CN113359566A - Automatic control method and device for industrial robot work saturation - Google Patents
Automatic control method and device for industrial robot work saturation Download PDFInfo
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- CN113359566A CN113359566A CN202110701525.8A CN202110701525A CN113359566A CN 113359566 A CN113359566 A CN 113359566A CN 202110701525 A CN202110701525 A CN 202110701525A CN 113359566 A CN113359566 A CN 113359566A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
Abstract
The invention relates to the technical field of industrial robots and discloses an automatic control method and device for industrial robot work saturation. The industrial robot work saturation automatic control method and the device thereof collect the data of the industrial robot through the data collection module, and the data are fed back to the control system through integration, the data are analyzed and compared through the data comparison processing unit, the work saturation of the robot is calculated, the robot is controlled through the work control module, when the saturation is high, part of the industrial robot can be closed, when the saturation is low, the closed part of the robot can be started, the work efficiency is ensured in a factory workshop, the robot is prevented from keeping an operation state all the time, the industrial robot is controlled in a centralized numerical control mode, the energy loss is reduced, and the service life of the robot is greatly prolonged.
Description
Technical Field
The invention relates to the technical field of industrial robots, in particular to an automatic control method and device for industrial robot work saturation.
Background
The work saturation degree of the industrial robot is analyzed by using a data mining technology, namely the work efficiency of the industrial robot is analyzed, the work saturation degree is represented by the average working time length of the industrial robot, the work saturation of the industrial robot is automatically controlled, namely the number of the robots in working states is controlled by an automatic control end by judging the saturation degree of the industrial robot, the development of the technology improves the working efficiency of the industrial robot of a public department, the profits of enterprises are also improved, most of the industrial robots are arranged in production workshops, the number of the industrial robots in each production workshop is more and more, the industrial robots comprise welding robots, assembly robots, direct current welding machines, vacuum robots and the like, the types are various, the centralized control is difficult, and the production efficiency of the robots can be improved only by carrying out centralized integral control on the industrial robots, the service life of the industrial robot is prolonged, the work saturation degree of the industrial robot can be analyzed only by a manual method at home at present, data can not be spoken, the data is more representative in the era of big data, the distribution of the work quantity of the industrial robot is regulated and controlled through the data, real-time intelligent quantity control is carried out, and the method is more representative and accurate compared with manual analysis.
At present, the quantity of the increased and reduced industrial robots needs to be manually adjusted by opening and closing, the efficiency is extremely low, a large number of industrial robots are kept in a running state all the time, the service life of a large number of robots is reduced due to easy misoperation, the energy consumption is extremely low, or a large number of industrial robots are closed, the production efficiency of the industrial robots in a production workshop is reduced, and various problems are solved.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic control method and device for industrial robot work saturation, which have the advantages of automatic control and the like and solve the problems in the background technology.
(II) technical scheme
In order to achieve the purpose of automatic control, the invention provides the following technical scheme: an automatic control method and device for industrial robot work saturation comprises an automatic control system for robot work saturation, wherein the automatic control system for robot work saturation comprises a microcontroller, the input end of the microcontroller is electrically connected with the output end of a data feedback module, the input end of the data feedback module is electrically connected with the output end of a data integration module, the input end of the data integration module is electrically connected with the output end of a data acquisition module, the input end of the data acquisition module is electrically connected with the input end of an industrial robot, the output end of the microcontroller is electrically connected with the input end of a work control module, the output end of the work control module is in signal connection with the input end of a communication module, the output end of the communication module is in signal connection with the input end of the industrial robot, and the output end of the microcontroller is electrically connected with the input end of a display module, the output end of the microcontroller is electrically connected with the input end of the data storage module, the output end of the data storage module is linked with the input end point of the microcontroller, the output end of the microcontroller is electrically connected with the input end of the data comparison processing module, the output end of the data comparison processing module is electrically connected with the input end of the microcontroller, and the input end of the robot work saturation automatic control system is electrically connected with the output end of the power supply module.
Preferably, the microcontroller has a model of MCS-80960.
Preferably, the data acquisition module comprises a data acquisition unit.
Preferably, the data storage module comprises a memory.
Preferably, the display module comprises a display.
Preferably, the operation control module includes an operation saturation control unit.
Preferably, the data comparison processing module comprises a data comparison element, a data analysis unit and a saturation calculation unit.
An industrial robot work saturation automatic control method and a device thereof comprise the following methods:
(1) acquiring daily constant data of the robot through a data acquisition module, and performing saturation analysis and calculation through a data comparison processing module;
(2) and then the robots with different work saturation degrees are respectively controlled by the work control module.
(III) advantageous effects
Compared with the prior art, the invention provides an automatic control method and device for industrial robot work saturation, which has the following beneficial effects:
the industrial robot work saturation automatic control method and the device thereof collect the data of the industrial robot through the data collection module, and the data are fed back to the control system through integration, the data are analyzed and compared through the data comparison processing unit, the work saturation of the robot is calculated, the robot is controlled through the work control module, when the saturation is high, part of the industrial robot can be closed, when the saturation is low, the closed part of the robot can be started, the work efficiency is ensured in a factory workshop, the robot is prevented from keeping an operation state all the time, the industrial robot is controlled in a centralized numerical control mode, the energy loss is reduced, and the service life of the robot is greatly prolonged.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: an automatic control method and device for industrial robot work saturation, including automatic control system for robot work saturation, the automatic control system for robot work saturation includes microcontroller, the microcontroller is single chip computer, also called single chip microcontroller, belonging to an integrated circuit chip, the single chip computer mainly includes CPU, ROM and RAM, etc., the diversified data acquisition and control system can make the single chip computer implement various complex operations, no matter it can control operation sign, or issue operation instruction to system, it can be implemented by single chip computer, the input end of microcontroller is electrically connected with output end of data feedback module, the input end of data feedback module is electrically connected with output end of data integration module, the input end of data integration module is electrically connected with output end of data acquisition module, the input end of data acquisition module is electrically connected with input end of industrial robot, the output end of the microcontroller is electrically connected with the input end of the work control module, the output end of the work control module is in signal connection with the input end of the communication module, the output end of the communication module is in signal connection with the input end of the industrial robot, the output end of the microcontroller is electrically connected with the input end of the display module, the output end of the microcontroller is electrically connected with the input end of the data storage module, the output end of the data storage module is linked with the input end of the microcontroller, the output end of the microcontroller is electrically connected with the input end of the data comparison processing module, the input end of the robot work saturation automatic control system is electrically connected with the output end of the power supply module, the model of the microcontroller is MCS-80960, the data acquisition module comprises a data acquisition unit, and the data storage module comprises a memory, the memory is a memory component for storing program and various data information, the memory can be divided into two categories of main memory (main memory or internal memory) and auxiliary memory (auxiliary memory or external memory) and is used for directly exchanging information with CPU, the main memory is used for storing or reading various information according to the address of memory cell, and is called access memory as a whole, the carrier collecting memory cell in the main memory is called memory bank, each cell in the memory bank can store a string of information represented by binary code, the total bit number of the information is called word length of one memory cell, the address of the memory cell is in one-to-one correspondence with the information stored in the memory cell, the cell address is only one and is fixed, the information stored in the memory cell can be replaced, the display module comprises a display, the work control module comprises a work saturation control unit, and the data comparison processing module comprises a cell for data comparison, A data analysis unit and a saturation calculation unit.
An industrial robot work saturation automatic control method and a device thereof comprise the following methods:
(1) acquiring daily constant data of the robot through a data acquisition module, and performing saturation analysis and calculation through a data comparison processing module;
(2) and then the robots with different work saturation degrees are respectively controlled by the work control module.
In conclusion, the industrial robot work saturation automatic control method and the device thereof collect the data of the industrial robot through the data collection module, and the data are integrated and fed back to the control system, the data are analyzed and compared through the data comparison processing unit, the work saturation of the robot is calculated, the robot is controlled through the work control module, when the saturation is high, part of the industrial robots can be closed, when the saturation is low, the closed part of the robots can be started, the work efficiency is ensured in a factory workshop, meanwhile, the robot is prevented from keeping an operation state all the time, the industrial robot is centralized and numerically controlled, the energy loss is reduced, and the service life of the robot is greatly prolonged.
The related modules involved in the system are all hardware system modules or functional modules combining computer software programs or protocols with hardware in the prior art, and the computer software programs or the protocols involved in the functional modules are all known in the technology of persons skilled in the art, and are not improvements of the system; the improvement of the system is the interaction relation or the connection relation among all the modules, namely the integral structure of the system is improved, so as to solve the corresponding technical problems to be solved by the system.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An industrial robot work saturation automatic control method and a device thereof comprise a robot work saturation automatic control system, and are characterized in that: the robot work saturation automatic control system comprises a microcontroller, wherein the input end of the microcontroller is electrically connected with the output end of a data feedback module, the input end of the data feedback module is electrically connected with the output end of a data integration module, the input end of the data integration module is electrically connected with the output end of a data acquisition module, the input end of the data acquisition module is electrically connected with the input end of an industrial robot, the output end of the microcontroller is electrically connected with the input end of a work control module, the output end of the work control module is in signal connection with the input end of a communication module, the output end of the communication module is in signal connection with the input end of the industrial robot, the output end of the microcontroller is electrically connected with the input end of a display module, the output end of the microcontroller is electrically connected with the input end of a data storage module, and the output end of the data storage module is linked with the input end point of the microcontroller, the output end of the microcontroller is electrically connected with the input end of the data comparison processing module, the output end of the data comparison processing module is electrically connected with the input end of the microcontroller, and the input end of the robot work saturation automatic control system is electrically connected with the output end of the power supply module.
2. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the type of the microcontroller is MCS-80960.
3. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the data acquisition module comprises a data acquisition unit.
4. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the data storage module includes a memory.
5. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the display module includes a display.
6. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the work control module comprises a work saturation control unit.
7. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the data comparison processing module comprises a data comparison element, a data analysis unit and a saturation calculation unit.
8. The automatic control method and device for industrial robot work saturation according to claim 1 are characterized in that: the method comprises the following steps:
(1) acquiring daily constant data of the robot through a data acquisition module, and performing saturation analysis and calculation through a data comparison processing module;
(2) and then the robots with different work saturation degrees are respectively controlled by the work control module.
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| CN202110701525.8A CN113359566A (en) | 2021-06-23 | 2021-06-23 | Automatic control method and device for industrial robot work saturation |
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| CN202110701525.8A CN113359566A (en) | 2021-06-23 | 2021-06-23 | Automatic control method and device for industrial robot work saturation |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950723A (en) * | 2015-06-18 | 2015-09-30 | 南京采薇且歌信息科技有限公司 | Industrial robot control system |
| CN106292546A (en) * | 2016-10-10 | 2017-01-04 | 安徽朗巴智能科技有限公司 | A kind of industrial robot control system based on telecommunication |
| CN108549296A (en) * | 2018-05-22 | 2018-09-18 | 佛山科学技术学院 | A kind of industrial robot work saturation autocontrol method and its device |
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- 2021-06-23 CN CN202110701525.8A patent/CN113359566A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104950723A (en) * | 2015-06-18 | 2015-09-30 | 南京采薇且歌信息科技有限公司 | Industrial robot control system |
| CN106292546A (en) * | 2016-10-10 | 2017-01-04 | 安徽朗巴智能科技有限公司 | A kind of industrial robot control system based on telecommunication |
| CN108549296A (en) * | 2018-05-22 | 2018-09-18 | 佛山科学技术学院 | A kind of industrial robot work saturation autocontrol method and its device |
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Application publication date: 20210907 |