180 ℃, the nozzle speed is 32000r/min, and the feeding speed is 120g/min;
step 6, placing the spherical powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying manner, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporated into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia (YSZ) thermal barrier coating is formed. Wherein the parameters of plasma spraying are as follows: current 280A, voltage 40V, primary gas (Ar + N) 2 ) Flow rate 18.0L/min, secondary gas (N) 2 ) The flow rate is 4.0L/min, the spraying distance is 80mm, the flow rate of the powder carrier gas is 3.5L/min, and the powder feeding rate is 2.3g/min.
Zr (OH) of high-density nano yttrium oxide stabilized zirconia thermal barrier coating prepared by the method 4 And Y (OH) 3 As shown in fig. 1, it can be seen that the spherical feed is composed of countless fine nanoparticles without fine particles, which is favorable for melting in plasma high temperature flame.
The invention directly utilizes Zr (OH) 4 And Y (OH) 3 The spherical mixed powder is used as a spray coating, is decomposed under the high-temperature action of a plasma spray gun, and is used for preparing the yttria-stabilized zirconia thermal barrier coating by a one-step method, so that the production steps are simple and convenient, the energy is saved, and the cost is lower.
XRD and SEM images of the yttria zirconia thermal barrier coating obtained by the method of the invention; as shown in FIGS. 2 and 3, it can be seen that only tetragonal ZrO was present in the coating obtained after spraying 2 Description of Zr (OH) after passing through the high temperature spray gun 4 And Y (OH) 3 Are all completely decomposed, and Y 3+ Is dissolved in ZrO 2 In the crystal lattice of (1), stabilized ZrO 2 The function of the crystal form; in addition, the prepared coating has high melting degree,the coating is very compact, has almost no obvious air holes and is very uniformly distributed, which is beneficial to improving the service life of the thermal barrier coating and the direct bonding strength of the coating and the substrate.
FIG. 4 is a graph of the mechanical properties of a yttria-stabilized zirconia thermal barrier coating prepared in accordance with the present invention. It can be seen that the YSZ coating prepared by the present invention, whether it is denser or has higher bonding strength to the substrate than commercial YSZ coatings. The relative density of the coating obtained by the invention is increased from 62.3% to 84.5%, and the bonding force between the coating and the substrate is increased from 35.2N to 52.4N.
Although the invention has been described in detail with respect to the general description and the specific embodiments thereof, it will be apparent to those skilled in the art that modifications and improvements can be made based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.

Claims (5)

1. A preparation method of a nanometer yttria-stabilized zirconia thermal barrier coating is characterized by comprising the following steps:
step 1, preparing ZrOCl 2 ·8H 2 O and Y (NO) 3 ) 3 ·6H 2 O, mixing the solution A; zrOCl according to the volume of the mixed solution A of 1000mL 2 ·8H 2 O and Y (NO) 3 ) 3 ·6H 2 The mass fraction of O is 10-50 wt.%, zr 4+ Y of (A) is 3+ The molar concentration ratio is 89:11 to 97:3;
step 2, dropwise adding excessive ammonia water into the mixed solution A obtained in the step 1 step by step and continuously stirring until Zr (OH) is generated 4 And Y (OH) 3 Mixed white precipitate of (2);
step 3, adding PVA aqueous solution into the mixed white precipitate obtained in the step 2 to obtain a mixture;
step 4, placing the mixture obtained in the step 3 on a roller ball mill for ball milling to obtain ball-milled slurry;
step 5, granulating the ball-milled slurry obtained in the step 4 on a spray granulator, and removing waterObtaining dry Zr (OH) after separation 4 And Y (OH) 3 The spherical mixed powder of (4); the granulation parameters were: the inlet temperature of the spray granulator is 300-350 ℃, the outlet temperature is 120-150 ℃, the temperature in the cavity is 180-200 ℃, the nozzle speed is 28000-35000 r/min, and the feeding speed is 100-150 g/min;
step 6, placing the spherical mixed powder obtained after granulation in the step 5 into a powder feeder, performing thermal spraying on the surface of the metal substrate in an atmospheric plasma spraying manner, and performing Zr (OH) under the condition of high-temperature flame 4 And Y (OH) 3 After pyrolysis, Y 3+ Incorporated into ZrO 2 In the crystal lattice, a high-density nanometer yttria-stabilized zirconia thermal barrier coating is formed; the parameters of plasma spraying are as follows: current 240-280A, voltage 30-50V, primary gas Ar and N 2 The flow rate is 14.0-18.0L/min, and secondary gas N 2 The flow rate is 2.0-4.0L/min, the spraying distance is 80-100 mm, the flow rate of the powder carrier gas is 3.0-5.0L/min, and the powder feeding rate is 2.0-2.5 g/min.
2. The method for preparing a nano yttria-stabilized zirconia thermal barrier coating according to claim 1, wherein in the step 2, the volume concentration of ammonia water is 30-50%.
3. The method for preparing a nano yttria-stabilized zirconia thermal barrier coating according to claim 1, wherein in the step 3, the PVA aqueous solution has a mass concentration of 5-10% and is added in an amount of 100-200 mL.
4. The method for preparing a nano yttria-stabilized zirconia thermal barrier coating according to claim 1, wherein in the step 4, the rotation speed of the roller ball mill is 40-80 r/min, and the working time is 12-24 h.
5. A nano yttria-stabilized zirconia thermal barrier coating, characterized by being prepared by the preparation method of any one of claims 1 to 4.
CN202110714923.3A 2021-06-25 2021-06-25 Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof Active CN113403567B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110714923.3A CN113403567B (en) 2021-06-25 2021-06-25 Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110714923.3A CN113403567B (en) 2021-06-25 2021-06-25 Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof

Publications (2)

Publication Number Publication Date
CN113403567A CN113403567A (en) 2021-09-17
CN113403567B true CN113403567B (en) 2022-10-11

Family

ID=77679471

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110714923.3A Active CN113403567B (en) 2021-06-25 2021-06-25 Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof

Country Status (1)

Country Link
CN (1) CN113403567B (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114088572A (en) * 2021-12-21 2022-02-25 武汉理工大学 Quantitative analysis method for residual yttria in yttria-stabilized zirconia

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103290352A (en) * 2013-06-18 2013-09-11 张关莲 Method for preparing zirconium oxide thermal barrier coating by spraying process
CN108546907A (en) * 2018-04-16 2018-09-18 北京航空航天大学 A kind of plasma physical vapor deposition yttria-stabilized zirconia doping lanthanum cerate material powder and its preparation method and application

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8629371B2 (en) * 2005-05-02 2014-01-14 National Research Council Of Canada Method and apparatus for fine particle liquid suspension feed for thermal spray system and coatings formed therefrom
CN101070246A (en) * 2007-06-29 2007-11-14 北京有色金属研究总院 Ceramic heat-barrier coating of stabilizing zirconium oxide by Yttrium oxide, preparing process, its material and production method
CN103320741A (en) * 2013-06-17 2013-09-25 中国航空工业集团公司北京航空制造工程研究所 Preparation method of nano-structure thermal barrier coating through plasma spraying of liquid feed
CN106435446A (en) * 2016-11-04 2017-02-22 哈尔滨理工大学 CYSZ thermal barrier coating prepared through plasma thermal spraying method and preparing method
CN108203299A (en) * 2018-01-15 2018-06-26 中国地质大学(武汉) A kind of method that presoma comminution granulation prepares spherical zirconia powder

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103290352A (en) * 2013-06-18 2013-09-11 张关莲 Method for preparing zirconium oxide thermal barrier coating by spraying process
CN108546907A (en) * 2018-04-16 2018-09-18 北京航空航天大学 A kind of plasma physical vapor deposition yttria-stabilized zirconia doping lanthanum cerate material powder and its preparation method and application

Also Published As

Publication number Publication date
CN113403567A (en) 2021-09-17

Similar Documents

Publication Publication Date Title
CN110330333B (en) Method for preparing nano yttrium-stabilized zirconia composite powder
US8546284B2 (en) Process for the production of plasma sprayable yttria stabilized zirconia (YSZ) and plasma sprayable YSZ powder produced thereby
CN104129990B (en) A kind of preparation method of hollow ball shape YSZ powder used for plasma spraying
CN108203299A (en) A kind of method that presoma comminution granulation prepares spherical zirconia powder
CN113233907B (en) Silicon carbide-calcium oxide stabilized zirconia composite thermal barrier coating and preparation method thereof
CN104129991B (en) A kind of preparation method of Low-cost hollow sphere shape YSZ powder used for plasma spraying
CN111153434A (en) Preparation method of lanthanum zirconate spherical powder for thermal spraying
CN101070246A (en) Ceramic heat-barrier coating of stabilizing zirconium oxide by Yttrium oxide, preparing process, its material and production method
CN112851330B (en) Method for preparing whisker toughening composite coating by liquid phase method spraying process
CN113403567B (en) Nano yttrium oxide stabilized zirconia thermal barrier coating and preparation method thereof
CN108002828B (en) YSZ ceramic granulation powder for plasma spraying and preparation method thereof
CN104211114A (en) Preparation method of nano stabilized zirconium oxide powder
CN110396002A (en) A kind of preparation method of the high-temperature oxidation resistant non-oxidized substance of resistance to ablation base dense coating
CN105384190A (en) Method for preparing nano samarium zirconate powder used for additive manufacturing and feeding
CN102557626A (en) Preparation method of honeycomb-structure spherical powder material for rare earth modified zirconia thermal barrier coating
CN110106463A (en) A kind of preparation method with interlayer pore structure thermal barrier coating
CN110078120B (en) Preparation method of yttria-stabilized zirconia powder based on supercritical dispersion roasting
CN113233893A (en) Micro-nano silicon carbide/calcium oxide stabilized zirconia spherical feed and preparation method thereof
CN112723882B (en) Gadolinium zirconate thermal barrier coating ceramic granulation powder for atmospheric plasma spraying and preparation method and application thereof
CN111205095A (en) Method for preparing scandium-zirconium powder by spray pyrolysis and scandium-zirconium powder prepared by method
CN108017388B (en) Lanthanum zirconate-based ceramic granulation powder for atmospheric plasma spraying and preparation method thereof
Ansar et al. Nanostructured functional layers for solid oxide fuel cells
CN113913723B (en) Micron-sized porous-structure thermal barrier coating powder and preparation method thereof
CN113430481B (en) Tungsten carbide-yttria-stabilized zirconia composite thermal barrier coating and preparation method thereof
CN211570129U (en) Device for preparing scandium-zirconium powder by coprecipitation coupling spray pyrolysis

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant