CN113357922B - Unmanned operation equipment in front of industrial silicon smelting furnace - Google Patents
Unmanned operation equipment in front of industrial silicon smelting furnace Download PDFInfo
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- CN113357922B CN113357922B CN202110692429.1A CN202110692429A CN113357922B CN 113357922 B CN113357922 B CN 113357922B CN 202110692429 A CN202110692429 A CN 202110692429A CN 113357922 B CN113357922 B CN 113357922B
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- telescopic rod
- smelting furnace
- ground rail
- silicon smelting
- adjusting mechanism
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/04—Ram or pusher apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses an unmanned operation device in front of an industrial silicon smelting furnace, which comprises: an annular ground rail assembly disposed around the silicon smelting furnace; the work car is located annular ground rail subassembly, the work car can the annular ground rail subassembly is gone up and is removed, the work car includes: the walking platform is arranged on the annular ground rail assembly; the rotating platform is arranged on the walking platform; the telescopic rod is transversely arranged on the rotary table, the rotary table can drive the telescopic rod to rotate, and the telescopic rod can extend and retract towards the silicon smelting furnace; the working head is arranged at one end, facing the telescopic rod, of the telescopic rod, and the telescopic rod drives the working head to enter the silicon smelting furnace so as to push materials and smash materials. The equipment can ensure safe and stable production in addition to efficiently finishing the pushing and stoking work.
Description
Technical Field
The invention belongs to the technical field of industrial silicon smelting, and particularly relates to unmanned operation equipment in front of an industrial silicon smelting furnace.
Background
In the production process of silicon smelting, raw material arrangement and interlayer conduction are required to be carried out in a furnace, and the process comprises two action processes of pushing and stoking.
Material pushing: the combustion in the furnace requires that various raw materials are uniformly distributed in the furnace so as to be fully combusted and improve the production efficiency. In the actual production process, raw materials are easy to form piles due to the structure of the smelting furnace, the position of incoming materials and the like, so that a mechanism is needed for pushing and pulling the piles.
Stoking: an interlayer is formed in the furnace in the smelting process, materials in each layer in the furnace are stoked according to the production process requirement and a fixed period, the interlayer is conducted, and the smelting efficiency is improved.
The existing production mode is that a forklift is additionally provided with a material pushing rod to push materials, a special furnace pounding machine is used for pounding the furnace, the whole process is manually planned and operated, the period is not fixed, the action track is not fixed, and the manual operation is very dangerous.
Disclosure of Invention
In order to solve the problems, the invention aims to provide unmanned operation equipment in front of an industrial silicon smelting furnace, which can ensure safe and stable production while efficiently completing the pushing and stoking work.
In order to achieve the purpose, the technical scheme of the invention is as follows:
an unmanned operation device in front of an industrial silicon smelting furnace comprises:
an annular ground rail assembly disposed around the silicon smelting furnace;
the work car is located annular ground rail subassembly, the work car can the annular ground rail subassembly is gone up and is removed, the work car includes:
the walking platform is arranged on the annular ground rail assembly;
the rotating platform is arranged on the walking platform;
the telescopic rod is transversely arranged on the rotary table, the rotary table can drive the telescopic rod to rotate, and the telescopic rod can extend and retract towards the silicon smelting furnace;
the working head is arranged at one end, facing the telescopic rod, of the telescopic rod, and the telescopic rod drives the working head to enter the silicon smelting furnace so as to push materials and smash the materials.
According to an embodiment of the present invention, the annular ground rail assembly has an inner diameter of 15m and a single-side width of 1.6m.
According to an embodiment of the invention, the annular ground rail assembly comprises:
the base plate is arranged on the ground;
the two guide ground rails are arranged on the base plate around the silicon smelting furnace and connected with the working vehicle;
a power ground rail encircles the silicon smelting furnace set up in on the base plate, power ground rail with the working truck is connected, and can drive the working truck winds the direction ground rail removes.
According to one embodiment of the invention, the height adjusting device is characterized by comprising a height adjusting mechanism, wherein the height adjusting mechanism is arranged on the rotating platform, the telescopic rod is arranged on the height adjusting mechanism, and the height adjusting mechanism can adjust the height of the telescopic rod; the height adjustment mechanism includes a hydraulic cylinder.
According to an embodiment of the present invention, the device comprises an angle adjusting mechanism disposed on the rotating table, the telescopic rod disposed on the angle adjusting mechanism, the angle adjusting mechanism being capable of adjusting a transverse angle of the telescopic rod; the angle adjusting mechanism comprises an electric servo linear sliding table, the telescopic rod is hinged to a sliding block of the electric servo linear sliding table, and the other side of the telescopic rod is hinged to a hydraulic rod of the hydraulic cylinder.
According to an embodiment of the invention, the silicon smelting furnace is characterized by comprising a safety guard rail which is arranged around the annular ground rail assembly and the silicon smelting furnace.
According to an embodiment of the present invention, the diameter of the safety guard rail is 22.5m.
According to one embodiment of the invention, the safety guard rail is provided with a safety door, and the safety door is provided with a safety lock.
According to an embodiment of the invention, the top of the safety protective guard is provided with a three-color lamp.
According to an embodiment of the present invention, a positioner is disposed on the top of the safety guard rail for positioning the position of the person.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects:
(1) The embodiment of the invention is provided with the annular ground rail assembly, the working vehicle, the walking platform, the rotating platform, the telescopic rod and the working head, wherein the telescopic rod can drive the working head to enter the silicon smelting furnace to push materials and smash the materials, and the working vehicle moves on the annular ground rail assembly and the rotating platform drives the telescopic rod to rotate, so that the position of the telescopic rod is adjusted, the working head is driven to adjust the position, and better material pushing and smashing are realized.
(2) The angle adjusting mechanism and the height adjusting mechanism are arranged in the embodiment of the invention, so that the position of the working head can be adjusted more flexibly, and the moving range of the working head can effectively cover the working area.
Drawings
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings, in which:
FIG. 1 is an overall plan view of unmanned operation equipment in front of an industrial silicon smelting furnace according to the present invention;
FIG. 2 is a partial side view of an unmanned working equipment in front of an industrial silicon smelting furnace according to the present invention;
FIG. 3 is a partial top view of an unmanned working equipment in front of an industrial silicon smelting furnace according to the present invention;
FIG. 4 is a schematic view of a safety protective guard for unmanned operation equipment in front of an industrial silicon smelting furnace.
Description of reference numerals:
1: a substrate; 2: a guiding ground rail; 3: a powered ground rail; 4: a silicon smelting furnace; 5: a walking stage; 6: a rotating table; 7: a telescopic rod; 8: a working head; 9: an angle adjusting mechanism; 10: a height adjustment mechanism; 11: a safety guard rail; 12: a three-color lamp; 13: a positioner; 14: a working vehicle.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments. Advantages and features of the present invention will become apparent from the following description and from the claims. It is to be noted that the drawings are in a very simplified form and are all used in a non-precise ratio for the purpose of facilitating and distinctly aiding in the description of the embodiments of the invention.
It should be noted that all directional indicators (such as up, down, left, right, front, back \8230;) in the embodiments of the present invention are only used to explain the relative positional relationship between the components, the motion situation, etc. in a specific posture (as shown in the attached drawings), and if the specific posture is changed, the directional indicator is changed accordingly.
Referring to fig. 1 to 4, the core of the invention is to provide unmanned operation equipment in front of an industrial silicon smelting furnace, which comprises an annular ground rail component, a working vehicle 14, a traveling platform 5, a rotating platform 6, a telescopic rod 7 and a working head 8, wherein the telescopic rod 7 can drive the working head 8 to enter the silicon smelting furnace 4 to realize material pushing and material smashing, and the working vehicle 14 moves on the annular ground rail component and the rotating platform 6 drives the telescopic rod 7 to rotate to realize the position adjustment of the telescopic rod 7 so as to drive the working head 8 to adjust the position, thereby realizing better material pushing and material smashing.
The annular ground rail component surrounds the silicon smelting furnace 4, namely surrounds the silicon smelting furnace 4 as a circular point, the inner diameter of the annular ground rail component is 15m, the width of one side is 1.6m, and the outer diameter of the silicon smelting furnace 4 is about 9.5m. The annular ground rail assembly comprises a base plate 1, two guide ground rails 2 and a power ground rail 3. The base plate 1 is arranged on the ground, the two guide ground rails 2 are arranged on the base plate 1 around the silicon smelting furnace 4, and the guide ground rails 2 are connected with the working vehicle 14; a power ground rail 3, which is arranged on the substrate 1 around the silicon smelting furnace 4, the power ground rail 3 is connected with the working vehicle 14, and can drive the working vehicle 14 to move around the guide ground rail 2.
The working vehicle 14 is arranged on the annular ground rail assembly, the working vehicle 14 can move on the annular ground rail assembly, specifically, the power ground rail 3 and the working vehicle 14 assembly are provided with a transmission structure, and the power ground rail 3 provides power for the movement of the working vehicle 14; the guiding structure is arranged on the components of the guiding ground rail 2 and the working vehicle 14, and the guiding ground rail 2 provides direction guide for the movement of the working vehicle 14; base plate 1 provides support for powered ground rail 3, guided ground rail 2, and work vehicle 14. The working vehicle 14 includes a traveling table 5, a rotating table 6, an expansion link 7, and a working head 8. When the working vehicle 14 does not rotate and does not make any posture adjustment, the total size is 6m 1.3m 1m, and the total weight does not exceed 5600KG.
The walking platform 5 at the bottom of the walking platform 5 is arranged on the annular ground rail assembly and can be guided by the guiding device to move to a corresponding working position. The rotary table 6 is provided on the traveling table 5 and is rotatable. The telescopic link 7 is transversely located on the revolving stage 6, and the revolving stage 6 can drive the telescopic link 7 rotatory, and the telescopic link 7 can stretch out and draw back towards silicon smelting furnace 4.
The working head 8 is arranged at one end of the telescopic rod 7 facing the telescopic rod 7, and the telescopic rod 7 drives the working head 8 to enter the silicon smelting furnace 4 so as to push materials and smash materials.
The device also comprises an angle adjusting mechanism 9 and a height adjusting mechanism 10 which are arranged on the rotating platform 6. One end of the telescopic rod 7 is arranged on the angle adjusting mechanism 9, the other end of the telescopic rod is arranged on the height adjusting mechanism 10, the angle of the telescopic rod 7 can be adjusted by the angle adjusting mechanism 9, and the height of the telescopic rod 7 can be adjusted by the height adjusting mechanism 10. The angle adjusting structure, the height adjusting structure and the telescopic rod 7 move cooperatively to enable the working head 8 of the head to reach each position in the furnace.
The height adjusting mechanism 10 includes a hydraulic cylinder. The angle adjusting mechanism 9 comprises an electric servo linear sliding table, the telescopic rod 7 is hinged to a sliding block of the electric servo linear sliding table, and the other side of the telescopic rod 7 is hinged to a hydraulic rod of the hydraulic cylinder.
The silicon smelting furnace safety protection device further comprises a safety protection guard 11, the safety protection guard 11 is arranged around the annular ground rail assembly and the silicon smelting furnace 4 and is arranged outside the movement range of the working vehicle 14, the safety protection guard 11 provides a safety environment for equipment operation, and danger caused by the fact that people mistakenly enter a machine operation area is avoided. The diameter of the safety guard rail 11 is 22.5m. The safety guard rail 11 is provided with a safety door which can be used by maintenance personnel during equipment maintenance, the safety door is provided with a safety lock, and the safety lock must be in a closed state when the equipment runs, so that the situation that the door is opened by mistake and the personnel enter by mistake is avoided. The top of the safety protective guard 11 is also provided with three- color lamps 12, 6 groups of three-color lamps 12 are arranged together, the three-color lamps 12 have the function of a buzzer, and the three-color lamps 12 are used for displaying the running state of equipment. The top of the safety protection fence 11 is provided with a positioner 13 for positioning the position of a person and equipment, the positioning precision of the person is 10CM, and the positioning control precision of the equipment is not more than 1CM.
When the annular ground rail assembly is laid, an area with the diameter of 15m to 18.2m is a laying area, certain requirements are required on the flatness and the bearing capacity of a table board, and the space between the annular ground rail assembly and the safety guard rail 11 is an equipment running area and all interferents need to be removed.
During operation, the telescopic rod 7 can cover the working area effectively and flexibly by coordinating the movement of the working vehicle 14 on the annular ground rail assembly, the rotation of the rotary table 6, the extension and contraction of the telescopic rod 7, and the actions of the angle adjusting mechanism 9 and the height adjusting mechanism 10.
When pushing material, the material pile is formed below the blanking port, and the working vehicle 14 is stopped at the corresponding stop position of the furnace door by the guide structure. The furnace door is opened, the telescopic rod 7 is extended to enable the working head 8 to push and pull the material pile, and raw materials are uniformly distributed in the furnace. The working head 8 realizes the functions of pushing material in parallel front and back, pushing material by shifting left and right, shaking the head and the like. The whole process is controlled by accurate tracks, so that the electrode area can be effectively avoided, and the electrodes are prevented from being damaged by collision.
During material smashing, in the smelting production process, the working vehicle 14 stops at certain stop positions corresponding to the furnace door according to the inherent period, extends out of the telescopic rod 7 and smashes the furnace through the working head 8, and the interlayer is damaged.
The invention integrates the existing forklift and the tamping machine, can complete the two actions by using one set of device, corresponds the action process with the production process, accurately pushes materials and smashes the furnace according to a certain period, and safely and efficiently replaces the existing equipment and manpower. The invention can meet the requirements of safe and stable production on the operation production site before the industrial silicon smelting furnace 4, and has feasibility and superiority.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, it is still within the scope of the present invention if they fall within the scope of the claims of the present invention and their equivalents.
Claims (3)
1. An unmanned operation equipment in front of an industrial silicon smelting furnace is characterized by comprising:
an annular ground rail assembly disposed around the silicon smelting furnace;
the work car is located annular ground rail subassembly, the work car can move on the annular ground rail subassembly, the work car includes:
the walking platform is arranged on the annular ground rail assembly;
the rotating platform is arranged on the walking platform;
the telescopic rod is transversely arranged on the rotary table, the rotary table can drive the telescopic rod to rotate, and the telescopic rod can extend and retract towards the silicon smelting furnace;
the working head is arranged at one end, facing the telescopic rod, of the telescopic rod, and the telescopic rod drives the working head to enter the silicon smelting furnace so as to push materials and smash the materials;
the annular ground rail assembly comprises:
the base plate is arranged on the ground;
the two guide ground rails are arranged on the base plate around the silicon smelting furnace and connected with the working vehicle;
the power ground rail is arranged on the base plate around the silicon smelting furnace, is connected with the working vehicle and can drive the working vehicle to move around the guide ground rail;
the height adjusting mechanism is arranged on the rotating platform, the telescopic rod is arranged on the height adjusting mechanism, and the height of the telescopic rod can be adjusted by the height adjusting mechanism; the height adjusting mechanism comprises a hydraulic cylinder;
the telescopic rod is arranged on the angle adjusting mechanism, and the angle adjusting mechanism can adjust the transverse angle of the telescopic rod; the angle adjusting mechanism comprises an electric servo linear sliding table, the telescopic rod is hinged to a sliding block of the electric servo linear sliding table, and the other side of the telescopic rod is hinged to a hydraulic rod of the hydraulic cylinder;
including safety protection fence, encircle annular ground rail subassembly with the setting of silicon smelting furnace still includes:
the safety door is arranged on the safety protective guard;
the safety lock is arranged on the safety door;
the three-color lamp is arranged at the top of the safety guard rail;
the positioner is arranged at the top of the safety protective guard and used for positioning equipment and personnel positions, the personnel positioning precision is 10CM, and the equipment positioning control precision is not more than 1CM.
2. The industrial silicon smelting stokehole unmanned working equipment as claimed in claim 1, wherein the annular ground rail assembly has an inner diameter of 15m and a single-sided width of 1.6m.
3. The industrial silicon smelting stokehole unmanned working equipment as claimed in claim 1, wherein the safety guard rail is 22.5m in diameter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110692429.1A CN113357922B (en) | 2021-06-22 | 2021-06-22 | Unmanned operation equipment in front of industrial silicon smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110692429.1A CN113357922B (en) | 2021-06-22 | 2021-06-22 | Unmanned operation equipment in front of industrial silicon smelting furnace |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113357922A CN113357922A (en) | 2021-09-07 |
| CN113357922B true CN113357922B (en) | 2023-03-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110692429.1A Active CN113357922B (en) | 2021-06-22 | 2021-06-22 | Unmanned operation equipment in front of industrial silicon smelting furnace |
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| CN (1) | CN113357922B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2121671U (en) * | 1991-11-04 | 1992-11-11 | 浙江横山铁合金厂 | Ram oven machine |
| CN201382690Y (en) * | 2009-04-14 | 2010-01-13 | 温国强 | Feeding device of magnesium smelting furnace |
| CN101813424B (en) * | 2010-03-31 | 2012-11-14 | 中冶东方工程技术有限公司 | Full-automatic charging and stoking device |
| CN209279698U (en) * | 2018-10-30 | 2019-08-20 | 三祥新材（宁夏）有限公司 | A kind of high temperature melting furnace smashes furnace apparatus |
| CN212482112U (en) * | 2020-05-19 | 2021-02-05 | 青海华晟铁合金冶炼有限责任公司 | Automatic hot stove machine of smashing in ore deposit |
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