CN113399893B

CN113399893B - Welding device capable of self-cleaning for production of fitness equipment

Info

Publication number: CN113399893B
Application number: CN202110956986.XA
Authority: CN
Inventors: 孙亚明
Original assignee: Nantong Liren Fitness Equipment Co ltd
Current assignee: Nantong Liren Fitness Equipment Co ltd
Priority date: 2021-08-19
Filing date: 2021-08-19
Publication date: 2021-11-05
Anticipated expiration: 2041-08-19
Also published as: CN113399893A

Abstract

The invention discloses a self-cleaning welding device for production of fitness equipment, which comprises a box body provided with transparent windows, wherein two fixing mechanisms are arranged in the box body, a top plate is fixedly arranged in the box body, a water guide pipe is arranged between the box body and the top plate through a water guide mechanism, a moving plate is arranged on the top plate through a reciprocating mechanism, a welding gun is fixedly arranged on the moving plate, two communicating pipes are fixedly arranged on the water guide pipe through a water injection pipe, two cooling mist pipes are fixedly arranged on the moving plate, sewer pipes are arranged between the two cooling mist pipes and the top plate in a sliding mode, and telescopic pipes are fixedly arranged between the two sewer pipes and the corresponding communicating pipes. Has the advantages that: can carry out the cooling of cooling down in real time to welding position to can prevent that the high temperature piece from splashing and causing the damage, and adopt even, on a large scale high-pressure rivers wash can carry out comprehensive, thorough the getting rid of with the impurity that adheres to in the device, the dust removal effect preferred, the security is higher.

Description

Welding device capable of self-cleaning for production of fitness equipment

Technical Field

The invention relates to the technical field of fitness equipment, in particular to a welding device for production of self-cleaning fitness equipment.

Background

The fitness equipment is a kind of auxiliary device used for building up the body, in order to facilitate the transportation, the existing some fitness equipment usually adopts a plurality of assembled pipe fittings to assemble, use the welding set to weld a plurality of assembled pipe fittings together after transporting to the destination, so as to finish the on-the-spot installation of the fitness equipment;

through retrieval, a Chinese utility model granted patent with the patent number of CN212885837U discloses a dust-free welding device for fitness equipment, which comprises a device body, a water pipe, a movable block, a material operation table and a recycling damping mechanism, wherein the material operation table is fixedly connected to the bottom of an inner cavity of the device body, the top of the material operation table is fixedly connected with a top plate, both sides of the top plate are fixedly connected with ventilation openings, the outer surfaces of the ventilation openings are fixedly connected with air pipes, and the top ends of the air pipes are fixedly connected with a collecting box;

the device still has the following defects in practical use:

1. when the device is used for welding, the welding part is not cooled, high-temperature impurities generated during welding are easy to splash everywhere, the device and operators are damaged, and certain danger is realized;

2. the device adopts a wind power adsorption dust removal mode to treat impurities in the device, and because most of the impurities generated by welding are scrap iron, the mass is large, the impurities falling at the corners of the device can be adsorbed by adopting a suction fan with large power, and the power consumption is large;

3. the device adopts a water pipe washing mode to wash the interior of the device, the washing range of the water pipe is small, washing dead angles can appear, the condition of uneven water flow pressure is easy to appear during washing, the washing effects of different areas are different, the device cannot be washed cleanly and uniformly, and certain limitations are realized;

therefore, it is desirable to design a welding device for manufacturing self-cleaning exercise equipment to solve the above problems.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a self-cleaning welding device for production of fitness equipment.

In order to achieve the purpose, the invention adopts the following technical scheme:

a welding device capable of self-cleaning and used for production of fitness equipment comprises a box body provided with a transparent window, wherein two fixing mechanisms are installed in the box body, a top plate is fixedly installed in the box body, a water guide pipe is installed between the box body and the top plate through a water guide mechanism, a moving plate is installed on the top plate through a reciprocating mechanism, a welding gun is fixedly installed on the moving plate, two communicating pipes are fixedly installed on the water guide pipe through a water injection pipe, two cooling mist pipes are fixedly installed on the moving plate, a sewer pipe is slidably installed between the top plates of the two cooling mist pipes, a telescopic pipe is fixedly installed between each sewer pipe and the corresponding communicating pipe, and a pressurizing mechanism is installed between the top plate and the box body;

the water guide mechanism comprises a lower water plate, a water pump and a material receiving box which are fixedly arranged in a box body, a sliding plate is slidably arranged in the box body through the matching of a sliding block and a sliding groove, an elastic filter plate is rotatably arranged between the sliding plate and the material receiving box, a plurality of memory alloy rods are fixedly arranged between the sliding plate and the lower water plate, a connecting pipe is fixedly arranged on the water outlet end of the water pump, and the connecting pipe is communicated with the lower end of the water guide pipe;

the pressure mechanism comprises two clapboards fixedly installed between the top board and the box body, a plurality of flushing pipes are fixedly installed on the water injection pipe, the plurality of flushing pipes are located on the outer sides of the two clapboards, two, a pressure plate is installed between the side walls of the clapboards and the box body in a sliding mode, a plurality of water drain pipes matched with the pressure plate are fixedly installed on the top board, two, a plurality of extrusion springs are fixedly installed between the top walls of the pressure plate and the box body, and each pressure relief structure is installed in each water drain pipe.

Further, fixed establishment installs the rotary drum on the box including rotating, there is solid fixed ring through the cooperation slidable mounting of spacing groove and stopper in the rotary drum, gu fixed ring internally threaded mounting has two threaded rods, and all install locating splint through limit structure between two threaded rods and the solid fixed ring.

Further, limit structure includes the spacing pivot of fixed mounting on the threaded rod, and the locating plate rotates and installs in spacing pivot, fixed mounting has two spacing springs between locating plate and the solid fixed ring.

Furthermore, two equal fixed mounting has the control lever on the rotary drum, and is a plurality of the equal fixed mounting of the one end of keeping away from spacing pivot on the threaded rod has the rotation handle, and is a plurality of equal fixed mounting has the slipmat on the locating splint.

Further, reciprocating mechanism includes the gear motor of fixed mounting on the roof, rotate on gear motor's the drive end and install the wind-up roll, and fixedly connected with haulage rope between wind-up roll and the movable plate, the movable plate passes through the cooperation slidable mounting of trapezoidal slider and trapezoidal spout on the roof, fixed mounting has a plurality of reset spring between movable plate and the box.

Further, the pressure release structure is including rotating two commentaries on classics rollers that reset that install in the outlet pipe, two equal fixed mounting has the separation dish on the commentaries on classics roller that resets, and the mutual block of two separation dishes, fixed mounting has two spacing framves on the outlet pipe, and two spacing framves are located the upper portion of two separation dishes respectively.

Compared with the prior art, the invention has the advantages that:

1: this device can firmly fix a position the pipe fitting of different length and pipe diameter size to interval between two pipe fittings of adjustment that can be nimble, and can drive the pipe fitting when the welding and rotate, so that carry out the comprehensive welding of pipe fitting, application scope is wider.

2: this device can spray water smoke to the welding position when welding the pipe fitting to this position that comes to weld carries out real-time cooling to the welding, and water smoke also can prevent that the high fever impurity that produces from splashing everywhere when welding, and the security is higher.

3: this device can carry out comprehensive washing to the inside of box after the welding is accomplished, and the rivers pressure that just washes is even, washes the scope wider, can carry out the washing at no dead angle to the box inside, makes impurity can not pile up and leave over.

4: this device can utilize the high temperature heat that produces when welding to can convert thermal energy into mechanical energy and promote elastic filter board and remove the slope, thereby can be convenient for carry out clastic filtration and collection, energy utilization is higher, can not cause the waste.

In conclusion, the device can cool the welding part in real time, can prevent high-temperature scraps from being splashed to cause damage, can completely and thoroughly remove impurities attached to the device by adopting uniform and large-range high-pressure water flow for washing, and has the advantages of good dust removal effect and high safety.

Drawings

Embodiments of the invention are described in further detail below with reference to the attached drawing figures, wherein:

FIG. 1 is a schematic structural diagram of a welding device for manufacturing self-cleaning exercise equipment according to the present invention;

FIG. 2 is a cross-sectional view of FIG. 1;

FIG. 3 is an enlarged view of the attachment structure of the stationary ring, the drum and the upper portion thereof of FIG. 2;

FIG. 4 is an enlarged view of the threaded rod, the retaining clip and a portion of the connection therebetween of FIG. 3;

FIG. 5 is an enlarged view of the top plate, the pressing plate and a portion of the connecting structure therebetween in FIG. 2;

FIG. 6 is an enlarged view of the top plate, the water injection pipe and a portion of the connection structure therebetween in FIG. 5;

FIG. 7 is an enlarged view of the connection structure between the reduction motor and the water injection pipe in FIG. 6;

FIG. 8 is a schematic view of the connection structure of the moving plate and the upper portion of the moving plate in FIG. 7;

fig. 9 is an enlarged view of the elastic filter plate, the lower water plate and a portion of the connection structure therebetween in fig. 2.

In the figure: the device comprises a box body 1, a transparent window 2, a fixing ring 3, a material collecting box 4, a rotating drum 5, a top plate 6, a pressurizing plate 7, an elastic filter plate 8, a water discharging plate 9, a water pump 10, a threaded rod 11, a positioning clamping plate 12, a limiting rotating shaft 13, a limiting spring 14, a non-slip mat 15, an extrusion spring 16, a water discharging pipe 17, a partition plate 18, a water guiding pipe 19, a moving plate 20, a water injecting pipe 21, a water flushing pipe 22, a speed reducing motor 23, a wind-up roll 24, a communicating pipe 25, a water discharging pipe 26, a telescopic pipe 27, a traction rope 28, a return spring 29, a welding gun 30, a cooling fog pipe 31, a sliding plate 32 and a memory alloy rod 33.

Detailed Description

Referring to fig. 1-4, a welding device for producing self-cleaning fitness equipment comprises a box body 1 provided with a transparent window 2, wherein two fixing mechanisms are arranged in the box body 1;

the following points are notable:

1. the box 1 is for being totally enclosed state when using, can prevent the outside of the piece departure box 1 that produces when welding, and the transparent window 2 that sets up on the box 1 is used for observing the position and the welded condition of pipe fitting in the box 1 to in time adjust.

2. The fixing mechanism comprises a rotary drum 5 which is rotatably arranged on the box body 1, a fixing ring 3 is slidably arranged in the rotary drum 5 through the matching of a limiting groove and a limiting block, two threaded rods 11 are arranged in the fixing ring 3 in a threaded manner, and positioning clamping plates 12 are arranged between the two threaded rods 11 and the fixing ring 3 through limiting structures;

the pipe fitting of treating the welding places in solid fixed ring 3's inside, rotates two threaded rods 11 and can drive two locating splint 12 and be close to each other and respectively with the upper and lower portion extrusion laminating of pipe fitting, two locating splint 12 interact can carry out firm centre gripping location to the pipe fitting, make it can not take place to rock when the welding.

3. Limiting structure includes the spacing pivot 13 of fixed mounting on threaded rod 11, and fixes a position splint 12 and rotate and install on spacing pivot 13, and fixed mounting has two spacing springs 14 between 12 and the solid fixed ring 3 of fixing a position splint, and stop gear plays spacing positioning splint 12's effect for when making threaded rod 11 precession in solid fixed ring 3, vertical removal about 12 only can be carried out to the positioning splint, and can not rotate along with the rotation of threaded rod 11.

4. Equal fixed mounting has the control lever on two rotary drums 5, and when welding, operating personnel can hold the control lever and drive rotary drum 5 and rotate to can drive the pipe fitting and rotate, the welding position of adjustable pipe fitting promptly.

5. The rotating handle is fixedly mounted at one end, far away from the limiting rotating shaft 13, of the threaded rods 11, the rotating handle can be held to drive the threaded rods 11 to rotate and the positioning clamp plate 12 to move up and down, and the convenience and trouble saving are achieved.

6. The anti-slip pads 15 are fixedly mounted on the positioning clamping plates 12, static friction force of the anti-slip pads 15 during clamping of the pipe fittings can be increased, and accordingly clamping and fixing stability is further increased.

Referring to fig. 2 and 8, a top plate 6 is fixedly installed in the box body 1, a moving plate 20 is installed on the top plate 6 through a reciprocating mechanism, and a welding gun 30 is fixedly installed on the moving plate 20;

the above is noteworthy for the following two points:

1. the reciprocating mechanism comprises a speed reducing motor 23 fixedly installed on the top plate 6, a winding roller 24 is rotatably installed on a driving end of the speed reducing motor 23, a traction rope 28 is fixedly connected between the winding roller 24 and the moving plate 20, the moving plate 20 is slidably installed on the top plate 6 through the matching of a trapezoidal sliding block and a trapezoidal sliding groove, and a plurality of reset springs 29 are fixedly installed between the moving plate 20 and the box body 1;

when the reducing motor 23 starts to rotate positively, the winding roller 24 is driven to rotate and the traction rope 28 is wound, when the traction rope 28 is wound, the moving plate 20 is pulled to move positively, at the moment, the return springs 29 are stretched, when the reducing motor 23 rotates reversely, the winding roller 24 is driven to rotate reversely and the traction rope 28 is released, when the return springs 29 are pressed and reduced, the automatic contraction reset can be realized, the moving plate 20 can be pulled to move reversely, and the moving plate 20 can be driven to move in a reciprocating mode under the top plate 6.

2. When the moving plate 20 reciprocates, the welding gun 30 on the moving plate is driven to reciprocate, so that the relative position between the welding gun 30 and the pipe fitting can be flexibly adjusted, the multi-point welding of the pipe fitting can be performed, and the pipe fitting welding device is convenient to use.

Referring to fig. 2 and 6-7, a water manifold 19 is installed between the box body 1 and the top plate 6 through a water distributor, two communicating pipes 25 are fixedly installed on the water manifold 19 through water injection pipes 21, two cooling mist pipes 31 are fixedly installed on the moving plate 20, a downcomer 26 is slidably installed between each cooling mist pipe 31 and the top plate 6, and a telescopic pipe 27 is fixedly installed between each downcomer 26 and the corresponding communicating pipe 25;

the above is noteworthy for the following two points:

1. the water replenishing pipe is fixedly mounted on the box body 1 and located at the lower part of the lower water plate 9, the water distributor comprises the lower water plate 9, the water pump 10 and the material collecting box 4 which are fixedly mounted in the box body 1, the water outlet end of the water pump 10 is fixedly provided with the connecting pipe, the connecting pipe is communicated with the lower end of the water guide pipe 19, and the water pump 10 is started to pump cleaning water at the lower part of the lower water plate 9 into the water injection pipe 21 through the connecting pipe and the water guide pipe 19 for storage.

2. When welding, the washing water in the water injection pipe 21 can be conducted to the two cooling mist pipes 31 through the communicating pipe 25, the extension pipe 27 and the sewer pipe 26, at the moment, the two cooling mist pipes 31 can spray water mist to cool the welding part, and high-temperature chips generated in the process of welding can be prevented from splashing everywhere by the water mist, so that damage is avoided.

Referring to fig. 5-6, a pressurizing mechanism is installed between the top plate 6 and the box body 1;

the above is noteworthy for the following two points:

1. the pressurizing mechanism comprises two partition plates 18 fixedly arranged between the top plate 6 and the box body 1, a plurality of flushing pipes 22 are fixedly arranged on a water injection pipe 21, the flushing pipes 22 are positioned at the outer sides of the two partition plates 18, pressurizing plates 7 are slidably arranged between the two partition plates 18 and the side wall of the box body 1, a plurality of drain pipes 17 matched with the pressurizing plates 7 are fixedly arranged on the top plate 6, and a plurality of extrusion springs 16 are fixedly arranged between the two pressurizing plates 7 and the top wall of the box body 1;

after the pipe fittings are welded and taken out, cleaning water in the water injection pipe 21 is injected into the partition plate 18, the space between the top plate 6 and the box body 1 (hereinafter referred to as a water storage space) through the plurality of water flushing pipes 22, and at the time, the plurality of water drainage pipes 17 are in a sealed state, when the cleaning water is gradually increased, the cleaning water is accumulated in the water storage space, the pressurizing plate 7 is pushed to ascend, and the plurality of extrusion springs 16 are compressed;

when the water pressure in the water storage room reaches the sealed critical value of the water drain pipes 17, the water drain pipes 17 can be opened, at the moment, the pressurizing plate 7 can quickly descend under the reset effect of the extrusion springs 16 and quickly press out the cleaning water in the water storage room through the water drain pipes 17, a plurality of high-pressure water flows generated by the water drain pipes 17 can wash the inside of the box body 1 in a large range and comprehensively, impurities attached to the inside of the box body 1 can be washed away, and therefore the washing dead angle can be reduced.

2. A pressure relief structure is arranged in each water drain pipe 17, the pressure relief structure comprises two reset rotating rollers rotatably arranged in the water drain pipe 17, blocking discs are fixedly arranged on the two reset rotating rollers, the two blocking discs are mutually clamped, two limiting frames are fixedly arranged on the water drain pipe 17, and the two limiting frames are respectively positioned at the upper parts of the two blocking discs;

the two separation discs are mutually clamped under the action of the reset rotary roller, the drain pipe 17 can be sealed, when the water pressure in the water storage room reaches the critical value of the drain pipe 17, namely the water pressure is greater than the self-resetting force of the reset rotary roller, the water flow is enough to flush the two separation discs, and the water flow in the water storage room can flow out through the drain pipe 17 at the moment.

Referring to fig. 9, a sliding plate 32 is slidably mounted in the box body 1 through the matching of a sliding block and a sliding groove, an elastic filter plate 8 is rotatably mounted between the sliding plate 32 and the material receiving box 4, and a plurality of memory alloy rods 33 are fixedly mounted between the sliding plate 32 and the lower water plate 9;

the following points are notable:

1. the washing water after washing box 1 can fall to elastic filter plate 8 on, elastic filter plate 8 can filter washing water this moment, makes impurity in it stay on elastic filter plate 8, and the washing water after the filtration can fall to the bottom of box 1 through lower water plate 9 and retrieve, can carry out the used repeatedly of washing water, comparatively environmental protection.

The heat that produces during the welding can lose to inside washing water and box 1, and a plurality of memory alloy poles 33 can absorb heat with box 1 through wasing water this moment, and memory alloy pole 33 absorbs heat and back can automatic extension and can promote the slope that rises of elastic filter plate 8, and elastic filter plate 8 is in the tilt state this moment, and impurity can be in the effect landing to material collecting box 4 under of gravity on the elastic filter plate 8, can collect impurity.

Claims

1. A welding device for production of self-cleaning fitness equipment comprises a box body (1) provided with a transparent window (2), and is characterized in that two fixing mechanisms are installed in the box body (1), a top plate (6) is fixedly installed in the box body (1), a water guide pipe (19) is installed between the box body (1) and the top plate (6) through the water guide mechanisms, a movable plate (20) is installed on the top plate (6) through a reciprocating mechanism, a welding gun (30) is fixedly installed on the movable plate (20), two communicating pipes (25) are fixedly installed on the water guide pipe (19) through a water injection pipe (21), two cooling mist pipes (31) are fixedly installed on the movable plate (20), a sewer pipe (26) is installed between each cooling mist pipe (31) and the top plate (6) in a sliding mode, a telescopic pipe (27) is fixedly installed between each sewer pipe (26) and the corresponding communicating pipe (25), a pressurizing mechanism is arranged between the top plate (6) and the box body (1);

the water distributor comprises a lower water plate (9), a water pump (10) and a material collecting box (4) which are fixedly arranged in a box body (1), a sliding plate (32) is slidably arranged in the box body (1) through the matching of a sliding block and a sliding groove, an elastic filter plate (8) is rotatably arranged between the sliding plate (32) and the material collecting box (4), a plurality of memory alloy rods (33) are fixedly arranged between the sliding plate (32) and the lower water plate (9), a connecting pipe is fixedly arranged on the water outlet end of the water pump (10), and the connecting pipe is communicated with the lower end of a water guide pipe (19);

pressurization mechanism includes two baffle (18) of fixed mounting between roof (6) and box (1), fixed mounting has a plurality of wash pipes (22) on water injection pipe (21), and a plurality of wash pipes (22) all are located the outside of two baffle (18), two equal slidable mounting has pressure plate (7) between the lateral wall of baffle (18) and box (1), and fixed mounting has a plurality of and pressure plate (7) matched with wash-out pipe (17), two on roof (6) equal fixed mounting has a plurality of extrusion spring (16), every all install pressure relief structure in wash-out pipe (17).

2. The welding device for the production of self-cleaning fitness equipment is characterized in that the fixing mechanism comprises a rotary drum (5) rotatably mounted on the box body (1), a fixing ring (3) is slidably mounted in the rotary drum (5) through matching of a limiting groove and a limiting block, two threaded rods (11) are mounted in the fixing ring (3) in a threaded manner, and a positioning clamping plate (12) is mounted between each threaded rod (11) and the fixing ring (3) through a limiting structure.

3. The welding device for the production of self-cleaning fitness equipment according to claim 2, wherein the limiting structure comprises a limiting rotating shaft (13) fixedly installed on the threaded rod (11), the positioning clamping plate (12) is rotatably installed on the limiting rotating shaft (13), and two limiting springs (14) are fixedly installed between the positioning clamping plate (12) and the fixing ring (3).

4. The welding device for producing self-cleaning fitness equipment according to claim 3, wherein control rods are fixedly mounted on the two rotary drums (5), rotating handles are fixedly mounted on one ends of the plurality of threaded rods (11) far away from the limiting rotating shaft (13), and anti-skid pads (15) are fixedly mounted on the plurality of positioning clamping plates (12).

5. The welding device for the production of self-cleaning fitness equipment according to claim 1, wherein the reciprocating mechanism comprises a speed reducing motor (23) fixedly mounted on the top plate (6), a winding roller (24) is rotatably mounted on a driving end of the speed reducing motor (23), a traction rope (28) is fixedly connected between the winding roller (24) and the moving plate (20), the moving plate (20) is slidably mounted on the top plate (6) through the matching of a trapezoidal sliding block and a trapezoidal sliding groove, and a plurality of return springs (29) are fixedly mounted between the moving plate (20) and the box body (1).

6. The welding device for the production of self-cleaning fitness equipment according to claim 1, wherein the pressure relief structure comprises two reset rollers rotatably mounted in the drain pipe (17), wherein the two reset rollers are fixedly provided with two blocking discs, the two blocking discs are mutually clamped, the drain pipe (17) is fixedly provided with two limiting frames, and the two limiting frames are respectively positioned at the upper parts of the two blocking discs.