CN113358261A - Automobile steering force testing tool and testing method thereof - Google Patents

Automobile steering force testing tool and testing method thereof Download PDF

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Publication number
CN113358261A
CN113358261A CN202110715422.7A CN202110715422A CN113358261A CN 113358261 A CN113358261 A CN 113358261A CN 202110715422 A CN202110715422 A CN 202110715422A CN 113358261 A CN113358261 A CN 113358261A
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China
Prior art keywords
flange
hole
conical
spline
boss structure
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张雅阁
刘健
刘科阳
孔令伦
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Yubei Steering System Xinxiang Co ltd
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Yubei Steering System Xinxiang Co ltd
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Priority to CN202110715422.7A priority Critical patent/CN113358261A/en
Publication of CN113358261A publication Critical patent/CN113358261A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles
    • G01M17/06Steering behaviour; Rolling behaviour
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01LMEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
    • G01L5/00Apparatus for, or methods of, measuring force, work, mechanical power, or torque, specially adapted for specific purposes
    • G01L5/0028Force sensors associated with force applying means
    • G01L5/0042Force sensors associated with force applying means applying a torque

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Force Measurement Appropriate To Specific Purposes (AREA)

Abstract

本发明公开了一种汽车转向力的测试工装及其测试方法,包括锥面法兰盘、花键孔法兰盘和花键轴,锥面法兰盘上表面的中心设置有锥形凸台结构,花键轴的下端与锥形凸台结构上端连接,花键轴的内部设置有螺纹孔,锥形凸台结构的下表面中心设置有沉孔,沉孔内设置有与螺纹孔相对应的螺栓,花键孔法兰盘上表面的中心设置有花键孔,花键孔法兰盘的下表面设置有锥形孔,锥形孔与花键孔连通,花键孔法兰盘与锥面法兰盘对应面的中心均设置有圆形凸台结构,圆形凸台结构便于与传感器配合连接;本发明将测试转向力和方向盘转角的传感器串联在转向系统中,保证轴线重合度,消除传感器偏心的对测试结果的影响,提高测试精度。

Figure 202110715422

The invention discloses a test tool for steering force of an automobile and a test method thereof, comprising a conical flange, a spline hole flange and a spline shaft. The center of the upper surface of the conical flange is provided with a conical boss structure. The lower end of the spline shaft is connected with the upper end of the conical boss structure, the inside of the spline shaft is provided with a threaded hole, the center of the lower surface of the conical boss structure is provided with a counterbore, and the counterbore is provided with a bolt corresponding to the threaded hole , the center of the upper surface of the spline hole flange is provided with a spline hole, the lower surface of the spline hole flange is provided with a conical hole, the conical hole is connected with the spline hole, the spline hole flange and the corresponding surface of the conical flange A circular boss structure is arranged in the center, and the circular boss structure is convenient to cooperate with the sensor; the present invention connects the sensor for testing the steering force and the steering wheel angle in the steering system to ensure the coincidence of the axes and eliminate the eccentricity of the sensor. impact and improve the test accuracy.

Figure 202110715422

Description

Automobile steering force testing tool and testing method thereof
Technical Field
The invention relates to the technical field of automobile steering force testing, in particular to an automobile steering force testing tool and an automobile steering force testing method.
Background
At present, in an automobile steering force test experiment, a force measuring steering wheel used for testing steering force of a real automobile is installed in two common modes: firstly, three clamping jaws are directly fixed on the original vehicle steering wheel, the sensor in the form has a small amount of eccentricity, and although torque test is not influenced, a small moment fluctuation value is difficult to identify; secondly, a quick-dismantling type spline sleeve structure is used, eccentricity can be effectively eliminated, but clearance fit can be used for ensuring convenient dismantling, so that the testing precision is influenced, the existing testing tool and the testing method for the automobile steering force cannot meet the requirements in actual use, and therefore an improved technology is urgently needed in the market to solve the problems.
Disclosure of Invention
The technical problem to be solved by the invention is to overcome the existing defects and provide a test tool and a test method for automobile steering force, wherein sensors for testing the steering force and the steering wheel angle are connected in series in a steering system, so that the axis contact ratio is ensured, the influence of the eccentricity of the sensors on the test result is eliminated, the test precision is improved, the original automobile steering wheel is used, the hand feeling in the test is consistent with the hand feeling in the original automobile debugging, the one-to-one correspondence effect between subjective evaluation and objective data is achieved, the debugging and calibration of the steering system are facilitated, and the problems in the background technology can be effectively solved.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a test fixture and test method of auto steering power, includes conical surface ring flange, splined hole ring flange and integral key shaft, the center of conical surface ring flange upper surface is provided with toper boss structure, and the lower extreme and the toper boss structure upper end of integral key shaft are connected, and the inside of integral key shaft is provided with the screw hole, and the lower surface center of toper boss structure is provided with the counter bore, is provided with the bolt corresponding with the screw hole in the counter bore, the center of splined hole ring flange upper surface is provided with the splined hole, and the lower surface of splined hole ring flange is provided with the bell mouth, and bell mouth and splined hole intercommunication, splined hole ring flange and conical surface ring flange correspond the center of face and all are provided with circular boss structure, and circular boss structure is convenient for be connected with the sensor cooperation, ensures the axiality of sensor and steering spindle.
Furthermore, the matching surface of the lower end of the spline shaft and the upper end of the conical boss structure is of a square structure, and the moment of bearing the steering torque on the connecting surface is increased through the square structure, so that the structure is firmer.
Furthermore, the edge of the conical surface flange plate and the edge of the splined hole flange plate are provided with corresponding fixing holes, the conical surface flange plate, the splined hole flange plate and the sensor are convenient to connect and fix through the fixing holes, the coaxiality of the conical surface flange plate, the splined hole flange plate and the sensor is guaranteed, and the accuracy of testing is improved.
Furthermore, the diameter of the upper end of the taper hole is smaller than that of the spline hole, the spline hole is matched with the spline shaft, and the taper hole is matched with the conical boss structure.
Further, the automobile steering force testing method is characterized by comprising the following steps:
s1: firstly, taking down an original vehicle steering wheel, aligning a tapered hole on a splined hole flange plate to the upper end of an original vehicle steering column, mounting the splined hole flange plate on the original vehicle steering column, and firmly fixing the splined hole flange plate and the original vehicle steering column by adopting nuts;
s2: mounting the sensor on the splined hole flange plate, enabling the center of the sensor to correspond to the circular boss structure, ensuring the coaxiality of the steering shaft and the sensor, and then fixing the splined hole flange plate and the sensor firmly by adopting screws;
s3: aligning the circular boss structure on the lower surface of the conical flange plate to the center of the sensor, and fixing the conical flange plate on the upper surface of the sensor by using screws;
s4: and finally, mounting the original steering wheel on the spline shaft on the conical flange plate, and fixing by adopting bolts.
Compared with the prior art, the invention has the beneficial effects that: this test fixture of auto steering power has following benefit:
1. the bolt is arranged on the spline shaft, the conical flange plate and the spline shaft are conveniently connected and fixed through the bolt, the assembly is convenient, the square structure increases the torque of the connecting surface for bearing steering torque, the structure is firmer, the modular design of the conical flange plate and the spline shaft is convenient for processing the spline shaft, and the processing is convenient.
2. The circular boss structure is convenient to be matched and connected with the sensor, the coaxiality of the sensor and the steering shaft is ensured, the circular boss structure is convenient to be connected and fixed with the sensor through the fixing hole, the coaxiality of the conical surface flange plate, the spline hole flange plate and the sensor is ensured, the testing accuracy is improved, and the conical surface flange plate and the spline hole flange plate are convenient to be connected through the spline hole and the spline shaft.
3. The invention connects the sensors for testing the steering force and the steering wheel angle in the steering system in series, ensures the contact ratio of the axes, eliminates the influence of the eccentricity of the sensors on the test result, improves the test precision, uses the original vehicle steering wheel, keeps the hand feeling consistent with the hand feeling of the original vehicle training in the test, achieves the one-to-one correspondence effect between the subjective evaluation and the objective data, and is beneficial to the training and calibration of the steering system.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic cross-sectional view of a conical flange according to the present invention;
FIG. 3 is a schematic structural view of a cross section of a splined hole flange of the present invention;
FIG. 4 is a schematic view of the installation test configuration of the present invention;
FIG. 5 is a schematic view of the connecting structure of the conical flange and the splined hole flange according to the present invention.
In the figure: 1 conical surface ring flange, 2 integral key shafts, 3 toper boss structure, 4 circular boss structure, 5 splined hole ring flanges, 6 splined holes, 7 fixed orificess, 8 counter bores, 9 square structures, 10 screw holes, 11 bolts, 12 bell mouth, 13 sensors.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1-2, the present invention provides a technical solution: a test fixture for automobile steering force and a test method thereof comprise a conical surface flange plate 1, a spline hole flange plate 5 and a spline shaft 2, wherein a conical boss structure 3 is arranged at the center of the upper surface of the conical surface flange plate 1, the lower end of the spline shaft 2 is connected with the upper end of the conical boss structure 3, a square structure 9 is arranged on the matching surface of the lower end of the spline shaft 2 and the upper end of the conical boss structure 3, the moment of bearing steering moment on a connecting surface is increased through the square structure 9, so that the structure is firmer, a threaded hole 10 is arranged inside the spline shaft 2, a counter bore 8 is arranged at the center of the lower surface of the conical boss structure 3, a bolt 11 corresponding to the threaded hole 10 is arranged in the counter bore 8, the conical surface flange plate 1 and the spline shaft 2 are conveniently connected and fixed through the bolt 11, the assembly is convenient, the spline hole 6 is arranged at the center of the upper surface of the spline hole flange plate 5, and the conical hole 12 is arranged on the lower surface of the spline hole flange plate 5, the conical hole 12 is communicated with the spline hole 6, the diameter of the upper end of the conical hole 12 is smaller than that of the spline hole 6, the spline hole 6 is matched with the spline shaft 2, the spline hole 6 and the spline shaft 2 are convenient for connecting the conical flange 1 with the spline hole flange 5, the conical hole 12 is matched with the conical boss structure 3, the centers of the corresponding surfaces of the spline hole flange 5 and the conical flange 1 are respectively provided with the circular boss structure 4, the circular boss structure 4 is convenient for being matched and connected with the sensor 13, the coaxiality of the sensor 13 and a steering shaft is ensured, the corresponding fixing holes 7 are arranged at the edge of the conical flange 1 and the edge of the spline hole flange 5, the sensor 13 is convenient for being connected and fixed through the fixing holes 7, the coaxiality of the conical flange 1, the spline hole flange 5 and the sensor 13 is ensured, the test accuracy is improved, the invention connects the sensors for testing the steering force and the steering wheel rotation angle in series in a steering system, the contact ratio of the axes is ensured, the influence of the eccentricity of the sensor on the test result is eliminated, the test precision is improved, the original vehicle steering wheel is used, the hand feeling in the test is consistent with the hand feeling of the original vehicle training, the one-to-one effect between the subjective evaluation and the objective data is achieved, and the steering system training and calibration are facilitated.
A method for testing the steering force of an automobile is characterized by comprising the following steps:
s1: firstly, taking down an original vehicle steering wheel, aligning a tapered hole 12 on a splined hole flange plate 5 with the upper end of an original vehicle steering column, mounting the splined hole flange plate 5 on the original vehicle steering column, and firmly fixing the splined hole flange plate 5 and the original vehicle steering column by adopting nuts;
s2: mounting the sensor 13 on the splined hole flange 5, enabling the center of the sensor 13 to correspond to the circular boss structure 4, ensuring the coaxiality of the steering shaft and the sensor 13, and then fixing the splined hole flange 5 and the sensor 13 firmly by adopting screws;
s3: aligning the circular boss structure 4 on the lower surface of the conical flange 1 to the center of the sensor 13, and fixing the conical flange 1 on the upper surface of the sensor 13 by using screws;
s4: and finally, mounting the original steering wheel on the spline shaft 2 on the conical flange plate 1, and fixing by adopting bolts.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1.一种汽车转向力的测试工装,包括锥面法兰盘(1)、花键孔法兰盘(5)和花键轴(2),其特征在于:所述锥面法兰盘(1)上表面的中心设置有锥形凸台结构(3),花键轴(2)的下端与锥形凸台结构(3)上端连接,花键轴(2)的内部设置有螺纹孔(10),锥形凸台结构(3)的下表面中心设置有沉孔(8),沉孔(8)内设置有与螺纹孔(10)相对应的螺栓(11),所述花键孔法兰盘(5)上表面的中心设置有花键孔(6),花键孔法兰盘(5)的下表面设置有锥形孔(12),锥形孔(12)与花键孔(6)连通,花键孔法兰盘(5)与锥面法兰盘(1)对应面的中心均设置有圆形凸台结构(4)。1. A test tool for steering force of an automobile, comprising a conical flange (1), a splined hole flange (5) and a splined shaft (2), characterized in that: the conical flange (1) The center of the upper surface is provided with a conical boss structure (3), the lower end of the spline shaft (2) is connected with the upper end of the conical boss structure (3), and the inside of the spline shaft (2) is provided with a threaded hole (10) , the center of the lower surface of the conical boss structure (3) is provided with a counterbore (8), a bolt (11) corresponding to the threaded hole (10) is arranged in the counterbore (8), and the spline hole flange ( 5) The center of the upper surface is provided with a spline hole (6), the lower surface of the spline hole flange (5) is provided with a tapered hole (12), the tapered hole (12) is communicated with the spline hole (6), and the The center of the corresponding surface of the key hole flange (5) and the conical surface flange (1) is provided with a circular boss structure (4). 2.根据权利要求1所述的一种汽车转向力的测试工装,其特征在于:所述花键轴(2)的下端与锥形凸台结构(3)上端的配合面设置为正方形结构(9)。2. A test tool for steering force of an automobile according to claim 1, characterized in that: the mating surface of the lower end of the spline shaft (2) and the upper end of the conical boss structure (3) is set to a square structure ( 9). 3.根据权利要求1所述的一种汽车转向力的测试工装,其特征在于:所述锥面法兰盘(1)的边缘处和花键孔法兰盘(5)的边缘处设置有相对应的固定孔(7)。3. A test tool for steering force of an automobile according to claim 1, characterized in that: the edge of the tapered flange (1) and the edge of the spline hole flange (5) are provided with corresponding the fixing hole (7). 4.根据权利要求1所述的一种汽车转向力的测试工装,其特征在于:所述锥形孔(12)上端的直径小于花键孔(6)的直径,且花键孔(6)与花键轴(2)相配合,锥形孔(12)与锥形凸台结构(3)相配合。4. A test tool for steering force of an automobile according to claim 1, characterized in that: the diameter of the upper end of the tapered hole (12) is smaller than the diameter of the spline hole (6), and the spline hole (6) Matching with the spline shaft (2), the tapered hole (12) matches with the tapered boss structure (3). 5.一种汽车转向力测试方法,其特征在于,包括以下步骤:5. a method for testing the steering force of an automobile, is characterized in that, comprises the following steps: S1:先原车方向盘取下,将花键孔法兰盘上的锥形孔对准原车转向管柱的上端,把花键孔法兰盘装在原车转向管柱的上,采用螺母将花键孔法兰盘与原车转向管柱固定牢固;S1: Take off the steering wheel of the original car, align the tapered hole on the spline hole flange with the upper end of the steering column of the original car, install the spline hole flange on the steering column of the original car, and use a nut to fix the spline hole flange It is firmly fixed with the steering column of the original car; S2:把传感器装在花键孔法兰盘,使传感器的中心对应圆形凸台结构,保证转向轴与传感器同轴度,然后采用螺钉将花键孔法兰盘与传感器固定牢固;S2: Install the sensor on the spline hole flange, so that the center of the sensor corresponds to the circular boss structure to ensure the coaxiality between the steering shaft and the sensor, and then use screws to fix the spline hole flange and the sensor firmly; S3:将锥面法兰盘下表面的圆形凸台结构对准传感器的中心,然后采用螺钉将锥面法兰盘固定在传感器的上表面;S3: Align the circular boss structure on the lower surface of the conical flange with the center of the sensor, and then fix the conical flange on the upper surface of the sensor with screws; S4:最后,将原车方向盘安装在锥面法兰盘上的花键轴上,并采用螺栓进行固定。S4: Finally, install the original steering wheel on the spline shaft on the conical flange and fix it with bolts.
CN202110715422.7A 2021-06-27 2021-06-27 Automobile steering force testing tool and testing method thereof Pending CN113358261A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114636501A (en) * 2022-03-30 2022-06-17 武汉达安科技有限公司 Torque calibration device and method for steering robot

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001013018A (en) * 1999-06-29 2001-01-19 Fuji Kiko Co Ltd Torque sensor-mounting structure for steering
CN203534753U (en) * 2013-10-21 2014-04-09 北京汽车新能源汽车有限公司 Connection assembly of vehicle dynamometry steering wheel
CN103926033A (en) * 2014-04-30 2014-07-16 重庆长安汽车股份有限公司 Connection structure of steering column and force measurement steering wheel
CN106768533A (en) * 2017-03-21 2017-05-31 西华大学 Convenient steering wheel corner torque tester
DE102018115937A1 (en) * 2018-07-02 2020-01-02 Schaeffler Technologies AG & Co. KG Steering wheel unit for detecting a steering movement of a steering wheel for an electromechanical steering system
CN215064988U (en) * 2021-06-27 2021-12-07 豫北转向系统(新乡)有限公司 Test fixture for automobile steering force

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001013018A (en) * 1999-06-29 2001-01-19 Fuji Kiko Co Ltd Torque sensor-mounting structure for steering
CN203534753U (en) * 2013-10-21 2014-04-09 北京汽车新能源汽车有限公司 Connection assembly of vehicle dynamometry steering wheel
CN103926033A (en) * 2014-04-30 2014-07-16 重庆长安汽车股份有限公司 Connection structure of steering column and force measurement steering wheel
CN106768533A (en) * 2017-03-21 2017-05-31 西华大学 Convenient steering wheel corner torque tester
DE102018115937A1 (en) * 2018-07-02 2020-01-02 Schaeffler Technologies AG & Co. KG Steering wheel unit for detecting a steering movement of a steering wheel for an electromechanical steering system
CN215064988U (en) * 2021-06-27 2021-12-07 豫北转向系统(新乡)有限公司 Test fixture for automobile steering force

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114636501A (en) * 2022-03-30 2022-06-17 武汉达安科技有限公司 Torque calibration device and method for steering robot

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Address after: 2398 Muye Avenue, high tech Zone, Xinxiang City, Henan Province

Applicant after: North Henan Steering System (Xinxiang) Co.,Ltd.

Address before: 453000 No. 12, Heping Avenue (South), Hongqi District, Xinxiang City, Henan Province

Applicant before: YUBEI STEERING SYSTEM (XINXIANG) CO.,LTD.