CN113352720A - High-strength composite single corrugated board and preparation method thereof - Google Patents
High-strength composite single corrugated board and preparation method thereof Download PDFInfo
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- CN113352720A CN113352720A CN202110603451.4A CN202110603451A CN113352720A CN 113352720 A CN113352720 A CN 113352720A CN 202110603451 A CN202110603451 A CN 202110603451A CN 113352720 A CN113352720 A CN 113352720A
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- 239000002131 composite material Substances 0.000 title claims abstract description 83
- 238000002360 preparation method Methods 0.000 title claims abstract description 32
- 230000001070 adhesive effect Effects 0.000 claims abstract description 97
- 239000000853 adhesive Substances 0.000 claims abstract description 95
- 229920002472 Starch Polymers 0.000 claims abstract description 56
- 239000008107 starch Substances 0.000 claims abstract description 56
- 239000011248 coating agent Substances 0.000 claims abstract description 32
- 238000000576 coating method Methods 0.000 claims abstract description 32
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 235000013312 flour Nutrition 0.000 claims abstract description 21
- 235000010469 Glycine max Nutrition 0.000 claims abstract description 17
- 244000068988 Glycine max Species 0.000 claims abstract description 15
- 230000003449 preventive effect Effects 0.000 claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000013329 compounding Methods 0.000 claims abstract description 7
- 235000012343 cottonseed oil Nutrition 0.000 claims abstract description 5
- 239000000123 paper Substances 0.000 claims description 130
- 238000003756 stirring Methods 0.000 claims description 35
- 239000003607 modifier Substances 0.000 claims description 25
- 238000000034 method Methods 0.000 claims description 21
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 20
- 235000019698 starch Nutrition 0.000 claims description 18
- 239000006185 dispersion Substances 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 14
- 229920000742 Cotton Polymers 0.000 claims description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 238000001035 drying Methods 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 12
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 11
- 239000004202 carbamide Substances 0.000 claims description 11
- 239000011787 zinc oxide Substances 0.000 claims description 10
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 9
- 238000007731 hot pressing Methods 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 8
- 239000000243 solution Substances 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 7
- 229910021641 deionized water Inorganic materials 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 7
- 238000004049 embossing Methods 0.000 claims description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 6
- 239000011259 mixed solution Substances 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 claims description 5
- 239000004952 Polyamide Substances 0.000 claims description 5
- 229920002647 polyamide Polymers 0.000 claims description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 4
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 4
- OPGYRRGJRBEUFK-UHFFFAOYSA-L disodium;diacetate Chemical compound [Na+].[Na+].CC([O-])=O.CC([O-])=O OPGYRRGJRBEUFK-UHFFFAOYSA-L 0.000 claims description 4
- 239000003822 epoxy resin Substances 0.000 claims description 4
- 229920000647 polyepoxide Polymers 0.000 claims description 4
- 239000001632 sodium acetate Substances 0.000 claims description 4
- 235000017454 sodium diacetate Nutrition 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 3
- ITZGNPZZAICLKA-UHFFFAOYSA-N bis(oxiran-2-ylmethyl) 7-oxabicyclo[4.1.0]heptane-3,4-dicarboxylate Chemical compound C1C2OC2CC(C(=O)OCC2OC2)C1C(=O)OCC1CO1 ITZGNPZZAICLKA-UHFFFAOYSA-N 0.000 claims description 3
- 229910021538 borax Inorganic materials 0.000 claims description 3
- UQGFMSUEHSUPRD-UHFFFAOYSA-N disodium;3,7-dioxido-2,4,6,8,9-pentaoxa-1,3,5,7-tetraborabicyclo[3.3.1]nonane Chemical compound [Na+].[Na+].O1B([O-])OB2OB([O-])OB1O2 UQGFMSUEHSUPRD-UHFFFAOYSA-N 0.000 claims description 3
- 235000019253 formic acid Nutrition 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 108700019599 monomethylolglycine Proteins 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 229940101011 sodium hydroxymethylglycinate Drugs 0.000 claims description 3
- 239000004328 sodium tetraborate Substances 0.000 claims description 3
- 235000010339 sodium tetraborate Nutrition 0.000 claims description 3
- CITBNDNUEPMTFC-UHFFFAOYSA-M sodium;2-(hydroxymethylamino)acetate Chemical compound [Na+].OCNCC([O-])=O CITBNDNUEPMTFC-UHFFFAOYSA-M 0.000 claims description 3
- 239000004593 Epoxy Substances 0.000 claims description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 2
- RBNPOMFGQQGHHO-UHFFFAOYSA-N glyceric acid Chemical compound OCC(O)C(O)=O RBNPOMFGQQGHHO-UHFFFAOYSA-N 0.000 claims description 2
- 239000005022 packaging material Substances 0.000 abstract description 3
- 150000001875 compounds Chemical class 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 231100000252 nontoxic Toxicity 0.000 abstract description 2
- 230000003000 nontoxic effect Effects 0.000 abstract description 2
- 239000003795 chemical substances by application Substances 0.000 abstract 2
- 229920000881 Modified starch Polymers 0.000 abstract 1
- 239000004368 Modified starch Substances 0.000 abstract 1
- 235000019426 modified starch Nutrition 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 14
- 108090000623 proteins and genes Proteins 0.000 description 12
- 102000004169 proteins and genes Human genes 0.000 description 12
- 229920002261 Corn starch Polymers 0.000 description 11
- 239000008120 corn starch Substances 0.000 description 11
- 235000018102 proteins Nutrition 0.000 description 11
- 240000003183 Manihot esculenta Species 0.000 description 10
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 10
- 238000012360 testing method Methods 0.000 description 5
- 238000004132 cross linking Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 108010073771 Soybean Proteins Proteins 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 125000001165 hydrophobic group Chemical group 0.000 description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 231100000956 nontoxicity Toxicity 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 235000019710 soybean protein Nutrition 0.000 description 2
- DGUJJOYLOCXENZ-UHFFFAOYSA-N 4-[2-[4-(oxiran-2-ylmethoxy)phenyl]propan-2-yl]phenol Chemical group C=1C=C(OCC2OC2)C=CC=1C(C)(C)C1=CC=C(O)C=C1 DGUJJOYLOCXENZ-UHFFFAOYSA-N 0.000 description 1
- 108010064851 Plant Proteins Proteins 0.000 description 1
- -1 and the like Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- 239000003002 pH adjusting agent Substances 0.000 description 1
- 235000021118 plant-derived protein Nutrition 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/08—Corrugated paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F1/00—Mechanical deformation without removing material, e.g. in combination with laminating
- B31F1/20—Corrugating; Corrugating combined with laminating to other layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F—MECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31F5/00—Attaching together sheets, strips or webs; Reinforcing edges
- B31F5/04—Attaching together sheets, strips or webs; Reinforcing edges by exclusive use of adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/06—Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J189/00—Adhesives based on proteins; Adhesives based on derivatives thereof
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
- D21H21/16—Sizing or water-repelling agents
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/10—Packing paper
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/30—Multi-ply
- D21H27/40—Multi-ply at least one of the sheets being non-planar, e.g. crêped
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/12—Coating on the layer surface on paper layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/73—Hydrophobic
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
The invention relates to the technical field of packaging materials, in particular to a high-strength composite single corrugated board and a preparation method thereof, wherein the high-strength composite single corrugated board comprises a composite single corrugated paper core, and surface paper and lining paper which are fixedly bonded with the upper surface and the lower surface of the composite single corrugated paper core, and the preparation method comprises the following steps: the production method comprises the following steps of corrugated paper core preparation, composite single corrugated paper core preparation, surface paper and liner paper preheating, corrugated board compounding and waterproof coating, wherein the adhesive used in the steps is a modified protein-starch compound adhesive, and the adhesive comprises the following raw materials in parts by weight: 40-60 parts of defatted soybean flour or defatted cottonseed flour, 8-15 parts of modified starch, 400 parts of water 180-fortifying agent, 1-4 parts of modifying agent, 4-20 parts of cross-linking agent and 0.2-0.5 part of mildew preventive. The preparation method is simple, efficient, environment-friendly, nontoxic, low in cost and suitable for large-scale production, and the prepared corrugated board is high in compressive strength and bonding strength, stable in structure and not prone to corrugation.
Description
Technical Field
The invention relates to the technical field of packaging materials, in particular to a high-strength composite single corrugated board and a preparation method thereof.
Background
In recent years, corrugated cartons stand out in the field of packaging materials by virtue of the advantages of light weight, shockproof buffering, foldability, environmental protection, recyclability and the like, but the bearing and pressure resistance of the corrugated cartons are improved by arranging multi-layer corrugated stacking in the domestic common corrugated cartons, and the corrugated cartons prepared by the structure have the advantages of large material consumption, high cost and large occupied space, so that the development trend of light weight is another challenge to the development and design of the corrugated cartons under the condition of pursuing high bearing load and high pressure resistance of the corrugated cartons. At present, adhesives are mostly compounded among various layers of corrugated cases for adhesion, the load-bearing compressive strength and the service life of corrugated boards or the corrugated cases are directly affected by the adhesive strength, the stability, the water resistance and the heat resistance of the adhesives, and the like, and starch adhesives, plant protein adhesives and the like are adhesives with development potential due to good biocompatibility, no toxicity, no odor and low price, but the problems of poor water resistance, poor corrosion resistance, insecure adhesion and the like generally exist, so that the industrial application of the adhesives is severely restricted.
Disclosure of Invention
The present invention is directed to provide a method for preparing a high-strength composite single corrugated board, and a high-strength composite single corrugated board prepared by the method, in order to solve the above-mentioned disadvantages of the prior art. The preparation method is simple, efficient, environment-friendly, nontoxic, low in cost and suitable for large-scale production, and the corrugated board prepared by the preparation method is high in compressive strength and bonding strength, stable in structure and not easy to corrugate.
The purpose of the invention is realized by the following technical scheme: a preparation method of a high-strength composite single corrugated board, which comprises a composite single corrugated paper core, and surface paper and lining paper which are bonded and fixed with the upper surface and the lower surface of the composite single corrugated paper core, comprises the following steps:
s1, preparing a corrugated paper core: preheating corrugated base paper by a preheater, wherein the preheating temperature is 103-108 ℃, and embossing the heated corrugated base paper by a corrugated roller to obtain a wavy corrugated paper core;
s2, preparing the composite single corrugated paper core: bonding the two corrugated paper cores obtained in the step S1 through an adhesive to obtain a composite single corrugated paper core;
s3, preheating surface paper and lining paper: preheating the surface paper and the lining paper respectively at the preheating temperature of 103-108 ℃;
s4, compounding corrugated boards: respectively coating a layer of adhesive on the lower surface of the surface paper and the upper surface of the lining paper preheated in the step S3, and placing the composite single corrugated paper core in the step S2 between the surface paper and the lining paper for hot pressing at the temperature of 150-;
s5, coating of a waterproof coating: and uniformly coating a layer of waterproof coating on the upper surface of the surface paper and the lower surface of the lining paper, and drying by a steam dryer to obtain the single corrugated paper core type corrugated board, wherein the drying temperature is 55-60 ℃.
In the above steps, the adhesive is a modified protein-starch composite adhesive, and the adhesive comprises the following raw materials in parts by weight: 40-60 parts of defatted soybean flour or defatted cottonseed flour, 8-15 parts of starch, 400 parts of water 150-containing materials, 1-4 parts of modifier, 4-20 parts of cross-linking agent and 0.2-0.5 part of mildew preventive. The starch is at least one of corn starch or cassava starch.
The high-strength composite single corrugated board prepared by the preparation method can reduce the thickness and the quality of the board under the condition of ensuring the compressive strength by arranging the composite single corrugated paper core bonded by the modified protein-starch composite adhesive, and the waterproof and moistureproof performances of the corrugated board are improved by arranging the surface waterproof coating. The defatted soybean flour, the defatted cotton seed flour, the corn starch and the cassava starch are natural high-molecular products which are wide in source and low in price, have the characteristics of reproducibility, easy degradation and good biocompatibility, can effectively reduce the preparation cost of the adhesive when being used for preparing the adhesive, and do not influence the recycling of waste corrugated boards or corrugated cartons. The composite adhesive is beneficial to improving the water resistance and the adhesive strength of the adhesive through the compound use of the defatted soybean powder, the defatted cotton seed powder, the corn starch or the cassava starch.
Preferably, the particle size of the defatted soybean flour or defatted cotton seed flour is 100-160 mesh.
Preferably, the modifier is a mixed solution prepared by mixing sodium dodecyl sulfate or zinc oxide with 1-3mol/L urea solution respectively, wherein the mass content of the sodium dodecyl sulfate or the zinc oxide is 3-6%.
The invention adopts the modifier to modify the soybean protein or the cottonseed protein, and the molecular structure of the protein is unfolded under the composite action of the sodium dodecyl sulfate or the zinc oxide and the urea, so that more hydrophobic groups and active components are exposed, and the water-resistant stability and the bonding strength of the binder are favorably improved.
Preferably, the crosslinking agent is at least one of polyamide epichlorohydrin, bisphenol A epoxy glycerol ether or TDE-85 epoxy resin.
According to the invention, the epoxy group in the cross-linking agent reacts with the active groups such as hydroxyl, carboxyl and amino of protein molecules to form a cross-linked network structure, and the water resistance, thermal stability and adhesive property of the adhesive can be remarkably improved by adding the cross-linking agent.
Preferably, the mildew preventive is at least one of sodium diacetate, sodium tetraborate and sodium hydroxymethyl glycinate.
According to the invention, the mildew preventive is added, so that the problems of corrosion resistance and easiness in mildew of starch and protein adhesives are effectively improved, and the mildew-proof and corrosion-proof effects of the modified protein-starch composite adhesive are improved.
Preferably, the preparation method of the modified protein-starch composite adhesive comprises the following steps:
a1, dispersing the defatted soybean flour or defatted cotton seed powder and corn starch or cassava starch in parts by weight into deionized water, mixing and stirring for 5-10min, adding a modifier, stirring uniformly, and placing in a microwave oven for microwave treatment for 2-5min to prepare a modified protein-starch dispersion liquid;
a2, heating the modified protein-starch dispersion liquid obtained in the step A1 to 30-50 ℃, stirring for 10-30min, adding a pH regulator to regulate the pH value of the adhesive system to 6-9, stirring for 10-20min, then adding a cross-linking agent, and continuously stirring for 20-60min to obtain the modified protein-starch composite adhesive.
Preferably, in the step A1, the microwave power of the microwave treatment is 250-400W.
Preferably, the PH regulator is one of sodium hydroxide, urea, sodium citrate, phosphoric acid or formic acid.
The modified protein-starch composite adhesive is prepared by adopting the preparation method, firstly, the defatted soybean flour or defatted cotton seed powder and the corn starch or tapioca starch are preliminarily modified by using the modifier, the hydrophobic groups in the soybean protein or cotton seed protein are exposed by adding the modifier, the molecular structure of the protein is loosened under the assistance of microwave treatment, more active groups are exposed, the active groups on the protein molecules are favorably reacted with the cross-linking agent to form a cross-linked network, the cross-linking density is increased, and the water resistance of the adhesive is improved; and the microwave treatment improves the dispersion stability of the modified protein-starch dispersion liquid, thereby improving the stability of the adhesive. In the step A2, a pH value of a system is adjusted by adopting a pH regulator, intermolecular acting force is reduced, the fluidity and the adhesive force of the adhesive are improved, and the crosslinking density of the prepared adhesive is improved by adding a crosslinking agent, so that the water resistance, the adhesive strength and the stability of the adhesive are improved. In the preparation steps, the influence of the power and the time of microwave treatment on the structure of the protein molecule is large, the power is too high or the time is too long, the protein molecule is easily damaged seriously and can be irreversibly denatured, the shear strength of the adhesive is reduced, and the water resistance of the adhesive is greatly reduced due to too much exposed hydrophilic groups. In the technical scheme, the preferred microwave power is 250-400W, and the microwave time is 2-5 min.
The invention has the beneficial effects that: the invention discloses a preparation method of a high-strength composite single corrugated board, which has the advantages of low cost, high production efficiency, environmental protection, no toxicity, simple process, stable quality of the prepared corrugated board and long service life. The water resistance, the bonding strength, the structural stability and the compression resistance of the prepared corrugated board are obviously improved by using the modified protein-starch composite adhesive. Meanwhile, the modified protein-starch composite adhesive is prepared from natural products such as defatted soybean flour or defatted cottonseed flour, corn starch or tapioca starch and the like as raw materials, has low cost, is renewable and easy to degrade under the condition of meeting the compressive strength and adhesive strength of corrugated boards, and meets the requirements of the current market on green environment-friendly adhesives and high-strength and light-weight corrugated boards.
Detailed Description
The present invention will be further described with reference to the following examples for facilitating understanding of those skilled in the art, and the description of the embodiments is not intended to limit the present invention.
Example 1
A preparation method of a high-strength composite single corrugated board, which comprises a composite single corrugated paper core, and surface paper and lining paper which are bonded and fixed with the upper surface and the lower surface of the composite single corrugated paper core, comprises the following steps:
s1, preparing a corrugated paper core: preheating the corrugated base paper by a preheater, wherein the preheating temperature is 103 ℃, and embossing the heated corrugated base paper by a corrugating roller to obtain a wavy corrugated paper core;
s2, preparing the composite single corrugated paper core: bonding the two corrugated paper cores obtained in the step S1 through an adhesive to obtain a composite single corrugated paper core;
s3, preheating surface paper and lining paper: respectively preheating the surface paper and the lining paper at the preheating temperature of 103 ℃;
s4, compounding corrugated boards: respectively coating a layer of adhesive on the lower surface of the surface paper and the upper surface of the lining paper preheated in the step S3, and placing the composite single corrugated paper core in the step S2 between the surface paper and the lining paper for hot pressing at 150 ℃;
s5, coating of a waterproof coating: and uniformly coating a layer of waterproof coating on the upper surface of the surface paper and the lower surface of the lining paper, and drying by a steam dryer to obtain the single corrugated paper core type corrugated board, wherein the drying temperature is 55 ℃.
In the above steps, the adhesive is a modified protein-starch composite adhesive, and the adhesive comprises the following raw materials in parts by weight: 40 parts of defatted soybean flour, 8 parts of tapioca starch, 150 parts of water, 1 part of modifier, 4 parts of cross-linking agent and 0.2 part of mildew preventive.
Preferably, the defatted soy flour has a particle size of 100 mesh.
Preferably, the modifier is a mixed solution prepared from sodium dodecyl sulfate and 1mol/L urea solution, wherein the mass content of the sodium dodecyl sulfate is 4%.
Preferably, the crosslinking agent is bisphenol a glycidyl ether.
Preferably, the mildew preventive is sodium diacetate.
Preferably, the preparation method of the adhesive comprises the following steps:
a1, dispersing the defatted soybean flour and the cassava starch in parts by weight into deionized water, mixing and stirring for 5min, adding the modifier, stirring uniformly, and placing in a microwave oven for microwave treatment for 2min to prepare a modified protein-starch dispersion liquid;
a2, heating the modified protein-starch dispersion liquid obtained in the step A1 to 30 ℃, stirring for 10min, adding a pH regulator to regulate the pH value of the adhesive system to 5, stirring for 10min, adding a cross-linking agent, and continuously stirring for 20min to obtain the modified protein-starch composite adhesive.
Preferably, in the step a1, the microwave power of the microwave treatment is 250W.
Preferably, the PH adjusting agent is formic acid.
Example 2
A preparation method of a high-strength composite single corrugated board, which comprises a composite single corrugated paper core, and surface paper and lining paper which are bonded and fixed with the upper surface and the lower surface of the composite single corrugated paper core, comprises the following steps:
s1, preparing a corrugated paper core: preheating corrugated base paper by a preheater, wherein the preheating temperature is 105 ℃, and embossing the heated corrugated base paper by a corrugated roller to obtain a wavy corrugated paper core;
s2, preparing the composite single corrugated paper core: bonding the two corrugated paper cores obtained in the step S1 through an adhesive to obtain a composite single corrugated paper core;
s3, preheating surface paper and lining paper: respectively preheating the surface paper and the lining paper at 105 ℃;
s4, compounding corrugated boards: respectively coating a layer of adhesive on the lower surface of the surface paper and the upper surface of the lining paper preheated in the step S3, and placing the composite single corrugated paper core in the step S2 between the surface paper and the lining paper for hot pressing at the hot pressing temperature of 155 ℃;
s5, coating of a waterproof coating: and uniformly coating a layer of waterproof coating on the upper surface of the surface paper and the lower surface of the lining paper, and drying by a steam dryer to obtain the single corrugated paper core type corrugated board, wherein the drying temperature is 55 ℃.
In the above steps, the adhesive is a modified protein-starch composite adhesive, and the adhesive comprises the following raw materials in parts by weight: 50 parts of defatted cotton seed powder, 10 parts of corn starch, 220 parts of water, 2 parts of a modifier, 12 parts of a cross-linking agent and 0.3 part of a mildew preventive.
Preferably, the particle size of the defatted cotton seed powder is 120 meshes.
Preferably, the modifier is a mixed solution prepared from zinc oxide and 2mol/L urea solution, wherein the mass content of the zinc oxide is 6%.
Preferably, the crosslinking agent is TDE-85 epoxy resin.
Preferably, the mildew preventive is sodium hydroxymethyl glycinate.
Preferably, the preparation method of the adhesive comprises the following steps:
a1, dispersing the defatted cotton seed powder and the corn starch in parts by weight into deionized water, mixing and stirring for 8min, adding the modifier, stirring uniformly, and placing in a microwave oven for microwave treatment for 3min to prepare a modified protein-starch dispersion liquid;
a2, heating the modified protein-starch dispersion liquid obtained in the step A1 to 35 ℃, stirring for 15min, adding a pH regulator to regulate the pH value of the adhesive system to 7, stirring for 15min, adding a cross-linking agent, and continuously stirring for 30min to obtain the modified protein-starch composite adhesive.
Preferably, in the step a1, the microwave power of the microwave treatment is 300W.
Preferably, the pH regulator is sodium citrate.
Example 3
A preparation method of a high-strength composite single corrugated board, which comprises a composite single corrugated paper core, and surface paper and lining paper which are bonded and fixed with the upper surface and the lower surface of the composite single corrugated paper core, comprises the following steps:
s1, preparing a corrugated paper core: preheating corrugated base paper by a preheater, wherein the preheating temperature is 105 ℃, and embossing the heated corrugated base paper by a corrugated roller to obtain a wavy corrugated paper core;
s2, preparing the composite single corrugated paper core: bonding the two corrugated paper cores obtained in the step S1 through an adhesive to obtain a composite single corrugated paper core;
s3, preheating surface paper and lining paper: respectively preheating the surface paper and the lining paper at 105 ℃;
s4, compounding corrugated boards: respectively coating a layer of adhesive on the lower surface of the surface paper and the upper surface of the lining paper preheated in the step S3, and placing the composite single corrugated paper core in the step S2 between the surface paper and the lining paper for hot pressing at the hot pressing temperature of 155 ℃;
s5, coating of a waterproof coating: and uniformly coating a layer of waterproof coating on the upper surface of the surface paper and the lower surface of the lining paper, and drying by a steam dryer to obtain the single corrugated paper core type corrugated board, wherein the drying temperature is 58 ℃.
In the above steps, the adhesive is a modified protein-starch composite adhesive, and the adhesive comprises the following raw materials in parts by weight: 50 parts of defatted soybean flour, 12 parts of corn starch, 250 parts of water, 3 parts of modifier, 8 parts of cross-linking agent and 0.3 part of mildew preventive.
Preferably, the defatted soy flour has a particle size of 120 mesh.
Preferably, the modifier is a mixed solution prepared from zinc oxide and 2mol/L urea solution, wherein the mass content of the zinc oxide is 6%.
Preferably, the crosslinking agent is polyamide epichlorohydrin.
Preferably, the mildew preventive is sodium tetraborate.
Preferably, the preparation method of the adhesive comprises the following steps:
a1, dispersing the defatted soybean flour and the corn starch in parts by weight into deionized water, mixing and stirring for 10min, adding the modifier, stirring uniformly, and placing in a microwave oven for microwave treatment for 4min to prepare modified protein-starch dispersion liquid;
a2, heating the modified protein-starch dispersion liquid obtained in the step A1 to 40 ℃, stirring for 20min, adding a pH regulator to regulate the pH value of the adhesive system to 8, stirring for 15min, adding a cross-linking agent, and continuously stirring for 40min to obtain the modified protein-starch composite adhesive.
Preferably, in the step a1, the microwave power of the microwave treatment is 350W.
Preferably, the PH adjuster is sodium hydroxide.
Example 4
A preparation method of a high-strength composite single corrugated board, which comprises a composite single corrugated paper core, and surface paper and lining paper which are bonded and fixed with the upper surface and the lower surface of the composite single corrugated paper core, comprises the following steps:
s1, preparing a corrugated paper core: preheating corrugated base paper by a preheater, wherein the preheating temperature is 108 ℃, and embossing the heated corrugated base paper by a corrugating roller to obtain a wavy corrugated paper core;
s2, preparing the composite single corrugated paper core: bonding the two corrugated paper cores obtained in the step S1 through an adhesive to obtain a composite single corrugated paper core;
s3, preheating surface paper and lining paper: respectively preheating the surface paper and the lining paper at 108 ℃;
s4, compounding corrugated boards: respectively coating a layer of adhesive on the lower surface of the surface paper and the upper surface of the lining paper preheated in the step S3, and placing the composite single corrugated paper core in the step S2 between the surface paper and the lining paper for hot pressing at 160 ℃;
s5, coating of a waterproof coating: and uniformly coating a layer of waterproof coating on the upper surface of the surface paper and the lower surface of the lining paper, and drying by a steam dryer to obtain the single corrugated paper core type corrugated board, wherein the drying temperature is 60 ℃.
In the above steps, the adhesive is a modified protein-starch composite adhesive, and the adhesive comprises the following raw materials in parts by weight: 60 parts of defatted cotton seed powder, 15 parts of cassava starch, 400 parts of water, 4 parts of a modifier, 20 parts of a cross-linking agent and 0.5 part of a mildew preventive.
Preferably, the particle size of the defatted cotton seed powder is 160 meshes.
Preferably, the modifier is a mixed solution prepared from sodium dodecyl sulfate and 3mol/L urea solution, wherein the mass content of the sodium dodecyl sulfate is 3%.
Preferably, the crosslinking agent is polyamide epichlorohydrin.
Preferably, the mildew preventive is sodium diacetate.
Preferably, the preparation method of the adhesive comprises the following steps:
a1, dispersing the degreased cotton seed powder and the cassava starch in parts by weight into deionized water, mixing and stirring for 10min, adding the modifier, stirring uniformly, and placing in a microwave oven for microwave treatment for 5min to prepare a modified protein-starch dispersion liquid;
a2, heating the modified protein-starch dispersion liquid obtained in the step 2 to 50 ℃, stirring for 30min, adding a pH regulator to regulate the pH value of an adhesive system to 9, stirring for 20min, adding a cross-linking agent, and continuously stirring for 60min to obtain the modified protein-starch composite adhesive.
Preferably, in the step a1, the microwave power of the microwave treatment is 400W.
Preferably, the PH adjuster is sodium hydroxide.
Comparative example 1
The present comparative example differs from example 3 in comparison with example 3 in that: the modifier used in this comparative example was a 3mol/L urea solution.
Comparative example 2
The present comparative example differs from example 3 in comparison with example 3 in that: the crosslinking agent used in this comparative example was a commercially available epoxy resin NPEF-170.
Comparative example 3
The present comparative example differs from example 3 in comparison with example 3 in that: the preparation method of the modified protein-starch composite adhesive comprises the following steps:
a1, dispersing the defatted soybean flour and the corn starch in parts by weight into deionized water, mixing and stirring for 10min, adding the modifier, and stirring uniformly to obtain a modified protein-starch dispersion liquid;
a2, heating the modified protein-starch dispersion liquid obtained in the step 2 to 40 ℃, stirring for 20min, adding a pH regulator to regulate the pH value of the adhesive system to 8, stirring for 15min, adding a cross-linking agent, and continuously stirring for 40min to obtain the modified protein-starch composite adhesive.
The corrugated boards prepared according to the preparation methods of the above examples 1 to 4 and comparative examples 1 to 3 were subjected to various performance tests, wherein the burst strength and the side crush strength were tested according to the GB/T6545-1998 standard, the adhesive strength was measured according to the GB/T6548-2011 standard, the water resistance test was performed by placing the prepared corrugated boards in water at 25 ℃ to start timing, the timing was stopped when the corrugated boards were separated, the internal and external paper weights of the corrugated boards were 500 g/square meter, the corrugated paper core weights were 100 g/square meter, and the test results of the corrugated boards prepared according to the methods of examples 1 to 4 and comparative examples 1 to 3 are shown in the following table 1.
TABLE 1 tables of Performance test data for examples 1-4 and comparative examples 1-3
As can be seen from the test results in the data table 1, the corrugated boards prepared according to the embodiments 1 to 4 have higher burst strength, edge crush strength and adhesive strength, which indicates that the modified protein-starch composite adhesive plays a strong role in improving the mechanical strength of the corrugated boards in the preparation method of the present invention. The comparison of the test results of the comparative example 1 and the example 3 shows that the modifier compounded by zinc oxide and urea has obvious effect of enhancing the adhesive property of the prepared adhesive compared with the urea modifier. Compared with the embodiment 3, the embodiment 2 has the advantages that the crosslinking agent adopted in the embodiment 3 is polyamide epichlorohydrin, and the crosslinking agent is chemically crosslinked with active groups such as hydroxyl groups of a protein structure, so that the crosslinking density of the adhesive is improved, and the adhesive strength of the adhesive is obviously improved compared with that of the adhesive in the embodiment 2. The test result of the comparative example 3 shows that the mechanical property and the adhesive strength of the corrugated board of the comparative example 3 obtained by the preparation process of the modified protein-starch adhesive without microwave treatment are obviously reduced compared with those of the corrugated board of the example 3, which indicates that the microwave treatment has an obvious modification effect on the protein and the starch, and the protein molecular structure is unfolded under the assistance of microwave and the starch molecular modification is more favorable for crosslinking with the crosslinking agent, so that the mechanical property, the water resistance and the adhesive strength of the adhesive are enhanced.
The above specific examples are further illustrative of the technical solutions and advantages of the present invention, and are not intended to limit the embodiments. It will be apparent to those skilled in the art that any obvious alternative is within the scope of the invention without departing from the inventive concept.
Claims (10)
1. A preparation method of a high-strength composite single corrugated board is characterized by comprising the following steps: the high-strength composite single corrugated board comprises a composite single corrugated paper core, and surface paper and lining paper which are fixedly bonded with the upper surface and the lower surface of the composite single corrugated paper core, and the preparation method of the high-strength composite single corrugated board comprises the following steps:
s1, preparing a corrugated paper core: preheating the corrugated base paper at the preheating temperature of 103-108 ℃, and embossing the heated corrugated base paper by a corrugated roller to obtain a wavy corrugated paper core;
s2, preparing the composite single corrugated paper core: bonding the two corrugated paper cores obtained in the step S1 through an adhesive to obtain a composite single corrugated paper core;
s3, preheating of surface paper and lining paper: preheating the surface paper and the lining paper respectively at the preheating temperature of 103-108 ℃;
s4, compounding corrugated boards: respectively coating a layer of adhesive on the lower surface of the surface paper and the upper surface of the lining paper preheated in the step S3, and placing the composite single corrugated paper core prepared in the step S2 between the surface paper and the lining paper for hot pressing at the temperature of 150-160 ℃;
s5, coating of a waterproof coating: and uniformly coating a layer of waterproof coating on the upper surface of the surface paper and the lower surface of the lining paper, and drying by a steam dryer to obtain the single corrugated paper core type corrugated board, wherein the drying temperature is 55-60 ℃.
2. The method for preparing a high-strength composite single corrugated cardboard according to claim 1, wherein the method comprises the steps of: the adhesive is a modified protein-starch composite adhesive, and comprises the following raw materials in parts by weight: 40-60 parts of defatted soybean flour or defatted cottonseed flour, 8-15 parts of starch, 400 parts of water 150-containing materials, 1-4 parts of modifier, 4-20 parts of cross-linking agent and 0.2-0.5 part of mildew preventive.
3. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 2, wherein the method comprises the steps of: the particle size of the defatted soybean powder or defatted cotton seed powder is 100-160 meshes.
4. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 2, wherein the method comprises the steps of: the modifier is a mixed solution prepared by sodium dodecyl sulfate or zinc oxide and 1-3mol/L urea solution respectively, wherein the mass content of the sodium dodecyl sulfate or the zinc oxide is 3-6%.
5. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 2, wherein the method comprises the steps of: the cross-linking agent is at least one of polyamide epichlorohydrin, bisphenol A epoxy glycerol ether or TDE-85 epoxy resin.
6. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 2, wherein the method comprises the steps of: the mildew preventive is at least one of sodium diacetate, sodium tetraborate and sodium hydroxymethyl glycinate.
7. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 2, wherein the method comprises the steps of: the preparation method of the adhesive comprises the following steps:
a1, dispersing starch into deionized water, mixing and stirring for 5-10min, adding a modifier, stirring, and placing in a microwave oven for microwave treatment for 2-5min to obtain modified protein-starch dispersion;
a2, heating the modified protein-starch dispersion liquid obtained in the step 2 to 30-50 ℃, stirring for 10-30min, adding a pH regulator to regulate the pH value of the adhesive system to 6-9, stirring for 10-20min, then adding a cross-linking agent, and continuously stirring for 20-60min to obtain the modified protein-starch composite adhesive.
8. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 7, wherein the method comprises the steps of: the microwave power of the microwave treatment is 250-400W.
9. The method for preparing a high-strength composite single corrugated cardboard as claimed in claim 7, wherein the method comprises the steps of: the pH regulator is one of sodium hydroxide, sodium citrate, phosphoric acid or formic acid.
10. A high-strength composite single corrugated cardboard manufactured by the method of any one of claims 1 to 9.
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CN114262585A (en) * | 2021-12-28 | 2022-04-01 | 上海欣旺优能材料股份有限公司 | Plant-source mildew-proof wallpaper adhesive and preparation method thereof |
CN115384164A (en) * | 2022-08-30 | 2022-11-25 | 马鞍山德孚材料科技有限公司 | Composite material for high-strength corrugated board and preparation method thereof |
CN116100912A (en) * | 2022-10-20 | 2023-05-12 | 南通中泰包装科技有限公司 | High-strength corrugated composite paperboard and processing technology thereof |
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CN104369513A (en) * | 2014-11-05 | 2015-02-25 | 南通传人印务包装有限公司 | Impermeable four-layer composite corrugated board |
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CN114262585A (en) * | 2021-12-28 | 2022-04-01 | 上海欣旺优能材料股份有限公司 | Plant-source mildew-proof wallpaper adhesive and preparation method thereof |
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CN115384164A (en) * | 2022-08-30 | 2022-11-25 | 马鞍山德孚材料科技有限公司 | Composite material for high-strength corrugated board and preparation method thereof |
CN115384164B (en) * | 2022-08-30 | 2024-02-23 | 马鞍山德孚材料科技有限公司 | Composite material for high-strength corrugated board and preparation method thereof |
CN116100912A (en) * | 2022-10-20 | 2023-05-12 | 南通中泰包装科技有限公司 | High-strength corrugated composite paperboard and processing technology thereof |
CN116100912B (en) * | 2022-10-20 | 2024-05-03 | 南通中泰包装科技有限公司 | High-strength corrugated composite paperboard and processing technology thereof |
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