CN113351436B - Submarine cable anti-corrosion asphalt stirring and anti-solidification coating device - Google Patents
Submarine cable anti-corrosion asphalt stirring and anti-solidification coating device Download PDFInfo
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- CN113351436B CN113351436B CN202110422707.1A CN202110422707A CN113351436B CN 113351436 B CN113351436 B CN 113351436B CN 202110422707 A CN202110422707 A CN 202110422707A CN 113351436 B CN113351436 B CN 113351436B
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- transmission shaft
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- asphalt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/14—Submarine cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/2806—Protection against damage caused by corrosion
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Accessories For Mixers (AREA)
- Road Paving Machines (AREA)
Abstract
The invention relates to the field of submarine cables, in particular to a submarine cable anticorrosive asphalt stirring and curing-preventing coating device. The invention aims to solve the technical problems that: provided is a submarine cable anti-corrosion asphalt stirring and anti-solidification coating device. The technical proposal is as follows: the submarine cable anticorrosive asphalt stirring and curing-preventing coating device comprises a bottom plate assembly, an asphalt stirring unit and the like; the bottom plate subassembly is connected with pitch stirring unit. The invention realizes stirring of asphalt, keeps asphalt diluted at all times, and in order to avoid asphalt solidification, reciprocates the asphalt while stirring, prevents asphalt solidification, then uniformly coats asphalt on each submarine cable, cleans and collects redundant asphalt, and then rapidly dries the submarine cable, thereby improving the drying speed of asphalt, improving the corrosion resistance of the cable and improving the quality of the cable in the later period.
Description
Technical Field
The invention relates to the field of submarine cables, in particular to a submarine cable anticorrosive asphalt stirring and curing-preventing coating device.
Background
Submarine cable is a cable wrapped by insulating materials and paved on the sea floor for telecommunication transmission, in the manufacture of the submarine cable, cable optical fibers are firstly embedded in jelly-like compounds to protect the cable from damage even if the submarine cable is contacted with seawater, then the cable is put into a steel pipe to prevent the cable from being damaged by water pressure, then the cable is wrapped in steel wires with extremely high overall strength and sleeved in copper pipes, finally a protective layer of polyethylene materials is sleeved, the coast close to a continental shelf is paved, the steel wires with higher strength are matched by adopting light cables, and asphalt coatings are covered to prevent seawater corrosion.
At present, because asphalt has fine waterproof anticorrosive, and need carry out brushing to the cable in submarine cable's preparation in-process, guarantee the life of cable, and current submarine cable is inhomogeneous at brushing in-process, influence the anticorrosive performance of cable at the seabed, the life of cable is not high, and asphalt is in the use, long-time placing can lead to asphalt solidification gradually, seriously influence later stage brushing work, lead to the quality that the cable surface was brushed to be poor, influence later stage use.
In summary, there is a need to develop a submarine cable anti-corrosive asphalt mixing and curing prevention coating device to overcome the above problems.
Disclosure of Invention
In order to overcome at present, because pitch has fine waterproof anticorrosive, and need carry out brushing to the cable in submarine cable's preparation in-process, guarantee the life of cable, and current submarine cable is inhomogeneous at brushing in-process, influence the anticorrosive performance of cable at the seabed, the life of cable is not high, and pitch is in the use, long-time placing, can lead to pitch to solidify gradually, seriously influence later stage brushing work, lead to the quality of brushing on cable surface to worsen, influence the shortcoming of later stage use, the technical problem who solves is: provided is a submarine cable anti-corrosion asphalt stirring and anti-solidification coating device.
The technical proposal is as follows: the submarine cable anticorrosive asphalt stirring and curing-preventing coating device comprises a bottom plate assembly, an asphalt stirring unit, a coating unit, a drying unit and a control screen; the bottom plate component is connected with the asphalt stirring unit; the bottom plate component is connected with the coating unit; the bottom plate component is connected with the drying unit; the bottom plate component is connected with the control screen; the asphalt stirring unit is connected with the coating unit; the coating unit is connected with the drying unit.
As a further preferable scheme, the asphalt stirring unit comprises a first driving wheel, a second driving wheel, a first driving shaft, a first bevel gear, a second driving shaft, a third bevel gear, a fourth bevel gear, a third driving shaft, a fifth bevel gear, a sixth bevel gear, a fourth driving shaft, a first fixed plate, an electric turntable, a fifth driving shaft, a third driving wheel, a fourth driving wheel, a sixth driving shaft, a wheel disc, a second fixed plate, a stirring roller, a third fixed plate, a material box, a material dividing pipe and a material discharging pipe; the first driving wheel is connected with the coating unit; the first driving wheel is in driving connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with the first driving shaft; the first transmission shaft is rotationally connected with the bottom plate assembly; the first transmission shaft is fixedly connected with the first bevel gear; the first bevel gear is meshed with the second bevel gear; the second bevel gear is fixedly connected with a second transmission shaft; the second transmission shaft is rotationally connected with the bottom plate assembly; the second transmission shaft is fixedly connected with the third bevel gear; the third bevel gear is meshed with the fourth bevel gear; the fourth bevel gear is fixedly connected with the third transmission shaft; the third transmission shaft is rotationally connected with the bottom plate assembly; the third transmission shaft is fixedly connected with a fifth bevel gear; the fifth bevel gear is meshed with the sixth bevel gear; the sixth bevel gear is fixedly connected with the fourth transmission shaft; the fourth transmission shaft is rotationally connected with the bottom plate assembly; the fourth transmission shaft is fixedly connected with the first fixing plate; the first fixed plate is fixedly connected with a stator of the electric turntable; the rotor of the electric turntable is fixedly connected with a fifth transmission shaft; the fifth transmission shaft is rotationally connected with the first fixed plate; the fifth transmission shaft is fixedly connected with the third transmission wheel; the third driving wheel is in driving connection with the fourth driving wheel through a belt; the fourth driving wheel is fixedly connected with a sixth driving shaft; the sixth transmission shaft is rotationally connected with the first fixed plate; the sixth transmission shaft is fixedly connected with the wheel disc; a second fixing plate is arranged above the wheel disc; the second fixed plate is fixedly connected with the stirring roller; the stirring roller is fixedly connected with the third fixed plate; the stirring roller is in sliding connection with the first fixed plate; the side part of the stirring roller is provided with a material box; the material box is fixedly connected with the bottom plate component; the material box is fixedly connected with the material dividing pipe; the material dividing pipe is fixedly connected with four groups of material discharging pipes; the third driving wheel to the third fixing plate are provided with the same components by taking the middle section of the first fixing plate as a center shaft.
As a further preferable scheme, the coating unit comprises a motor, a seventh transmission shaft, a first straight gear, a second straight gear, an eighth transmission shaft, a fluted disc, a third straight gear, a ninth transmission shaft, a fourth straight gear, a cylinder, a first supporting plate, a fifth straight gear, a sixth straight gear, a hairbrush, a second supporting plate, a first rotating roller, a fifth driving wheel, a sixth driving wheel, a telescopic rod, a fourth fixed plate, an electric push rod, a tenth transmission shaft, a screw rod, a sliding plate, an arc plate, a circular ring and a collecting box; the motor is fixedly connected with the bottom plate assembly; the motor is fixedly connected with a seventh transmission shaft; the seventh transmission shaft is rotationally connected with the bottom plate assembly; the seventh transmission shaft is fixedly connected with the first straight gear; the first straight gear is meshed with the second straight gear; the second spur gear is fixedly connected with an eighth transmission shaft; the eighth transmission shaft is rotationally connected with the bottom plate assembly; the eighth transmission shaft is fixedly connected with the fluted disc; the fluted disc is meshed with the third straight gear; the third spur gear is rotationally connected with a ninth transmission shaft; the ninth transmission shaft is rotationally connected with the first supporting plate; the ninth transmission shaft is rotationally connected with the second supporting plate; the third spur gear is meshed with the fourth spur gear; the fourth spur gear is fixedly connected with the cylinder; the cylinder is rotationally connected with the first supporting plate; the first supporting plate is fixedly connected with the bottom plate assembly; four groups of fourth spur gears and cylinders are equidistantly arranged on the first supporting plate; and two adjacent groups of fourth spur gears are meshed with each other; the fluted disc is meshed with the fifth straight gear; the fifth straight gear is rotationally connected with the ninth transmission shaft; the fifth straight gear is meshed with the sixth straight gear; the sixth straight gear is fixedly connected with the hairbrush; the hairbrush is rotationally connected with the second supporting plate; the second supporting plate is fixedly connected with the bottom plate assembly; four groups of sixth straight gears and brushes are equidistantly arranged on the second supporting plate; and two adjacent groups of sixth spur gears are meshed with each other; the seventh transmission shaft is fixedly connected with the first rotating roller; the first rotating roller is connected with the circular ring; the seventh transmission shaft is fixedly connected with the fifth transmission wheel; the fifth driving wheel is in driving connection with the sixth driving wheel through a belt; the sixth driving wheel is fixedly connected with the telescopic rod; the telescopic rod is rotationally connected with the bottom plate assembly; the telescopic rod is rotationally connected with the fourth fixed plate; the fourth fixed plate is fixedly connected with the electric push rod; the electric push rod is fixedly connected with the bottom plate component; a tenth transmission shaft is arranged on the side part of the fourth fixing plate; the tenth transmission shaft is rotationally connected with the bottom plate assembly; the tenth transmission shaft is fixedly connected with the screw rod; the screw rod is rotationally connected with the bottom plate assembly; the screw rod is connected with the slide plate in a screwing way; the sliding plate is fixedly connected with the arc-shaped plate through a rotating shaft; the arc-shaped plate is rotationally connected with the circular ring; a collecting box is arranged above the screw rod; the collecting box is fixedly connected with the bottom plate component; the eighth transmission shaft is fixedly connected with the first transmission wheel; the seventh transmission shaft is connected with the drying unit.
As a further preferable scheme, the drying unit comprises a seventh driving wheel, an eighth driving wheel, an eleventh driving shaft, a second rotating roller, a dryer and a baffle plate; the seventh transmission shaft is fixedly connected with a seventh transmission wheel; the seventh driving wheel is in driving connection with the eighth driving wheel through a belt; the eighth driving wheel is fixedly connected with an eleventh driving shaft; the eleventh transmission shaft is rotationally connected with the bottom plate assembly; the eleventh transmission shaft is fixedly connected with the second rotating roller; a dryer is arranged above the second rotating roller; the dryer is fixedly connected with the bottom plate component; the dryer is hinged with the six groups of baffles through hinges.
As a further preferable scheme, the outer ring surface of the first rotating roller is provided with a plurality of groups of convex blocks at equal intervals.
As a further preferable scheme, a gear is arranged on one side, close to the tenth transmission shaft, of the telescopic rod, and a tooth hole matched with the gear is arranged in the tenth transmission shaft.
As a further preferable scheme, a convex strip is arranged at the joint of the circular ring and the arc-shaped plate, and a groove is arranged in the arc-shaped plate.
As a further preferred solution, the inner ring of the ring is provided with grooves matching with the outer ring surface projections of the first rotating roller.
The invention has the following advantages: (1) In order to solve the problems that at present, asphalt is well waterproof and corrosion-resistant, asphalt needs to be brushed on a cable in the manufacturing process of a submarine cable to ensure the service life of the cable, the existing submarine cable is unevenly coated in the brushing process, the corrosion resistance of the cable on the seabed is affected, the service life of the cable is not high, asphalt is placed for a long time in the using process, the asphalt is gradually solidified, the brushing work in the later stage is seriously affected, the brushing quality of the surface of the cable is poor, and the use in the later stage is affected.
(2) The asphalt stirring unit, the coating unit and the drying unit are arranged, when the submarine cable anti-corrosion asphalt stirring and curing prevention coating device is used, firstly, the submarine cable anti-corrosion asphalt stirring and curing prevention coating device is placed at a position to be used, then, a power supply is externally connected, and the starting is controlled through a control screen; firstly, the used asphalt is placed on an asphalt stirring unit on a bottom plate assembly by a worker, then, the asphalt is stirred by the asphalt stirring unit, so that the asphalt is kept diluted all the time, and in order to avoid the condition of asphalt solidification after long-time use, the asphalt is reciprocally vibrated by the asphalt stirring unit while stirring, then, a certain amount of cylindrical submarine cables are placed in a coating unit by the worker, then, each submarine cable is uniformly coated with one layer of asphalt by the coating unit under the cooperation of the asphalt stirring unit, then, the situation of dripping easily occurs due to the fact that the submarine cable is cylindrical, redundant asphalt is removed by the coating unit, then, redundant asphalt is collected again, then, the asphalt is conveyed into a drying unit, the submarine cable is quickly dried by the drying unit, and finally, the submarine cable is taken out and collected by the worker.
(3) The invention realizes stirring the asphalt, keeping the asphalt diluted at all times, and in order to avoid asphalt solidification, reciprocating vibration is carried out on the asphalt while stirring, thus preventing asphalt solidification, then, each submarine cable is uniformly coated with asphalt, redundant asphalt is removed and collected, and then, the submarine cable is rapidly dried, thus improving the drying speed of the asphalt, improving the corrosion resistance of the cable and improving the quality of the cable at the later stage.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic perspective view of an asphalt mixing unit according to the present invention;
FIG. 4 is a schematic perspective view of a first part of the asphalt mixing unit according to the invention;
FIG. 5 is a schematic perspective view of a second portion of the asphalt mixing unit of the present invention;
fig. 6 is a schematic perspective view of a coating unit according to the present invention;
fig. 7 is a schematic perspective view of a first portion of the coating unit of the present invention;
fig. 8 is a schematic perspective view of a second portion of the coating unit of the present invention;
FIG. 9 is an enlarged view of zone B of the present invention;
fig. 10 is a schematic perspective view of a drying unit according to the present invention.
Wherein: 1-soleplate assembly, 2-asphalt stirring unit, 3-coating unit, 4-drying unit, 5-control screen, 201-first driving wheel, 202-second driving wheel, 203-first driving wheel, 204-first bevel gear, 205-second bevel gear, 206-second driving wheel, 207-third bevel gear, 208-fourth bevel gear, 209-third driving wheel, 210-fifth bevel gear, 211-sixth bevel gear, 212-fourth driving wheel, 213-first fixed plate, 214-electric turntable, 215-fifth driving wheel, 216-third driving wheel, 217-fourth driving wheel, 218-sixth driving wheel, 219-wheel disc, 220-second fixed plate, 221-stirring roller, 222-third fixed plate, 223-a material box, 224-a material separating pipe, 225-a discharging pipe, 301-a motor, 302-a seventh transmission shaft, 303-a first straight gear, 304-a second straight gear, 305-an eighth transmission shaft, 306-a fluted disc, 307-a third straight gear, 308-a ninth transmission shaft, 309-a fourth straight gear, 310-a cylinder, 311-a first supporting plate, 312-a fifth straight gear, 313-a sixth straight gear, 314-a brush, 315-a second supporting plate, 316-a first rotating roller, 317-a fifth transmission wheel, 318-a sixth transmission wheel, 319-a telescopic rod, 320-a fourth fixed plate, 321-an electric push rod, 322-a tenth transmission shaft, 323-a lead screw, 324-a sliding plate, 325-an arc plate, 326-a circular ring, 327-a collecting box, 401-a seventh driving wheel, 402-an eighth driving wheel, 403-an eleventh driving shaft, 404-a second rotating roller, 405-a dryer and 406-a baffle plate.
Detailed Description
The invention will be further illustrated by the following description of specific examples, which are given by the terms such as: setting, mounting, connecting are to be construed broadly, and may be, for example, fixed, removable, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1
The submarine cable anti-corrosion asphalt stirring and curing prevention coating device comprises a bottom plate assembly 1, an asphalt stirring unit 2, a coating unit 3, a drying unit 4 and a control screen 5, wherein the bottom plate assembly is shown in figures 1-10; the bottom plate component 1 is connected with the asphalt stirring unit 2; the base plate component 1 is connected with the coating unit 3; the bottom plate component 1 is connected with the drying unit 4; the bottom plate component 1 is connected with the control screen 5; the asphalt stirring unit 2 is connected with the coating unit 3; the coating unit 3 is connected to the drying unit 4.
The working process comprises the following steps: when in use, firstly, the submarine cable anti-corrosion asphalt is stirred and the anti-solidification coating device is placed at a position to be used, then a power supply is externally connected, and the starting is controlled through the control screen 5; firstly, the used asphalt is placed on an asphalt stirring unit 2 on a bottom plate assembly 1 by workers, then, the asphalt stirring unit 2 is utilized to stir the asphalt, so that the asphalt is kept diluted at all times, and in order to avoid the condition of asphalt solidification after long-time use, the asphalt is stirred and vibrated back and forth by the workers, then, a certain amount of cylindrical submarine cables are placed in a coating unit 3 by the workers, then, each submarine cable is uniformly coated with one layer of asphalt by utilizing the coating unit 3 under the cooperation of the asphalt stirring unit 2, then, as the submarine cables are cylindrical and easy to drop, the redundant asphalt is removed by utilizing the coating unit 3, then, the redundant asphalt is collected, then, the asphalt is conveyed into a drying unit 4, the submarine cables are dried quickly by utilizing the drying unit 4, and finally, the asphalt is stirred, so that the asphalt is kept diluted at all times, and in order to avoid asphalt solidification, the asphalt is vibrated back and forth, the asphalt is prevented from being solidified, then, the quality of the submarine cables is improved, and the quality of the cable is dried quickly.
The asphalt mixing unit 2 comprises a first driving wheel 201, a second driving wheel 202, a first driving shaft 203, a first bevel gear 204, a second bevel gear 205, a second driving shaft 206, a third bevel gear 207, a fourth bevel gear 208, a third driving shaft 209, a fifth bevel gear 210, a sixth bevel gear 211, a fourth driving shaft 212, a first fixing plate 213, an electric turntable 214, a fifth driving shaft 215, a third driving wheel 216, a fourth driving wheel 217, a sixth driving shaft 218, a wheel disc 219, a second fixing plate 220, a mixing roller 221, a third fixing plate 222, a material box 223, a material distributing pipe 224 and a discharging pipe 225; the first driving wheel 201 is connected with the coating unit 3; the first driving wheel 201 is in driving connection with the second driving wheel 202 through a belt; the second driving wheel 202 is fixedly connected with the first driving shaft 203; the first transmission shaft 203 is rotatably connected with the bottom plate assembly 1; the first transmission shaft 203 is fixedly connected with the first bevel gear 204; the first bevel gear 204 meshes with the second bevel gear 205; the second bevel gear 205 is fixedly connected with a second transmission shaft 206; the second transmission shaft 206 is rotatably connected with the bottom plate assembly 1; the second transmission shaft 206 is fixedly connected with a third bevel gear 207; the third bevel gear 207 meshes with a fourth bevel gear 208; the fourth bevel gear 208 is fixedly connected with a third transmission shaft 209; the third transmission shaft 209 is rotatably connected with the bottom plate assembly 1; the third transmission shaft 209 is fixedly connected with a fifth bevel gear 210; the fifth bevel gear 210 is meshed with the sixth bevel gear 211; the sixth bevel gear 211 is fixedly connected with the fourth transmission shaft 212; the fourth transmission shaft 212 is rotatably connected with the bottom plate assembly 1; the fourth transmission shaft 212 is fixedly connected with the first fixing plate 213; the first fixing plate 213 is fixedly connected with the stator of the electric turntable 214; the rotor of the electric turntable 214 is fixedly connected with a fifth transmission shaft 215; the fifth transmission shaft 215 is rotatably connected with the first fixing plate 213; the fifth transmission shaft 215 is fixedly connected with the third transmission wheel 216; the third driving wheel 216 is in driving connection with the fourth driving wheel 217 through a belt; the fourth driving wheel 217 is fixedly connected with a sixth driving shaft 218; the sixth transmission shaft 218 is rotatably connected with the first fixing plate 213; the sixth transmission shaft 218 is fixedly connected with the wheel disc 219; a second fixing plate 220 is provided above the wheel disc 219; the second fixing plate 220 is fixedly connected with the stirring roller 221; the stirring roller 221 is fixedly connected with the third fixing plate 222; the stirring roller 221 is slidably connected to the first fixing plate 213; the side of the stirring roller 221 is provided with a material box 223; the material box 223 is fixedly connected with the bottom plate assembly 1; the material box 223 is fixedly connected with the material distributing pipe 224; the material distributing pipe 224 is fixedly connected with four groups of material discharging pipes 225; the third driving wheel 216 to the third fixing plate 222 are provided with the same components by taking the middle section of the first fixing plate 213 as a central axis.
Firstly, the used asphalt is placed in a material box 223 by workers, then, the stirring roller 221 and the third driving wheel 216 to the third fixing plate 222 are utilized to stir the asphalt by taking the middle section of the first fixing plate 213 as a central shaft, the same components are arranged, so that the asphalt is diluted at all times, the coating unit 3 operates to drive the first driving wheel 201 to rotate, the first driving wheel 201 rotates to drive the second driving wheel 202 to rotate through a belt, the second driving wheel 202 rotates to drive the first bevel gear 204 to rotate through the first driving shaft 203, the first bevel gear 204 rotates to drive the second bevel gear 205 to rotate, the second bevel gear 205 rotates to drive the third bevel gear 207 to rotate through the second driving shaft 206, the third bevel gear 207 rotates to drive the fourth bevel gear 208 to rotate, the fourth bevel gear 208 rotates to drive the fifth bevel gear 210 to rotate through the third driving shaft 209, the fifth bevel gear 210 rotates to drive the sixth bevel gear 211 to rotate, the sixth bevel gear 211 rotates to drive all the components on the first fixed plate 213 to rotate through the fourth transmission shaft 212, so as to drive the stirring roller 221 and the third transmission wheel 216 to the third fixed plate 222 to rotate by taking the middle section of the first fixed plate 213 as a central shaft, thereby stirring the asphalt, keeping the asphalt diluted at all times, then, in order to avoid the condition of solidifying the asphalt after long-time use, the stirring roller 221 and the third transmission wheel 216 to the third fixed plate 222 are driven to reciprocate up and down by taking the middle section of the first fixed plate 213 as the central shaft while stirring, so as to perform reciprocating vibration on the asphalt, prevent the asphalt from solidifying, the electric turntable 214 starts to drive the third transmission wheel 216 to rotate through the fifth transmission shaft 215, the third transmission wheel 216 rotates through the belt to drive the fourth transmission wheel 217 to rotate, the fourth driving wheel 217 rotates to drive the wheel disc 219 to rotate through the sixth driving shaft 218, the wheel disc 219 rotates to drive the stirring roller 221 to move upwards through the second fixing plate 220, when the wheel disc 219 rotates to contact with the third fixing plate 222, the wheel disc 219 rotates to drive the stirring roller 221 to move downwards through the third fixing plate 222, meanwhile, the fifth driving shaft 215 rotates to drive the third driving wheel 216 to the third fixing plate 222 to operate by taking the middle section of the first fixing plate 213 as a central shaft, further the stirring roller 221 and the third driving wheel 216 to the third fixing plate 222 are provided with the same parts by taking the middle section of the first fixing plate 213 as the central shaft to reciprocate up and down, so that asphalt is prevented from being solidified, and then the stirred asphalt is conveyed to the four groups of discharging pipes 225 through the distributing pipe 224, the asphalt is coated on a submarine cable by the matching coating unit 3, the asphalt stirring unit 2 is realized to stir the asphalt, so that the asphalt is kept diluted all the time, and in order to avoid the condition of solidifying the asphalt after long-time use, the asphalt is prevented from being solidified, and the asphalt is vibrated reciprocally.
The coating unit 3 comprises a motor 301, a seventh transmission shaft 302, a first straight gear 303, a second straight gear 304, an eighth transmission shaft 305, a fluted disc 306, a third straight gear 307, a ninth transmission shaft 308, a fourth straight gear 309, a cylinder 310, a first supporting plate 311, a fifth straight gear 312, a sixth straight gear 313, a hairbrush 314, a second supporting plate 315, a first rotating roller 316, a fifth transmission wheel 317, a sixth transmission wheel 318, a telescopic rod 319, a fourth fixed plate 320, an electric push rod 321, a tenth transmission shaft 322, a screw rod 323, a sliding plate 324, an arc plate 325, a circular ring 326 and a collecting box 327; the motor 301 is fixedly connected with the bottom plate assembly 1; the motor 301 is fixedly connected with a seventh transmission shaft 302; the seventh transmission shaft 302 is rotatably connected with the bottom plate assembly 1; the seventh transmission shaft 302 is fixedly connected with the first straight gear 303; the first spur gear 303 is meshed with the second spur gear 304; the second spur gear 304 is fixedly connected with an eighth transmission shaft 305; the eighth transmission shaft 305 is rotatably connected with the bottom plate assembly 1; the eighth transmission shaft 305 is fixedly connected with the fluted disc 306; the fluted disc 306 is meshed with a third spur gear 307; the third spur gear 307 is rotatably connected with a ninth transmission shaft 308; the ninth transmission shaft 308 is rotatably connected with the first support plate 311; the ninth transmission shaft 308 is rotatably connected with the second support plate 315; the third spur gear 307 meshes with a fourth spur gear 309; the fourth spur gear 309 is fixedly connected with the cylinder 310; the cylinder 310 is rotatably connected with the first support plate 311; the first supporting plate 311 is fixedly connected with the bottom plate assembly 1; four groups of fourth spur gears 309 and cylinders 310 are equidistantly arranged on the first supporting plate 311; and two adjacent sets of fourth spur gears 309 are meshed with each other; the toothed disc 306 is meshed with a fifth spur gear 312; the fifth spur gear 312 is in rotational connection with the ninth drive shaft 308; the fifth spur gear 312 is meshed with the sixth spur gear 313; the sixth straight gear 313 is fixedly connected with the brush 314; the brush 314 is rotatably coupled to the second support plate 315; the second support plate 315 is fixedly connected with the bottom plate assembly 1; four groups of sixth straight gears 313 and brushes 314 are equidistantly arranged on the second supporting plate 315; and the adjacent two groups of sixth straight gears 313 are meshed with each other; the seventh transmission shaft 302 is fixedly connected with the first rotating roller 316; the first turning roll 316 is connected to the circular ring 326; the seventh transmission shaft 302 is fixedly connected with a fifth transmission wheel 317; the fifth driving wheel 317 is in driving connection with the sixth driving wheel 318 through a belt; the sixth driving wheel 318 is fixedly connected with the telescopic rod 319; the telescopic rod 319 is rotatably connected with the bottom plate assembly 1; the telescopic rod 319 is rotatably connected with the fourth fixed plate 320; the fourth fixing plate 320 is fixedly connected with the electric push rod 321; the electric push rod 321 is fixedly connected with the bottom plate assembly 1; the side of the fourth fixing plate 320 is provided with a tenth transmission shaft 322; the tenth transmission shaft 322 is rotatably connected with the bottom plate assembly 1; the tenth transmission shaft 322 is fixedly connected with a screw rod 323; the screw rod 323 is rotationally connected with the bottom plate assembly 1; the screw rod 323 is screwed with the sliding plate 324; the sliding plate 324 is fixedly connected with the arc plate 325 through a rotating shaft; the arc plate 325 is rotatably connected with the circular ring 326; a collecting box 327 is arranged above the screw rod 323; the collecting box 327 is fixedly connected with the bottom plate assembly 1; the eighth transmission shaft 305 is fixedly connected with the first transmission wheel 201; the seventh drive shaft 302 is connected to the drying unit 4.
Then, a certain amount of cylindrical submarine cables pass through the four groups of cylinders 310 by staff, then, a layer of asphalt is uniformly coated on each submarine cable under the cooperation of the asphalt stirring unit 2, the motor 301 starts to drive the first straight gear 303 to rotate through the seventh transmission shaft 302, the first straight gear 303 rotates to drive the second straight gear 304 to rotate, the second straight gear 304 rotates to drive the eighth transmission shaft 305 to rotate, the eighth transmission shaft 305 rotates to drive the first transmission wheel 201 to rotate, then drives the asphalt stirring unit 2 to operate, meanwhile, the eighth transmission shaft 305 rotates to drive the fluted disc 306 to rotate, the fluted disc 306 rotates to drive the third straight gear 307 on the ninth transmission shaft 308 to rotate, the third straight gear 307 rotates to drive the fourth straight gear 309 to rotate, then drives the submarine cable to rotate, meanwhile, the fourth straight gear 309 rotates to drive the fourth straight gear 309 to operate, four groups of fourth straight gears 309 and cylinders 310 are uniformly coated on the first support plate 311, then, due to the fact that the cylindrical submarine cable is easy to drip down, the seventh brush 314 rotates to drive the seventh brush 314, the fifth straight gear 314 rotates to drive the fifth straight gear 313 to rotate, and the fifth straight gear 313 rotates to drive the sixth straight gear 313 to rotate, and the fifth straight gear 313 rotates to clean out the unnecessary asphalt, and the unnecessary asphalt is simultaneously, the fifth straight gear 314 rotates to drive the fifth straight gear 314 rotates to rotate, and the fifth straight gear 313 rotates to rotate, and the unnecessary asphalt is cleaned by the fifth straight gear 314 rotates, and then the extra asphalt dropped on the first rotating roller 316 is collected, the seventh transmission shaft 302 rotates to drive the fifth transmission wheel 317 to rotate, the fifth transmission wheel 317 rotates to drive the sixth transmission wheel 318 to rotate through a belt, the sixth transmission wheel 318 rotates to drive the telescopic rod 319 to rotate, then, the electric push rod 321 starts to control the gears in the telescopic rod 319 to be meshed with the toothed holes in the tenth transmission shaft 322 through the fourth fixed plate 320, when the gears in the telescopic rod 319 are meshed with the toothed holes in the tenth transmission shaft 322, the telescopic rod 319 rotates to drive the tenth transmission shaft 322 to rotate, the tenth transmission shaft 322 rotates to drive the screw rod 323 to rotate, the screw rod 323 rotates to drive the sliding plate 324 to move, the sliding plate 324 moves to drive the arc plate 325 to move through the rotating shaft, the arc plate 325 moves to drive the circular ring 326 to move, then, the asphalt dropped on the first transmission roller 316 is collected into the collection box 327, the seventh transmission shaft 302 rotates to drive the drying unit 4 to operate, then, the first transmission roller 316 rotates to convey the submarine cable into the drying unit 4, the coating unit 3 realizes uniform coating of each cylindrical submarine cable, and then, the extra asphalt is easily dropped, and then the extra asphalt is dried is collected.
The drying unit 4 comprises a seventh driving wheel 401, an eighth driving wheel 402, an eleventh driving shaft 403, a second rotating roller 404, a dryer 405 and a baffle 406; the seventh transmission shaft 302 is fixedly connected with a seventh transmission wheel 401; the seventh driving wheel 401 is in driving connection with the eighth driving wheel 402 through a belt; the eighth driving wheel 402 is fixedly connected with an eleventh driving shaft 403; the eleventh transmission shaft 403 is rotatably connected with the bottom plate assembly 1; the eleventh transmission shaft 403 is fixedly connected with the second rotating roller 404; a dryer 405 is arranged above the second rotating roller 404; the dryer 405 is fixedly connected with the bottom plate assembly 1; the dryer 405 is hinged to six sets of baffles 406 by hinges.
The submarine cable is conveyed to the second rotating roller 404, then the submarine cable is subjected to quick drying treatment by the aid of the dryer 405, the seventh transmission shaft 302 rotates to drive the seventh transmission wheel 401 to rotate, the seventh transmission wheel 401 rotates to drive the eighth transmission wheel 402 to rotate through the belt, the eighth transmission wheel 402 rotates to drive the second rotating roller 404 to rotate through the eleventh transmission shaft 403, the submarine cable is conveyed, meanwhile, the dryer 405 starts to operate, the submarine cable is subjected to quick drying treatment under the cooperation of the six groups of baffles 406, finally, the submarine cable is taken out and collected by workers, and the quick drying treatment of the submarine cable is achieved by the aid of the drying unit 4.
The outer ring surface of the first rotating roller 316 is provided with a plurality of groups of protruding blocks at equal intervals.
It is possible to smoothly convey the cable to a designated position while the first rotary roller 316 rotates.
According to the invention, a gear is arranged on one side of the telescopic rod 319, which is close to the tenth transmission shaft 322, and a tooth hole matched with the gear is arranged in the tenth transmission shaft 322.
The telescopic rod 319 can be connected with the tenth transmission shaft 322 and is driven, and the telescopic rod can be controlled by the electric push rod 321 to realize on-off.
According to the invention, a convex strip is arranged at the joint of the circular ring 326 and the arc plate 325, and a groove is arranged in the arc plate 325.
The circular ring 326 can rotate in the arc plate 325, and when the arc plate 325 moves, the circular ring 326 is smoothly driven to move.
The inner ring of the ring 326 is provided with grooves matching the outer circumferential projections of the first rotatable roller 316 as described in the present invention.
The redundant asphalt on the outer annular surface of the first rotating roller 316 can be smoothly removed when the annular ring 326 moves.
The technical principles of the embodiments of the present invention are described above in connection with specific embodiments. The description is only intended to explain the principles of the embodiments of the invention and should not be taken in any way as limiting the scope of the embodiments of the invention. Based on the explanations herein, those skilled in the art will recognize other embodiments of the present invention without undue burden, and those ways that are within the scope of the present invention.
Claims (7)
1. The utility model provides a submarine cable anticorrosive asphalt stirs and prevents solidification coating device, including bottom plate subassembly and control panel, characterized by: the device also comprises an asphalt stirring unit, a coating unit and a drying unit; the bottom plate component is connected with the asphalt stirring unit; the bottom plate component is connected with the coating unit; the bottom plate component is connected with the drying unit; the bottom plate component is connected with the control screen; the asphalt stirring unit is connected with the coating unit; the coating unit is connected with the drying unit;
the coating unit comprises a motor, a seventh transmission shaft, a first straight gear, a second straight gear, an eighth transmission shaft, a fluted disc, a third straight gear, a ninth transmission shaft, a fourth straight gear, a cylinder, a first supporting plate, a fifth straight gear, a sixth straight gear, a hairbrush, a second supporting plate, a first rotating roller, a fifth transmission wheel, a sixth transmission wheel, a telescopic rod, a fourth fixed plate, an electric push rod, a tenth transmission shaft, a screw rod, a sliding plate, an arc plate, a circular ring and a collecting box; the motor is fixedly connected with the bottom plate assembly; the motor is fixedly connected with a seventh transmission shaft; the seventh transmission shaft is rotationally connected with the bottom plate assembly; the seventh transmission shaft is fixedly connected with the first straight gear; the first straight gear is meshed with the second straight gear; the second spur gear is fixedly connected with an eighth transmission shaft; the eighth transmission shaft is rotationally connected with the bottom plate assembly; the eighth transmission shaft is fixedly connected with the fluted disc; the fluted disc is meshed with the third straight gear; the third spur gear is rotationally connected with a ninth transmission shaft; the ninth transmission shaft is rotationally connected with the first supporting plate; the ninth transmission shaft is rotationally connected with the second supporting plate; the third spur gear is meshed with the fourth spur gear; the fourth spur gear is fixedly connected with the cylinder; the cylinder is rotationally connected with the first supporting plate; the first supporting plate is fixedly connected with the bottom plate assembly; four groups of fourth spur gears and cylinders are equidistantly arranged on the first supporting plate; and two adjacent groups of fourth spur gears are meshed with each other; the fluted disc is meshed with the fifth straight gear; the fifth straight gear is rotationally connected with the ninth transmission shaft; the fifth straight gear is meshed with the sixth straight gear; the sixth straight gear is fixedly connected with the hairbrush; the hairbrush is rotationally connected with the second supporting plate; the second supporting plate is fixedly connected with the bottom plate assembly; four groups of sixth straight gears and brushes are equidistantly arranged on the second supporting plate; and two adjacent groups of sixth spur gears are meshed with each other; the seventh transmission shaft is fixedly connected with the first rotating roller; the first rotating roller is connected with the circular ring; the seventh transmission shaft is fixedly connected with the fifth transmission wheel; the fifth driving wheel is in driving connection with the sixth driving wheel through a belt; the sixth driving wheel is fixedly connected with the telescopic rod; the telescopic rod is rotationally connected with the bottom plate assembly; the telescopic rod is rotationally connected with the fourth fixed plate; the fourth fixed plate is fixedly connected with the electric push rod; the electric push rod is fixedly connected with the bottom plate component; a tenth transmission shaft is arranged on the side part of the fourth fixing plate; the tenth transmission shaft is rotationally connected with the bottom plate assembly; the tenth transmission shaft is fixedly connected with the screw rod; the screw rod is rotationally connected with the bottom plate assembly; the screw rod is connected with the slide plate in a screwing way; the sliding plate is fixedly connected with the arc-shaped plate through a rotating shaft; the arc-shaped plate is rotationally connected with the circular ring; a collecting box is arranged above the screw rod; the collecting box is fixedly connected with the bottom plate component; the eighth transmission shaft is fixedly connected with the first transmission wheel; the seventh transmission shaft is connected with the drying unit.
2. A submarine cable corrosion-resistant asphalt mixing and curing-resistant coating device according to claim 1, wherein: the asphalt stirring unit comprises a first driving wheel, a second driving wheel, a first driving shaft, a first bevel gear, a second driving shaft, a third bevel gear, a fourth bevel gear, a third driving shaft, a fifth bevel gear, a sixth bevel gear, a fourth driving shaft, a first fixing plate, an electric rotary table, a fifth driving shaft, a third driving wheel, a fourth driving wheel, a sixth driving shaft, a rotary table, a second fixing plate, a stirring roller, a third fixing plate, a material box, a material distributing pipe and a material discharging pipe; the first driving wheel is connected with the coating unit; the first driving wheel is in driving connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with the first driving shaft; the first transmission shaft is rotationally connected with the bottom plate assembly; the first transmission shaft is fixedly connected with the first bevel gear; the first bevel gear is meshed with the second bevel gear; the second bevel gear is fixedly connected with a second transmission shaft; the second transmission shaft is rotationally connected with the bottom plate assembly; the second transmission shaft is fixedly connected with the third bevel gear; the third bevel gear is meshed with the fourth bevel gear; the fourth bevel gear is fixedly connected with the third transmission shaft;
the third transmission shaft is rotationally connected with the bottom plate assembly; the third transmission shaft is fixedly connected with a fifth bevel gear; the fifth bevel gear is meshed with the sixth bevel gear; the sixth bevel gear is fixedly connected with the fourth transmission shaft; the fourth transmission shaft is rotationally connected with the bottom plate assembly; the fourth transmission shaft is fixedly connected with the first fixing plate; the first fixed plate is fixedly connected with a stator of the electric turntable; the rotor of the electric turntable is fixedly connected with a fifth transmission shaft; the fifth transmission shaft is rotationally connected with the first fixed plate; the fifth transmission shaft is fixedly connected with the third transmission wheel; the third driving wheel is in driving connection with the fourth driving wheel through a belt; the fourth driving wheel is fixedly connected with a sixth driving shaft; the sixth transmission shaft is rotationally connected with the first fixed plate; the sixth transmission shaft is fixedly connected with the wheel disc; a second fixing plate is arranged above the wheel disc; the second fixed plate is fixedly connected with the stirring roller; the stirring roller is fixedly connected with the third fixed plate; the stirring roller is in sliding connection with the first fixed plate; the side part of the stirring roller is provided with a material box; the material box is fixedly connected with the bottom plate component; the material box is fixedly connected with the material dividing pipe; the material dividing pipe is fixedly connected with four groups of material discharging pipes; the third driving wheel to the third fixing plate are provided with the same components by taking the middle section of the first fixing plate as a center shaft.
3. A submarine cable corrosion-resistant asphalt mixing and curing-resistant coating device according to claim 2, wherein: the drying unit comprises a seventh driving wheel, an eighth driving wheel, an eleventh driving shaft, a second rotating roller, a dryer and a baffle plate; the seventh transmission shaft is fixedly connected with a seventh transmission wheel; the seventh driving wheel is in driving connection with the eighth driving wheel through a belt; the eighth driving wheel is fixedly connected with an eleventh driving shaft; the eleventh transmission shaft is rotationally connected with the bottom plate assembly; the eleventh transmission shaft is fixedly connected with the second rotating roller; a dryer is arranged above the second rotating roller; the dryer is fixedly connected with the bottom plate component; the dryer is hinged with the six groups of baffles through hinges.
4. A submarine cable corrosion-resistant asphalt mixing and curing-resistant coating device according to claim 3, wherein: the outer ring surface of the first rotating roller is provided with a plurality of groups of convex blocks at equal intervals.
5. A submarine cable corrosion-resistant asphalt mixing and curing-resistant coating device according to claim 4, wherein: one side of the telescopic rod, which is close to the tenth transmission shaft, is provided with a gear, and the tenth transmission shaft is provided with a tooth hole matched with the gear.
6. A submarine cable corrosion-resistant asphalt mixing and curing-resistant coating device according to claim 5, wherein: the joint of the ring and the arc plate is provided with a convex strip, and the arc plate is provided with a groove.
7. The submarine cable corrosion-resistant asphalt mixing and curing-resistant coating device according to claim 6, wherein: the inner ring of the circular ring is provided with a groove matched with the convex block of the outer ring surface of the first rotating roller.
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| CN202110422707.1A CN113351436B (en) | 2021-04-20 | 2021-04-20 | Submarine cable anti-corrosion asphalt stirring and anti-solidification coating device |
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| CN202110422707.1A CN113351436B (en) | 2021-04-20 | 2021-04-20 | Submarine cable anti-corrosion asphalt stirring and anti-solidification coating device |
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| CN115502050B (en) * | 2022-08-24 | 2023-12-19 | 浙江联杰科技有限公司 | Automatic coating tool for cable protection layer and coating method thereof |
| CN115770678A (en) * | 2022-12-21 | 2023-03-10 | 江苏南瑞银龙电缆有限公司 | Continuous coating device for anti-corrosion cable |
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