CN113398884A - Floating adsorbent and its proportioning metering method - Google Patents
Floating adsorbent and its proportioning metering method Download PDFInfo
- Publication number
- CN113398884A CN113398884A CN202110673063.3A CN202110673063A CN113398884A CN 113398884 A CN113398884 A CN 113398884A CN 202110673063 A CN202110673063 A CN 202110673063A CN 113398884 A CN113398884 A CN 113398884A
- Authority
- CN
- China
- Prior art keywords
- water
- clay
- adsorbent
- floating
- density
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000007667 floating Methods 0.000 title claims abstract description 65
- 239000003463 adsorbent Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 65
- 239000004927 clay Substances 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 49
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 238000001179 sorption measurement Methods 0.000 claims description 52
- 239000002245 particle Substances 0.000 claims description 19
- 239000011148 porous material Substances 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 15
- 238000012360 testing method Methods 0.000 claims description 14
- 239000008187 granular material Substances 0.000 claims description 11
- 229910052573 porcelain Inorganic materials 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 238000004364 calculation method Methods 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 239000002028 Biomass Substances 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 6
- 229960000892 attapulgite Drugs 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 229910052625 palygorskite Inorganic materials 0.000 claims description 6
- 239000008262 pumice Substances 0.000 claims description 6
- 229910010272 inorganic material Inorganic materials 0.000 claims description 5
- 239000011147 inorganic material Substances 0.000 claims description 5
- 239000002808 molecular sieve Substances 0.000 claims description 5
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 5
- 239000003245 coal Substances 0.000 claims description 4
- 239000010419 fine particle Substances 0.000 claims description 4
- 229920006395 saturated elastomer Polymers 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- 230000002950 deficient Effects 0.000 claims description 3
- 230000010355 oscillation Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000012216 screening Methods 0.000 claims description 3
- 238000005245 sintering Methods 0.000 claims description 3
- 238000004017 vitrification Methods 0.000 claims description 3
- 238000001354 calcination Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000007605 air drying Methods 0.000 claims 1
- 239000004615 ingredient Substances 0.000 claims 1
- 230000001590 oxidative effect Effects 0.000 claims 1
- 239000003344 environmental pollutant Substances 0.000 abstract description 13
- 231100000719 pollutant Toxicity 0.000 abstract description 13
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000002689 soil Substances 0.000 abstract description 5
- 229910001385 heavy metal Inorganic materials 0.000 abstract description 4
- 238000000746 purification Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 4
- 238000003900 soil pollution Methods 0.000 abstract description 4
- 239000002957 persistent organic pollutant Substances 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000005484 gravity Effects 0.000 abstract 1
- 238000010304 firing Methods 0.000 description 9
- 239000003292 glue Substances 0.000 description 4
- 241000196324 Embryophyta Species 0.000 description 3
- 239000011368 organic material Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 241000282414 Homo sapiens Species 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- 239000003610 charcoal Substances 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001739 density measurement Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 239000000447 pesticide residue Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000009182 swimming Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/20—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/12—Naturally occurring clays or bleaching earth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J20/00—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
- B01J20/02—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
- B01J20/10—Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising silica or silicate
- B01J20/16—Alumino-silicates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09C—RECLAMATION OF CONTAMINATED SOIL
- B09C1/00—Reclamation of contaminated soil
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09C—RECLAMATION OF CONTAMINATED SOIL
- B09C1/00—Reclamation of contaminated soil
- B09C1/002—Reclamation of contaminated soil involving in-situ ground water treatment
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/281—Treatment of water, waste water, or sewage by sorption using inorganic sorbents
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
- C02F1/28—Treatment of water, waste water, or sewage by sorption
- C02F1/283—Treatment of water, waste water, or sewage by sorption using coal, charred products, or inorganic mixtures containing them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/42—Materials comprising a mixture of inorganic materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2220/00—Aspects relating to sorbent materials
- B01J2220/40—Aspects relating to the composition of sorbent or filter aid materials
- B01J2220/48—Sorbents characterised by the starting material used for their preparation
- B01J2220/4806—Sorbents characterised by the starting material used for their preparation the starting material being of inorganic character
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09C—RECLAMATION OF CONTAMINATED SOIL
- B09C2101/00—In situ
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/10—Inorganic compounds
- C02F2101/20—Heavy metals or heavy metal compounds
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2101/00—Nature of the contaminant
- C02F2101/30—Organic compounds
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- Hydrology & Water Resources (AREA)
- Water Supply & Treatment (AREA)
- Soil Sciences (AREA)
- Dispersion Chemistry (AREA)
- Geochemistry & Mineralogy (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Abstract
The floating adsorbent is prepared with porous adsorbing material, floating body and clay in certain proportion and through special technological process. The invention has the beneficial effects that: the prepared floating adsorbent is prepared by accurately measuring the distribution ratio of each component and adopting a special process, aims to carry out low-cost industrialized mass production, and is mainly characterized by light specific gravity, not only being capable of floating in water, but also having adsorbability, not only being capable of adsorbing organic pollutants, heavy metal pollutants and the like, and treating pollutants in soil and water quality, but also being capable of floating on the water surface by virtue of the buoyancy of water, realizing the separation of pollutants in the environment, being convenient for the recovery and reutilization of the floating adsorbent, being widely applied to the fields of soil pollution treatment, water quality purification and the like, and creating conditions for the separation of pollutants and the recovery of the adsorbent.
Description
Technical Field
The invention relates to the field of environmental protection, in particular to a floating adsorbent and a proportioning and metering method thereof.
Background
Currently, soil pollution includes inorganic pollution, organic pollution and harmful microbial pollution, such as heavy metal pollution, pesticide residue and harmful organic pollution. Some of them are from nature and some are from human production and life. In the growth process of plants, the plants can be more or less migrated into food to cause harm to human beings, and in recent years, porous materials (biomass charcoal, zeolite and the like) are added into soil for adsorption, which is a good method, but the porous materials are left in the soil, and adsorbed pollutants are easy to desorb to re-pollute the soil; meanwhile, the porous material has the problems of pore channel blockage and adsorption saturation; in addition, there is a certain competition between the absorption of the plant to the pollutants and the adsorption of the porous material to the pollutants, so the treatment method can not effectively solve the problem.
Similarly, for purifying water quality, such as water quality of riverways, lakes, waterworks and ponds, sewage pools, swimming pools, ponds and the like, porous materials (biomass carbon, zeolite and the like) are generally adopted for adsorption so as to achieve the purpose of purifying water quality, and similar problems also exist.
Therefore, there is a need in the market for purification materials that can address these problems.
Disclosure of Invention
The prepared floating adsorbent can float in water and has adsorbability, can adsorb organic pollutants, heavy metal pollutants and the like, treats the pollutants on soil, can float out of the water to facilitate the separation of the pollutants, and facilitates the recycling of the floating adsorbent.
The invention adopts the technical scheme for solving the technical problems that: the floating adsorbent is prepared from the following raw materials in parts by weight: the proportioning and metering method of the porous adsorption material, the floating body and the clay comprises the following steps:
wherein, the density of the porous adsorption material is Px, and the proportion of the porous adsorption material is X;
the floating body has the density of Py and accounts for Y;
clay with a density of Pn and a proportion of N;
a is the density measured after the test production of the floating adsorbent;
the calculation formula is as follows: x + Y + N ═ 1;
X×Px+Y×Py+N×Pn=1/a;
the method for measuring the density of each component comprises the following steps:
phi and Px: removing pure density of permeable pores, taking 500g of porous adsorption material, drying for later use, weighing 100g of dried porous adsorption material, putting the porous adsorption material into water for oscillation or pressurization to fully and saturated absorb water, taking out and weighing c, wherein the unit is g, and putting the porous adsorption material into a water containing measuring cup to measure the water containing volume b of 100g, and the unit is cm3;
Px=100/[b-(c-100)]100/(b-c +100) units g/cm3Performing parallel test for three times, and taking an average value;
secondly, Py, the method is the same as Px, the parallel test is carried out for three times, and the average value is taken;
thirdly, Pn, 500g of clay with the particle size of less than 300 meshes is dried for later use, 100g of dried clay is weighed and put into a measuring cup to measure the volume e of 100g, and the unit is cm3;
Pn 100/e, monoThe position is g/cm3Performing parallel test for three times, and taking an average value;
determining the density of each component, determining the proportion of each component, wherein N is 0.1-0.3, obtaining the numerical value of N according to the quality of clay, calculating X and Y, and determining the proportion of the porous adsorption material, the floating body and the clay.
The porous adsorption material adopts fine particles or powder with the particle size of less than 3mm, and porous carbon or molecular sieve is selected.
The floating body is made of inorganic materials which are 1-5 mm particles, can resist high temperature of more than 1050 ℃ and are lighter than water, and pumice, porcelain granules or porous porcelain granules are selected.
The clay is selected from 100 mesh or attapulgite or pottery clay.
The preparation process of the floating adsorbent comprises the following steps:
firstly, batching according to the formula components and the proportioning and metering method;
secondly, adding water, stirring and mixing uniformly, wherein the water accounts for 5-50%;
thirdly, granulating by using a granulator or an extruder, wherein the particle size is 3-20 mm, and forming a spherical or columnar particle blank body;
fourthly, drying by natural air or a drying room and a drying line;
fifthly, firing at high temperature in an oxygen-isolated way, wherein the firing temperature is 450-1050 ℃, the sintered clay has set strength and keeps high water absorption, namely the water absorption rate is more than 10%, and the clay has no vitrification crystallization;
and sixthly, putting the water into the water for screening, removing sunken defective products, and taking floating adsorbents floating on the water surface.
The invention has the beneficial effects that: the floating adsorbent and the proportioning and metering method thereof provided by the invention have the advantages that the prepared floating adsorbent is prepared by accurately metering the proportioning and special processes of all components, and aims to realize low-cost industrial mass production. Can be widely applied to the fields of soil pollution treatment, water quality purification and the like, and creates conditions for the separation of pollutants and the recovery of adsorbents.
Drawings
Fig. 1 is a schematic view of the use state of the floating adsorbent prepared in the example of the present invention.
Detailed Description
The invention is further illustrated below:
the floating adsorbent is prepared from the following raw materials in parts by weight: the proportioning and metering method of the porous adsorption material, the floating body and the clay comprises the following steps:
wherein, the density of the porous adsorption material is Px, and the proportion of the porous adsorption material is X;
the floating body has the density of Py and accounts for Y;
clay with a density of Pn and a proportion of N;
a is the density measured after the test production of the floating adsorbent;
the calculation formula is as follows: x + Y + N ═ 1;
X×Px+Y×Py+N×Pn=1/a;
the method for measuring the density of each component comprises the following steps:
phi and Px: removing pure density of permeable pores, taking 500g of porous adsorption material, drying for later use, weighing 100g of dried porous adsorption material, putting the porous adsorption material into water for oscillation or pressurization to fully and saturated absorb water, taking out and weighing c, wherein the unit is g, and putting the porous adsorption material into a water containing measuring cup to measure the water containing volume b of 100g, and the unit is cm3;
Px=100/[b-(c-100)]100/(b-c +100) units g/cm3Performing parallel test for three times, and taking an average value;
secondly, Py, the method is the same as Px, the parallel test is carried out for three times, and the average value is taken;
thirdly, Pn, 500g of clay with the particle size of less than 300 meshes is dried for later use, 100g of dried clay is weighed and put into a measuring cup to measure the volume e of 100g, and the unit is cm3;
Pn is 100/e, unit is g/cm3Performing parallel test for three times, and taking an average value;
determining the density of each component, determining the proportion of each component, wherein N is 0.1-0.3, obtaining the numerical value of N according to the quality of clay, calculating X and Y, and determining the proportion of the porous adsorption material, the floating body and the clay.
The porous adsorption material adopts fine particles or powder with the particle size of less than 3mm, and porous carbon or molecular sieve is selected.
The floating body is made of inorganic materials which are 1-5 mm particles, can resist high temperature of more than 1050 ℃ and are lighter than water, and pumice, porcelain granules or porous porcelain granules are selected.
The clay is selected from 100 mesh or attapulgite or pottery clay.
The preparation process of the floating adsorbent comprises the following steps:
firstly, batching according to the formula components and the proportioning and metering method;
secondly, adding water, stirring and mixing uniformly, wherein the water accounts for 5-50%;
thirdly, granulating by using a granulator or an extruder, wherein the particle size is 3-20 mm, and forming a spherical or columnar particle blank body;
fourthly, drying by natural air or a drying room and a drying line;
fifthly, firing at high temperature in an oxygen-isolated way, wherein the firing temperature is 450-1050 ℃, the sintered clay has set strength and keeps high water absorption, namely the water absorption rate is more than 10%, and the clay has no vitrification crystallization;
and sixthly, putting the water into the water for screening, removing sunken defective products, and taking floating adsorbents floating on the water surface.
The specific description is as follows:
floating adsorbent: is a granular composite material which has density lower than that of water, can float on the water surface in water and has an adsorption function. The basic requirements are that the water floating agent can float in water and has adsorbability, and is specific to organic pollutants, heavy metal pollutants and the like.
Porous adsorption material: selecting fine particles or powder with particle size below 3mm, preferably porous carbon or molecular sieve.
A floating body: inorganic material which can resist high temperature above 1050 ℃ and is far lighter than water, and the adsorbent floats on the water surface by the inorganic material, preferably pumice, ceramsite and porous porcelain granule.
The principle is as follows: the floating body has abundant water-tight pores with low density inside, and the specific weight of the adsorbent is reduced by the water-tight pores until the 'floating adsorbent' is lighter than water. The particle size cannot be too small, and too fine can destroy internal pores and increase density. The densities of the porous adsorption material and the clay are relatively fixed, so the lower the density of the floating body is, the larger the buoyancy is, the content of the porous adsorption material can be correspondingly improved, and the stronger the adsorption capacity of the floating adsorbent is.
Pumice or ceramsite: can be purchased outside, has low cost, but has low density, is few in the market with the particle size less than 3mm, is unstable in supply, and is mainly made of self-made porous porcelain granules.
Preparing air-hole ceramic particles: selecting clay fine powder 30-50%, and biomass powder or coal powder in balance, adding water, mixing, stirring, granulating, oven drying, placing into kiln 1100-1300 deg.C aerobic calcining to make it vitrified not absorb water, while the internal biomass powder or coal powder is oxidized to leave countless pores with low density of 0.5g/cm due to developed pores3Left and right.
Clay powder: selecting 100 meshes below, preferably selecting attapulgite and argil, wherein the attapulgite has low density and low sintering temperature; the clay has the function of adhesion, and after being mixed with the floating body and the porous adsorption material according to a certain proportion and calcined at high temperature in an oxygen-isolating manner, the floating body and the porous adsorption material are adhered together to form the granular floating adsorbent.
The porous adsorption material and the floating body are not suitable for being directly bonded by glue, and the floating body is not suitable for being made of low-density organic materials such as plastics, foams and the like. The reason is as follows: firstly, glue can block the pore channels of the porous adsorption material, and the adsorption property is reduced; secondly, the glue is easy to age and lose viscosity; thirdly, secondary pollution caused by organic materials and glue is avoided, and objects to be treated are polluted; fourthly, the organic material is not high temperature resistant.
The most important point of the invention is to solve the density problem of the floating adsorbent of the novel invention, and the obtained adsorbent is lighter than water by accurately calculating the proportion of each component, and the strong adsorption capacity is kept at the same time.
Firstly, the calculation formula is given because the density of the floating adsorbent is less than 1g/cm3。
Setting: the density of the porous adsorption material is Px, and the proportion is X
The density of the floating body is Py and the proportion is Y
The clay has a density of Pn and a proportion of N
Then: the proportion of each component needs to satisfy the following two formulas:
①X+Y+N=1
②X×Px+Y×Py+N×Pn=1
note: this is not the final formula and requires fine tuning after pilot production.
Secondly, density determination of each component:
after actual materials of all components are selected, the density measurement method is as follows:
px is the pure density after the water-permeable pore volume is removed; weighing 500g of porous adsorption material, drying for later use, weighing 100g of porous adsorption material, placing into water, oscillating or pressurizing to make it fully saturated and absorb water, then taking out and weighing c in unit of g, and immediately placing into a water containing measuring cup to measure the water containing volume b of 100g in unit of cm3;
Px=100/[b-(c-100)]100/(b-c +100) units g/cm3;
The parallel tests were done three times and the average was taken.
Py is the same as Px;
pn, drying 500g of clay below 300 meshes for later use, weighing 100g of clay, putting the clay into a measuring cup, and measuring the volume e of the clay 100g, wherein the unit is cm3;
Pn is 100/e unit g/cm3;
The parallel tests were done three times and the average was taken.
Thirdly, the proportion of each component:
and after the density of each component is determined, determining the proportion of each component. In the actual production process, N is empirical data, the types and the qualities of the clay are different and are between 0.1 and 0.3, the lower the clay is, the better the clay is on the premise of ensuring the strength, and once the N value is determined, X and Y can be calculated so as to prepare the materials and organize the processing.
In actual operation, N can be first prepared in a ratio of 0.2 for trial production, and if the strength can meet the requirement, the shaping is carried out, otherwise, the proper adjustment is carried out.
Fourthly, small-batch trial production:
taking N as 0.2, calculating X and Y according to the density and the formula determined above, mixing 300-500 kg of the materials according to the proportion, and carrying out trial production according to the preparation process steps to obtain the adsorbent.
In this case, the adsorbent may be precipitated in water, because the green body after the mixture granulation is calcined may vary in volume and weight, and the actual material, the ratio of the components, the firing temperature and the degree of sealing of the apparatus may differ, and the shrinkage and expansion ratios may differ, so that the overall density may differ after firing. If it becomes 1 or more, it naturally sinks in water. Therefore, after trial production, the above formula is also fine-tuned according to the actual density.
Setting: the density of the adsorbent obtained by trial production is a, and the determination method is the same as Px.
Then: the final calculation formula is calculated and adjusted as follows:
①X+Y+N=1
②X×Px+Y×Py+N×Pn=1/a
the proportion of each component is calculated according to the formula, wherein the actual proportion of the porous adsorption material is less than or equal to X, and the proportion of the floating body is more than or equal to Y, so that the mass production is organized.
If the variety and specification of any material of each component are changed and the process and equipment are adjusted, the proportion of each component is measured again according to the proportioning and metering method.
The first embodiment is as follows:
when N is 0.1, selecting bamboo charcoal as the porous adsorption material, the density is 1.9, selecting ceramsite as the floating body, the density is 0.7, selecting argil as the clay, the density is 1.6, adopting a shuttle kiln to fire at 1050 degrees, selecting two decimal places as the density a of the adsorbent obtained by trial production, rounding off when calculating, wherein X is 0.11, Y is 0.79, namely the proportion of X is 11%, the proportion of Y is 79%, and the proportion of N is 10%.
Example two:
when N is 0.2, the porous adsorption material is selected from activated carbon, the density is 2.2, the floating body is selected from porous porcelain granules, the density is 0.5, the clay is selected from attapulgite, the density is 1.4, the floating body is fired at 500 ℃ by a shuttle kiln, the density a of the adsorbent obtained by trial production is 1.03, two decimal places are taken and rounded up during calculation, and at the moment, X is 0.17, Y is 0.63, namely, X accounts for 17%, Y accounts for 63% and N accounts for 20%.
Example three:
when N is 0.3, the porous adsorption material is selected from a molecular sieve, the density is 1.8, the floating body is selected from pumice, the density is 0.6, the clay is selected from pottery clay, the density is 1.6, the floating body is fired at 750 ℃ by a rotary kiln, the density a of the adsorbent obtained by trial production is 1.04, two decimal places are taken, and rounding is performed during calculation, wherein X is 0.05, Y is 0.65, namely the proportion of X is 5%, the proportion of Y is 65%, and the proportion of N is 30%.
By way of example analysis, the present invention produces high quality and high efficiency floating adsorbent with the following key points:
firstly, improving the unit adsorption capacity of the porous adsorption material as much as possible;
secondly, the density of the floating body is reduced as much as possible;
thirdly, the bonding force/plasticity of the selected clay is strong, and the sintering temperature is low;
fourthly, the kiln is required to be good in sealing property, the porous carbon is strictly prevented from being oxidized, and the more the porous carbon is oxidized, the more the adsorption capacity is reduced;
fifthly, the firing temperature is in positive correlation with the value a, and the lower the value a is, the better the firing temperature is, the lower the firing temperature is, the better the strength is kept.
The embodiment of the invention has the characteristics that: the floating adsorbent and the proportioning and metering method thereof provided by the invention have the advantages that the prepared floating adsorbent is prepared by accurately metering the proportioning and special processes of all components, and aims to realize low-cost industrial mass production. Can be widely applied to the fields of soil pollution treatment, water quality purification and the like, and creates conditions for the separation of pollutants and the recovery of adsorbents.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the scope of the claims.
Claims (6)
1. The floating adsorbent is characterized by being prepared from the following raw materials in parts by weight: the proportioning and metering method of the porous adsorption material, the floating body and the clay comprises the following steps:
wherein, the density of the porous adsorption material is Px, and the proportion of the porous adsorption material is X;
the floating body has the density of Py and accounts for Y;
clay with a density of Pn and a proportion of N;
a is the density measured after the test production of the floating adsorbent;
the calculation formula is as follows: x + Y + N ═ 1;
X×Px+Y×Py+N×Pn=1/a;
the method for measuring the density of each component comprises the following steps:
phi and Px: removing pure density of permeable pores, taking 500g of porous adsorption material, drying for later use, weighing 100g of dried porous adsorption material, putting the porous adsorption material into water for oscillation or pressurization to fully and saturated absorb water, taking out and weighing c, wherein the unit is g, and putting the porous adsorption material into a water containing measuring cup to measure the water containing volume b of 100g, and the unit is cm3;
Px=100/[b-(c-100)]100/(b-c +100) units g/cm3(ii) a Performing parallel test for three times, and taking an average value;
secondly, Py, the method is the same as Px, the parallel test is carried out for three times, and the average value is taken;
thirdly, Pn, 500g of clay with the particle size of less than 300 meshes is dried for later use, and 100g of dried clay is weighedThe clay is placed in a measuring cup and the volume e of 100g is measured in cm3;
Pn is 100/e, unit is g/cm3Performing parallel test for three times, and taking an average value;
determining the density of each component, determining the proportion of each component, wherein N is 0.1-0.3, obtaining the numerical value of N according to the quality of clay, calculating X and Y, and determining the proportion of the porous adsorption material, the floating body and the clay.
2. The buoyant adsorbent of claim 1, wherein: the porous adsorption material adopts fine particles or powder with the particle size of less than 3mm, and porous carbon or molecular sieve is selected.
3. The buoyant adsorbent of claim 1, wherein: the floating body is made of inorganic materials which are 1-5 mm particles, can resist high temperature of more than 1050 ℃ and are lighter than water, and pumice, porcelain granules or porous porcelain granules are selected.
4. The buoyant adsorbent of claim 1, wherein: the clay is selected to be below 100 meshes, and is attapulgite or pottery clay.
5. The process for preparing a buoyant adsorbent according to claim 1, comprising the steps of:
(1) the ingredients are prepared according to the formula components and the proportioning and metering method;
(2) adding water, stirring and mixing uniformly, wherein the water accounts for 5-50%;
(3) granulating by using a granulator or an extruder, wherein the particle size is 3-20 mm, and forming a spherical or columnar particle blank;
(4) natural air drying or drying in a drying room and a drying line;
(5) sintering at 450-1050 deg.c to obtain the product with certain strength and high hydroscopicity, i.e. water absorption of 10% or more, no vitrification crystallization of clay;
(6) and placing the mixture into water for screening, removing sunken defective products, and taking floating adsorbent floating on the water surface.
6. The buoyant adsorbent of claim 3, wherein: the porous porcelain granule is prepared by mixing and granulating 30-50% of clay fine powder and the balance of biomass powder or coal powder by adding water, drying, placing in a kiln for aerobic calcination at 1100-1300 ℃ to ensure that the porcelain granule does not absorb water, oxidizing the biomass powder or coal powder inside to leave a plurality of pores, wherein the pores are developed and have the density of 0.4-0.6 g/cm3。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110673063.3A CN113398884B (en) | 2021-06-17 | 2021-06-17 | Floating adsorbent and proportioning and metering method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110673063.3A CN113398884B (en) | 2021-06-17 | 2021-06-17 | Floating adsorbent and proportioning and metering method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN113398884A true CN113398884A (en) | 2021-09-17 |
CN113398884B CN113398884B (en) | 2024-01-16 |
Family
ID=77684826
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110673063.3A Active CN113398884B (en) | 2021-06-17 | 2021-06-17 | Floating adsorbent and proportioning and metering method thereof |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113398884B (en) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5580770A (en) * | 1989-11-02 | 1996-12-03 | Alliedsignal Inc. | Support containing particulate adsorbent and microorganisms for removal of pollutants |
US20120152115A1 (en) * | 2008-12-22 | 2012-06-21 | Air Products And Chemicals, Inc. | Composite adsorbent bead, process for its production, gas separation process and gas adsorption bed |
CN104402519A (en) * | 2014-11-07 | 2015-03-11 | 桂林新竹大自然生物材料有限公司 | Microcrystal and bamboo charcoal composite pottery material and preparation method thereof |
CN104941579A (en) * | 2015-06-03 | 2015-09-30 | 中国科学院城市环境研究所 | Method and device for preparing surface-vitrified carbon adsorption material |
CN108435131A (en) * | 2018-03-20 | 2018-08-24 | 大连理工大学盘锦产业技术研究院 | A kind of high heap density solid adsorbent, preparation method and the usage |
CN111085540A (en) * | 2019-12-19 | 2020-05-01 | 浙江碧岩环保科技有限公司 | Novel material capable of separating soil pollutants and preparation process thereof |
-
2021
- 2021-06-17 CN CN202110673063.3A patent/CN113398884B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5580770A (en) * | 1989-11-02 | 1996-12-03 | Alliedsignal Inc. | Support containing particulate adsorbent and microorganisms for removal of pollutants |
US20120152115A1 (en) * | 2008-12-22 | 2012-06-21 | Air Products And Chemicals, Inc. | Composite adsorbent bead, process for its production, gas separation process and gas adsorption bed |
CN104402519A (en) * | 2014-11-07 | 2015-03-11 | 桂林新竹大自然生物材料有限公司 | Microcrystal and bamboo charcoal composite pottery material and preparation method thereof |
CN104941579A (en) * | 2015-06-03 | 2015-09-30 | 中国科学院城市环境研究所 | Method and device for preparing surface-vitrified carbon adsorption material |
CN108435131A (en) * | 2018-03-20 | 2018-08-24 | 大连理工大学盘锦产业技术研究院 | A kind of high heap density solid adsorbent, preparation method and the usage |
CN111085540A (en) * | 2019-12-19 | 2020-05-01 | 浙江碧岩环保科技有限公司 | Novel material capable of separating soil pollutants and preparation process thereof |
Non-Patent Citations (1)
Title |
---|
宋应华等: "《花生壳生物吸附剂的制备及其在含染料废水治理中的应用》", 重庆:重庆大学出版社 * |
Also Published As
Publication number | Publication date |
---|---|
CN113398884B (en) | 2024-01-16 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN111097374B (en) | Preparation method of oxygen-carrying and adsorption composite functional material and application of oxygen-carrying and adsorption composite functional material in water body remediation | |
CN103951044B (en) | A kind of non-sintered rapid biofilm biologic packing material and preparation method thereof | |
CN113398884A (en) | Floating adsorbent and its proportioning metering method | |
CN108584974A (en) | Using shell and construction waste as artificial zeolite of raw material and preparation method thereof | |
CN106946588A (en) | A kind of air purifying filter core and preparation method thereof and air cleaning facility | |
CN111320258A (en) | Nitrogen and phosphorus removal composite filler and preparation method thereof | |
CN107670635B (en) | Sewage treatment filler, preparation method and application | |
CN111992177B (en) | Non-thermal activation red mud particle adsorbent and preparation method thereof | |
CN106431330A (en) | Production method of multifunctional quincuncial boric sludge light through-hole ceramsite | |
CN106431331A (en) | Production method of multifunctional quincunx phosphogypsum lightweight through-hole ceramsite | |
CN106477725A (en) | A kind of artificial swamp compounded mix for rural domestic sewage treatment | |
CN106396632A (en) | Production of multifunctional quincunx pumice-stone lightweight through-hole ceramic particles | |
CN106631094A (en) | Method for producing multifunctional quincunx sludge lightweight hole ceramsite | |
CN106431325A (en) | Production method of multifunctional plum-blossom-shaped water-granulated slag lightweight through-hole ceramsite | |
CN106467392A (en) | The production method of multi-functional quincunx Calx lightweight through hole haydite | |
CN106478141A (en) | The production method of multi-functional quincunx lake silt lightweight through hole haydite | |
CN106431250A (en) | Production method of multifunctional quincuncial vinegar residue light through-hole ceramsite | |
CN106431320A (en) | Production method of multifunctional quincuncial flue gas desulfurization gypsum light through-hole ceramsite | |
CN106478143A (en) | The production method of multi-functional quincunx paper mill sludge lightweight through hole haydite | |
JP2001002824A (en) | Sintered plastic porous body | |
CN115806326A (en) | Reinforced nitrogen and phosphorus removal material for sewage treatment and preparation method thereof | |
Li et al. | Preparation and characterization of low cost porous ceramisite adsorbents based on forsterite powders and porcelain insulators wastes | |
CN106431318A (en) | Production method of multifunctional quincuncial vermiculite tailings light through-hole ceramsite | |
CN106431329A (en) | Production method of multifunctional quincunx attapulgite tailing lightweight through hole ceramsites | |
CN106431256A (en) | Production method of multifunctional plum-blossom-shaped lightweight through-hole ceramsite containing sepiolite tailings |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant | ||
GR01 | Patent grant |