CN113356256B - Prefabricated back cover of offshore wind power implanted high-rise pile cap and installation process - Google Patents
Prefabricated back cover of offshore wind power implanted high-rise pile cap and installation process Download PDFInfo
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- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
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- E02D27/00—Foundations as substructures
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Abstract
本发明公开了一种海上风电植入式高桩承台预制封底及安装工艺,包括以下流程:承台预制封底岸上制作、海上植桩、承台预制封底安装和承台二期施工。承台预制封底包括砼封底板、六个均布开设在砼封底板上的穿桩孔、六个一一对应地埋设在多个穿桩孔中的套管、安装在砼封底板的顶面中央的基础环、六块均布地径向连接在基础环的外周面上的连接腹板及六个一一对应地连接在六块连接腹板的外端并一一对应地位于六个套管上方的十字连接件;每个套管的顶、底面一一对应地连接一个顶、底环板;六根工程桩的顶部一一对应地穿过六个套管并一一对应地与六个十字连接件连接。本发明将封底模板安装至连接腹板安装等作业在岸上进行,能大大减少海上吊装及作业时间。
The invention discloses a prefabricated back cover of an offshore wind power implantable high pile cap and an installation process, which includes the following procedures: onshore fabrication of the prefabricated back cover of the cap, planting of piles at sea, installation of the prefabricated back cover of the cap, and second-stage construction of the cap. The prefabricated bottom cover of the bearing platform includes a concrete sealing bottom plate, six pile holes evenly distributed on the concrete sealing bottom plate, six bushings embedded in a plurality of pile holes correspondingly one by one, and installed on the top surface of the concrete sealing bottom plate. The central base ring, six connecting webs evenly distributed and radially connected to the outer peripheral surface of the base ring, and six connecting webs connected to the outer ends of the six connecting webs in a one-to-one correspondence and located in the six sleeves in a one-to-one correspondence The upper cross connector; the top and bottom surfaces of each bushing are connected to a top and bottom ring plate one-to-one; Connector connection. In the invention, the operations such as the installation of the back cover template to the connecting web are carried out on the shore, which can greatly reduce the hoisting and operation time at sea.
Description
技术领域technical field
本发明涉及一种海上风电植入式高桩承台预制封底及安装工艺。The invention relates to a prefabricated back cover of an offshore wind power implantable high pile cap and an installation process.
背景技术Background technique
植入式高桩承台主要应用于海上风电项目地质复杂,地层起伏变化大,局部覆盖层薄且存在零星孤石。从目前海上风电项目同类型地质状况选择的结构形式发展来看,针对目前植入式单桩基础施工遇到困难,分别遇孤石护筒卷边、多次塌孔、溜桩和护筒垂直度超标等现象导致增加施工技术处理难度和存在较大、安全风险及工期延误风险,并且塌孔后,处理周期长,效果不明显。目前海上风电正处于“抢装潮”的势态,大型钻机及起重船等施工资源进一步收缩,为尽快解决植入式单桩基础施工问题,故采用植入式高桩承台基础,进行植入式高桩承台基础施工时设备及船机有较多选择。Implanted high pile caps are mainly used in offshore wind power projects with complex geology, large stratum fluctuations, thin local covering layers and sporadic boulders. Judging from the development of the structure form selected for the same type of geological conditions of the current offshore wind power project, in view of the difficulties encountered in the construction of the implanted single-pile foundation at present, the boulder casing curling, multiple collapse holes, sliding piles and vertical casings are encountered respectively. Exceeding the standard and other phenomena will increase the difficulty of construction technology processing and have greater safety risks and risks of delays in the construction period. After the hole is collapsed, the processing period is long and the effect is not obvious. At present, offshore wind power is in a situation of "rushing to install", and construction resources such as large drilling rigs and crane ships are further shrinking. There are many choices of equipment and ship machinery for the construction of the high-pile cap foundation.
植入式高桩承台基础的现场施工流程为:嵌岩平台搭设→嵌岩孔施工→植入工程桩→工程桩封底→工程桩外壁注浆→拔除护筒→桩芯砼浇筑→拆除嵌岩平台→附属套笼安装→承台封底模板安装→工程桩间加固→承台封底钢筋绑扎→承台封底砼浇筑→承台底钢筋绑扎→承台套箱安装→基础环安装→连接件安装→连接腹板等焊接→承台钢筋绑扎→承台砼浇筑。承台封底的主要功能是配合风机塔筒的基础环安装及连接件安装。The on-site construction process of the implanted high pile cap foundation is: rock-socketed platform erection → rock-socketed hole construction → implantation of engineering piles → engineering pile bottom sealing → engineering pile outer wall grouting → removal of casing → pile core concrete pouring → removal of embedded Rock platform → installation of auxiliary cages → installation of cap and bottom cover formwork → reinforcement between project piles → binding of steel bars for cap bottom cover → concrete pouring of cap bottom cover → reinforcing steel lashing of cap bottom → cap box box installation → foundation ring installation → connecting piece installation → Welding of connecting webs, etc. → Binding of steel reinforcement on the platform → Concrete pouring on the platform. The main function of the bottom cover of the cap is to cooperate with the installation of the foundation ring of the fan tower and the installation of the connecting parts.
由于高桩承台基础现场施工流程较多而海上有效作业时间较少,因此亟待优化高桩承台基础的施工工艺。Since there are many on-site construction processes for high-pile cap foundations and less effective operation time at sea, it is urgent to optimize the construction technology of high-pile cap foundations.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺陷而提供一种海上风电植入式高桩承台预制封底及安装工艺,它能将承台的封底模板安装至连接腹板安装等焊接作业在岸上进行,可减少海上吊装及作业时间,为海上风电施工及抢装潮下由于海上作业船舶较匮乏提供便利。The purpose of the present invention is to overcome the defects of the prior art and provide a prefabricated back cover and an installation process for the offshore wind power implantable high pile cap, which can install the back cover template of the cap to the connection web and perform welding operations on the shore. , which can reduce the time of offshore hoisting and operation, and provide convenience for offshore wind power construction and rush installation due to the lack of offshore vessels under the tide.
本发明的目的是这样实现的:一种海上风电植入式高桩承台预制封底及安装工艺,包括以下流程:承台预制封底岸上制作、海上植桩、承台预制封底安装和承台二期施工;The purpose of the present invention is to achieve this: a kind of offshore wind power implantation type high pile cap prefabricated back cover and installation process, including the following processes: the production of the prefabricated cap back cover on the shore, the offshore pile planting, the installation of the cap prefabricated back cover and the second cap period construction;
所述承台预制封底包括砼封底板、六个均布开设在砼封底板上的穿桩孔、六个一一对应地埋设在多个穿桩孔中且高度与砼封底板的厚度相同的套管、安装在砼封底板的顶面中央的基础环、六块环向均布地径向连接在基础环的外周面上的连接腹板及六个一一对应地连接在六块连接腹板的外端并一一对应地位于六个套管上方的十字连接件;每个套管的顶面和底面一一对应地连接一个顶环板和底环板;六根工程桩的顶部一一对应地穿过六个套管并一一对应地与六个十字连接件的下部连接;The prefabricated bottom cover of the bearing platform includes a concrete sealing bottom plate, six pile-piercing holes evenly distributed on the concrete sealing bottom plate, and six pile-piercing holes which are embedded in a one-to-one correspondence and whose height is the same as the thickness of the concrete sealing bottom plate. The casing, the base ring installed in the center of the top surface of the concrete sealing bottom plate, the six connecting webs connected to the outer peripheral surface of the base ring in an evenly distributed radial direction, and the six connecting webs connected to the six connecting webs in a one-to-one correspondence The outer ends of the piles are located in a one-to-one cross connection above the six casings; the top and bottom surfaces of each casing are connected to a top ring plate and a bottom ring plate in a one-to-one correspondence; the tops of the six engineering piles are in a one-to-one correspondence Pass through the six sleeves and connect with the lower parts of the six cross connectors in one-to-one correspondence;
进行承台预制封底岸上制作流程时,包括以下步骤:套管定位和加固、封底板钢筋和承台外侧钢筋同步绑扎、封底板砼浇筑、承台底层钢筋和基础环内侧钢筋同步绑扎、基础环和连接件安装、基础环外侧钢筋绑扎及承台钢套箱安装;The process of making the prefabricated back cover of the cap on the shore includes the following steps: casing positioning and reinforcement, synchronous binding of the reinforcing steel bars of the capping base plate and the outside reinforcing bars of the cap, concrete pouring of the capping base, synchronous binding of the reinforcing bars at the bottom of the cap and the reinforcing bars on the inner side of the foundation ring, and the foundation ring. Installation of connecting pieces, binding of steel bars on the outside of the foundation ring, and installation of steel sleeves on the platform;
进行套管定位和加固步骤时,在底胎座上将六个套管均布地布置在一个与工程桩的布桩直径相同的圆上,并通过六根外侧槽钢和三根内侧槽钢将六个套管连成整体,六根外侧槽钢一一对应地连接在两根相邻的套管之间,三根内侧槽钢一一对应地连接在两根呈对角布置的套管之间;When the casing positioning and reinforcement steps are carried out, the six casings are evenly distributed on a circle with the same diameter as the construction pile on the base, and the six outer channels and the three inner channels are connected. The casings are connected as a whole, six outer channel steels are connected between two adjacent casings in a one-to-one correspondence, and three inner channel steels are connected between two diagonally arranged casings;
进行封底板钢筋和承台外侧钢筋同步绑扎步骤时,在底胎座上绑扎封底板钢筋时,在每个套管的外侧绑扎环向钢筋,环向钢筋与封底板钢筋焊接连接;在封底板钢筋上预埋三个调平支座、三个辅助支座和六个吊耳;三个调平支座和三个辅助支座均布置在一个与基础环的环身钢管的外径相同的圆上,三个调平支座均布设置,三个辅助支座均布地设在三个调平支座之间,其中一个辅助支座设在风电的塔筒门方向;六个吊耳均布地布置在六个套管的同一个圆上并一一对应地位于两根相邻的套管之间;在绑扎封底板钢筋时还要预留电缆管穿孔和ICCP管穿孔;When performing the step of synchronizing the binding of the reinforcing bars for the sealing floor and the outer reinforcing bars of the bearing platform, when tying the reinforcing bars for the sealing floor on the bottom tire base, the circumferential reinforcing bars are bound on the outside of each casing, and the circumferential reinforcing bars are connected with the reinforcing bars of the sealing floor by welding; Three leveling supports, three auxiliary supports and six lifting lugs are embedded on the steel bar; the three leveling supports and three auxiliary supports are all arranged in a same outer diameter as the outer diameter of the surrounding steel pipe of the foundation ring. On the circle, three leveling supports are evenly arranged, three auxiliary supports are evenly arranged between the three leveling supports, one of the auxiliary supports is located in the direction of the tower door of the wind power plant; The layout is arranged on the same circle of the six casings and is located between two adjacent casings in a one-to-one correspondence; when tying and sealing the reinforcement of the bottom plate, the cable pipe perforation and the ICCP pipe perforation should be reserved;
进行封底板砼浇筑步骤时,砼浇筑完成后要养护7天;When carrying out the concrete pouring step of the closed bottom plate, the concrete should be cured for 7 days after the completion of the pouring;
进行基础环和连接件安装步骤时,先将基础环上的塔筒门标记对准一个设在塔筒门位置的辅助支座后套在基础环内侧钢筋上并坐落在三个调平支座和三个辅助支座上,接着通过三个调平支座初步调整基础环的顶面水平度,调整到位后将基础环与三个辅组支座进行点焊临时固定,再将六块连接腹板均布地径向焊接在基础环的外周面上,六块连接腹板的环向位置与六个套管的环向位置一一对应;然后将六个十字连接件以比设定位置提高一定距离H的方式一一对应地临时焊接在六块连接腹板的外端;When carrying out the installation steps of the foundation ring and the connecting piece, first align the tower door mark on the foundation ring with an auxiliary support located at the position of the tower door, then put it on the inner reinforcement of the foundation ring and seat it on the three leveling supports. and three auxiliary supports, and then preliminarily adjust the level of the top surface of the base ring through the three leveling supports. After the adjustment is in place, the base ring and the three auxiliary supports are spot welded and temporarily fixed, and then the six pieces are connected. The webs are radially welded on the outer peripheral surface of the base ring, and the circumferential positions of the six connecting webs are in one-to-one correspondence with the circumferential positions of the six sleeves; A certain distance H is temporarily welded to the outer ends of the six connecting webs in one-to-one correspondence;
进行承台底层钢筋和基础环外侧钢筋同步绑扎步骤时,在砼封底板上绑扎承台底层钢筋,同时在基础环的下部绑扎基础环外侧钢筋;When performing the step of synchronously binding the reinforcing bars on the bottom of the cap and the reinforcing bars on the outside of the foundation ring, bind the reinforcing bars on the bottom of the cap on the concrete sealing bottom plate, and at the same time bind the reinforcing bars on the outside of the foundation ring at the lower part of the foundation ring;
进行承台钢套箱安装步骤时,将承台钢套箱套在承台外侧钢筋上;在承台钢套箱安装完后形成承台预制封底,再将承台预制封底运至海上施工现场;When carrying out the installation steps of the cap steel sleeve box, the cap steel sleeve box is sleeved on the steel bars outside the cap platform; after the cap steel sleeve box is installed, the cap prefabricated back cover is formed, and then the cap prefabricated back cover is transported to the offshore construction site ;
进行海上植桩流程时,包括以下步骤:嵌岩施工平台搭设、钢护筒沉设、嵌岩孔施工、工程桩植入、工程桩封底砼浇筑、工程桩外侧环空灌浆、钢护筒拔出、电缆管和ICCP管安装及承台支撑体系焊接;The process of offshore pile planting includes the following steps: rock-socketed construction platform erection, steel casing sinking, rock-socketed hole construction, engineering pile implantation, engineering pile bottom-sealing concrete pouring, engineering pile outer annulus grouting, steel casing extraction Outlet, cable pipe and ICCP pipe installation and platform support system welding;
进行承台支撑体系焊接步骤时,在每根工程桩的位于承台底标高的外壁面上焊接一个支撑环板和若干环向均布地焊接在支撑环板的底面与工程桩的外壁面之间的下支撑筋板,六根工程桩上的支撑环板和下支撑筋板形成承台支撑体系;During the welding step of the cap support system, a support ring plate is welded on the outer wall surface of each engineering pile located at the bottom elevation of the cap, and a plurality of circumferentially distributed welding are welded between the bottom surface of the support ring plate and the outer wall surface of the engineering pile. The lower supporting rib plate, the supporting ring plate and the lower supporting rib plate on the six engineering piles form a cap support system;
进行承台预制封底安装流程时,包括以下步骤:承台预制封底吊装及承台预制封底与工程桩连接;When carrying out the installation process of the prefabricated back cover of the cap, it includes the following steps: hoisting the prefabricated back cover of the cap and connecting the prefabricated back cover of the cap to the engineering pile;
进行承台预制封底吊装步骤时,先将承台预制封底的封底板上的预留孔套在电缆管及ICCP管上,并将封底板上的六个套管一一对应地套在六根工程桩上,接着将承台预制封底缓慢下落至承台支撑体系上,再将每根工程桩上的支撑环板与对应的套管的底环板焊接加固,并在每个套管的顶环板与对应的工程桩的外壁面之间通过若干环向均布的上支撑筋板焊接加固,然后复测基础环的水平度;When carrying out the hoisting step of the prefabricated bottom cover of the cap, firstly put the reserved holes on the base plate of the cap prefabricated back cover on the cable pipe and the ICCP pipe, and put the six sleeves on the base plate one by one on the six projects. On the pile, then slowly drop the prefabricated back cover of the cap to the support system of the cap, and then weld and reinforce the support ring plate on each engineering pile and the bottom ring plate of the corresponding casing, and place it on the top ring of each casing. The plate and the outer wall of the corresponding engineering pile are welded and reinforced by several upper support ribs distributed uniformly in the circumferential direction, and then the levelness of the foundation ring is re-measured;
进行承台预制封底与工程桩连接步骤时,先在每根工程桩的顶部内壁面上根据对应的十字连接件的投影开设高度为H的焊接坡口,接着解除每个十字连接件与对应的连接腹板的临时焊接,再将十字连接件的下部沿对应的工程桩的焊接坡口插入工程桩内,然后将十字连接件的上部与对应的连接腹板焊接,同时将十字连接件的下部与对应的工程桩焊接;When performing the step of connecting the prefabricated back cover of the cap and the engineering piles, first open a welding groove with a height of H on the top inner wall of each engineering pile according to the projection of the corresponding cross connector, and then release each cross connector from the corresponding cross connector. Temporary welding of the connecting web, insert the lower part of the cross connector into the engineering pile along the welding groove of the corresponding engineering pile, then weld the upper part of the cross connector with the corresponding connecting web, and at the same time weld the lower part of the cross connector Welding with corresponding engineering piles;
进行承台二期施工流程时,包括以下步骤:电缆管和ICCP管接长、承台其余钢筋绑扎和预埋件安装及承台砼浇筑。The construction process of the second stage of the cap includes the following steps: connecting the cable pipe and ICCP pipe, tying the remaining steel bars of the cap, installing the embedded parts, and pouring the cap concrete.
上述的海上风电植入式高桩承台预制封底及安装工艺,其中,所述基础环包括环身钢管、焊接在环身钢管底部的底座环板、两个间隔地焊接在环身钢管下部的连接环板和焊接在环身钢管顶部的环顶法兰,所述底座环板上对应三个调平支座的位置各自开设一对调平螺栓孔,使基础环通过三对调平螺栓与三个调平支座连接;六块所述连接腹板均布地连接在基础环的两个连接环板之间;每个十字连接件的上部与对应的连接腹板的外端焊接,每个十字连接件的下部插入对应的工程桩的顶部内腔中并与工程桩的顶部内壁焊接。The above-mentioned offshore wind power implantable high pile cap prefabricated back cover and installation process, wherein, the base ring includes a surrounding steel pipe, a base ring plate welded on the bottom of the surrounding steel pipe, and two welded at the bottom of the surrounding steel pipe Connecting the ring plate and the ring top flange welded on the top of the steel pipe of the ring body, a pair of leveling bolt holes are respectively provided on the base ring plate at the positions corresponding to the three leveling supports, so that the foundation ring passes through the three pairs of leveling bolts and the three The leveling support is connected; the six connecting webs are evenly connected between the two connecting ring plates of the base ring; the upper part of each cross connecting piece is welded with the outer end of the corresponding connecting web, and each cross connecting The lower part of the piece is inserted into the top inner cavity of the corresponding engineering pile and welded with the top inner wall of the engineering pile.
本发明的海上风电植入式高桩承台预制封底及安装工艺具有以下特点:The prefabricated back cover and installation process of the offshore wind power implantable high pile cap of the present invention have the following characteristics:
1)本发明的植入式高桩承台预制封底,在封底板的结构上预埋与工程桩对应的套管及与套管连接的内、外侧槽钢,可优化植入式高桩承台的结构形式,并在海上安装承台预制封底时通过在工程桩上焊接承台支撑体系,使承台封底板坐落在承台支撑体系上,整体结构更稳定,施工更简便;1) The prefabricated bottom cover of the implanted high pile cap of the present invention, the casing corresponding to the engineering pile and the inner and outer channel steels connected with the casing are pre-embedded on the structure of the sealing bottom plate, which can optimize the implanted high pile bearing. The structural form of the platform, and the platform support system is welded on the engineering piles when the prefabricated back cover of the platform is installed at sea, so that the bottom plate of the platform seal is located on the platform support system, the overall structure is more stable, and the construction is easier;
2)本发明在岸上制作承台预制封底时,依序进行浇筑封底板砼、绑扎承台底层钢筋、承台外侧钢筋、基础环内侧钢筋、基础环安装、连接腹板焊接、基础环外侧钢筋、十字连接件安装和承台钢套箱安装等集于一体,并将这些结构作为整体进行海上吊装作业,可优化海上作业时间,同时可保证工程施工质量;2) When the present invention makes the prefabricated back cover of the cap on the shore, pouring and sealing the bottom concrete, binding the bottom reinforcement of the cap, the outer reinforcement of the cap, the inner reinforcement of the foundation ring, the installation of the foundation ring, the welding of the connecting web, the reinforcement of the outer side of the foundation ring are carried out in sequence. Integrate the installation of cross-connectors, the installation of steel caps, etc., and use these structures as a whole to carry out offshore hoisting operations, which can optimize the offshore operation time and ensure the construction quality of the project;
3)本发明的承台预制封底安装完成后,只需将基础环与封底板上的辅助支座临时加固点解除进行调平,并现场在工程桩上开设十字连接件的焊接坡口,可达到更高的安装精确,操作简便;3) After the installation of the prefabricated back cover of the bearing platform of the present invention is completed, it is only necessary to release the temporary reinforcement points of the auxiliary support on the foundation ring and the cover bottom plate for leveling, and set up the welding groove of the cross connector on the engineering pile on the spot, which can be Achieve higher installation accuracy and easy operation;
4)本发明将原先在海上进行的作业工序放在岸上进行,即从承台封底模板安装至连接腹板安装等焊接作业,不仅能保证焊接及砼浇筑质量,还能大大减少海上吊装及作业时间,且后续与工程桩连接完成后不需要再进行注浆加固处理等工作,为海上风电施工及抢装潮下由于海上作业船舶较匮乏提供便利;对于二期承台施工只需要绑扎部分承台钢筋及部分焊接工作,加快海上风电的施工进度。4) In the present invention, the operation procedures previously carried out at sea are carried out on the shore, that is, welding operations such as the installation of the cap bottom cover formwork to the installation of the connecting web can not only ensure the quality of welding and concrete pouring, but also greatly reduce the lifting and operation at sea. After the completion of the subsequent connection with the engineering pile, grouting and reinforcement treatment is not required, which provides convenience for offshore wind power construction and rush installation due to the lack of offshore vessels under the tide; Steel bars and some welding work have been carried out to speed up the construction progress of offshore wind power.
附图说明Description of drawings
图1a是进行本发明的安装工艺的承台预制封底岸上制作流程中的套管定位和加固步骤后的结构示意图;Fig. 1a is a structural schematic diagram after the steps of positioning and reinforcing the casing in the production process of the prefabricated back cover bank of the cap for the installation process of the present invention;
图1b是进行本发明的安装工艺的承台预制封底岸上制作流程中的封底板砼浇筑后的结构示意图;Fig. 1b is the structural schematic diagram of the cover plate after the concrete is poured in the production process of the prefabricated bottom cover bank of the cap for the installation process of the present invention;
图1c是进行本发明的安装工艺的承台预制封底岸上制作流程中的承台底层钢筋和基础环内侧钢筋同步绑扎步骤后的结构示意图;Fig. 1c is the structural schematic diagram after the step of synchronously binding the reinforcing bars on the bottom of the cap and the reinforcing bars on the inner side of the foundation ring in the production process of the prefabricated back cover of the cap in the installation process of the present invention;
图1d是进行本发明的安装工艺的承台预制封底岸上制作流程中的基础环和连接件安装步骤后的结构示意图;Fig. 1d is a schematic structural diagram of the base ring and the connector after the installation step in the production process of the prefabricated back cover bank of the platform for the installation process of the present invention;
图1e是进行本发明的安装工艺的承台预制封底岸上制作流程中的基础环外侧钢筋绑扎步骤后的一种结构示意图;Fig. 1e is a kind of structural representation after the step of tying the reinforcing bars on the outside of the foundation ring in the production process of the prefabricated bottom cover of the cap for the installation process of the present invention;
图1f是进行本发明的安装工艺的承台预制封底岸上制作流程中的基础环外侧钢筋绑扎步骤后的另一种结构示意图;Fig. 1f is another structural schematic diagram after the step of tying the reinforcing bars on the outside of the foundation ring in the production process of the prefabricated bottom cover of the cap for the installation process of the present invention;
图1g是进行本发明的安装工艺的承台预制封底岸上制作流程中的承台钢套箱安装步骤后形成的承台预制封底的结构示意图;Fig. 1g is the structural representation of the prefabricated back cover of the cap formed after the step of installing the cap prefabricated back cover in the production process on the shore of the cap prefabricated back cover of the installation process of the present invention;
图2是进行本发明的安装工艺的植桩流程中的承台支撑体系焊接步骤后的结构示意图;Fig. 2 is the structural schematic diagram after the welding step of the cap support system in the pile planting process of the installation process of the present invention;
图3是进行本发明的安装工艺的承台预制封底安装流程中的承台预制封底吊装步骤后的结构示意图;Fig. 3 is the structural schematic diagram after the hoisting step of the prefabricated back cover of the cap in the installation process of the prefabricated back cover of the cap of the installation process of the present invention;
图4是进行本发明的安装工艺的承台预制封底安装流程中的承台预制封底与工程桩连接步骤后的结构示意图;4 is a schematic structural diagram after the step of connecting the prefabricated back cover of the cap and the engineering pile in the installation process of the prefabricated cap back cover of the installation process of the present invention;
图5是图4的俯视图;Fig. 5 is the top view of Fig. 4;
图6是图5中的A-A向视图。FIG. 6 is an A-A view in FIG. 5 .
具体实施方式Detailed ways
下面将结合附图对本发明作进一步说明。The present invention will be further described below with reference to the accompanying drawings.
请参阅图1a至图6,本发明的海上风电植入式高桩承台预制封底及安装工艺,包括以下流程:承台预制封底岸上制作、海上植桩、承台预制封底安装和承台二期施工;Please refer to FIGS. 1 a to 6 , the offshore wind power implantable high-pile cap prefabricated back cover and installation process of the present invention include the following processes: onshore fabrication of the cap prefabricated back cover, offshore pile planting, installation of the cap prefabricated back cover and two period construction;
承台预制封底包括砼封底板10、六个均布开设在砼封底板10上的穿桩孔、六个一一对应地埋设在多个穿桩孔中且高度与砼封底板10的厚度相同的套管20、安装在砼封底板10的顶面中央的基础环30、六块环向均布地径向连接在基础环30的外周面上的连接腹板40及六个一一对应地连接在六块连接腹板40的外端并一一对应地位于六个套管20上方的十字连接件50;每个套管20的顶面和底面一一对应地连接一个顶环板21和底环板22;六根工程桩70的顶部一一对应地穿过六个套管20并一一对应地与六个十字连接件50的下部连接;The prefabricated bottom cover of the cap comprises a concrete sealing
基础环30包括环身钢管300、焊接在环身钢管300底部的底座环板301、两个间隔地焊接在环身钢管300下部的连接环板302和焊接在环身钢管300顶部的环顶法兰303;海上风电的塔筒安装在基础环30的环顶法兰303上;底座环板301上均布地开设三对调平螺栓孔;The
六块连接腹板40环向均布地径向连接在基础环30的两个连接环板302之间;The six connecting
每个十字连接件50的上部与对应的连接腹板40的外端焊接,每个十字连接件50的下部插入对应的工程桩70的顶部内腔中并与工程桩70的顶部内壁焊接。The upper part of each
进行承台预制封底岸上制作流程时,包括以下步骤:套管定位和加固、封底板钢筋和承台外侧钢筋同步绑扎、封底板砼浇筑、承台底层钢筋和基础环内侧钢筋同步绑扎、基础环及连接件安装、承台底层钢筋和基础环外侧钢筋同步绑扎及承台钢套箱安装;The process of making the prefabricated back cover of the cap on the shore includes the following steps: casing positioning and reinforcement, synchronous binding of the reinforcing steel bars of the capping base plate and the outside reinforcing bars of the cap, concrete pouring of the capping base, synchronous binding of the reinforcing bars at the bottom of the cap and the reinforcing bars on the inner side of the foundation ring, and the foundation ring. And the installation of connecting parts, the synchronous binding of the steel bars on the bottom of the cap and the outside of the foundation ring, and the installation of the cap steel sleeves;
进行套管定位和加固步骤时,在底胎座上将六个套管20均布地布置在一个与工程桩70的布桩直径相同的圆上,并通过六根外侧槽钢23和三根内侧槽24钢将六个套管20连成整体,六根外侧槽钢23一一对应地连接在两根相邻的套管20之间,三根内侧槽钢24一一对应地连接在两根呈对角布置的套管20之间(见图1a);During the casing positioning and reinforcement steps, the six
进行封底板钢筋和承台外侧钢筋同步绑扎步骤时,在底胎座上绑扎封底板钢筋时,在每个套管20的外侧绑扎环向钢筋,环向钢筋与封底板钢筋焊接连接,在封底板钢筋上预埋三个调平支座31、三个辅助支座32和六个吊耳35;三个调平支座31和三个辅助支座32均布置在一个与基础环30的环身钢管300的外径相同的圆上,三个调平支座31均布设置,三个辅助支座32均布地设在三个调平支座31之间(见图1b和图1c),其中一个辅助支座32设在风电的塔筒门方向;六个吊耳35均布地布置在六个套管20的同一个圆上并一一对应地位于两根相邻的套管20之间(见图2);在绑扎封底板钢筋时还要预留电缆管穿孔12和ICCP管穿孔13;When performing the step of synchronizing the binding of the reinforcing steel bars for the bottom plate and the outside of the cap, when binding the reinforcing bars for the bottom plate on the base, the circumferential reinforcing bars are bound on the outside of each
进行封底板砼浇筑步骤时,砼浇筑完成后要养护7天;When carrying out the concrete pouring step of the closed bottom plate, the concrete should be cured for 7 days after the completion of the pouring;
进行基础环和连接件安装步骤时,将基础环30上的塔筒门标记对准一个设在塔筒门位置的辅助支座32后套在基础环内侧钢筋33上并坐落在三个调平支座31和三个辅助支座32上,并将基准环30的底座环板301上的三对调平螺栓孔与三个调平支座31上的调平螺栓一一对准,使基础环30通过三对调平螺栓与三个调平支座31连接,接着通过三个调平支座31初步调整基础环30的顶面水平度,要求基础环30的顶面对角最大相对高差不大于2mm,调整到位后将基础环30的底座环板301与三个辅组支座32进行点焊临时固定;再将六块连接腹板40均布地径向焊接在基础环30的外周面上,六块连接腹板40的环向位置与六个套管20的环向位置一一对应;然后将六个十字连接件50以比设定位置提高设定距离H=1.2m的方式一一对应地临时焊接在六块连接腹板40的外端(见图1d);考虑到十字连接件50的壁厚为40mm,考虑安装精度的要求,现场在工程桩70的顶部内壁上开焊接坡口不能过大,若先在工程桩70上开焊接坡口,有可能与十字连接件50对不准,造成十字连接件50安装不成功,因此六个十字连接件50在与对应的连接腹板40临时焊接时比设定位置提高1.2m,该位置在承台预制封底安装到位后,六个十字连接件50的底部恰好一一对应地位于六根工程桩70的顶部;When carrying out the installation steps of the foundation ring and the connecting piece, align the tower door mark on the
进行承台底层钢筋和基础环外侧钢筋同步绑扎步骤时,在砼封底板10上绑扎承台底层钢筋11,同时在基础环30的下部绑扎基础环外侧钢筋34(见图1e和图1f);When carrying out the step of synchronously binding the reinforcing bars on the bottom of the cap and the reinforcing bars on the outside of the foundation ring, bind the reinforcing
进行承台钢套箱安装步骤时,将承台钢套箱60套在承台外侧钢筋61上(见图1g);在承台钢套箱60安装完后形成承台预制封底,再将承台预制封底运至海上施工现场;When carrying out the steps of installing the steel cap box, cover the
进行海上植桩流程时,包括以下步骤:嵌岩施工平台搭设、钢护筒沉设、嵌岩孔施工、工程桩植入、工程桩封底砼浇筑、工程桩外侧环空灌浆、钢护筒拔出、电缆管和ICCP管安装及承台支撑体系焊接;The process of offshore pile planting includes the following steps: rock-socketed construction platform erection, steel casing sinking, rock-socketed hole construction, engineering pile implantation, engineering pile bottom-sealing concrete pouring, engineering pile outer annulus grouting, steel casing extraction Outlet, cable pipe and ICCP pipe installation and platform support system welding;
进行承台支撑体系焊接步骤时,在每根工程桩70的位于承台底标高的外壁面上焊接一个支撑环板71和若干环向均布地焊接在支撑环板71的底面与工程桩70的外壁面之间的下支撑筋板72(见图2),六根工程桩70上的支撑环板71和下支撑筋板72形成承台支撑体系;When performing the welding step of the cap support system, a
进行承台预制封底安装流程时,包括以下步骤:承台预制封底吊装及承台预制封底与工程桩连接;When carrying out the installation process of the prefabricated back cover of the cap, it includes the following steps: hoisting the prefabricated back cover of the cap and connecting the prefabricated back cover of the cap to the engineering pile;
进行承台预制封底吊装步骤时,先将承台预制封底的封底板10上预留的电缆管穿孔12和ICCP管穿孔13一一对应地套在电缆管120及ICCP管130上,并将封底板10上的六个套管20一一对应地套在与六根工程桩70上,接着将承台预制封底缓慢下落至工程桩70的承台支撑体系上(见图3),此时六个十字连接件50的底部恰好一一对应地位于六根工程桩70的顶部,再将每根工程桩70上的支撑环板71与对应的套管20的底环板22焊接加固,并在每个套管20的顶环板21与对应的工程桩70的外壁面之间通过若干环向均布的上支撑筋板焊接加固,然后复测基础环30的水平度;复测时,解除基础环30的座底环板301与三个辅助支座32的点焊,通过三个调平支座31调整基础环30的水平度;When carrying out the step of hoisting the prefabricated bottom cover of the platform, firstly cover the
进行承台预制封底与工程桩连接步骤时,先在每根工程桩70的顶部内壁面上根据对应的十字连接件50的投影开设高度为H=1.2m的焊接坡口,接着解除每个十字连接件50与对应的连接腹板40的临时焊接,再将十字连接件50的下部1.2m沿对应的工程桩70的焊接坡口插入工程桩70内,然后将十字连接件50的上部与对应的连接腹板40焊接,同时将十字连接件50的下部与对应的工程桩70焊接(见图4、图5和图6);When performing the step of connecting the prefabricated back cover of the cap and the engineering piles, firstly open a welding groove with a height of H=1.2m on the top inner wall surface of each
进行承台二期施工流程时,包括以下步骤:电缆管和ICCP管接长、承台其余钢筋绑扎和预埋件安装及承台砼浇筑;During the second-phase construction process of the cap, it includes the following steps: connecting the cable pipe and the ICCP pipe, tying the remaining steel bars of the cap, installing the embedded parts, and pouring the cap concrete;
进行电缆管和ICCP管接长步骤时,将电缆管承台段和ICCP管承台段各自通过法兰一一对应地与电缆管120和ICCP管130连接,使电缆管承台段的上端和ICCP管承台段的上端至承台的顶面。During the step of connecting the cable tube and the ICCP tube, connect the cable tube support section and the ICCP tube support section to the
以上实施例仅供说明本发明之用,而非对本发明的限制,有关技术领域的技术人员,在不脱离本发明的精神和范围的情况下,还可以作出各种变换或变型,因此所有等同的技术方案也应该属于本发明的范畴,应由各权利要求所限定。The above embodiments are only for illustrating the present invention, rather than limiting the present invention. Those skilled in the relevant technical field can also make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalents The technical solution of the invention should also belong to the scope of the present invention and should be defined by the claims.
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