CN113344730B - Strip steel treatment system and method - Google Patents
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 389
- 239000010959 steel Substances 0.000 title claims abstract description 389
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- 239000002253 acid Substances 0.000 description 11
- 238000000137 annealing Methods 0.000 description 9
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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Abstract
The invention discloses a strip steel treatment system and a strip steel treatment method, wherein the strip steel treatment system comprises the following steps: the defect position determining unit is used for acquiring and processing process data, size data and defect data of the strip steel in the rolling process to obtain defect position data of the strip steel; the coil separating position determining unit is used for pre-separating the strip steel based on preset coil separating requirements and defect position data to obtain coil separating result data; the strip steel quality judging unit is used for acquiring the rolling result data, processing the rolling result data based on a preset judging condition, and obtaining comprehensive treatment data provided for the finishing unit so that the finishing unit can judge the strip steel quality by utilizing the comprehensive treatment data. The technical problem that more qualified steel strips are wasted when the defects of the steel strips are processed in the related technology, so that the yield of qualified steel coils is low is solved, the waste of the qualified steel strips is reduced in the process of manufacturing the qualified steel coils, and the technical effect of improving the yield of the qualified steel coils is realized.
Description
Technical Field
The invention relates to the technical field of rolling, in particular to a strip steel treatment system and method.
Background
With the high-speed development of the steel industry, people gradually increase the quality requirement of steel, and besides the yield of qualified steel is increased by increasing the steelmaking process; under the condition that the steel quality meets the quality requirement, the waste in the process of manufacturing the qualified steel is reduced, the yield of the qualified steel is improved, and the yield of the qualified steel can also be improved.
In the related art, aiming at reducing the waste in the process of manufacturing the qualified steel, the yield of the qualified steel is improved, generally, after the surface defects, thickness fluctuation or performance of the strip steel are found to be inconsistent, only the problem positions are generally recorded as long as the positions with the problems do not influence the subsequent production, then the problem positions are processed in a finishing unit, and the combined positions with the problems are generally processed according to the available products or the secondary products.
However, after the quality problems are transferred to the finishing unit, the finishing unit cannot completely analyze the strip steel in a short time, and when the finishing unit processes the strip steel with the quality problems, part of the steel meeting the quality requirements is processed, so that part of the qualified steel is wasted in the process of manufacturing the qualified steel coil, and the yield of the qualified steel coil is low.
Disclosure of Invention
The strip steel disposal system solves the technical problem that in the related art, more qualified strip steel is wasted when strip steel defects are treated, and the yield of qualified steel coils is low.
The invention provides a strip steel treatment system according to one embodiment of the invention, comprising: the defect position determining unit is used for acquiring and processing process data, size data and defect data of the strip steel in the rolling process to obtain defect position data of the strip steel; the coil separating position determining unit is used for pre-separating the strip steel based on a preset coil separating requirement and the defect position data to obtain coil separating result data; the strip steel quality judging unit is used for acquiring the rolling result data, processing the rolling result data based on preset judging conditions to obtain comprehensive treatment data provided for a finishing unit, and enabling the finishing unit to judge the strip steel quality by utilizing the comprehensive treatment data.
Preferably, the roll position determining unit is specifically configured to: determining the pre-rolling position of the strip steel based on a preset rolling requirement so as to pre-roll the strip steel into N coils of sub-strip steel, wherein N is a positive integer greater than or equal to 1; and judging the N coils of sub-strip steel based on the defect position data to obtain the sub-coil result data used for representing the position information of the N coils of sub-strip steel and a first judging result, wherein the first judging result represents whether the sub-strip steel is qualified or not.
Preferably, the preset separation requirement includes: minimum weight requirements and packaging requirements for each roll of said sub-strip.
Preferably, the strip steel quality judging unit is specifically configured to: processing the data of the winding separation result based on a preset judgment condition to obtain a second judgment result of the N rolls of sub-strip steel, wherein if the first judgment result corresponding to the sub-strip steel is qualified, the second judgment result is qualified or qualified strip products are obtained; otherwise, it is: secondary products, utilizable products, waste products and tail rolls.
Preferably, the preset determination condition includes: whether the actual size of each coil of the sub-strip steel is in a preset size grade or not; whether the defects of each coil of the sub-strip steel are in preset severity or not; whether the actual weight of each coil of the sub-strip steel is in a preset weight range or not; whether the actual performance of each coil of the sub-strip steel is in a preset performance level.
Preferably, the system further comprises: and the strip steel position calibration unit is used for monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, the defect position data is calibrated based on the process data and the size data.
Preferably, the strip steel position calibration unit is used for: calculating the compression ratio of the strip steel based on the process data and the size data; and calibrating the defect position data by using the compression ratio.
Preferably, the strip steel position calibration unit is further configured to: and if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, calibrating the defect position data based on the preset head and tail cutting amount of the strip steel.
In a second aspect, the present invention provides a strip steel treatment method according to an embodiment of the present invention, including: acquiring and processing process data, size data and defect data of the strip steel in the rolling process to obtain defect position data of the strip steel; pre-coiling the strip steel based on a preset coiling requirement and the defect position data to obtain coiling result data; and obtaining the coil separation result data, and processing the coil separation result data based on a preset judging condition to obtain comprehensive treatment data provided for a finishing unit, so that the finishing unit judges the quality of the strip steel by using the comprehensive treatment data.
In a third aspect, the present invention provides, by an embodiment of the present invention, a strip steel treatment apparatus, including: the data processing unit is used for acquiring and processing process data, size data and defect data of the strip steel in the rolling process so as to obtain defect position data of the strip steel; the pre-rolling unit is used for pre-rolling the strip steel based on a preset rolling requirement and the defect position data to obtain rolling result data; and the comprehensive treatment unit is used for acquiring the rolling result data, processing the rolling result data based on a preset judging condition, and obtaining comprehensive treatment data provided for a finishing unit so that the finishing unit can judge the quality of the strip steel by using the comprehensive treatment data.
One or more technical solutions provided in the embodiments of the present invention at least have the following technical effects or advantages:
According to the strip steel treatment system disclosed by the embodiment of the invention, the process data, the size data and the defect data of the strip steel in the rolling process can be acquired and processed through the defect position determining unit so as to obtain the defect position data of the strip steel; then, pre-coiling the strip steel based on a preset coiling requirement and defect position data by a coiling position determining unit to obtain coiling result data; and finally, obtaining the data of the rolling result through a strip steel quality judging unit, and processing the data of the rolling result based on preset judging conditions to obtain comprehensive treatment data provided for a finishing unit, so that the finishing unit can judge the quality of the strip steel by utilizing the comprehensive treatment data.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic illustration of the connection of a strip steel handling system in an embodiment of the present invention;
FIG. 2 is a schematic illustration of the band steel handling system of FIG. 1 pre-rolling a band steel;
FIG. 3 is a flow chart of a method of disposing of strip steel in an embodiment of the present invention;
Fig. 4 is a schematic structural view of a band steel handling device in an embodiment of the present invention.
Detailed Description
The embodiment of the invention solves the technical problem that more qualified strip steel is wasted when strip steel defects are processed in the related technology, so that the yield of qualified steel coils is low.
The technical scheme provided by the embodiment of the invention aims to solve the technical problems, and the overall thought is as follows:
Obtaining and processing process data, size data and defect data of the strip steel in the rolling process through a defect position determining unit so as to obtain defect position data of the strip steel; then, pre-coiling the strip steel based on a preset coiling requirement and defect position data by a coiling position determining unit to obtain coiling result data; and finally, obtaining the rolling result data through a strip steel quality judging unit, and processing the rolling result data based on a preset judging condition to obtain comprehensive treatment data provided for the finishing unit, so that the finishing unit judges the strip steel quality by utilizing the comprehensive treatment data.
The finishing unit can process the strip steel more rapidly and accurately according to the comprehensive treatment data, the finishing unit is not required to perform complete analysis on the strip steel, the time for the finishing unit to process the strip steel is reduced, and when the finishing unit processes the strip steel with defects, the finishing unit can process the defect positions of the strip steel more reasonably based on the comprehensive treatment data, so that waste of the qualified steel is reduced in the process of manufacturing the qualified steel coil, and the yield of the qualified steel coil is improved.
In order to better understand the above technical solutions, the following detailed description will refer to the accompanying drawings and specific embodiments.
First, the term "and/or" appearing herein is merely an association relationship describing associated objects, meaning that there may be three relationships, e.g., a and/or B, may represent: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
The strip steel treatment system provided by the embodiment of the invention can be arranged at the upstream of the finishing unit, so that the finishing unit utilizes the comprehensive treatment data to comprehensively judge the quality of strip steel. Of course, the system can also be arranged on a production line without finishing units, and only outputs comprehensive treatment data, thereby providing treatment comments for technicians responsible for the production line.
Referring next to fig. 1, a strip steel handling system in an embodiment of the invention includes: a defect position determining unit 101, configured to acquire and process data, size data, and defect data of the strip steel during the rolling process, so as to obtain defect position data of the strip steel; the coil separating position determining unit 102 is configured to pre-roll the strip steel based on a preset coil separating requirement and defect position data, so as to obtain coil separating result data; and a strip steel quality judging unit 103 for acquiring the rolling result data and processing the rolling result data based on a preset judging condition to obtain comprehensive treatment data provided to the finishing unit so that the finishing unit judges the strip steel quality by using the comprehensive treatment data.
In the embodiment of the present invention, a defect detector (not shown) may be disposed upstream of the production line where the defect position determining unit 101 is located, where the defect detector is configured to detect various defects existing on the strip steel, record the positions of the defects to obtain defect data, and then feed back the defect data to the defect position determining unit 101 at the downstream, where the defect detector may be one or more of a thickness gauge, a core loss gauge, a hole gauge, and a edge drop gauge.
In order to obtain the process data of the strip steel in the rolling process, a process recorder (not shown) may be arranged at the upstream of the production line where the defect position determining unit 101 is located, the process recorder is used for recording and feeding back the process data to the defect position determining unit 101, the process data may be an uncoiling mode, a coiling mode, a head-to-tail turning, a steel grade density, a strip steel number and a rolling mill set through which the strip steel passes, and the rolling mill set through which the strip steel passes may be an acid rolling mill set, an annealing first set, an annealing second set and the like; and in order to obtain the dimension data of the strip steel during the rolling process, a dimension measurer (not shown) may be disposed upstream of the production line where the defect position determining unit 101 is located, and the dimension measurer is used for recording and feeding back the dimension data of the strip steel to the defect position determining unit 101, where the dimension data may be the length, thickness, width, and the like of the strip steel.
In order to improve the reliability of the feedback data of the instrument, the instrument can be checked, for example, a dimension measurer is used for measuring the standard strip steel, and then whether the difference between the measured value and the length of the standard strip steel is smaller than 1-2 meters is calculated and judged.
For the density of the steel grade, since the densities of the steel grades are different, the accurate densities of the steel grades are required to be calculated through weighing, the theoretical calculation result of the densities is consistent with the actual weight result, and the density of the steel grade is obtained by dividing the total weight of the strip steel by the volume of the strip steel, wherein the strip steel is subjected to trimming treatment at a finishing unit, and therefore, when the volume of the strip steel is calculated, an allowable tolerance range, such as a tolerance of +/-0.5 mm-1 mm, can be set for the width of the strip steel based on the preset width.
In a specific implementation process, the defect position determining unit 101 obtains process data, size data and defect data of the strip steel in the rolling process, and the process data of the strip steel can be processed in the following manner:
In the first mode, for the process data, the coiling mode of the strip steel in the process data is taken as an example, the upper surface of the strip steel can be represented by the number "1", the turn-over of the strip steel can be represented by the number "-1", if the coiling mode is "1" after the strip steel passes through the acid rolling mill, the coiling mode is changed to "-1" after the strip steel passes through the annealing first mill, and the coiling mode is changed to "-1" after the strip steel passes through the annealing second mill, the product of the numbers can represent the final mode of strip steel coiling, namely, 1× -1=1, that is, the final mode of strip steel coiling is the upper surface.
In the second mode, for the process data, the head-tail turning of the strip steel in the process data is taken as an example, the positive direction of the strip steel can be represented by the number "1", the turning of the strip steel can be represented by the number "-1", if the strip steel passes through the acid rolling mill, the coiling mode is "1", after passing through the annealing first mill, the coiling mode is changed to "-1", after passing through the annealing second mill, the coiling mode is changed to "-1", and the sum of the numbers can represent the final mode of the turning of the strip steel, namely, 1+ (-1) +(-1) =1, that is, the final mode of the turning of the strip steel is the positive direction, that is, no turning occurs.
After processing the technical data of the strip steel, combining the size data and the defect data, the defect position data of the strip steel can be obtained.
For example, if the number of the strip is: 192187540, the strip steel needs to sequentially pass through an acid rolling unit, an annealing unit and a finishing unit, a defect detector records a defect A at the acid rolling unit, the defect A is positioned on the upper surface of the strip steel, the distance between the starting position of the defect A and an acid rolling head is A 1, the distance between the ending position of the defect A and the acid rolling head is A 2, … … the defect A passes through 3 head-tail turns before reaching the finishing unit, and a defect position determining unit 101 processes the process data, the size data and the defect data to obtain that the strip steel does not turn head-tail and turn up and down, and the position of the defect A is in the positive direction and is positioned on the upper surface of the strip steel.
The distance of the start position of the defect a from the finishing head can be obtained by the following formula:
Wherein S 1 is the distance between the starting position of the defect A and the finishing head, A 1 is the distance between the starting position of the defect A and the acid rolling head, T t is the strip tail cutting length of the strip steel in the annealing unit, H j is the strip head cutting length of the strip steel in the finishing unit, L j is the strip steel length in the finishing unit, and L s is the strip steel length in the acid rolling unit;
the distance between the end position of defect a and the finishing head can be found by the following formula:
Wherein S 2 is the distance between the end position of the defect A and the finishing head, A 1 is the distance between the end position of the defect A and the acid rolling head, T t is the strip tail cutting length of the strip steel in the annealing unit, H j is the strip head cutting length of the strip steel in the finishing unit, L j is the strip steel length in the finishing unit, and L s is the strip steel length in the acid rolling unit.
In a specific implementation process, the roll position determining unit 102 is specifically configured to: determining a pre-rolling position of the strip steel based on a preset rolling requirement so as to pre-roll the strip steel into N coils of sub-strip steel, wherein N is a positive integer greater than or equal to 1; and judging the N coils of sub-strip steel based on the defect position data to obtain the coil separating result data used for representing the position information of the N coils of sub-strip steel and a first judging result, wherein the first judging result represents whether the sub-strip steel is qualified or not.
For the preset scroll requirement, specifically, the preset scroll requirement may include: the minimum weight requirement per coil of strip steel and the packaging requirement, wherein the packaging requirement can be that the weight of each coil of strip steel is more than X tons and less than Y tons.
Specifically, based on preset coiling requirements, the coiling length of each coil of sub-strip steel can be calculated by combining preset density, length, width and thickness of the strip steel, the pre-coiling position of the strip steel can be determined, the strip steel is pre-coiled into N coils of sub-strip steel, then the N coils of sub-strip steel are judged based on defect position data, the positions of defects on the strip steel are recorded by the defect position data, the distance between the defects can be determined, when the strip steel is pre-coiled, the part with concentrated defects is divided into one coil, and the other coils of sub-strip steel can not have defects, so that coiling result data used for representing the position information of the N coils of sub-strip steel and a first judgment result is obtained, wherein the first judgment result represents whether the sub-strip steel is qualified or not.
For example, referring to fig. 2, if the minimum weight requirement of each coil of the strip steel is 3 tons, the defect position data recorded on the strip steel includes: a and B, and a pre-winding M 1 between defect a and defect B, wherein the length of defect a is the distance between a 1 and a 2, and the length of defect B is the distance between B 1 and B 2; the following determination can be performed on the strip steel to obtain corresponding rolling result data:
(1) If the weight between the defect A and the defect B is more than 0 ton and less than 3 tons, the defect A and the defect B are unified into a coil of sub-band steel, and the judgment result is that: the coiled strip steel is unqualified.
(2) If the weight between the defect A and the defect B is equal to 3 tons and less than X tons, the defect A and the defect B are unified into a coil of sub-band steel, and the judgment result is that: the coiled strip steel is qualified.
(3) If the weight between the defect A and the defect B is equal to X tons and less than Y tons, the strip steel between the A 2 and the B 1 is pre-divided into a coil of sub-strip steel, and the judgment result is that: the coiled strip steel is qualified.
(4) If the weight between the defect A and the defect B is more than or equal to Y tons and less than X+X tons, the strip steel between A 2 and M 1 is pre-divided into a first sub-strip steel and the strip steel between M 1 and B 1 is pre-divided into a second sub-strip steel according to the maximum weight of each coil of the strip steel as Y tons, wherein the judgment result of the first sub-strip steel is as follows: the coiled strip steel is qualified; and the second sub-strip steel is re-judged according to the judging mode.
(5) If the weight between the defect A and the defect B is more than or equal to X+X tons and less than Y+Y tons, pre-dividing the strip steel between the A 2 and the B 1 into two rolls of sub-strip steel with the same weight, and judging the two rolls of sub-strip steel as follows: and (5) qualified.
(6) If the weight between the defect A and the defect B is large is equal to or less than Y+Y tons and less than X+X+X tons, according to the maximum weight of each coil of strip steel being Y tons, the strip steel is pre-divided into two coils of strip steel with the same weight, pre-dividing the strip steel between M 1 and B 1 into a third sub-strip steel, wherein the judging result of the two coils of sub-strip steel between A 2 and M 1 is as follows: qualified; and the third sub-strip steel is re-judged according to the judging mode.
(7) And if the weight between the defect A and the defect B is more than or equal to X+X … … +X tons and less than Y+Y … … +Y tons, analogizing is performed according to the method, and judging results are respectively made.
If the whole coiled steel is not recorded with defects, each coiled strip steel after pre-coiling is qualified; if a plurality of defects exist on the strip steel, such as a defect A, a defect B and a defect C exist on the strip steel, when the strip steel is pre-rolled, after the pre-rolling position between the defect A and the defect B is determined, the pre-rolling position between the defect B and the defect C is determined in sequence, and so on until all the sub-rolling position data are obtained.
In addition, after the band steel meets the minimum weight requirement, if the minimum weight required by the package is X tons and the maximum weight is Y tons, if the weight of each coil of band steel is between X tons and Y tons, the weight and the coil separation number of each coil of band steel after pre-coiling are recorded; if the weight of each coil of sub-strip steel is not between X tons and Y tons, pre-coiling is carried out according to the maximum coil weight of Y tons, the sub-strip steel with the weight larger than X tons is defined as a qualified product, and the rest of the sub-strip steel in the pre-coiling is judged to be qualified and is discharged, wherein the qualified strip can be re-judged according to other packaging requirements.
In the implementation process, the strip quality determination unit 103 is specifically configured to: processing the data of the winding separation result based on a preset judgment condition to obtain a second judgment result of the N rolls of sub-strip steel, wherein if the first judgment result corresponding to the sub-strip steel is qualified, the second judgment result is qualified or qualified strip products are produced; otherwise, it is: secondary products, utilizable products, waste products and tail rolls.
Specifically, the preset determination conditions include: whether the actual size of each coil of strip steel is in a preset size grade or not; whether the defect of each coil of strip steel is in a preset severity; whether the actual weight of each coil of strip steel is in a preset weight range or not; whether the actual performance of each coil of strip steel is at a preset performance level.
For example, if the predetermined determination condition is: whether the actual size of each coil of strip steel is in a preset size grade or not; whether the defect of each coil of strip steel is in a preset severity; whether the actual weight of each coil of strip steel is in a preset weight range, wherein the preset size grade comprises: a first size level, a second size level, a third size level, and a fourth size level; the preset severity comprises the following steps: first-stage serious, second-stage serious, third-stage serious and defect-free; the preset weight range comprises: a first weight range, a second weight range, and a third weight range; the preset performance level comprises: a first performance level, a second performance level, a third performance level; then the second determination result regarding the sub-strip can be obtained by processing the separation result data based on the preset determination condition of the above assumption:
if the first determination result corresponding to the sub-strip steel A is qualified, the actual size of the sub-strip steel A is in a first size level, the sub-strip steel A is free of defects, the actual weight of the sub-strip steel A is in a first weight range, and the actual performance of the sub-strip steel A is in a first performance level, the second determination result of the sub-strip steel A is as follows: the sub-strip steel A is a qualified product.
If the first determination result corresponding to the sub-strip steel B is qualified and the actual size of the sub-strip steel B is in the second size level, the sub-strip steel B is defect-free, the actual weight of the sub-strip steel B is in the second weight range and the actual performance of the sub-strip steel B is in the first performance level, the second determination result of the sub-strip steel B is as follows: the sub strip steel B is qualified strip produced;
if the first judging result corresponding to the sub-strip steel C is unqualified, the actual size of the sub-strip steel C is in the second size level, the defect of the sub-strip steel C is in the third level severity, the actual weight of the sub-strip steel C is in the first weight range, and the actual performance of the sub-strip steel C is in the second performance level, the second judging result of the sub-strip steel C is as follows: the sub-band steel C is a secondary product.
If the first determination result corresponding to the sub-strip steel D is unqualified, and the actual size of the sub-strip steel D is in the third size level, the defect of the sub-strip steel D is in the third level, the actual weight of the sub-strip steel D is in the third weight range, and the actual performance of the sub-strip steel D is in the second performance level, the second determination result of the sub-strip steel D is as follows: the sub-band steel D is an available product.
If the first determination result corresponding to the sub-strip steel E is unqualified, the actual size of the sub-strip steel E is in a fourth size level, the defect of the sub-strip steel E is in a second level serious, the actual weight of the sub-strip steel E is in a second weight range, and the actual performance of the sub-strip steel E is in a third performance level, then the second determination result of the sub-strip steel E is as follows: the sub-band steel E is a waste product.
If the first determination result corresponding to the sub-strip steel F is unqualified, and the actual size of the sub-strip steel F is in the fourth size level, the defect of the sub-strip steel F is in the first level severe, the actual weight of the sub-strip steel F is in the third weight range, and the actual performance of the sub-strip steel F is in the third performance level, the second determination result of the sub-strip steel F is as follows: the sub-band steel F is a tail coil.
It should be noted that, according to different production lines or production requirements, the preset size class, the preset severity and the preset weight range may be divided in more detail, for example, the preset severity may be set as follows: crescent, hole, crease, imprint grade C5 and roll mark grade A5.
In a specific implementation process, in order to improve accuracy of defect position data obtained by the strip steel treatment system, positions of defects of strip steel can be fed back to the finishing unit more accurately, and then the defect positions are processed more accurately, so that waste of strip steel without defects is reduced, and the strip steel treatment system further comprises: and the strip steel position calibration unit is used for monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, the defect position data is calibrated based on the process data and the size data.
Specifically, the strip steel position calibration unit is used for: calculating the compression ratio of the strip steel based on the process data and the size data; and calibrating the defect position data by using the compression ratio.
For example, the preset head and tail cutting amount may be any value in the range of 2-5 meters, the maximum allowable cutting amount may be any value in the range of 3-5 meters, and if the preset head and tail cutting amount of the strip steel is 4 meters at this time, the maximum allowable cutting amount is 3 meters, and the process data and the size data are as follows: the distance between the defect A and the strip head of the strip steel is 20 meters, the length of the strip steel is 1000 meters, and when the strip steel reaches the next unit, the length of the strip steel is changed into 4000 meters; since the preset head-to-tail cut-off amount is larger than the maximum allowable cut-off amount, the compression ratio at this time is 1:4, then the distance between the defect A and the strip head is 80 meters, so that the defect position data is calibrated based on the distance between the defect A and the strip head is 80 meters.
When the belted steel is on the production line, because receive the influence of rolling force, can appear such as belted steel off tracking, belted steel face produces situations such as wave shape, in order to make these situations can not influence the judgement to belted steel position, can cut one section belted steel more in finishing unit department, and then improve the defect position data accuracy that belted steel processing system obtained, specifically, belted steel position calibration unit still is used for: and if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, calibrating the defect position data based on the preset head and tail cutting amount of the strip steel.
In a second aspect, based on the same inventive concept, an embodiment of the present invention provides a strip steel treatment method, referring to fig. 3, including the following steps:
Step S301: and acquiring and processing process data, size data and defect data of the strip steel in the rolling process to obtain defect position data of the strip steel.
Step S302: and pre-coiling the strip steel based on preset coiling requirements and defect position data to obtain coiling result data.
Step S303: and obtaining the data of the separation result, and processing the data of the separation result based on a preset judging condition to obtain comprehensive treatment data provided for the finishing unit, so that the finishing unit judges the quality of the strip steel by utilizing the comprehensive treatment data.
As an alternative embodiment, specifically, step S302 includes: determining a pre-rolling position of the strip steel based on a preset rolling requirement so as to pre-roll the strip steel into N coils of sub-strip steel, wherein N is a positive integer greater than or equal to 1; and judging the N coils of sub-strip steel based on the defect position data to obtain the coil separating result data used for representing the position information of the N coils of sub-strip steel and a first judging result, wherein the first judging result represents whether the sub-strip steel is qualified or not.
Specifically, the preset separation requirement includes: minimum weight requirements and packaging requirements of each coil of strip steel.
As an alternative embodiment, specifically, step S303 includes: processing the data of the winding separation result based on a preset judgment condition to obtain a second judgment result of the N rolls of sub-strip steel, wherein if the first judgment result corresponding to the sub-strip steel is qualified, the second judgment result is qualified or qualified strip products are produced; otherwise, it is: secondary products, utilizable products, waste products and tail rolls.
Specifically, the preset determination conditions include: whether the actual size of each coil of strip steel is in a preset size grade or not; whether the defect of each coil of strip steel is in a preset severity; whether the actual weight of each coil of strip steel is in a preset weight range or not; whether the actual performance of each coil of strip steel is at a preset performance level.
As an alternative embodiment, in particular, the method further comprises: and monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is larger than the maximum allowable cutting amount, calibrating the defect position data based on the process data and the size data.
Specifically, calculating the compression ratio of the strip steel based on the process data and the size data; and calibrating the defect position data by using the compression ratio.
Specifically, if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, the defect position data is calibrated based on the preset head and tail cutting amount of the strip steel.
Since the strip steel treatment method described in this embodiment is a method for implementing the strip steel treatment system described in this embodiment, a person skilled in the art will be able to understand the specific implementation of the method of this embodiment and various modifications thereof based on the strip steel treatment system described in this embodiment, and therefore how this method can be implemented in this embodiment will not be described in detail herein. The methods employed by those skilled in the art to implement the strip steel disposal system of the embodiments of the present invention are within the intended scope of the present invention.
In a third aspect, based on the same inventive concept, the present invention provides a strip steel treatment apparatus according to an embodiment of the present invention, as shown in fig. 4, including:
A data processing unit 401, configured to acquire and process data, dimension data, and defect data of the strip steel during the rolling process, so as to obtain defect position data of the strip steel;
A pre-rolling unit 402, configured to pre-roll the strip steel based on a preset rolling requirement and defect position data, so as to obtain rolling result data;
And a comprehensive treatment unit 403, configured to obtain the bundling result data, and process the bundling result data based on a preset determination condition, so as to obtain comprehensive treatment data provided to the finishing unit, so that the finishing unit determines the quality of the strip steel by using the comprehensive treatment data.
As an alternative embodiment, the pre-roll unit 402 includes:
A pre-rolling position determining subunit, configured to determine a pre-rolling position of the strip steel based on a preset rolling requirement, so that the strip steel is pre-rolled into N rolls of sub-strip steel, where N is a positive integer greater than or equal to 1;
The pre-winding judging subunit is used for judging the N-coil sub-strip steel based on the defect position data to obtain winding result data used for representing the position information of the N-coil sub-strip steel and a first judging result, wherein the first judging result represents whether the sub-strip steel is qualified or not.
As an optional implementation manner, specifically, the preset splitting requirement includes: minimum weight requirements and packaging requirements of each coil of strip steel.
As an alternative embodiment, the integrated treatment unit 403 is specifically configured to: processing the data of the winding separation result based on a preset judgment condition to obtain a second judgment result of the N rolls of sub-strip steel, wherein if the first judgment result corresponding to the sub-strip steel is qualified, the second judgment result is qualified or qualified strip products are produced; otherwise, it is: secondary products, utilizable products, waste products and tail rolls.
As an optional embodiment, specifically, the preset determination conditions include: whether the actual size of each coil of strip steel is in a preset size grade or not; whether the defect of each coil of strip steel is in a preset severity; whether the actual weight of each coil of strip steel is in a preset weight range or not; whether the actual performance of each coil of strip steel is at a preset performance level.
As an alternative embodiment, the apparatus specifically further comprises:
And the calibration unit is used for monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, the defect position data is calibrated based on the process data and the size data.
As an alternative embodiment, the calibration unit is specifically configured to: calculating the compression ratio of the strip steel based on the process data and the size data; and calibrating the defect position data by using the compression ratio.
As an alternative embodiment, the calibration unit is further configured to: and if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, calibrating the defect position data based on the preset head and tail cutting amount of the strip steel.
For details of the implementation of each functional unit of the above apparatus, reference may be made to the foregoing embodiment of the strip steel treatment system, and for brevity of description, details are not repeated herein.
The technical scheme in the embodiment of the application can solve the technical problems only through the connection arrangement of the devices, and has at least the following technical effects or advantages:
1. According to the strip steel treatment system provided by the embodiment of the invention, the process data, the size data and the defect data of the strip steel in the rolling process are acquired and processed through the defect position determining unit so as to obtain the defect position data of the strip steel; then, pre-coiling the strip steel based on a preset coiling requirement and defect position data by a coiling position determining unit to obtain coiling result data; and finally, obtaining the data of the rolling result through a strip steel quality judging unit, and processing the data of the rolling result based on preset judging conditions to obtain comprehensive treatment data provided for a finishing unit, so that the finishing unit can judge the quality of the strip steel by utilizing the comprehensive treatment data.
2. The strip steel disposal system provided by the embodiment of the invention can provide comprehensive disposal data, so that a process staff can arrange a production plan of strip steel in advance and modify different packaging requirements according to the pre-reeling condition in the comprehensive disposal data so as to meet the requirements of different orders.
3. The band steel treatment system provided by the embodiment of the invention further comprises a band steel position calibration unit, wherein the band steel position calibration unit can be used for monitoring the preset head and tail cutting amount of the band steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, the defect position data is calibrated based on the process data and the size data. The accuracy of the defect position data obtained by the strip steel treatment system is improved, so that the position of the defect of the strip steel can be fed back to the finishing unit more accurately, the defect position is processed more accurately, and the waste of the strip steel without the defect is reduced.
It will be appreciated by those skilled in the art that embodiments of the invention may be provided as a method, system, or computer product. Accordingly, the present invention may take the form of an entirely hardware embodiment, an entirely software embodiment or an embodiment combining software and hardware aspects. Furthermore, the invention may take the form of a computer product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, and the like) having computer-usable code embodied therein.
The present invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer products according to embodiments of the invention. It will be understood that each flow and/or block of the flowchart illustrations and/or block diagrams, and combinations of flows and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer instructions. These computer instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing apparatus to produce a machine, such that the instructions, which execute via the processor of the computer or other programmable data processing apparatus, create means for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer instructions may also be stored in a computer-readable memory that can direct a computer or other programmable data processing apparatus to function in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including instruction means which implement the function specified in the flowchart flow or flows and/or block diagram block or blocks.
These computer instructions may also be loaded onto a computer or other programmable data processing apparatus to cause a series of operational steps to be performed on the computer or other programmable apparatus to produce a computer implemented process such that the instructions which execute on the computer or other programmable apparatus provide steps for implementing the functions specified in the flowchart flow or flows and/or block diagram block or blocks.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the following claims be interpreted as including the preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (7)
1. A strip steel handling system, comprising:
The defect position determining unit is used for acquiring and processing process data, size data and defect data of the strip steel in the rolling process to obtain defect position data of the strip steel;
the coil separating position determining unit is used for pre-separating the strip steel based on a preset coil separating requirement and the defect position data to obtain coil separating result data;
The strip steel quality judging unit is used for acquiring the rolling result data, processing the rolling result data based on a preset judging condition and obtaining comprehensive treatment data provided for a finishing unit so that the finishing unit can judge the strip steel quality by utilizing the comprehensive treatment data;
The strip steel position calibration unit is used for monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, the defect position data is calibrated based on the process data and the size data;
the strip steel position calibration unit is used for: calculating the compression ratio of the strip steel based on the process data and the size data; calibrating the defect position data by using the compression ratio;
The strip steel position calibration unit is also used for: and if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, calibrating the defect position data based on the preset head and tail cutting amount of the strip steel.
2. The system according to claim 1, wherein the roll position determination unit is specifically configured to:
Determining the pre-rolling position of the strip steel based on a preset rolling requirement so as to pre-roll the strip steel into N coils of sub-strip steel, wherein N is a positive integer greater than or equal to 1;
And judging the N coils of sub-strip steel based on the defect position data to obtain the sub-coil result data used for representing the position information of the N coils of sub-strip steel and a first judging result, wherein the first judging result represents whether the sub-strip steel is qualified or not.
3. The system of claim 2, wherein the preset split requirement comprises:
minimum weight requirements and packaging requirements for each roll of said sub-strip.
4. The system according to claim 2, wherein the strip quality determination unit is specifically configured to:
Processing the data of the winding separation result based on a preset judgment condition to obtain a second judgment result of the N rolls of sub-strip steel, wherein if the first judgment result corresponding to the sub-strip steel is qualified, the second judgment result is qualified or qualified strip products are obtained; otherwise, it is: secondary products, utilizable products, waste products and tail rolls.
5. The system of claim 4, wherein the preset decision condition comprises:
Whether the actual size of each coil of the sub-strip steel is in a preset size grade or not;
whether the defects of each coil of the sub-strip steel are in preset severity or not;
whether the actual weight of each coil of the sub-strip steel is in a preset weight range or not;
whether the actual performance of each coil of the sub-strip steel is in a preset performance level.
6. A method of strip steel disposal, comprising:
Acquiring and processing process data, size data and defect data of the strip steel in the rolling process to obtain defect position data of the strip steel;
pre-coiling the strip steel based on a preset coiling requirement and the defect position data to obtain coiling result data;
The method comprises the steps of obtaining the coil separation result data, and processing the coil separation result data based on preset judging conditions to obtain comprehensive treatment data provided for a finishing unit, so that the finishing unit judges the quality of strip steel by using the comprehensive treatment data;
Monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, calibrating the defect position data based on the process data and the size data;
calculating the compression ratio of the strip steel based on the process data and the size data; calibrating the defect position data by using the compression ratio;
And if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, calibrating the defect position data based on the preset head and tail cutting amount of the strip steel.
7. A strip steel handling apparatus, comprising:
The data processing unit is used for acquiring and processing process data, size data and defect data of the strip steel in the rolling process so as to obtain defect position data of the strip steel;
The pre-rolling unit is used for pre-rolling the strip steel based on a preset rolling requirement and the defect position data to obtain rolling result data;
The comprehensive treatment unit is used for acquiring the rolling result data, processing the rolling result data based on a preset judging condition and obtaining comprehensive treatment data provided for a finishing unit so that the finishing unit can judge the quality of the strip steel by using the comprehensive treatment data;
The calibration unit is used for monitoring the preset head and tail cutting amount of the strip steel, and if the preset head and tail cutting amount is monitored to be larger than the maximum allowable cutting amount, the defect position data is calibrated based on the process data and the size data; calculating the compression ratio of the strip steel based on the process data and the size data; calibrating the defect position data by using the compression ratio; and if the preset head and tail cutting amount is monitored to be smaller than or equal to the maximum allowable cutting amount, calibrating the defect position data based on the preset head and tail cutting amount of the strip steel.
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