CN113355532A - Environment-friendly cleaning treatment method for A356 aluminum liquid - Google Patents
Environment-friendly cleaning treatment method for A356 aluminum liquid Download PDFInfo
- Publication number
- CN113355532A CN113355532A CN202110547067.7A CN202110547067A CN113355532A CN 113355532 A CN113355532 A CN 113355532A CN 202110547067 A CN202110547067 A CN 202110547067A CN 113355532 A CN113355532 A CN 113355532A
- Authority
- CN
- China
- Prior art keywords
- aluminum liquid
- filter screen
- liquid
- aluminum
- cleaning treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 98
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 85
- 238000000034 method Methods 0.000 title claims abstract description 25
- 238000004140 cleaning Methods 0.000 title claims description 12
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000004321 preservation Methods 0.000 claims abstract description 11
- 229910052786 argon Inorganic materials 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims abstract description 4
- 238000003780 insertion Methods 0.000 claims description 4
- 230000037431 insertion Effects 0.000 claims description 4
- 230000007613 environmental effect Effects 0.000 claims 5
- 238000003672 processing method Methods 0.000 claims 1
- 230000003647 oxidation Effects 0.000 abstract description 2
- 238000007254 oxidation reaction Methods 0.000 abstract description 2
- 239000000779 smoke Substances 0.000 abstract description 2
- 239000004411 aluminium Substances 0.000 description 9
- 239000007789 gas Substances 0.000 description 9
- 239000013049 sediment Substances 0.000 description 6
- 238000004512 die casting Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000003723 Smelting Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 206010022998 Irritability Diseases 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B21/00—Obtaining aluminium
- C22B21/06—Obtaining aluminium refining
- C22B21/066—Treatment of circulating aluminium, e.g. by filtration
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/006—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals with use of an inert protective material including the use of an inert gas
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B9/00—General processes of refining or remelting of metals; Apparatus for electroslag or arc remelting of metals
- C22B9/02—Refining by liquating, filtering, centrifuging, distilling, or supersonic wave action including acoustic waves
- C22B9/023—By filtering
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The application provides an A356 aluminum liquid environment-friendly clean treatment method, which comprises the following steps: s10, keeping the aluminum liquid standing for a time period t 1; s20, inserting a filter screen into the aluminum liquid; s30, keeping the aluminum liquid standing for a time period t 2; s40, lifting the filter screen from the aluminum liquid; s50, sealing and covering the top opening of the heat preservation furnace; s60, filling argon into the internal space of the top opening of the heat preservation furnace top; the aluminum liquid is kept stand 15 minutes before being injected into the mold, so that turbulence is prevented from being generated in the aluminum liquid, and an oxidation film generated on the liquid surface of the aluminum liquid cannot be broken; after standing for 10 minutes, the thickness of the oxide film tends to be stable, the filter screen is obliquely inserted into the aluminum liquid at the moment, and then the aluminum liquid is stood for 3 minutes, so that the oxide film is adhered to the surface of the filter screen, then the filter screen is slowly lifted, the oxide film is adhered to the surface of the filter screen, the oxide film on the surface of the aluminum liquid is removed, the whole process cannot generate smoke, the working environment of workers cannot be polluted, and the time point is convenient for control.
Description
Technical Field
The application relates to the technical field of aluminum liquid treatment, in particular to an environment-friendly cleaning treatment method for A356 aluminum liquid.
Background
In the production process of the automobile hub, firstly, an A356 aluminum ingot is put into a smelting furnace for smelting, then the smelted A356 aluminum liquid is discharged into a heat preservation furnace, the heat preservation furnace is usually arranged outside the smelting furnace, and the liquid level of the aluminum liquid is in contact with air to be oxidized to form a layer of oxidation film. The heat preservation furnace is communicated with a die-casting die cavity through a pipeline, molten aluminum is injected into the die-casting die cavity, and the die-casting die is formed through die-casting. Before pouring into the die cavity with aluminium liquid, impurity and oxide film in the aluminium liquid need be got rid of, nevertheless add among the prior art to aluminium liquid usually and beat the sediment agent and remove oxide film and impurity in to aluminium liquid, but beat the sediment agent and add and can produce a large amount of irritability gas in the aluminium liquid of high temperature, lead to the inside flue gas concentration in workshop too big, influence that the staff's is healthy.
Disclosure of Invention
The application provides an A356 aluminum liquid environment-friendly clean treatment method, which is used for solving the problem that in the prior art, a large amount of smoke is generated to influence the health of workers when a slagging agent is used for removing an oxide film in aluminum liquid.
In order to achieve the above purpose, the embodiments of the present application propose the following technical solutions:
an A356 aluminum liquid environment-friendly clean treatment method comprises the following steps:
s10, keeping the aluminum liquid standing for a time period t 1;
s20, inserting a filter screen into the aluminum liquid;
s30, keeping the aluminum liquid standing for a time period t 2;
s40, lifting the filter screen from the aluminum liquid;
s50, sealing and covering the top opening of the heat preservation furnace;
and S60, filling argon into the internal space of the top opening of the heat preservation furnace top.
In some embodiments, the t1 is 10 ± 2 minutes.
In some embodiments, the filter screen is in a flat plate shape, and the filter screen is kept inclined relative to the liquid level of the aluminum liquid during the process of inserting the filter screen into the aluminum liquid, and the insertion direction of the filter screen is parallel to the filter screen.
In some embodiments, the filter screen is inclined at an angle of 25 degrees relative to the liquid level of the aluminum liquid during the insertion of the filter screen into the aluminum liquid.
In some embodiments, the t2 is 3 ± 1 minute.
In some embodiments, during the process of lifting the filter screen from the aluminum liquid, the filter screen and the surface of the aluminum liquid are kept relatively inclined, and the lifting direction of the filter screen is vertical to the liquid level of the aluminum liquid.
In some embodiments, during the process of lifting the filter screen from the aluminum liquid, the angle of inclination of the filter screen relative to the liquid surface of the aluminum liquid is 10 degrees.
In some embodiments, the top opening of the holding furnace is covered by a cover, and the cover is provided with an air inlet and an air outlet.
In some embodiments, argon gas is introduced into the interior of the holding furnace through the gas inlet hole, and excess argon gas and air in the interior of the holding furnace are discharged through the gas outlet hole.
Detailed Description
The following examples are intended to illustrate the present application but are not intended to limit the scope of the present application.
An A356 aluminum liquid environment-friendly clean treatment method comprises the following steps:
s10, keeping the aluminum liquid standing for a time period t 1;
s20, inserting a filter screen into the aluminum liquid;
s30, keeping the aluminum liquid standing for a time period t 2;
s40, lifting the filter screen from the aluminum liquid;
s50, sealing and covering the top opening of the heat preservation furnace;
and S60, filling argon into the internal space of the top opening of the heat preservation furnace top.
In some embodiments, t1 is 10 ± 2 minutes.
In some embodiments, the filter screen is in a flat plate shape, and the filter screen is kept inclined relative to the liquid level of the aluminum liquid during the process of inserting the filter screen into the aluminum liquid, and the inserting direction of the filter screen is parallel to the filter screen.
In some embodiments, the filter screen is inclined at an angle of 25 degrees relative to the liquid level of the aluminum liquid during the insertion of the filter screen into the aluminum liquid.
In some embodiments, t2 is 3 ± 1 minute.
In some embodiments, during the process of lifting the filter screen from the aluminum liquid, the filter screen and the surface of the aluminum liquid are kept relatively inclined, and the lifting direction of the filter screen is vertical to the liquid level of the aluminum liquid.
In some embodiments, during the process of lifting the filter screen from the aluminum liquid, the angle of inclination of the filter screen relative to the liquid surface of the aluminum liquid is 10 degrees.
In some embodiments, the top opening of the holding furnace is covered by a cover, and the cover is provided with an air inlet and an air outlet.
In some embodiments, argon gas is introduced into the interior of the holding furnace through the gas inlet hole, and excess argon gas and air in the interior of the holding furnace are discharged through the gas outlet hole.
According to the A356 aluminum liquid environment-friendly cleaning method provided by the embodiment, the filter screen can be used for fishing out the oxide film at one time, the efficiency is high, the control time is convenient, the aluminum liquid begins to stand 15 minutes before the aluminum liquid is injected into the mold, the turbulence generated inside the aluminum liquid is avoided, and the oxide film generated on the liquid level of the aluminum liquid cannot break. After 10 minutes of stewing, the oxide film thickness tends to stable, insert aluminium liquid with the filter screen slope this moment, 3 minutes of stewing again, make oxide film and filter screen surface adhesion together, then slowly mention the filter screen, the oxide film glues on the filter screen surface, thereby get rid of the oxide film on aluminium liquid surface, whole process can not produce smog, can not pollute staff's operational environment, and the time point is convenient for control (beating the sediment time among the prior art and being difficult to accurate control, it is too early to beat the sediment, aluminium liquid surface can continue to produce the oxide film, beat the sediment late, it gets into die casting die along with aluminium liquid again to beat the sediment agent, influence the wheel hub quality after the shaping.
The above examples are only for explaining the present application and are not intended to limit the present application, and those skilled in the art can make modifications to the embodiments of the present application without inventive contribution as needed after reading the present specification, but are protected by patent laws within the scope of the claims of the present application.
Claims (9)
1. An A356 aluminum liquid environment-friendly clean processing method is characterized by comprising the following steps:
s10, keeping the aluminum liquid standing for a time period t 1;
s20, inserting a filter screen into the aluminum liquid;
s30, keeping the aluminum liquid standing for a time period t 2;
s40, lifting the filter screen from the aluminum liquid;
s50, sealing and covering the top opening of the heat preservation furnace;
and S60, filling argon into the internal space of the top opening of the heat preservation furnace top.
2. The environment-friendly cleaning treatment method for the A356 aluminum liquid as claimed in claim 1, wherein t1 is 10 ± 2 minutes.
3. The method for environmental protection type cleaning treatment of A356 aluminum liquid as claimed in claim 1, wherein the filter screen is flat, and during the process of inserting the filter screen into the aluminum liquid, the filter screen is kept inclined relative to the liquid level of the aluminum liquid, and the inserting direction of the filter screen is parallel to the filter screen.
4. The environment-friendly cleaning treatment method for the A356 aluminum liquid as defined in claim 3, wherein the filter screen is inclined at an angle of 25 degrees with respect to the liquid level of the aluminum liquid during the insertion of the filter screen into the aluminum liquid.
5. The environment-friendly cleaning treatment method for the A356 aluminum liquid as claimed in claim 1, wherein t2 is 3 ± 1 min.
6. The method for environmental protection type cleaning treatment of A356 aluminum liquid as claimed in claim 1, wherein the filter screen is tilted relative to the surface of the aluminum liquid during lifting the filter screen from the aluminum liquid, and the lifting direction of the filter screen is perpendicular to the liquid level of the aluminum liquid.
7. The method for environmental protection type cleaning treatment of A356 aluminum liquid as claimed in claim 6, wherein the filter screen is tilted at an angle of 10 degrees with respect to the liquid surface of the aluminum liquid during lifting the filter screen from the aluminum liquid.
8. The method for environmental protection type cleaning treatment of A356 aluminum liquid as defined in claim 1, wherein the top opening of the holding furnace is covered with a cover, and the cover is provided with an air inlet and an air outlet.
9. The method for environmental protection type cleaning treatment of A356 aluminum liquid as defined in claim 8, wherein argon is introduced into the interior of the holding furnace through the inlet hole, and excess argon and air in the interior of the holding furnace are exhausted through the outlet hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110547067.7A CN113355532A (en) | 2021-05-19 | 2021-05-19 | Environment-friendly cleaning treatment method for A356 aluminum liquid |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202110547067.7A CN113355532A (en) | 2021-05-19 | 2021-05-19 | Environment-friendly cleaning treatment method for A356 aluminum liquid |
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CN113355532A true CN113355532A (en) | 2021-09-07 |
Family
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Family Applications (1)
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CN202110547067.7A Pending CN113355532A (en) | 2021-05-19 | 2021-05-19 | Environment-friendly cleaning treatment method for A356 aluminum liquid |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2268910Y (en) * | 1995-10-13 | 1997-11-26 | 元富铝业股份有限公司 | Continuous aluminum melting and temperature holding furnace using gas fuel |
CN101921935A (en) * | 2010-06-03 | 2010-12-22 | 怡球金属资源再生(中国)股份有限公司 | Environment friendly low-gas-content aluminum alloy ingot and production method thereof |
CN102699312A (en) * | 2012-07-12 | 2012-10-03 | 上海嘉朗实业有限公司 | Low-pressure casting process and mould for aluminium alloy steering knuckle |
CN103397196A (en) * | 2013-08-03 | 2013-11-20 | 郭自刚 | Refining apparatus and technology of pressure casting aluminium product |
CN104294068A (en) * | 2014-10-11 | 2015-01-21 | 江苏大学 | Process method capable of improving refinement and modification effects of A356 aluminum alloy |
CN104313411A (en) * | 2014-10-11 | 2015-01-28 | 江苏大学 | Process method capable of improving mechanical properties of A356 aluminum alloy |
CN106925727A (en) * | 2015-12-30 | 2017-07-07 | 泰州市里华机械有限公司 | A kind of aluminum liquid purifying device |
CN109487100A (en) * | 2018-11-29 | 2019-03-19 | 长江师范学院 | A kind of cond aluminium bar continuous casting and tandem rolling and borax treatment method and device |
CN112161477A (en) * | 2020-09-11 | 2021-01-01 | 帅翼驰(上海)铝合金设备有限公司 | High-purity refining device of molten aluminum melting and maintaining integrated furnace and process flow of high-purity refining device |
-
2021
- 2021-05-19 CN CN202110547067.7A patent/CN113355532A/en active Pending
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2268910Y (en) * | 1995-10-13 | 1997-11-26 | 元富铝业股份有限公司 | Continuous aluminum melting and temperature holding furnace using gas fuel |
CN101921935A (en) * | 2010-06-03 | 2010-12-22 | 怡球金属资源再生(中国)股份有限公司 | Environment friendly low-gas-content aluminum alloy ingot and production method thereof |
CN102699312A (en) * | 2012-07-12 | 2012-10-03 | 上海嘉朗实业有限公司 | Low-pressure casting process and mould for aluminium alloy steering knuckle |
CN103397196A (en) * | 2013-08-03 | 2013-11-20 | 郭自刚 | Refining apparatus and technology of pressure casting aluminium product |
CN104294068A (en) * | 2014-10-11 | 2015-01-21 | 江苏大学 | Process method capable of improving refinement and modification effects of A356 aluminum alloy |
CN104313411A (en) * | 2014-10-11 | 2015-01-28 | 江苏大学 | Process method capable of improving mechanical properties of A356 aluminum alloy |
CN106925727A (en) * | 2015-12-30 | 2017-07-07 | 泰州市里华机械有限公司 | A kind of aluminum liquid purifying device |
CN109487100A (en) * | 2018-11-29 | 2019-03-19 | 长江师范学院 | A kind of cond aluminium bar continuous casting and tandem rolling and borax treatment method and device |
CN112161477A (en) * | 2020-09-11 | 2021-01-01 | 帅翼驰(上海)铝合金设备有限公司 | High-purity refining device of molten aluminum melting and maintaining integrated furnace and process flow of high-purity refining device |
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Application publication date: 20210907 |
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RJ01 | Rejection of invention patent application after publication |