CN113355905A - Collar cutting machine with circular material receiving function and machining method thereof - Google Patents

Abstract

The invention discloses a collar cutting machine with a circulating material receiving function and a processing method thereof, wherein the collar cutting machine comprises a rack, a material placing alignment mechanism, a feeding mechanism, a cutting mechanism and a material receiving mechanism, wherein the material placing alignment mechanism, the feeding mechanism, the cutting mechanism and the material receiving mechanism are arranged on the rack; the receiving mechanism comprises a material rack, a sliding mechanism, lifting mechanisms arranged at two ends of the sliding mechanism, a plurality of hoppers arranged on the sliding mechanism, a first box pushing mechanism arranged outside the sliding mechanism at the upper part and a second box pushing mechanism arranged outside the sliding mechanism at the lower part; through setting up the pendulum material counterpoint mechanism that is used for counterpointing to put the collar, be used for transferring the collar to the feeding mechanism who cuts mechanism and receiving agencies, be used for cutting the mechanism that cuts of collar and be used for circulation blowing, the receiving agencies of receiving material, realize the circulation of hopper and rotate, saved occupation of land space greatly, need not to transport the collar to next process through the staff, be favorable to promoting the degree of automation of cutting the neck machine, reduce manpower resources's consumption.

Description

Collar cutting machine with circular material receiving function and machining method thereof

Technical Field

The invention relates to the technical field of clothing manufacturing equipment, in particular to a collar cutting machine with a circular material receiving function and a processing method thereof.

Background

As a traditional industry, a garment manufacturing industry needs a plurality of working procedures to prepare a finished product, each working procedure is provided with a plurality of working stations, each working station needs to be provided with more than one operator, and the requirement on hands is large. As one of the processes, the neck collar of a general shape is cut into a corresponding shape by a neck cutting machine and then transported to the next process. For example, chinese patent publication No. CN104041980A discloses an automatic collar cutter, which comprises a cutting bar connected to a workbench, a rotating wheel, a feeding device, a paper pressing device, a material receiving device, and a control device; on the station of pressing paper device is sent to the collar through material feeding unit, press the paper device and cut the collar, material collecting device's arm lock is pressed the collar away, and material collecting device is used for storing the collar that cuts the completion, and above-mentioned collar machine of cutting uses manpower sparingly and time, practices thrift the cost, but the collar of storing in the material collecting box still need transport it to next process through the staff, and degree of automation is still not enough.

It is seen that improvements and enhancements to the prior art are needed.

Disclosure of Invention

In view of the defects of the prior art, the invention aims to provide a collar cutting machine with a circular material receiving function and a processing method thereof, and aims to solve the problem that the existing collar cutting machine is not high enough in automation degree.

In order to achieve the purpose, the invention adopts the following technical scheme:

a collar cutting machine with a circulating material receiving function comprises: the automatic feeding device comprises a rack, a material placing alignment mechanism, a feeding mechanism, a cutting mechanism and a material receiving mechanism, wherein the material placing alignment mechanism and the feeding mechanism are arranged on the rack; the receiving mechanism comprises a material rack arranged below the rack, sliding mechanisms arranged on the upper portion and the lower portion of the material rack respectively, lifting mechanisms arranged at two ends of each sliding mechanism, a plurality of hoppers arranged on the sliding mechanisms, a first box pushing mechanism arranged on the outer side of the sliding mechanism on the upper portion and a second box pushing mechanism arranged on the outer side of the sliding mechanism on the lower portion, wherein the first box pushing mechanism and the second box pushing mechanism are arranged on the outer sides of the lifting mechanisms respectively.

The collar cutting machine with the circular material receiving function is characterized in that the first box pushing mechanism comprises a fixed plate arranged on the side wall of the material rack, a box pushing cylinder arranged on the fixed plate and a first box pushing plate connected with the output end of the box pushing cylinder; the output end of the box pushing cylinder faces the hopper.

The collar cutting machine with the circulating material receiving function is characterized in that the sliding mechanism comprises a first mounting plate and a plurality of first idler wheels, the first mounting plate and the first idler wheels are arranged on two side walls of the material rack respectively, the first idler wheels are arranged on the lower portion of the first mounting plate in an equidistance mode, and the first idler wheels are arranged vertically.

The collar cutting machine with the circulating material receiving function is characterized in that the lifting mechanism comprises second mounting plates arranged on two side walls of the material rack respectively, a plurality of second idler wheels arranged on the lower portion of the second mounting plates at equal intervals, a pull belt air cylinder horizontally arranged on the lower portion of the material rack, two first synchronous belts respectively connected with output ends of the pull belt air cylinder, first driving wheels respectively arranged at two ends of the pull belt air cylinder, and first driven wheels respectively arranged on the two second mounting plates; the two first synchronous belts are respectively connected with the two groups of first driving wheels and the first driven wheels, and one end of each first synchronous belt is connected with the side wall of the second mounting plate.

The collar cutting machine with the circulating material receiving function is characterized in that the second box pushing mechanism comprises a transmission mechanism arranged at the lower part of the material rack and a second box pushing plate connected with the transmission mechanism; the transmission mechanism comprises a motor, a second driving wheel in transmission connection with the output end of the motor, a second driven wheel in connection with the second driving wheel, a second synchronous belt arranged between the second driving wheel and the second driven wheel in a surrounding manner, a connecting shaft penetrating through the second driven wheel, two third driving wheels arranged at two ends of the connecting shaft respectively, third driven wheels connected with the two third driving wheels respectively and a third synchronous belt arranged between the third driving wheel and the third driven wheel in a surrounding manner; the second box pushing plate is connected with the third synchronous belt.

The collar cutting machine with the circulating material receiving function is characterized in that a collar turning and flattening mechanism is further arranged above the material receiving mechanism; lapel exhibition flat-bed machine constructs including setting up first receipts flitch in the frame, setting are in first cylinder on the first receipts flitch, with slide, setting that the output of first cylinder is connected are in on the slide lateral wall and output second cylinder down, with the needle holder that the output of second cylinder is connected, setting are in first branch collar on the needle holder, setting are in just output orientation on the slide lateral wall the third cylinder of second cylinder, with driving lever seat and setting that the third cylinder output is connected are in second branch collar on the driving lever seat, first branch collar with second branch collar is parallel to each other.

The collar cutting machine with the circulating material receiving function is characterized in that the first material receiving plate is further provided with a first guide rail parallel to the telescopic direction of the output end of the first air cylinder and a first sliding block arranged on the first guide rail, and the upper surface of the first sliding block is connected with the lower surface of the sliding plate; the side wall of the sliding plate is also provided with a second sliding block parallel to the telescopic direction of the output end of the second cylinder and a second guide rail arranged on the second sliding block, and the tail end of the second guide rail is connected with the upper surface of the needle pressing seat; and the side wall of the sliding plate is also provided with a third guide rail parallel to the telescopic direction of the output end of the third cylinder and a third sliding block arranged on the third guide rail, and the side wall of the third sliding block is connected with the side wall of the poking rod seat.

The collar cutting machine with the circulating material receiving function is characterized in that a second material receiving plate is arranged on the outer side of the first material receiving plate, the lower surface of the second material receiving plate is connected with a fourth cylinder through a connecting seat, a material blocking plate is further arranged on the rack and is positioned above the side wall, far away from the first material receiving plate, of the second material receiving plate; and the telescopic direction of the output end of the fourth cylinder is parallel to the telescopic direction of the first cylinder.

The collar cutting machine with the circulating material receiving function is characterized in that a table top is arranged on the machine frame, and the material placing alignment mechanism comprises a fifth air cylinder arranged below the table top and a placing alignment adjusting plate connected with the output end of the fifth air cylinder; the table top is provided with a plurality of first waist-shaped holes parallel to the telescopic direction of the output end of the fifth cylinder, the upper surface of the placement alignment adjusting plate is provided with a plurality of protrusions, each protrusion is correspondingly arranged in the first waist-shaped hole one by one, each protrusion is provided with an internal thread, the table top is provided with more than two positioning adjusting blocks, each positioning adjusting block is provided with a second waist-shaped hole extending along the length direction of the positioning adjusting block, each positioning adjusting block is detachably connected with the corresponding protrusion through a screw, and the front side wall of each positioning adjusting block is in contact with or separated from the collar; the feeding mechanism comprises a feeding cylinder, a connecting plate, a pressing cylinder and a pressing plate, wherein the feeding cylinder is horizontally arranged, the connecting plate is connected with the output end of the feeding cylinder, the pressing cylinder is arranged at the lower part of the connecting plate, the output end of the pressing cylinder faces downwards, and the pressing plate is connected with the output end of the pressing cylinder.

A processing method of a collar cutting machine with a circular material receiving function comprises the collar cutting machine with the circular material receiving function, and comprises the following steps: the collar to be processed is placed on the material placing alignment mechanism, the collar to be processed is pushed to the lower portion of the feeding mechanism by the material placing alignment mechanism, the collar is transferred to the cutting mechanism for cutting the collar by the feeding mechanism, the cut collar is transferred to the collar turning and flattening mechanism for flattening the collar by the feeding mechanism, the flattened collar falls into a hopper of the receiving mechanism, the hopper is pushed to a sliding mechanism located on the upper portion by the first box pushing mechanism, an operator takes away the collar in the hopper, an empty hopper is moved downwards to the lower portion by a lifting mechanism located in the front, the hopper is pushed to the sliding mechanism located on the lower portion by the second box pushing mechanism, and the empty hopper is lifted to the upper portion by the lifting mechanism located on the rear portion.

Has the advantages that:

the invention provides a collar cutting machine with a circular material receiving function and a processing method thereof, wherein the collar cutting machine is provided with a material placing and aligning mechanism for placing a collar in an aligning mode, a feeding mechanism for transferring the collar to a cutting mechanism and a material receiving mechanism, a cutting mechanism for cutting the collar and a material receiving mechanism for circularly placing and receiving materials, so that the circular rotation of a hopper is realized, the occupied space is greatly saved, the collar does not need to be transported to the next procedure by hands, the automation degree of the collar cutting machine is favorably improved, and the consumption of human resources is reduced.

Drawings

Fig. 1 is a schematic structural view of the collar cutting machine with the circular material receiving function provided by the invention.

Fig. 2 is a schematic structural view of the receiving mechanism.

Fig. 3 is a schematic view of the internal structure of the receiving mechanism after the material rack and the hopper are hidden.

Fig. 4 is a schematic structural view of the sliding mechanism.

Fig. 5 is a schematic structural diagram of the lifting mechanism.

Fig. 6 is a schematic structural diagram of the second box pushing mechanism and the transmission mechanism.

Fig. 7 is a first structural schematic diagram of the lapel flattening mechanism.

Fig. 8 is a structural schematic diagram of the lapel flattening mechanism.

Fig. 9 is a schematic structural diagram three of the lapel flattening mechanism.

Fig. 10 is a partial structural schematic view of the material swinging alignment mechanism.

Fig. 11 is a schematic structural view of the material placing alignment mechanism with the table top hidden.

Fig. 12 is a schematic structural view of the feeding mechanism.

Description of the main element symbols: 100-machine frame, 101-feeding table, 102-side bin, 103-baffle, 104-transparent window, 105-touch control screen, 106-electric cabinet, 107-table board, 1071-first waist-shaped hole, 1072-light screen, 1073-threaded mounting hole, 2-material placing aligning mechanism, 21-fifth air cylinder, 22-placing aligning adjusting plate, 23-bulge, 24-positioning adjusting block, 241-second waist-shaped hole, 25-screw, 26-baffle, 261-third waist-shaped hole, 3-feeding mechanism, 31-feeding air cylinder, 32-connecting plate, 33-material pressing air cylinder, 34-pressing plate, 35-sixth guide rail, 36-sixth slide block, 37-buffer, 4-cutting mechanism, 5-material receiving mechanism, 51-material rack, 511-button switch, 512-emergency stop switch, 513-sensor, 514-proximity switch, 515-striker plate, 52-sliding mechanism, 521-first mounting plate, 522-first roller, 523-third roller, 53-lifting mechanism, 531-second mounting plate, 532-second roller, 533-pull belt cylinder, 534-first synchronous belt, 535-first driving wheel, 536-first driven wheel, 537-box type linear bearing, 538-guide shaft, 54-hopper, 541-reflecting plate, 542-opening hole, 55-first box pushing mechanism, 551-fixing plate, 552-box pushing cylinder, 553-first box pushing plate, 554-lengthened linear bearing, 555-bearing rod, 56-second box pushing mechanism, 561-a second box pushing plate, 562-a buffer plate, 563-a compression spring, 564-a box pushing sliding block, 565-a box pushing guide rail, 57-a transmission mechanism, 571-a motor, 572-a second driving wheel, 573-a second driven wheel, 574-a second synchronous belt, 575-a connecting shaft, 576-a third driving wheel, 577-a third driven wheel, 578-a third synchronous belt, 600-a lapel flattening mechanism, 601-a first material receiving plate, 602-a first cylinder, 603-a sliding plate, 604-a second cylinder, 605-a needle pressing seat, 606-a first branch needle, 607-a third cylinder, 608-a rod pulling seat, 609-a second branch needle, 610-a first guide rail, 611-a first sliding block, 612-a second guide rail, 613-a second sliding block, 614-a third guide rail, 615-third slide block, 616-second material collecting plate, 617-connecting seat, 618-fourth cylinder, 619-fourth guide rail, 620-fourth slide block and 900-collar.

Detailed Description

The invention provides a collar cutting machine with a circular material receiving function and a processing method thereof, and in order to make the purpose, technical scheme and effect of the invention clearer and clearer, the invention is further described in detail by referring to the attached drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the scope of the invention.

Referring to fig. 1-3, the present invention provides a collar cutting machine with a circular material receiving function, comprising: the automatic feeding device comprises a rack 100, a material placing alignment mechanism 2, a feeding mechanism 3, a cutting mechanism 4 and a material receiving mechanism 5, wherein the material placing alignment mechanism 2 and the feeding mechanism 3 are arranged on the rack 100; the receiving mechanism 5 includes a material rack 51 disposed below the rack 100, sliding mechanisms 52 disposed at the upper portion and the lower portion of the material rack 51, lifting mechanisms 53 disposed at two ends of the sliding mechanisms 52, a plurality of hoppers 54 disposed on the sliding mechanisms 52, a first box pushing mechanism 55 disposed at the outer side of the sliding mechanism 52 located at the upper portion, and a second box pushing mechanism 56 disposed at the outer side of the sliding mechanism 52 located at the lower portion, wherein the first box pushing mechanism 55 and the second box pushing mechanism 56 are disposed at the outer sides of the two lifting mechanisms 53, respectively.

Referring to fig. 11, in the present embodiment, the number of the feeding mechanisms 3 is two, the feeding mechanism 3 located on the left side sends the collar 900 to the cutting mechanism 4, and the feeding mechanism 3 located on the right side sends the collar 900 to the material receiving mechanism 5; referring to fig. 1, a material placing table 101 is arranged on the rack 100, and the material placing table 101 is arranged in front of the material placing alignment mechanism 2, so that an operator can conveniently place a collar 900 on the material placing table 101 on the material placing alignment mechanism 2; the edge material box 102 is arranged below the cutting mechanism 4, so that an operator can conveniently place the edge materials cut by the cutting mechanism 4 in the edge material box 102 for uniform recovery processing; the frame 100 is further provided with a baffle plate 103, a transparent window 104 is arranged in the baffle plate 103, and the feeding mechanism 3 and the cutting mechanism 4 are arranged behind the baffle plate 103 and used for protecting operators; the rack 100 is also provided with a touch control screen 105, an electric cabinet 106 and other components; the rack 51 is provided with a button switch 511, an emergency stop switch 512 and other components.

Referring to fig. 1, in practical application, a table 107 is disposed on the machine frame 100, the feeding mechanism 3 and the cutting mechanism 4 are disposed on the table 107, an operator moves the collar 900 from the material placing table 101 to the material placing aligning mechanism 2, the material placing aligning mechanism 2 places and transfers the collar 900 to the feeding mechanism 3, the feeding mechanism 3 transfers the collar 900 to a station of the cutting mechanism 4, the cutting mechanism 4 cuts the collar 900 as required, after the cutting, the feeding mechanism 3 moves the collar 900 to a hopper 54 of the material receiving mechanism 5, referring to fig. 2, in this embodiment, five hoppers 54 are disposed on the sliding mechanism 52 at the upper portion, each hopper 54 has a width of 20cm, a reflective plate 541 is disposed on a side wall of each hopper 54 far from the first box pushing mechanism 55, an opening 542 is disposed on a side wall facing the first box pushing mechanism 55, the material rack 51 is provided with a sensor 513, the reflecting plate 541 and the opening 542 are located on the same horizontal extension line, when collars fall from the upper side of the hopper 54, the connection between the sensor 513 and the reflecting plate 541 is blocked, the sensor 513 is used for counting, when the number of the collars in the hopper 54 reaches a set number, the first box pushing mechanism 55 pushes the hopper 54 located in front of the first box pushing mechanism 55 for a certain distance, a plurality of the hoppers 54 slide forwards under the action of the sliding mechanism 52, generally, the outer side of the material receiving mechanism 5 is provided with a station of a next procedure, an operator or a manipulator can take out the collars in the hoppers 54 to process the next procedure, and therefore, the hoppers 54 after material taking are empty. Referring to fig. 3, at this time, the hopper 54 (empty) at the forefront slides to the lifting mechanism 53 at the forefront, the lifting mechanism 53 operates to lower the hopper 54, and then the second box pushing mechanism 56 operates to push the hopper 54 toward the sliding mechanism 52 at the lower part until the hopper 54 is pushed to the lifting mechanism 53 at the rear part, at this time, the lifting mechanism 53 operates to raise the hopper 54 to the front of the first box pushing mechanism 55, by the above arrangement, the hand of the operator has a certain distance with the cutting mechanism 4, which is beneficial to protecting the hand of the operator, by the arrangement of the material receiving mechanism 5, a plurality of hoppers 54 circularly move on the material rack 51 to realize circular material receiving, compared with the traditional transportation of collars, the floor space is greatly saved, and the collars are not required to be transported to the next process by hands, which is beneficial to improving the automation degree of the collar cutting machine, reducing the consumption of human resources.

Referring to fig. 2-3, further, the first box pushing mechanism 55 includes a fixing plate 551 disposed on the side wall of the material rack 51, a box pushing cylinder 552 disposed on the fixing plate 551, and a first box pushing plate 553 connected to an output end of the box pushing cylinder 552; the output end of the pusher cylinder 552 is disposed toward the hopper 54. In one embodiment, the sensor 513 is disposed on the fixed plate 551. The hopper 54 is pushed forward by the extension of the output end of the hopper pushing cylinder 552, so that the hopper 54 slides in the slide mechanism 52, and the retraction of the output end of the hopper pushing cylinder 552 provides escape for the raising of the hopper 54 on the elevating mechanism 53. The structure is simple, and the advancing stroke of the hopper 54 can be controlled by the amount of the protruding of the output end of the box pushing cylinder 552.

Further, both ends of the fixing plate 551 are provided with elongated linear bearings 554, a bearing rod 555 is provided in the elongated linear bearings 554, and one end of the bearing rod 555 is connected to a side wall of the first carton pushing plate 553. With the above arrangement, the moving smoothness of the box pushing cylinder 552 and the first box pushing plate 553 is improved.

Referring to fig. 4, further, the sliding mechanism 52 includes first mounting plates 521 respectively disposed on two sidewalls of the material holder 51, and a plurality of first rollers 522 equidistantly disposed on a lower portion of the first mounting plates 521, and the first rollers 522 are vertically disposed. Through the first rollers 522 arranged up and down, the hopper 54 arranged on the first rollers 522 has forward or backward rolling force, and compared with the existing conveying through a roller, the suspension of the hopper 54 is realized, the volume is reduced, the space is saved, and the positioning is accurate; and if the first roller 522 is provided as a roller, the conveyance, pushing, etc. of the hopper 54 may interfere. Specifically, the upper slide mechanism 52 and the lower slide mechanism 52 are provided in the same manner.

Referring to fig. 5, further, the lifting mechanism 53 includes second mounting plates 531 respectively disposed on two side walls of the material rack 51, a plurality of second rollers 532 equidistantly disposed on a lower portion of the second mounting plates 531, a pull belt cylinder 533 horizontally disposed on a lower portion of the material rack 51, two first synchronous belts 534 respectively connected to output ends of the pull belt cylinder 533, first driving wheels 535 respectively disposed on two ends of the pull belt cylinder 533, and first driven wheels 536 respectively disposed on the two second mounting plates 531; the two first synchronous belts 534 are respectively connected with the two sets of first driving wheels 535 and the first driven wheels 536, and one end of the first synchronous belt 534 is connected with a side wall of the second mounting plate 531; the second roller 532 is on the same horizontal extension line as the first roller 522. The second roller 532 is positioned to provide a rolling force to the hopper 54 that moves above it. In practical applications, the lifting mechanism 53 further includes a box-type linear bearing 537 disposed on the sidewall of the second mounting plate 531 and a guide shaft 538 connecting the two box-type linear bearings 537. The working principle is as follows: the draw belt cylinder 533 contracts to respectively drive the two first synchronous belts 534 and the two second mounting plates 531 to move downwards under the guiding action of the guide shaft 538 until the second mounting plates 531 and the first mounting plates 521 are on the same horizontal extension line, and then the second box pushing mechanism 56 operates to push the hopper 54 positioned on the second roller 532 to the sliding mechanism 52 positioned at the lower part; the belt pulling cylinder 533 is extended to drive the first synchronous belt 534 and the second mounting plate 531 to move upwards until the second mounting plate 531 and the first mounting plate 521 located at the upper part are on the same horizontal extension line, and the first box pushing mechanism 55 waits for pushing the hopper 54 onto the second roller 532. The operation of the lifting mechanism 53 located in front of the first box pushing mechanism 55 is the same, and the description thereof is omitted here. The cooperation of the lifting mechanism 53 and the sliding mechanism 52 realizes horizontal exchange and vertical lifting, and the second mounting plates 531 on both sides are driven to move by arranging the pull belt cylinder 533, so that the linkage and the synchronism are good, the structure is simple and compact, and the material saving is facilitated.

Referring to fig. 4-5, further, a plurality of third rollers 523 are horizontally disposed on the upper surfaces of the first mounting plate 521 and the second mounting plate 531, and the third rollers 523 are disposed at equal intervals and correspond to the first rollers 522 or the second rollers 532 in a one-to-one manner. The third roller 523 contacts with a sidewall of the hopper 54, reduces friction between the hopper 54 and the sidewall of the first mounting plate 521 or the second mounting plate 531, and cooperates with the first roller 522 or the second roller 532 to realize sliding of the hopper 54.

Referring to fig. 6, further, the second box pushing mechanism 56 includes a transmission mechanism 57 disposed at a lower portion of the material rack 51 and a second box pushing plate 561 connected to the transmission mechanism 57; the transmission mechanism 57 includes a motor 571, a second driving pulley 572 in transmission connection with an output end of the motor 571, a second driven pulley 573 connected with the second driving pulley 572, a second synchronous belt 574 arranged around between the second driving pulley 572 and the second driven pulley 573, a connecting shaft 575 arranged through the second driven pulley 573, two third driving pulleys 576 arranged at both ends of the connecting shaft 575 respectively, third driven pulleys 577 connected with the two third driving pulleys 576 respectively, and a third synchronous belt 578 arranged around between the third driving pulleys 576 and the third driven pulleys 577; the second box pushing plate 561 is connected to the third timing belt 578. The motor 571 operates to sequentially drive the second driving wheel 572, the second driven wheel 573, the second synchronous belt 574, the connecting shaft 575, the third driving wheel 576, the third driven wheel 577 and the third synchronous belt 578 to rotate, so that the second box pushing plate 561 positioned on the third synchronous belt 578 pushes the hopper 54 when moving forwards and resets when moving backwards.

Referring to fig. 6, further, proximity switches 514 are respectively disposed at two ends of the material rack 51, the proximity switch 514 located at the front is used for sensing the second box pushing mechanism 56, and the proximity switch 514 located at the rear is used for sensing the hopper 54 on the lifting mechanism 53. The proximity switches 514 are respectively electrically connected with the control mechanism, and the control mechanism is respectively electrically connected with the lifting mechanism 53, the transmission mechanism 57, the first box pushing mechanism 55, the second box pushing mechanism 56 and the like, so that the linking performance of the collar cutting machine is stronger, and the continuous production is realized.

Referring to fig. 6, a buffer plate 562 is disposed on a side wall of the second push box plate 561 facing the motor 571, and a compression spring 563 is disposed between the buffer plate 562 and the second push box plate 561. Through the above arrangement, when the buffer plate 562 is brought into contact with the side wall of the hopper 54, the compression spring 563 is pressed for buffering, thereby preventing hard collision and reducing noise generated by collision.

Referring to fig. 6, further, bottom portions of two ends of the second box pushing plate 561 are respectively provided with a box pushing slider 564, the box pushing slider 564 is disposed on a box pushing guide 565, and an extending direction of the box pushing guide 565 is parallel to a moving direction of the second box pushing plate 561. The structure is used for improving the running stability of the second box pushing plate 561 and ensuring the effect of pushing the hopper 54 to move.

Referring to fig. 7-8, further, a collar-turning and flattening mechanism 600 is disposed above the material receiving mechanism 5; the lapel flattening mechanism 600 comprises a first material receiving plate 601 arranged on the machine frame 100, a first air cylinder 602 arranged on the first material receiving plate 601, a sliding plate 603 connected with the output end of the first air cylinder 602, a second air cylinder 604 arranged on the side wall of the sliding plate 603 and with the output end facing downwards, a needle pressing base 605 connected with the output end of the second air cylinder 604, a first branch needle 606 arranged on the needle pressing base 605, a third air cylinder 607 arranged on the side wall of the sliding plate 603 and with the output end facing towards the second air cylinder 604, a shift lever base 608 connected with the output end of the third air cylinder 607, and a second branch needle 609 arranged on the shift lever base 608, wherein the first branch needle 606 and the second branch needle 609 are parallel to each other. In order to improve the cutting efficiency and effect, the collar is generally cut after being folded, so that in order to avoid crease generation and workload reduction of subsequent processing due to long-time folding of the collar, the collar flattening mechanism 600 is arranged for flattening the folded collar, and the working principle is as follows: the collar moves to the front of a first collar dividing needle 606 and a second collar dividing needle 609 through the feeding mechanism 3, the sliding plate 603 and components arranged on the sliding plate 603 are integrally moved forward by extending of the first air cylinder 602, the first collar dividing needle 606 and the second collar dividing needle 609 are inserted into the folding position of the collar, the first collar dividing needle 606 moves downwards by stretching of the second air cylinder 604 to press the collar, the second collar dividing needle 609 is pulled outwards by stretching of the third air cylinder 607 to horizontally unfold the collar, then the collared flattening mechanism 600 is reset by contracting of the first air cylinder 602, the second air cylinder 604 and the third air cylinder 607, the operation is repeated, and each collar is flattened one by one. The structure is beneficial to preventing the collar from having creases, and the workload of reprocessing after flattening the collar in the subsequent process is reduced.

Referring to fig. 7-8, further, a first guide rail 610 parallel to the extending and retracting direction of the output end of the first cylinder 602 and a first sliding block 611 disposed on the first guide rail 610 are disposed on the first material receiving plate 601, and an upper surface of the first sliding block 611 is connected to a lower surface of the sliding plate 603; the side wall of the sliding plate 603 is further provided with a second slider 613 parallel to the extending and retracting direction of the output end of the second cylinder 604 and a second guide rail 612 arranged on the second slider 613, and the tail end of the second guide rail 612 is connected with the upper surface of the needle pressing base 605; the side wall of the sliding plate 603 is further provided with a third guide rail 614 parallel to the extending and retracting direction of the output end of the third cylinder 607 and a third slider 615 arranged on the third guide rail 614, and the side wall of the third slider 615 is connected with the side wall of the toggle rod seat 608. Through the arrangement, the sliding plate 603, the needle pressing seat 605 and the shifting lever seat 608 have better stability in moving, so that the first branch needle 606 and the second branch needle 609 can be accurately inserted into the collar.

Referring to fig. 9, further, a second material receiving plate 616 is disposed on the outer side of the first material receiving plate 601, the lower surface of the second material receiving plate 616 is connected to a fourth cylinder 618 through a connecting seat 617, a material blocking plate 515 is further disposed on the material frame 51, and the material blocking plate 515 is located above the side wall of the second material receiving plate 616 away from the first material receiving plate 601; the expansion direction of the output end of the fourth cylinder 618 is parallel to the expansion direction of the first cylinder 602. Generally, the feeding mechanism 3 moves the collar onto the second material receiving plate 616, after the collar is flattened through the operation of the collar flattening mechanism 600, the fourth cylinder 618 contracts to drive the second material receiving plate 616 to move, the baffle 515 blocks the collar on the second material receiving plate 616, the second material receiving plate 616 continuously moves, the collar is suspended and then falls onto the hopper 54, then the fourth cylinder 618 extends to realize resetting, and the operation is repeated to carry the collar and blanking one by one.

Referring to fig. 9, further, a fourth slider 620 is further disposed at the bottom of the second material receiving plate 616, the fourth slider 620 is slidably disposed on a fourth guide rail 619, and an extending direction of the fourth guide rail 619 is parallel to an extending direction of an output end of the fourth cylinder 618. Similarly, the arrangement is favorable for improving the moving stability of the second material receiving plate 616.

Referring to fig. 1 and fig. 10 to 11, further, the material placing alignment mechanism 2 includes a fifth cylinder 21 disposed below the table 107 and a placing alignment adjustment plate 22 connected to an output end of the fifth cylinder 21; be provided with on the mesa 107 with a plurality of first waist type hole 1071 that the flexible direction of fifth cylinder 21 output parallels, the upper surface of putting counterpoint regulating plate 22 is provided with a plurality of arch 23, and each arch 23 one-to-one sets up in first waist type hole 1071, each be provided with the internal thread (not shown in the figure) in the arch 23, be provided with the location regulating block 24 more than two on the mesa 107, each all be provided with along its length direction extension second waist type hole 241 on the location regulating block 24, each location regulating block 24 with correspond protruding 107 passes through screw 25 detachable connection, the preceding lateral wall and the collar contact or the separation of location regulating block 24. In practical application, a plurality of positioning adjusting blocks 24 can be arranged according to the length of the collar or the in-place condition of the collar, and the moving distance of the positioning adjusting blocks 24 can be adjusted through adjusting the position of the adjusting screw 25 in the second waist-shaped hole 241, so that the processing requirements of collars in different shapes can be met, and the function of aligning the reference can be achieved through the arrangement. The specific operation is as follows: an operator places the collar in front of the positioning adjusting block 24, the collar is driven by the positioning adjusting block 24 to move towards the lower part of the feeding mechanism 3 under the action of the bulge 23 and the screw 25 through contraction of the fifth air cylinder 21, and after the feeding mechanism 3 transfers the collar, the fifth air cylinder 21 extends, so that the distance from the positioning adjusting block 24 to the feeding mechanism 3 is increased, and the operator can conveniently place the collar on the table top 107. In the arrangement, the collar on the feeding station is basically consistent in position, so that the feeding mechanism 3 is convenient to feed, the distance between the hand of an operator and a machine is increased, and the safety factor of the collar cutting machine is improved. Similarly, a sliding block may be disposed at the bottom of the positioning adjusting plate 22, and a guide rail adapted to the sliding block may be disposed on the frame 100 for improving the moving stability of the positioning adjusting plate 22.

Referring to fig. 10 and 11, a detachable baffle 26 is disposed on the left side of the upper surface of the table top 107, a third waist-shaped hole 261 extending along the length direction of the baffle 26 is disposed on the baffle 26, and the right side wall of the baffle 26 abuts against the left side of the collar. Similarly, the baffle 26 is also detachably connected with the table top 107 through a screw 25, and through the arrangement, the position of the third waist-shaped hole 261 on the table top 107 can be adjusted according to the actual length of the collar, and the third waist-shaped hole is matched with the positioning adjusting block 24, so that the adjustable automatic alignment and collar calibration positions are realized, the uniform positions of the collar after each feeding of an operator are ensured, and the consistency is kept for the next feeding and accurate cutting.

Referring to fig. 10, further, more than one threaded mounting hole 1073 is provided on the table top 107, and the blocking piece 26 is detachably connected to the corresponding threaded mounting hole 1073 through a screw 25. Similarly, through the arrangement, the baffle sheet 26 can be installed in different threaded installation holes 1073 according to collars with different widths, and after the position of the baffle sheet 26 is adjusted, the material is loaded.

Referring to fig. 12, the feeding mechanism 3 further includes a feeding cylinder 31 horizontally disposed, a connecting plate 32 connected to an output end of the feeding cylinder 31, a pressing cylinder 33 disposed at a lower portion of the connecting plate 32 and having an output end facing downward, and a pressing plate 34 connected to an output end of the pressing cylinder 33. Specifically, the number of the feeding mechanisms 3 is two, and the two feeding cylinders 31 are arranged oppositely. Specifically, the material pressing cylinder 33 located on the left side extends to enable the pressing plate 34 to be in contact with the collar, the connecting plate 32 located on the left side is moved to the position of the feeding mechanism 3 on the right side through contraction of the feeding cylinder 31 located on the right side, meanwhile, the connecting plate 32 located on the right side is moved to drive the collar located below the connecting plate to move to the front of the collar flattening mechanism 600 through extension of the feeding cylinder 31 located on the left side, namely, the feeding cylinders 31 operate simultaneously, and feeding and cutting efficiency is improved beneficially.

Referring to fig. 12, further, a sixth guide rail 35 parallel to the extending direction of the output end of the feeding cylinder 31 is further disposed on the frame 100, and sixth sliding blocks 36 matched with the sixth guide rail 35 are disposed on the side walls of the two connecting plates 32. Through the above arrangement, the running stability of the connecting plate 32 is improved.

Referring to fig. 12, further, two ends of the sixth guide rail 35 are respectively provided with opposite buffers 37, outer side walls of the two connecting plates 32 are respectively provided with buffer screw seats, and the buffer 37 on the left side is in contact with or separated from the buffer screw seat on the left side; the buffer 37 on the right side is in contact with or separated from the buffer screw seat on the right side; the two buffers 37 respectively buffer the two connecting plates 32 through two buffer screw seats, and are used for adjusting the moving strokes of the two feeding cylinders 31 through the screwing-in or screwing-out depths of screws on the buffer screw seats.

Referring to fig. 12, further, the cylinder bodies of the two feeding cylinders 31 are also provided with a buffer 37, the two buffers 37 are both arranged towards the output end of the feeding cylinder 31, the rear side walls of the two connecting plates 32 are respectively provided with a screw, and the two screws and the buffers are respectively on the same extension line. The moving stroke of the two feeding cylinders 31 can be adjusted by adjusting the screwing-in or screwing-out depth of the screw and matching with the buffer screw seat.

Referring to fig. 1, further, a light curtain 1072 is further disposed on the table top 107, and the two material placing alignment mechanisms 2 are disposed between the two light curtains 1072. Light curtain 1072 is used for responding to operating personnel's hand, and when operating personnel's hand stretched into mesa 107 and carries out the blowing, feeding mechanism 3 stall, and after operating personnel's hand kept away from mesa 107, feeding mechanism 3 began to move, and the aforesaid is provided with and does benefit to the degree of automation that improves the collar machine of cutting, ensures operating personnel's safety.

Referring to fig. 1, further, the cutting mechanism 4 is disposed on one side of the right feeding mechanism 3, in this embodiment, the cutting mechanism 4 is a purchased part, which is not the point of the present invention, and therefore is not described herein. Cutting mechanism 4 generally include the output down set up cut the cylinder and with cut the blade that the cylinder output is connected, through the extension that cuts the cylinder, cut the collar that lies in its below, through the shrink that cuts the cylinder, provide for the removal of next collar and dodge.

The invention also provides a processing method of the collar cutting machine with the circulating material receiving function, which comprises the collar cutting machine with the circulating material receiving function, and the processing method comprises the following steps: the collar 100 to be processed is placed on the material placing alignment mechanism 2, the material placing alignment mechanism 2 pushes the collar 100 to be processed to the lower part of the feeding mechanism 3, the feeding mechanism 3 transfers the collar 100 to the cutting mechanism 4 for cutting the collar 100, the feeding mechanism 3 transfers the cut collar 100 to the collar flattening mechanism 600 for flattening the collar, the flattened collar 100 falls down to the hopper 54 of the material receiving mechanism 5, the first box pushing mechanism 55 pushes the hopper 54 to the sliding mechanism 52 on the upper part, an operator takes away the collar 100 in the hopper 54, the lifting mechanism 53 in the front moves the empty hopper 54 down to the lower part, the second box pushing mechanism 56 pushes the hopper 54 to the sliding mechanism 52 on the lower part, and the lifting mechanism 53 on the rear part lifts the empty hopper 54 to the upper part. According to the processing method, the collar 100 to be processed is fed through the material placing alignment mechanism 2, the feeding mechanism 3 feeds the collar, the cutting mechanism 4 cuts the collar, the collar flattening mechanism 600 flattens the collar and discharges the collar to the hopper 54, the hopper 54 carrying the collar 100 is transferred to the next working procedure through the material receiving mechanism 5, and the circulation of the hopper 54 is realized through the material receiving mechanism 5.

In summary, the circular rotation of the hopper 54 is realized by arranging the material placing and aligning mechanism 2 for placing the collar in an aligned mode, the feeding mechanism 3 for transferring the collar to the cutting mechanism 4 and the material receiving mechanism 5, the cutting mechanism 4 for cutting the collar and the material receiving mechanism 5 for circularly placing and receiving the material, so that the occupied space is greatly saved, the collar is not required to be transported to the next procedure by hands, the automation degree of the collar cutting machine is favorably improved, and the consumption of human resources is reduced.

It should be understood that equivalents and modifications of the technical solution and inventive concept thereof may occur to those skilled in the art, and all such modifications and alterations should fall within the protective scope of the present invention.

Claims (10)

1. The utility model provides a cut neck machine with material function is received in circulation which characterized in that includes: the automatic feeding device comprises a rack, a material placing alignment mechanism, a feeding mechanism, a cutting mechanism and a material receiving mechanism, wherein the material placing alignment mechanism and the feeding mechanism are arranged on the rack; the receiving mechanism comprises a material rack arranged below the rack, sliding mechanisms arranged on the upper portion and the lower portion of the material rack respectively, lifting mechanisms arranged at two ends of each sliding mechanism, a plurality of hoppers arranged on the sliding mechanisms, a first box pushing mechanism arranged on the outer side of the sliding mechanism on the upper portion and a second box pushing mechanism arranged on the outer side of the sliding mechanism on the lower portion, wherein the first box pushing mechanism and the second box pushing mechanism are arranged on the outer sides of the lifting mechanisms respectively.

2. The collar cutting machine with the circular material receiving function as claimed in claim 1, wherein the first box pushing mechanism comprises a fixed plate arranged on the side wall of the rack, a box pushing cylinder arranged on the fixed plate, and a first box pushing plate connected with an output end of the box pushing cylinder; the output end of the box pushing cylinder faces the hopper.

3. The collar cutting machine with the circular material receiving function as claimed in claim 1, wherein the sliding mechanism comprises a first mounting plate respectively disposed on two side walls of the material rack and a plurality of first rollers equidistantly disposed on a lower portion of the first mounting plate, and the first rollers are vertically disposed.

4. The collar cutting machine with the function of circularly receiving materials as claimed in claim 3, wherein the lifting mechanism comprises second mounting plates respectively arranged on two side walls of the material rack, a plurality of second rollers equidistantly arranged on the lower portion of the second mounting plates, a drawstring cylinder horizontally arranged on the lower portion of the material rack, two first synchronous belts respectively connected with output ends of the drawstring cylinder, first driving wheels respectively arranged at two ends of the drawstring cylinder, and first driven wheels respectively arranged on the two second mounting plates; the two first synchronous belts are respectively connected with the two groups of first driving wheels and the first driven wheels, and one end of each first synchronous belt is connected with the side wall of the second mounting plate.

5. The collar cutting machine with the circular material receiving function as claimed in claim 1, wherein the second box pushing mechanism comprises a transmission mechanism arranged at the lower part of the material rack and a second box pushing plate connected with the transmission mechanism; the transmission mechanism comprises a motor, a second driving wheel in transmission connection with the output end of the motor, a second driven wheel in connection with the second driving wheel, a second synchronous belt arranged between the second driving wheel and the second driven wheel in a surrounding manner, a connecting shaft penetrating through the second driven wheel, two third driving wheels arranged at two ends of the connecting shaft respectively, third driven wheels connected with the two third driving wheels respectively and a third synchronous belt arranged between the third driving wheel and the third driven wheel in a surrounding manner; the second box pushing plate is connected with the third synchronous belt.

6. The collar cutting machine with the circular material receiving function as claimed in claim 1, wherein a collar turning and flattening mechanism is further arranged above the material receiving mechanism; lapel exhibition flat-bed machine constructs including setting up first receipts flitch in the frame, setting are in first cylinder on the first receipts flitch, with slide, setting that the output of first cylinder is connected are in on the slide lateral wall and output second cylinder down, with the needle holder that the output of second cylinder is connected, setting are in first branch collar on the needle holder, setting are in just output orientation on the slide lateral wall the third cylinder of second cylinder, with driving lever seat and setting that the third cylinder output is connected are in second branch collar on the driving lever seat, first branch collar with second branch collar is parallel to each other.

7. The collar cutting machine with the function of circularly receiving materials as claimed in claim 6, wherein the first material receiving plate is further provided with a first guide rail parallel to the expansion direction of the output end of the first cylinder and a first sliding block arranged on the first guide rail, and the upper surface of the first sliding block is connected with the lower surface of the sliding plate; the side wall of the sliding plate is also provided with a second sliding block parallel to the telescopic direction of the output end of the second cylinder and a second guide rail arranged on the second sliding block, and the tail end of the second guide rail is connected with the upper surface of the needle pressing seat; and the side wall of the sliding plate is also provided with a third guide rail parallel to the telescopic direction of the output end of the third cylinder and a third sliding block arranged on the third guide rail, and the side wall of the third sliding block is connected with the side wall of the poking rod seat.

8. The collar cutting machine with the circular material receiving function as claimed in claim 6, wherein a second material receiving plate is arranged on the outer side of the first material receiving plate, the lower surface of the second material receiving plate is connected with a fourth cylinder through a connecting seat, a material blocking plate is further arranged on the frame and located above the side wall, far away from the first material receiving plate, of the second material receiving plate; and the telescopic direction of the output end of the fourth cylinder is parallel to the telescopic direction of the first cylinder.

9. The collar cutting machine with the circular material receiving function as claimed in claim 1, wherein a table top is arranged on the machine frame, and the material placing alignment mechanism comprises a fifth cylinder arranged below the table top and a placing alignment adjusting plate connected with an output end of the fifth cylinder; the table top is provided with a plurality of first waist-shaped holes parallel to the telescopic direction of the output end of the fifth cylinder, the upper surface of the placement alignment adjusting plate is provided with a plurality of protrusions, each protrusion is correspondingly arranged in the first waist-shaped hole one by one, each protrusion is provided with an internal thread, the table top is provided with more than two positioning adjusting blocks, each positioning adjusting block is provided with a second waist-shaped hole extending along the length direction of the positioning adjusting block, each positioning adjusting block is detachably connected with the corresponding protrusion through a screw, and the front side wall of each positioning adjusting block is in contact with or separated from the collar; the feeding mechanism comprises a feeding cylinder, a connecting plate, a pressing cylinder and a pressing plate, wherein the feeding cylinder is horizontally arranged, the connecting plate is connected with the output end of the feeding cylinder, the pressing cylinder is arranged at the lower part of the connecting plate, the output end of the pressing cylinder faces downwards, and the pressing plate is connected with the output end of the pressing cylinder.

10. A method for processing a collar cutting machine with a circular material receiving function, which comprises the collar cutting machine with the circular material receiving function of any one of claims 1 to 9, and is characterized by comprising the following steps: the collar to be processed is placed on the material placing alignment mechanism, the collar to be processed is pushed to the lower portion of the feeding mechanism by the material placing alignment mechanism, the collar is transferred to the cutting mechanism for cutting the collar by the feeding mechanism, the cut collar is transferred to the collar turning and flattening mechanism for flattening the collar by the feeding mechanism, the flattened collar falls into a hopper of the receiving mechanism, the hopper is pushed to a sliding mechanism located on the upper portion by the first box pushing mechanism, an operator takes away the collar in the hopper, an empty hopper is moved downwards to the lower portion by a lifting mechanism located in the front, the hopper is pushed to the sliding mechanism located on the lower portion by the second box pushing mechanism, and the empty hopper is lifted to the upper portion by the lifting mechanism located on the rear portion.

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