CN113375613A

CN113375613A - Efficient cutter wear detection device

Info

Publication number: CN113375613A
Application number: CN202110656256.8A
Authority: CN
Inventors: 刘竟成
Original assignee: Nanjing Ruyi Knife Mould Co ltd
Current assignee: Nanjing Ruyi Knife Mould Co ltd
Priority date: 2021-06-11
Filing date: 2021-06-11
Publication date: 2021-09-10
Anticipated expiration: 2041-06-11
Also published as: CN113375613B

Abstract

The invention relates to the technical field of cutter detection, in particular to a cutter abrasion high-efficiency detection device which comprises a machine body, wherein a controller is arranged on one side of the outer wall of the machine body, two sides inside the machine body are movably connected with a transmission shaft through bearings, wheel discs are arranged on the upper side and the lower side of the outer portion of the transmission shaft, a transmission belt is arranged at the upper end and the lower end of the inner portion of the machine body, a first motor is arranged on one side of the top end of the machine body, an output shaft of the first motor penetrates through the machine body to be connected with the transmission shaft, a bottom plate is arranged on the outer side of the transmission belt and connected with a cutter through a fixing mechanism, a fixing plate is arranged in the middle of the inner portion of the machine body, and a transmission mechanism is arranged on the outer side of the fixing plate. The invention effectively prevents the problems that manual detection is mostly carried out when the cutter is detected, the working efficiency is reduced, and unqualified cutters are possibly left when the cutter is detected, so that the operator needs to carry out secondary detection.

Description

Efficient cutter wear detection device

Technical Field

The invention relates to the technical field of cutter detection, in particular to a cutter abrasion high-efficiency detection device.

Background

In the process of machining a machine tool, a cutter is one of indispensable parts, but when the cutter is used for a long time, the cutter can generate more or less abrasion, when the abrasion is too large, a workpiece can generate burrs and the precision can be reduced when the cutter is machined, and an operator needs to use detection equipment to detect the cutters one by one so as to ensure the precision of the cutter;

however, when the tool is detected, most of the tools are manually detected, and operators are required to perform detection one by one, so that the working intensity of the operators is greatly improved, the detection rate is reduced due to manual detection, and the working efficiency is reduced;

secondly when examining the cutter, can't guarantee mostly that the cutter carries out comprehensive detection, probably leave unqualified cutter for operating personnel need carry out the secondary and detect, has reduced ease for use and practicality, therefore urgently needs a neotype high-efficient detection device of cutter wearing and tearing to solve above-mentioned problem.

Disclosure of Invention

The invention aims to provide a high-efficiency detection device for cutter abrasion, which aims to solve the problems that in the background technology, when the cutter is detected, most of the detection is carried out manually, the working efficiency is reduced, and when the cutter is detected, unqualified cutters possibly remain, so that an operator needs to carry out secondary detection.

In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency cutter wear detection device comprises a machine body, wherein a controller is arranged on one side of the outer wall of the machine body, transmission shafts are movably connected with the two sides of the interior of the machine body through bearings, and the upper and lower sides of the outer part of the transmission shaft are both provided with wheel discs, the upper and lower ends of the inner part of the machine body are both provided with transmission belts, and the transmission belt is sleeved outside the wheel disc, one side of the top end of the machine body is provided with a first motor, an output shaft of the first motor penetrates through the machine body to be connected with the transmission shaft, a bottom plate is arranged outside the transmission belt, the bottom plate is connected with a cutter through a fixing mechanism, a fixing plate is arranged in the middle of the inner part of the machine body, and the outer side of the fixed plate is provided with a transmission mechanism, the middle part of the front surface of the machine body is provided with a detection machine, and an infrared transmitting end and an infrared receiving end are respectively arranged at the middle positions of the upper end and the lower end in the machine body.

Furthermore, the transmission mechanism comprises a first gear, the first gear is movably connected to the fixing plate through a bearing, a second gear is meshed to one side of the first gear, a shaft rod is mounted inside the second gear, one end of the shaft rod is movably connected with the fixing plate through a bearing, a second motor is arranged on one side, away from the first gear, of the fixing plate, an output shaft of the second motor penetrates through the fixing plate and is connected with the shaft rod, and a first rubber plate is mounted on the front face of the first gear.

Furthermore, the fixing mechanism comprises a rotating seat which is movably connected with two ends of the base plate through a rotating shaft, one side of the rotating seat is fixed with the transmission belt, the base plate is movably connected with a turntable through a bearing, the upper end and the lower end of the turntable are both fixed with backing plates, two ends of the turntable, which are far away from one side of the base plate, are both provided with sliding chutes, the insides of the sliding chutes are both connected with sliding blocks in a sliding manner, one side of the turntable, which is far away from the base plate, is provided with two groups of clamping blocks, the outer wall of each clamping block is fixed with the sliding blocks, the upper end and the lower end of the turntable are respectively provided with a screw rod and a first electric push rod, two ends of the first electric push rod are respectively fixed on the clamping blocks and the backing plates, one end of the screw rod is slidably connected with the clamping blocks through the bearing, the other end of the screw rod penetrates through the backing plates and is in threaded connection with the backing plates, one end of the turntable, which is far away from the clamping blocks, is fixed with a sleeve, and two sides inside the sleeve are both provided with sliding sleeves, the inside of sliding sleeve all sliding connection has the slide bar, telescopic inside is provided with second electric putter, and second electric putter's one end and carousel are fixed mutually, second electric putter's the other end is fixed with the second rubber slab, and the one side that the second rubber slab is close to second electric putter is fixed mutually with the slide bar.

Furthermore, a first spring is arranged between the bottom plate and the transmission belt, two ends of the first spring are respectively fixed on the bottom plate and the transmission belt, and the number of the first springs is four.

Further, an L plate is installed on one side of the front face of the machine body, a collecting mechanism is arranged on the outer side of the L plate, and a placing box is installed on one side of the top of the machine body.

Further, collect the mechanism and include the receiver, and the outer wall of receiver is installed on the L board, first sword groove and second sword groove have been seted up respectively to the inside both sides of receiver, the bottom sliding connection of receiver has the slide.

Further, the slide is "T" font structural design, the bottom of slide is installed and is held the board, the guide board is all installed to the both sides on L board top, and the guide board is the slope form.

Furthermore, the two sides of the inner parts of the first cutter groove and the second cutter groove are movably connected with inclined plates through rotating shafts, the bottom of each inclined plate is provided with a second spring, and the two ends of each second spring are fixed on the inner walls of the inclined plates, the first cutter groove and the second cutter groove respectively.

Compared with the prior art, the invention has the beneficial effects that:

1. by arranging the transmission mechanism and the fixing mechanism, the cutter can move uniformly outside the transmission belt through the rotation of the wheel disc and the transmission belt, the detection of the cutter is convenient, the cutter can rotate under the action of the first rubber plate and the second rubber plate, simultaneously drives the cutter to rotate, can comprehensively detect the cutter under the action of the detector and can fix the cutter under the action of the clamping block, secondly, the clamping block can be adjusted under the action of the screw rod, so that cutters with different sizes can be conveniently fixed, the usability and the practicability are improved, the operation is simple and convenient, the detection of the cutters is effectively prevented, the detection is mostly carried out manually, the working efficiency is reduced, and when the tool is detected, possibly leaving an unqualified cutter, so that the operator needs to carry out secondary detection.

2. Through being provided with collection mechanism, under the effect through first sword groove and second sword groove, can classify qualified cutter and unqualified cutter, the operating personnel of being convenient for is categorised to the cutter, and is convenient for take the cutter of inside under the effect through the slide, has improved ease for use and practicality.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic view of the internal three-dimensional structure of the machine body according to the present invention;

FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;

FIG. 4 is a front perspective view of the fixing mechanism of the present invention;

FIG. 5 is a schematic view of a rear perspective structure of the fixing mechanism of the present invention;

FIG. 6 is a schematic top sectional view of the fixing mechanism of the present invention;

FIG. 7 is a perspective view of the transmission mechanism of the present invention;

FIG. 8 is a schematic perspective view of the collection mechanism of the present invention;

FIG. 9 is a side sectional view of the collecting mechanism of the present invention.

In the figure: 1. a body; 11. a controller; 12. a drive shaft; 13. a wheel disc; 14. a transmission belt; 15. a first motor; 16. a cutter; 17. a detector; 18. an infrared emitting end; 19. an infrared receiving end; 2. a fixing plate; 21. a first gear; 22. a second gear; 23. a shaft lever; 24. a second motor; 25. a first rubber sheet; 3. a base plate; 31. a rotating seat; 32. a turntable; 321. a base plate; 322. a chute; 323. a slider; 324. a clamping block; 325. a first electric push rod; 326. a screw; 33. a sleeve; 331. a sliding sleeve; 332. a slide bar; 333. a second electric push rod; 34. a second rubber sheet; 35. a first spring; 4. an L plate; 41. a storage box; 42. a first knife slot; 43. a second knife slot; 44. a slide plate; 45. a guide plate; 46. a sloping plate; 47. a second spring; 5. and (4) placing the box.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-9, an embodiment of the present invention is shown: a high-efficiency detection device for cutter abrasion comprises a machine body 1, a controller 11 is arranged on one side of the outer wall of the machine body 1, transmission shafts 12 are movably connected with the two sides of the interior of the machine body 1 through bearings, and the upper and lower sides of the exterior of the transmission shaft 12 are both provided with wheel discs 13, the upper and lower ends of the interior of the machine body 1 are both provided with a transmission belt 14, and the transmission belt 14 is sleeved outside the wheel disc 13, one side of the top end of the machine body 1 is provided with a first motor 15, and the output shaft of the first motor 15 penetrates through the machine body 1 to be connected with the transmission shaft 12, the outer side of the transmission belt 14 is provided with a bottom plate 3, the bottom plate 3 is connected with a cutter 16 through a fixing mechanism, a fixing plate 2 is arranged at the middle position in the machine body 1, and the outside of the fixed plate 2 is provided with a transmission mechanism, the middle part of the front surface of the machine body 1 is provided with a detector 17, and the middle positions of the upper end and the lower end in the machine body 1 are respectively provided with an infrared transmitting end 18 and an infrared receiving end 19.

Drive mechanism includes first gear 21, and first gear 21 passes through bearing swing joint on fixed plate 2, the meshing of one side of first gear 21 has second gear 22, and the internally mounted of second gear 22 has axostylus axostyle 23, the one end of axostylus axostyle 23 passes through bearing swing joint with fixed plate 2, the one side that first gear 21 was kept away from to fixed plate 2 is provided with second motor 24, and the output shaft of second motor 24 runs through fixed plate 2 and is connected with axostylus axostyle 23, first rubber slab 25 is installed on the front of first gear 21, it can drive first gear 21 and rotate to rotate through second gear 22 rotation, and the diameter of second gear 22 is less than the diameter of first gear 21, when rotating, first gear 21 can carry out slow and gentle rotation, be convenient for make cutter 16 carry out comprehensive detection, detection efficiency is improved.

The fixing mechanism comprises a rotating seat 31, the rotating seat 31 is movably connected with two ends of a bottom plate 3 through a rotating shaft, one side of the rotating seat 31 is fixed with a transmission belt 14, the inside of the bottom plate 3 is movably connected with a turntable 32 through a bearing, backing plates 321 are fixed at the upper end and the lower end of the turntable 32, sliding chutes 322 are formed at two ends of one side of the turntable 32 far away from the bottom plate 3, sliding blocks 323 are connected inside the sliding chutes 322 in a sliding manner, two groups of clamping blocks 324 are arranged at one side of the turntable 32 far away from the bottom plate 3, the outer walls of the clamping blocks 324 are fixed with the sliding blocks 323, a screw 326 and a first electric push rod 325 are respectively arranged at the upper end and the lower end of the turntable 32, two ends of the first electric push rod 325 are respectively fixed on the clamping blocks 324 and the backing plates 321, one end of the screw 326 is connected with the clamping blocks 324 in a sliding manner through a bearing, the other end of the screw 326 penetrates through the backing plate 321 and is connected with the threads of the backing plate 321, a sleeve 33 is fixed at one end of the turntable 32 far away from the clamping blocks 324, and sliding sleeve 331 is installed on both sides of the interior of sleeve 33, sliding rod 332 is connected to the interior of sliding sleeve 331 in a sliding manner, second electric push rod 333 is arranged in sleeve 33, one end of second electric push rod 333 is fixed to rotary table 32, second rubber plate 34 is fixed to the other end of second electric push rod 333, one side of second rubber plate 34 close to second electric push rod 333 is fixed to sliding rod 332, cutter 16 can be fixed under the action of clamping block 324, and under the action of first electric push rod 325 and screw 326, cutters 16 of different sizes can be fixed and detected, so that cutter 16 is stable and efficient when being detected.

Be provided with first spring 35 between bottom plate 3 and the drive belt 14, and the both ends of first spring 35 are fixed respectively on bottom plate 3 and drive belt 14, and first spring 35 is provided with four, under the effect through first spring 35, can carry out steady removal when bottom plate 3 turns, avoids producing to break and blocks and die.

L board 4 is installed to the positive one side of organism 1, and the outside of L board 4 is provided with collects the mechanism, and one side at 1 top of organism is installed and is placed box 5, can treat the cutter 16 that detects under the effect through placing box 5 and place, is convenient for carry out batch and single detection operation to cutter 16, has improved work efficiency greatly.

Collecting the mechanism and including receiver 41, and receiver 41's outer wall is installed on L board 4, and first sword groove 42 and second sword groove 43 have been seted up respectively to the inside both sides of receiver 41, and receiver 41's bottom sliding connection has slide 44, can carry out categorised collection, easy operation convenient with the cutter 16 of wearing and tearing and intact cutter 16 under the effect through first sword groove 42 and second sword groove 43.

The sliding plate 44 is designed to be in a T-shaped structure, the holding plate is mounted at the bottom of the sliding plate 44, the guide plates 45 are mounted on two sides of the top end of the L-shaped plate 4, the guide plates 45 are inclined, the cutters 16 in the first cutter groove 42 and the second cutter groove 43 can be taken out under the action of the sliding plate 44, and the sliding plate 44 is pulled to enable the first cutter groove 42 and the second cutter groove 43 to be taken out independently and sequentially.

Both sides in first sword groove 42 and the second sword groove 43 all have swash plate 46 through pivot swing joint, and the bottom of swash plate 46 all is provided with second spring 47, and the both ends of second spring 47 are fixed respectively at swash plate 46 and first sword groove 42 and second sword groove 43 inner wall, can cushion cutter 16 under the effect through second spring 47, have improved the ease for use.

The working principle is as follows: when the cutter 16 is detected, the cutter 16 to be detected can be placed in the placing box 5 for storage, then the equipment is started to enable the first motor 15 to rotate, so that the wheel disc 13 is driven to rotate intermittently, the transmission belt 14 is driven to convey, and when the gap of the transmission belt 14 stops, the cutter 16 is inserted between the clamping blocks 324, and the cutter 16 is clamped and fixed under the action of the first electric push rod 325, so that the cutter 16 is conveyed;

when the cutter 16 is conveyed to the position between the detectors 17, the signal between the infrared emitting end 18 and the infrared receiving end 19 is cut off, so that the second electric push rod 333 is operated, the second rubber plate 34 moves towards the first rubber plate 25, the rotary disc 32 is driven to rotate, the cutter 16 is detected by the detectors 17, the qualified information or the unqualified information of the cutter 16 is sent to the controller 11 under the action of the detectors 17, the qualified information or the unqualified information is processed by the controller 11, when the cutter 16 is qualified, the first electric push rod 325 is controlled by the controller 11, when the cutter 16 moves to the position above the first cutter groove 42, the first electric push rod 325 is contracted, so that the cutter 16 falls into the first cutter groove 42, when the cutter 16 is unqualified, the cutter 16 moves to the position above the second cutter groove 43 and falls into the second cutter groove 43 for storage, and the operation ends.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a high-efficient detection device of cutter wearing and tearing, includes organism (1), its characterized in that: the device is characterized in that a controller (11) is installed on one side of the outer wall of the machine body (1), two sides of the interior of the machine body (1) are movably connected with a transmission shaft (12) through bearings, wheel discs (13) are installed on the upper side and the lower side of the exterior of the transmission shaft (12), transmission belts (14) are arranged on the upper end and the lower end of the interior of the machine body (1), the transmission belts (14) are sleeved on the outer sides of the wheel discs (13), a first motor (15) is arranged on one side of the top end of the machine body (1), an output shaft of the first motor (15) penetrates through the machine body (1) to be connected with the transmission shaft (12), a bottom plate (3) is arranged on the outer side of the transmission belts (14), a cutter (16) is connected with the bottom plate (3) through a fixing mechanism, a fixing plate (2) is installed at the middle position of the interior of the machine body (1), a transmission mechanism is arranged on the outer side of the fixing plate (2), a detection machine body (1) is installed at the positive middle of the machine body (17), the middle positions of the upper end and the lower end in the machine body (1) are respectively provided with an infrared transmitting end (18) and an infrared receiving end (19).

2. The efficient tool wear detection device of claim 1, wherein: the transmission mechanism comprises a first gear (21), the first gear (21) is movably connected onto the fixing plate (2) through a bearing, a second gear (22) is meshed on one side of the first gear (21), a shaft rod (23) is arranged inside the second gear (22), one end of the shaft rod (23) is movably connected with the fixing plate (2) through the bearing, a second motor (24) is arranged on one side, far away from the first gear (21), of the fixing plate (2), an output shaft of the second motor (24) penetrates through the fixing plate (2) to be connected with the shaft rod (23), and a first rubber plate (25) is arranged on the front face of the first gear (21).

3. The efficient tool wear detection device of claim 1, wherein: the fixing mechanism comprises a rotating seat (31), the rotating seat (31) is movably connected to two ends of a base plate (3) through a rotating shaft, one side of the rotating seat (31) is fixed to a transmission belt (14), a turntable (32) is movably connected to the inside of the base plate (3) through a bearing, backing plates (321) are fixed to the upper end and the lower end of the turntable (32), sliding grooves (322) are formed in two ends, far away from one side of the base plate (3), of the turntable (32), sliding blocks (323 are connected to the inside of the sliding grooves (322) in a sliding mode, two groups of clamping blocks (324) are arranged on one side, far away from the base plate (3), of the turntable (32), the outer walls of the clamping blocks (324) are fixed to the sliding blocks (323), screw rods (326) and first electric push rods (325) are arranged at the upper end and the lower end of the turntable (32), two ends of the first electric push rods (325) are fixed to the clamping blocks (324) and the backing plates (321) respectively, bearing and clamp splice (324) sliding connection are passed through to the one end of screw rod (326), the other end of screw rod (326) run through backing plate (321) and with backing plate (321) threaded connection, the one end that clamp splice (324) were kept away from in carousel (32) is fixed with sleeve (33), and sliding sleeve (331) are all installed to the both sides of sleeve (33) inside, sliding sleeve (331) inside all sliding connection has slide bar (332), the inside of sleeve (33) is provided with second electric putter (333), and the one end of second electric putter (333) is fixed mutually with carousel (32), the other end of second electric putter (333) is fixed with second rubber slab (34), and second rubber slab (34) are close to one side of second electric putter (333) and slide bar (332) are fixed mutually.

4. The efficient tool wear detection device of claim 3, wherein: be provided with first spring (35) between bottom plate (3) and drive belt (14), and the both ends of first spring (35) are fixed respectively on bottom plate (3) and drive belt (14), first spring (35) are provided with four.

5. The efficient tool wear detection device of claim 1, wherein: the utility model discloses a portable electronic device, including organism (1), L board (4) is installed to the positive one side of organism (1), and the outside of L board (4) is provided with collects the mechanism, place box (5) is installed to one side at organism (1) top.

6. The efficient tool wear detection device of claim 5, wherein: the collecting mechanism comprises a storage box (41), the outer wall of the storage box (41) is installed on an L-shaped plate (4), a first knife groove (42) and a second knife groove (43) are formed in two sides of the interior of the storage box (41) respectively, and a sliding plate (44) is connected to the bottom of the storage box (41) in a sliding mode.

7. The efficient tool wear detection device of claim 6, wherein: slide (44) are "T" font structural design, the board is held to the bottom of slide (44) is installed, guide board (45) are all installed to the both sides on L board (4) top, and guide board (45) are the slope form.

8. The efficient tool wear detection device of claim 6, wherein: both sides in first sword groove (42) and second sword groove (43) all have swash plate (46) through pivot swing joint, and the bottom of swash plate (46) all is provided with second spring (47), the both ends of second spring (47) are fixed respectively in swash plate (46) and first sword groove (42) and second sword groove (43) inner wall.