CN113402238A - Medium-high temperature high-strength heat-resistant concrete - Google Patents

Medium-high temperature high-strength heat-resistant concrete Download PDF

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Publication number
CN113402238A
CN113402238A CN202110538504.9A CN202110538504A CN113402238A CN 113402238 A CN113402238 A CN 113402238A CN 202110538504 A CN202110538504 A CN 202110538504A CN 113402238 A CN113402238 A CN 113402238A
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China
Prior art keywords
parts
alumina
concrete
recycled
bauxite
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Pending
Application number
CN202110538504.9A
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Chinese (zh)
Inventor
金权
黄江文
徐德亭
白云新
关志鑫
赵松林
任恒星
毋小强
韩奇生
李强
李超
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Jiaozuo Jinxin Hengtuo Advanced Materials Co ltd
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Jiaozuo Jinxin Hengtuo Advanced Materials Co ltd
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Priority to CN202110538504.9A priority Critical patent/CN113402238A/en
Publication of CN113402238A publication Critical patent/CN113402238A/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/06Aluminous cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/30Oxides other than silica
    • C04B14/303Alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04Waste materials; Refuse
    • C04B18/16Waste materials; Refuse from building or ceramic industry
    • C04B18/165Ceramic waste
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00431Refractory materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • C04B2201/52High compression strength concretes, i.e. with a compression strength higher than about 55 N/mm2, e.g. reactive powder concrete [RPC]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Abstract

The invention relates to the technical field of concrete, and discloses medium-high temperature high-strength heat-resistant concrete which comprises the following raw materials: 40-45 parts of a mixture, 42-47 parts of high bauxite, 4-6 parts of micro silicon powder and 7-9 parts of aluminate cement; the concrete is also added with an inorganic salt water reducing agent, and the inorganic salt water reducing agent accounts for 0.15-0.25% of the total weight of the concrete; the mixture is a mixture of cobblestones and recycled high-alumina bricks, and the mass ratio of the cobblestones to the recycled high-alumina bricks is 1: 1-3. The recycled high-alumina brick is used, so that the cost of the heat-resistant concrete is effectively reduced, and the aim of recycling resources is fulfilled; the invention has reasonable proportion, comprehensively uses the recycled high-alumina bricks and high-alumina bauxite as main refractory materials, and greatly improves the heat resistance of the heat-resistant concrete.

Description

Medium-high temperature high-strength heat-resistant concrete
Technical Field
The invention relates to the technical field of concrete, in particular to medium-high temperature high-strength heat-resistant concrete.
Background
Heat-resistant concrete has been widely used in the thermal equipment and the structures which are subjected to high temperature for a long time in the industries of metallurgy, chemical industry, petroleum, light industry, building materials and the like, such as the lining of an industrial chimney or flue, the refractory lining of an industrial kiln, the foundation and the shell of a high-temperature boiler. Compared with the traditional refractory brick, the heat-resistant concrete has the following characteristics: the production process is simple, and only a stirrer and a vibration forming machine are needed; the construction is simple and the mechanization is easy; the kiln with any structural form can be built, and the heat-resistant concrete can be used for building a complex kiln form according to the production process requirements, and the like. In order to realize the heat resistance of concrete, a refractory material needs to be added to the heat-resistant concrete, which increases the use cost of the heat-resistant concrete.
Disclosure of Invention
In order to solve the technical problems, the invention provides the following technical scheme:
the medium-high temperature high-strength heat-resistant concrete comprises the following raw materials: 40-45 parts of a mixture, 42-47 parts of high bauxite, 4-6 parts of micro silicon powder and 7-9 parts of aluminate cement; the concrete is also added with an inorganic salt water reducing agent, and the inorganic salt water reducing agent accounts for 0.15-0.25% of the total weight of the concrete; the mixture is a mixture of cobblestones and recycled high-alumina bricks, and the mass ratio of the cobblestones to the recycled high-alumina bricks is 1: 1-3.
Preferably, the concrete comprises the following raw materials in parts by weight: 40 parts of mixed material, 47 parts of high-alumina bauxite, 5 parts of micro silicon powder and 8 parts of aluminate cement; the concrete is also added with an inorganic salt water reducing agent, and the inorganic salt water reducing agent accounts for 0.2 percent of the total weight of the concrete.
Preferably, the Al of the recycled high-alumina brick2O3The content is more than 65 percent; the volume density of the recycled high-alumina brick is more than 2.3g/cm3
Preferably, the recycled high-alumina brick is crushed and screened to obtain recycled high-alumina brick particles; the particle size distribution of the recycled high-alumina brick particles is 0.05-12 mm.
Preferably, the grade ratio of the recycled high-alumina brick particles is 5-12 mm: 1-5 mm: 0.05-1 mm and 5-8: 5-7: 4-6.
Preferably, the bauxite is bauxite chamotte; crushing and screening the bauxite chamotte to obtain bauxite chamotte particles; the grain size distribution of the bauxite chamotte particles is 0.05-3 mm.
Preferably, the grade ratio of the bauxite chamotte particles is 1-3 mm: 0.05-1 mm: 0.05-0.1 mm: 2: 1.
Preferably, the grading ratio of the cobblestones is 5-12 mm: 1-5 mm: 0.05-1 mm: 1: 1.
The invention has the following function principle:
the recycled high-alumina bricks are used as the raw materials of the heat-resistant concrete, and are used as the refractory materials in the heat-resistant concrete, so that the waste high-alumina bricks are recycled, and the cost of the heat-resistant concrete is reduced. The invention comprehensively uses the recycled high-alumina bricks and the high-alumina bauxite as main refractory materials, thereby greatly improving the heat resistance of the heat-resistant concrete.
The invention uses the silica fume as the mineral admixture, and the silica fume can be fully dispersed and filled in the gaps of the cement particles after being doped into the concrete, so that the slurry is more compact; ca (OH) generated after micro silicon powder hydrates cement2Has strong absorption capacity, forms well-developed calcium silicate gel, and greatly improves the strength of concrete.
Compared with the prior art, the invention has the beneficial effects that:
the recycled high-alumina brick is used, so that the cost of the heat-resistant concrete is effectively reduced, and the aim of recycling resources is fulfilled; the invention has reasonable proportion, comprehensively uses the recycled high-alumina bricks and high-alumina bauxite as main refractory materials, and greatly improves the heat resistance of the heat-resistant concrete.
Detailed Description
The present invention will be further described with reference to specific examples, which are illustrative of the invention and are not to be construed as limiting the invention.
Example 1
The medium-high temperature high-strength heat-resistant concrete comprises the following raw materials:
the concrete comprises the following raw materials in parts by weight: 40 parts of mixed material, 47 parts of high-alumina bauxite, 5 parts of micro silicon powder and 8 parts of aluminate cement; the mixture is a mixture of cobblestones and recycled high-alumina bricks, and the mass ratio of the cobblestones to the recycled high-alumina bricks is 1: 2. The concrete is also added with an inorganic salt water reducing agent, and the inorganic salt water reducing agent accounts for 0.2 percent of the total weight of the concrete.
Wherein Al of the high-alumina bricks is recovered2O3The content is more than 75 percent; the volume density of the recycled high-alumina brick is more than 2.3g/cm3
Crushing and screening the recycled high-alumina bricks to obtain recycled high-alumina brick particles; the grade ratio of the recycled high-alumina brick particles is 5-12 mm: 1-5 mm: 0.05-1 mm and 7:5: 5.
The bauxite is bauxite chamotte; crushing and screening the bauxite chamotte to obtain bauxite chamotte particles; the grade ratio of the bauxite chamotte particles is 1-3 mm: 0.05-1 mm: 0.05-0.1 mm: 2: 1.
The grading ratio of the cobblestones is 5-12 mm: 1-5 mm: 0.05-1 mm: 1: 1.
Example 2
The medium-high temperature high-strength heat-resistant concrete comprises the following raw materials:
45 parts of mixture, 42 parts of high-alumina bauxite, 4 parts of micro silicon powder and 9 parts of aluminate cement; an inorganic salt water reducing agent is additionally added into the concrete, and the inorganic salt water reducing agent accounts for 0.25 percent of the total weight of the concrete; the mixture is a mixture of cobblestones and recycled high-alumina bricks, and the mass ratio of the cobblestones to the recycled high-alumina bricks is 1: 1.
Wherein Al of the high-alumina bricks is recovered2O3The content is more than 75 percent; the volume density of the recycled high-alumina brick is more than 2.3g/cm3
Crushing and screening the recycled high-alumina bricks to obtain recycled high-alumina brick particles; the grade ratio of the recycled high-alumina brick particles is 5-12 mm: 1-5 mm: 0.05-1 mm: 5: 5.
The bauxite is bauxite chamotte; crushing and screening the bauxite chamotte to obtain bauxite chamotte particles; the grade ratio of the bauxite chamotte particles is 1-3 mm: 0.05-1 mm: 0.05-0.1 mm: 2: 1.
The grading ratio of the cobblestones is 5-12 mm: 1-5 mm: 0.05-1 mm: 1: 1.
Example 3
The medium-high temperature high-strength heat-resistant concrete comprises the following raw materials:
42 parts of a mixture, 45 parts of high-alumina bauxite, 6 parts of micro silicon powder and 7 parts of aluminate cement; an inorganic salt water reducing agent is additionally added into the concrete, and the inorganic salt water reducing agent accounts for 0.15 percent of the total weight of the concrete; the mixture is a mixture of cobblestones and recycled high-alumina bricks, and the mass ratio of the cobblestones to the recycled high-alumina bricks is 1: 3.
Wherein Al of the high-alumina bricks is recovered2O3The content is more than 65 percent; the volume density of the recycled high-alumina brick is more than 2.3g/cm3
Crushing and screening the recycled high-alumina bricks to obtain recycled high-alumina brick particles; the grade ratio of the recycled high-alumina brick particles is 5-12 mm: 1-5 mm: 0.05-1 mm: 8:7: 6.
The bauxite is bauxite chamotte; crushing and screening the bauxite chamotte to obtain bauxite chamotte particles; the grade ratio of the bauxite chamotte particles is 1-3 mm: 0.05-1 mm: 0.05-0.1 mm: 2: 1.
The grading ratio of the cobblestones is 5-12 mm: 1-5 mm: 0.05-1 mm: 1: 1.
The results of testing some performance indexes of the products in the above examples are shown in the following table:
Figure BDA0003070803480000041
the technical solution of the present invention is not limited to the limitations of the above specific embodiments, and all technical modifications made according to the technical solution of the present invention fall within the protection scope of the present invention.

Claims (8)

1. The medium-high temperature high-strength heat-resistant concrete is characterized by comprising the following raw materials: 40-45 parts of a mixture, 42-47 parts of high bauxite, 4-6 parts of micro silicon powder and 7-9 parts of aluminate cement; the concrete is also added with an inorganic salt water reducing agent, and the inorganic salt water reducing agent accounts for 0.15-0.25% of the total weight of the concrete; the mixture is a mixture of cobblestones and recycled high-alumina bricks, and the mass ratio of the cobblestones to the recycled high-alumina bricks is 1: 1-3.
2. The medium-high temperature high strength heat resistant concrete according to claim 1, characterized in that: the concrete comprises the following raw materials in parts by weight: 40 parts of mixed material, 47 parts of high-alumina bauxite, 5 parts of micro silicon powder and 8 parts of aluminate cement; the concrete is also added with an inorganic salt water reducing agent, and the inorganic salt water reducing agent accounts for 0.2 percent of the total weight of the concrete.
3. The medium-high temperature high strength heat resistant concrete according to claim 1 or 2, characterized in that: al of the recycled high-alumina brick2O3The content is more than 65 percent; the volume density of the recycled high-alumina brick is more than 2.3g/cm3
4. The medium-high temperature high strength heat resistant concrete according to claim 3, characterized in that: crushing and screening the recycled high-alumina bricks to obtain recycled high-alumina brick particles; the particle size distribution of the recycled high-alumina brick particles is 0.05-12 mm.
5. The medium-high temperature high strength heat resistant concrete according to claim 4, wherein: the grade ratio of the recycled high-alumina brick particles is 5-12 mm: 1-5 mm: 0.05-1 mm and 5-8: 5-7: 4-6.
6. The medium-high temperature high strength heat resistant concrete according to claim 3, characterized in that: the bauxite is bauxite chamotte; crushing and screening the bauxite chamotte to obtain bauxite chamotte particles; the grain size distribution of the bauxite chamotte particles is 0.05-3 mm.
7. The medium-high temperature high strength heat resistant concrete according to claim 6, characterized in that: the grade ratio of the bauxite chamotte particles is 1-3 mm: 0.05-1 mm: 0.05-0.1 mm: 2: 1.
8. The medium-high temperature high strength heat resistant concrete according to claim 3, characterized in that: the cobblestone has the grade ratio of 5-12 mm to 1-5 mm to 0.05-1 mm to 1:1: 1.
CN202110538504.9A 2021-05-18 2021-05-18 Medium-high temperature high-strength heat-resistant concrete Pending CN113402238A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115010447A (en) * 2022-06-16 2022-09-06 江苏蓝圈新材料股份有限公司 High-strength antibacterial self-leveling mortar and preparation method thereof

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN115010447A (en) * 2022-06-16 2022-09-06 江苏蓝圈新材料股份有限公司 High-strength antibacterial self-leveling mortar and preparation method thereof

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Application publication date: 20210917