CN113344367B - Equipment load adjusting method, device, equipment, storage medium and product - Google Patents

Equipment load adjusting method, device, equipment, storage medium and product Download PDF

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CN113344367B
CN113344367B CN202110603284.3A CN202110603284A CN113344367B CN 113344367 B CN113344367 B CN 113344367B CN 202110603284 A CN202110603284 A CN 202110603284A CN 113344367 B CN113344367 B CN 113344367B
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equipment load
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CN113344367A (en
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王同光
谢成良
韩同军
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Qingdao Aolipuzhi Intelligent Industrial Technology Co ltd
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Abstract

The invention provides a method, a device, equipment, a storage medium and a product for adjusting equipment load. The method comprises the following steps: determining at least one equipment load condition corresponding to a product to be processed; if the condition that the load of a certain device does not meet the preset overload condition is determined, displaying prompt information which is not overloaded; receiving a device load adjustment instruction; and adjusting the corresponding equipment load condition according to the equipment load adjusting instruction. The method of the invention adjusts the equipment load condition, so that the adjusted equipment load is more reasonable.

Description

Equipment load adjusting method, device, equipment, storage medium and product
Technical Field
The invention relates to the technical field of production and manufacturing, in particular to a method, a device, equipment, a storage medium and a product for adjusting equipment load.
Background
The machining industry is one of the most main industries in China, and the production is mainly characterized by dispersion as a main part, flow as an auxiliary part, complex process, various equipment and frequent plan change in management. With the development of market economy, scientific management is more and more emphasized by enterprises, sequential development can be realized, and production planning management is an important link in enterprise management for manufacturing enterprises.
The most important production plan in the production plan management is that at present, the high-level plan and scheduling (APS) system orders are mostly used for scheduling production, the APS system can be combined with a lean manufacturing Management (MES) system for use, data can be collected, controlled and monitored in real time in the whole production process from the raw materials to the finished product warehouse entry, and the capacity load of equipment can be calculated.
However, the existing APS system can only calculate the capacity load of the equipment, and the capacity of the equipment is too low, which results in low working efficiency and unreasonable capacity of the equipment.
Disclosure of Invention
The invention provides a method, a device, equipment, a storage medium and a product for adjusting equipment load, which are used for solving the problem that the existing equipment load is unreasonable in setting.
In a first aspect, the present invention provides an apparatus load adjustment method, including:
determining at least one equipment load condition corresponding to a product to be processed;
if the condition that the load of a certain device does not meet the preset overload condition is determined, displaying prompt information which is not overloaded;
receiving a device load adjustment instruction;
and adjusting the corresponding equipment load condition according to the equipment load adjusting instruction.
In a second aspect, the present invention provides an apparatus for adjusting a load of a device, including:
the information determining unit is used for determining at least one equipment load condition corresponding to the product to be processed;
the display unit is used for displaying prompt information which is not overloaded if the fact that the load condition of a certain device meets the preset overload condition is determined;
a receiving unit, configured to receive an apparatus load adjustment instruction;
and the adjusting unit is used for adjusting the corresponding equipment load condition according to the equipment load adjusting instruction.
In a third aspect, the present invention provides an electronic device comprising: a memory, a processor, an input device and an output device;
the processor, the memory and the input device and the output device are interconnected through a circuit;
the memory stores computer execution instructions; the input device is used for receiving data, and the output device is used for outputting or displaying data;
the processor executes computer-executable instructions stored by the memory, causing the processor to perform the method of the first aspect.
In a fourth aspect, the embodiments of the present invention provide a computer-readable storage medium, in which computer-executable instructions are stored, and when the computer-executable instructions are executed by a processor, the computer-executable instructions are used for implementing the method according to the first aspect.
In a fifth aspect, an embodiment of the present invention provides a computer program product, which includes a computer program, and when the computer program is executed by a processor, the computer program implements the method described in the first aspect.
The invention provides a method, a device, equipment, a storage medium and a product for adjusting equipment load, which are used for determining at least one equipment load condition corresponding to a product to be processed; if the condition that the load of a certain device does not meet the preset overload condition is determined, displaying prompt information which is not overloaded; receiving a device load adjustment instruction; the corresponding equipment load condition is adjusted according to the equipment load adjusting instruction, after the user checks the prompt message, the user wants to adjust the load condition of certain equipment and then triggers the equipment load adjusting instruction, and after the equipment load adjusting instruction triggered by the user is received, the equipment load condition is adjusted according to the equipment adjusting instruction, so that the adjusted equipment load is more reasonable.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the disclosure.
Fig. 1 is a schematic diagram of a network architecture of a device load adjustment method according to the present invention;
fig. 2 is a schematic flowchart of a method for adjusting a device load according to an embodiment of the present invention;
fig. 3 is a schematic diagram illustrating a device load condition of a device load adjustment method according to an embodiment of the present invention;
fig. 4 is a schematic flowchart of an apparatus load adjustment method according to a seventh embodiment of the present invention;
fig. 5 is a schematic flowchart of a method for adjusting a device load according to a ninth embodiment of the present invention;
fig. 6 is a schematic structural diagram of an apparatus load adjustment device according to an embodiment of the present invention;
fig. 7 is a first block diagram of an electronic device for implementing a device load adjustment method of an embodiment of the present invention;
fig. 8 is a second block diagram of an electronic device for implementing the device load adjustment method according to the embodiment of the present invention.
With the foregoing drawings in mind, certain embodiments of the disclosure have been shown and described in more detail below. The drawings and written description are not intended to limit the scope of the disclosed concepts in any way, but rather to illustrate the disclosed concepts to those skilled in the art by reference to specific embodiments.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
For a clear understanding of the technical solutions of the present application, a detailed description of the prior art solutions is first provided.
In the prior art, a load calculation system obtained by improving an original APS system includes an APS system and a calculation module, and the calculation module can perform scheduling and calculation according to an obtained order, and mainly calculates capacity load and manpower load information of a device.
However, in the existing load calculation system, the system can only calculate the capacity load of the equipment, but the capacity load is too high and exceeds the actual production condition of the equipment, so that the work cannot be completed on time, or the capacity load of the equipment is too low, so that the work efficiency is not high, and the problem that the capacity load of the equipment is unreasonable exists.
Therefore, aiming at the problem of unreasonable equipment capacity load in the prior art, the inventor finds in research that after the equipment load condition of a product to be processed is preliminarily determined, the equipment load condition is analyzed, if the equipment load condition is determined not to meet the preset overload condition, the equipment load can be adjusted to be more reasonable, prompt information which is not overloaded is displayed, and after a user sees the prompt information which is not overloaded, the user can trigger an equipment load adjustment instruction, receive the equipment load adjustment instruction, and further adjust the equipment load condition according to the equipment load adjustment instruction triggered by the user, so that the adjusted equipment load condition is more reasonable.
Therefore, the inventor provides a technical solution of the embodiment of the invention based on the above inventive discovery. The following describes a network architecture and an application scenario of the method for adjusting a device load according to the embodiment of the present invention.
As shown in fig. 1, a network architecture corresponding to the method for adjusting the device load according to the embodiment of the present invention includes: electronic device 1 and server 2. The electronic device 1 is in communication connection with the server 2. The basic information, the workshop information, the working calendar and the process route of the product to be processed are prestored in the server 2, the electronic device 1 obtains the basic information, the workshop information, the working calendar and the process route of the product to be processed, and the electronic device 1 establishes a mapping relation among the basic information, the workshop information, the working calendar and the process route of the product to be processed to obtain a work order of the product to be processed. The electronic equipment 1 adds the work order of the product to be processed into the scheduling plan, and determines the equipment load condition according to the scheduling plan. The electronic device 1 is pre-installed with a client corresponding to the device load adjustment method. The electronic equipment 1 determines at least one equipment load condition corresponding to a product to be processed in advance, if the equipment load condition is determined not to meet the preset overload condition, prompt information which is not overloaded is displayed on an operation interface of a client, identification information of the equipment which is not overloaded is displayed on the operation interface of the client, a user selects the corresponding equipment identification information to trigger an equipment load adjustment request, and when the user triggers the equipment load adjustment request through the operation interface of the client, the electronic equipment 1 adjusts the corresponding equipment load condition according to an equipment load adjustment instruction, so that the adjusted equipment load condition is more reasonable.
Another application scenario corresponding to the device load adjustment method provided by the embodiment of the present invention may be as follows: the method comprises the steps that the electronic equipment 1 determines at least one equipment load condition corresponding to a product to be processed in advance, if the equipment load condition is determined to meet a preset overload condition, the overloaded prompt information is displayed on an operation interface of a client, identification information of the overloaded equipment is displayed on the operation interface of the client, a user selects the corresponding equipment identification information to trigger an equipment load adjusting request, and when the user triggers the equipment load adjusting request through the operation interface of the client, the electronic equipment 1 adjusts the corresponding equipment load condition according to an equipment load adjusting instruction, so that the adjusted equipment load condition is more reasonable.
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example one
Fig. 2 is a schematic flowchart of an apparatus load adjustment method according to an embodiment of the present invention, and as shown in fig. 2, an execution main body of the apparatus load adjustment method according to the embodiment is an apparatus load adjustment device, where the apparatus load adjustment device is located in an electronic apparatus, and the apparatus load adjustment method according to the embodiment includes the following steps:
step 101, determining at least one equipment load condition corresponding to a product to be processed.
In this embodiment, a product to be processed may use a plurality of devices in the processing process, so that the load condition of the device used by the product to be processed on a certain working day may be determined, and the device load condition is mainly represented by the device scheduling time and the device load rate. The production condition of the equipment can be known through the equipment load condition, and the working time of the equipment on a certain working day can be determined from the equipment load condition.
The equipment scheduling man-hour represents the estimated working time of the equipment on a certain working day, wherein the equipment load rate can be obtained by calculation according to the equipment scheduling man-hour and the total man-hour corresponding to the working day, and the equipment load rate is obtained by calculation through a formula (1), wherein the formula (1) is as follows:
Figure BDA0003093306070000051
wherein X is the load rate of the equipment, A is the scheduling working hour of the equipment, and B is the total working hour corresponding to the working day.
For example, on a certain working day, the scheduled production time of a certain device is 5.38h, the total working time corresponding to the working day is 24h, the load condition of the device is calculated by the above formula to be 22.4%, and whether the workload of the device is appropriate or not can be known according to the load rate of the device.
In step 102, if it is determined that the load condition of a certain device does not meet the preset overload condition, a prompt message that the device is not overloaded is displayed.
In this embodiment, whether the device load condition meets the preset overload condition is further determined according to the device load condition, and if it is determined that the device load condition does not meet the preset overload condition, it indicates that the workload arrangement of the device is too low, and a prompt message that the device is not overloaded may be displayed. As shown in fig. 3, the device load rates and the scheduling time of the plurality of devices are as shown in fig. 3, and if it is determined that the device load conditions do not satisfy the preset overload condition, the prompt information indicating that the device load rates are not overloaded may be indicated by a dark color in a frame of the device load rates. If the condition of the equipment load is determined to meet the preset overload condition, the prompt message for displaying the overload can be represented by light color in a frame of the equipment load. The prompt message may be in other suitable forms, and is not limited to the above form.
If the load condition of the equipment is determined to meet the preset overload condition, the workload arrangement of the equipment is over high, and prompt information of the overload can be displayed. The user can conveniently know whether each device is overloaded or not by displaying the prompt information.
And 103, receiving a device load adjusting instruction.
In this embodiment, if it is determined that the device load condition does not satisfy the preset overload condition, which indicates that the workload of the device is too low, the user may trigger the device load adjustment instruction, and the user may open a web page or a client of an application program based on the device load adjustment method installed in the electronic device, and click a link "adjust the device load" in a preset operation interface reached by the web page or the client to trigger the device load adjustment instruction.
If the equipment load condition is determined to meet the preset overload condition, the workload arrangement of the equipment is over high, the user can trigger the equipment load adjusting instruction, the user can open a webpage or a client of an application program based on the equipment load adjusting method, installed in the electronic equipment, and the user clicks a link for adjusting the equipment load in a preset operation interface reached by the webpage or the client to trigger the equipment load adjusting instruction.
The equipment adjusting instruction comprises an equipment load rate increasing instruction and an equipment load rate decreasing instruction.
And step 104, adjusting the corresponding equipment load condition according to the equipment load adjusting instruction.
In this embodiment, after the device load adjustment instruction is received, the corresponding device load condition is adjusted according to the device load adjustment instruction, and the adjustment of the device load condition is realized by adjusting the device load rate and the device scheduling labor hour.
In this embodiment, after the user checks the prompt information, the user wants to adjust the load condition of a certain device and then triggers the device load adjustment instruction, and after receiving the device load adjustment instruction triggered by the user, the user adjusts the device load condition according to the device adjustment instruction, so that the adjusted device load is more reasonable.
Example two
On the basis of the method for adjusting the equipment load provided by the first embodiment of the present invention, step 102 includes the following steps:
step 102a, if it is determined that the load rate of a certain device is not less than the preset load rate, it is determined that the load condition of the device meets a preset overload condition.
In this embodiment, the device load condition includes a device load rate and a device scheduling time, and the device load rate of each device is compared with a preset load rate, for example, if the preset load rate is set to 80%, the device load rate is compared with 80%, and the preset load rate may be set according to actual needs, or may be other values. If the load rate of a certain device is not less than the preset load rate, the workload arrangement of the device is more, the workload is more saturated, the condition that the load condition of the device meets the preset overload condition is determined, and the overloaded prompt information is further displayed.
And 102b, if the load rate of a certain device is determined to be smaller than the preset load rate, determining that the load condition of the device does not meet the preset overload condition.
In this embodiment, if the load rate of a certain device is less than the preset load rate, it is determined that the workload is less and the workload is not saturated, and it is determined that the load condition of the device does not satisfy the preset overload condition, and further a prompt message that the device is not overloaded is displayed.
In this embodiment, the load rate is preset, and the device load rate of each device is compared with the preset load rate, so that whether the device load condition meets the preset overload condition can be determined, the corresponding prompt information is further displayed, and a user can conveniently know the device load condition.
EXAMPLE III
Optionally, on the basis of the method for adjusting the device load provided in the first embodiment of the present invention, if the step 104 is further refined, the step 104 includes the following steps:
step 1041, analyzing the device load adjustment instruction, and obtaining the device identification information in the load adjustment instruction.
In this embodiment, a user may open a web page or a client of an application program installed in an electronic device and based on the device load adjustment method of the present invention, click a link "adjust device load" in a preset operation interface reached by the web page or the client to select a device identification code and trigger a device load adjustment instruction, and after receiving the device load adjustment instruction triggered by the user, analyze the device load adjustment instruction to obtain device identification information in the device load adjustment instruction, where the device identification information may be a device number or a unique device identification code, and each device has its own identification information.
And 1042, adjusting the equipment load condition matched with the equipment identification information according to the equipment load adjustment instruction.
In this embodiment, the adjustment instruction includes an apparatus load rate increase instruction and an apparatus load rate decrease instruction, and if the apparatus load rate of a certain apparatus is relatively low, the workload is less, and from the aspects of yield and production cost, some workload may be added to the apparatus, and the user may trigger the apparatus load rate increase instruction. If the device load rate of a device is high and the workload schedule is high, the workload can be reduced for the device in terms of device loss, and the user can trigger the device load reduction command. And adjusting the equipment load member matched with the equipment identification code information according to the equipment load rate increasing instruction or the equipment load rate decreasing instruction, for example, adjusting the equipment load condition by adjusting a factory calendar or adjusting the equipment load condition by starting the same type of equipment.
In this embodiment, the adjusted device load is more reasonable by adjusting the device load condition.
Example four
On the basis of the method for adjusting the equipment load provided by the third embodiment of the present invention, if step 1042 is further refined, step 1042 includes the following steps:
step 1042a, if the adjustment instruction is an apparatus load rate increase instruction, determining an apparatus load rate of a working day corresponding to the apparatus matched with the apparatus identification information in the apparatus load adjustment instruction.
In this embodiment, if the adjustment instruction is an apparatus load rate increase instruction, the apparatus load condition may be adjusted by adjusting a factory calendar, and the apparatus load rate of the workday corresponding to the apparatus matched with the apparatus identification information in the apparatus load adjustment instruction is further determined.
If the adjusting instruction is an equipment load rate reducing instruction, the equipment load condition can be adjusted by starting similar equipment.
Step 1042b, acquiring the device load rates of a plurality of workdays corresponding to the devices matched with the device identification information in the adjustment instruction.
In this embodiment, the multiple working days may be the device load rates of several adjacent working days, for example, the device load rates of three adjacent working days, and the device load rates of three adjacent working days of the device in the adjustment instruction, which are matched with the device identification information in the adjustment instruction, are obtained, where the corresponding multiple working days are not limited to the adjacent working days.
Step 1042c, accumulating the equipment load rate corresponding to any one working day from the equipment load rates corresponding to a plurality of working days and the equipment load rate corresponding to the equipment matching the equipment identification information in the equipment load adjustment instruction to obtain a new equipment load rate.
In this embodiment, the equipment load rate corresponding to one working day is arbitrarily selected from the equipment load rates corresponding to the multiple working days, and the equipment load rates corresponding to the equipment matching the equipment identification information in the equipment load adjustment instruction are accumulated, so as to obtain a new equipment load rate, for example, the equipment load rates corresponding to the multiple working days are 20%,15%, and 30%, the equipment load rate corresponding to the equipment matching the equipment identification information in the equipment load adjustment instruction is 50%, the equipment load rates corresponding to the multiple working days are arbitrarily selected, and if the selection is 20%, the new equipment load rate is obtained by accumulating 50% and 20%.
Step 1042d, determining whether the new device load rate is not less than the preset load rate.
In this embodiment, the new device load rate is compared with the preset load rate, and it is determined whether the new device load rate is not less than the preset load rate, for example, whether the new device load rate is not less than 80%, and it is determined whether to continue to select the device load rate corresponding to one working day from the device load rates corresponding to the multiple working days and the device load rate accumulation of the working day corresponding to the device matching the device identification information in the device load adjustment instruction according to the comparison result.
And 1042e, if yes, obtaining the scheduling plan of the working day corresponding to the adjustment instruction and the scheduling plan of the selected working day, sequencing to update the scheduling plan of the working day corresponding to the adjustment instruction, and updating the equipment load rate of the working day corresponding to the adjustment instruction to be the new equipment load rate.
In this embodiment, if the new device load rate is not less than the device load rate, it is described that the workload of the working day corresponding to the adjustment instruction and the workload of the selected working day may be merged, the production scheduling plan of the working day corresponding to the adjustment instruction and the production scheduling plan of the selected working day are obtained and sorted, so as to update the production scheduling plan of the working day corresponding to the adjustment instruction, the device load rate of the working day corresponding to the adjustment instruction is updated with the new device load rate, and the device production time of the working day corresponding to the adjustment instruction is recalculated, specifically, the device production time of the working day corresponding to the adjustment instruction and the device production time of the selected working day are accumulated to obtain new device production time, and the device production time of the working day corresponding to the adjustment instruction is updated with the new device production time.
If the new equipment load rate is greater than the equipment load rate, continuously judging whether the new equipment load rate is greater than the maximum equipment load rate, if the new equipment load rate is not greater than the maximum equipment load rate, indicating that the new equipment load rate is reasonable, and further executing the step of obtaining the scheduling plan of the working day corresponding to the adjustment instruction and the scheduling plan of the selected working day to sequence so as to update the scheduling plan of the working day corresponding to the adjustment instruction; if the new device load rate is greater than the maximum device load rate, it indicates that the new device load rate is not reasonable, and the device load rate corresponding to one working day needs to be selected from the device load rates corresponding to multiple working days again to be accumulated with the device load rate corresponding to the device matched with the device identification information in the device load adjustment instruction.
And 1042f, if not, performing a step of accumulating the equipment load rate corresponding to any one working day from the equipment load rates corresponding to the plurality of working days and the equipment load rate corresponding to the equipment matched with the equipment identification information in the equipment load adjustment instruction until the updated equipment load rate is not less than the preset load rate.
In this embodiment, if the new device load rate is smaller than the device load rate, it is described that the workload of the working day corresponding to the entire instruction is combined with the workload of the selected working day to obtain a workload which is still smaller, the device load rate of the working day corresponding to the device matching the device identification information in the device load adjustment instruction is updated by the new device load rate, and the device load rate corresponding to one working day is arbitrarily selected from the device load rates corresponding to a plurality of working days and is accumulated with the device load rate of the working day corresponding to the device matching the device identification information in the device load adjustment instruction, so as to obtain a new device load rate again. And judging whether the new equipment load rate is not less than the preset load rate again until the updated equipment load rate is not less than the preset load rate.
In this embodiment, the adjusted device load is more reasonable by adjusting the device load condition.
EXAMPLE five
On the basis of the method for adjusting the device load according to any of the above embodiments of the present invention, if step 101 is further refined, step 101 includes the following steps:
and step 1011, determining a work order of the product to be processed.
In this embodiment, the product to be processed refers to a product that is not produced and processed, the work order of the product to be processed includes a work order number, a material code, a material name, a specification model, workshop information, and a process route of the product to be processed, where the material code is a code corresponding to a material used by the product to be processed, the workshop information is a workshop name used by the product to be processed, the process route includes at least one process, and multiple processes form the process route.
Step 1012, add the work order of the product to be processed into the scheduling plan.
In this embodiment, the work order of the product to be processed is added to the scheduling plan, the scheduling state is changed, the scheduling state corresponding to the work order of the product to be processed is changed to scheduled production, and a user can determine which work orders of the product to be processed have been added to the scheduling plan by checking the scheduling state.
Step 1013, determining the equipment load condition according to the scheduling plan.
In this embodiment, the device production scheduling time of the device in the production scheduling plan is determined, and the device load factor is calculated according to the device production scheduling time of the device in the production scheduling plan and the total time corresponding to the working day.
In this embodiment, the equipment load man-hour and the equipment load rate are determined by the scheduling plan, so that the user can clearly know the load condition of each equipment, and the equipment load condition can be adjusted subsequently.
EXAMPLE six
On the basis of the method for adjusting the equipment load provided by the fifth embodiment of the present invention, if step 1011 is further refined, step 1011 includes the following steps:
step 1011a, acquiring basic information, workshop information, a working calendar and a process route of the product to be processed, wherein the process route comprises at least one process.
In this embodiment, the basic information includes a material code, a material name, and a specification model corresponding to the product to be processed, and the material code, the material name, a specification signal, the workshop information, the work calendar, and a process route of the product to be processed corresponding to the product to be processed are obtained, and the process route is composed of processes.
And step 1011b, establishing a mapping relation among the basic information, the workshop information, the working calendar of the product to be processed and the process route of the product to be processed, and obtaining a work order of the product to be processed.
In this embodiment, the material code, the material name, the specification and model, the workshop information, the working calendar and the process route of the product to be processed corresponding to the product to be processed are associated, and a mapping relationship is established, so as to obtain the work order of the product to be processed.
EXAMPLE seven
Fig. 4 is a schematic flowchart of the equipment load adjustment method provided in the seventh embodiment of the present invention, and as shown in fig. 4, step 1012 is further refined based on the equipment load adjustment method provided in the fifth embodiment of the present invention, then step 1012 includes the following steps:
and 1012a, determining stations required by the working procedures according to the working procedures corresponding to the work order of the product to be processed.
In this embodiment, the stations correspond to station numbers and station names, the product to be processed has a designated process route in the production process, and the process route includes a plurality of processes, for example, the process route includes a process 1, a process 2, and a process 3, the device used in the process 1 is a, the a is a station required by the process 1, and actually, the device required by each process is determined according to each process corresponding to the work order of the product to be processed.
Step 1012b, acquiring a scheduling plan of the required stations, determining whether the scheduling quantity in the scheduling plan of the required stations is equal to a preset scheduling quantity, if not, executing step 1012c, otherwise, executing step 1012d.
In this embodiment, in order to determine whether the work order of the product to be processed can be added to the scheduling plan, first, the scheduling plan of the required stations is obtained, each station has its corresponding scheduling plan, the scheduling quantity in the scheduling plan of the required stations is compared with the preset scheduling quantity, whether the scheduling quantity in the scheduling plan of the required stations is equal to the preset scheduling quantity is determined, and whether the work order of the product to be processed can be added to the scheduling plan of the required stations is determined according to the comparison result.
The preset scheduling amount is set according to an actual production condition, for example, the preset scheduling amount may be set to 20, and may be other suitable values.
Step 1012c, add the work order of the product to be processed to the scheduling plan of the desired work station.
In this embodiment, if the scheduling number in the scheduling plan of the required station is not equal to the preset scheduling number, which indicates that the scheduling plan of the required station is not full, the work order of the product to be processed may be added to the scheduling plan of the required station. For example, the scheduling number in the scheduling plan of the required station is 18, the preset scheduling number is 20, the scheduling number in the scheduling plan of the required station is not equal to the preset scheduling number, the work order of the product to be processed is added to the scheduling plan of the required station, the scheduling state is changed, and the scheduling state corresponding to the work order of the product to be processed is changed into scheduled production.
And step 1012d, adding the work order of the product to be processed into the scheduling plan of the required stations after the scheduling quantity of the required stations is less than the preset scheduling quantity.
In this embodiment, if the production scheduling number in the production scheduling plan of the required station is equal to the preset production scheduling number, it indicates that the production scheduling plan of the required station is full, the work order of the product to be processed cannot be added to the production scheduling plan of the required station temporarily, the production scheduling state corresponding to the work order of the product to be processed is changed to non-production scheduling, and when a certain production scheduling task in the production scheduling plan of the required station is completed, the production scheduling number is reduced, and after the production scheduling number of the required station is smaller than the preset production scheduling number, the work order of the product to be processed is added to the production scheduling plan of the required station.
Example eight
On the basis of the method for adjusting the device load provided by the fifth embodiment of the present invention, after step 1012, the method includes the following steps:
step 201, determining the starting time and the ending time of each process corresponding to the work order of the product to be processed according to the scheduling plan of the required work station.
In this embodiment, the delivery time of the to-be-processed product is determined according to the scheduling plan, first, each procedure corresponds to one start time and one end time, and the start time and the end time corresponding to each procedure corresponding to the work order of the to-be-processed product are determined according to the scheduling plan of the required station.
In step 202, a time maximum value and a time minimum value are selected from the start time and the end time of each process.
In this embodiment, a time maximum value and a time minimum value are selected from the start time and the end time of each process, where the maximum value is the end time corresponding to the last process and the minimum value is the start time corresponding to the first process.
And step 203, determining the delivery time information of the product to be processed according to the maximum value and the minimum value.
In this embodiment, the delivery time information of the product to be processed is determined according to the time maximum value, that is, the end time corresponding to the last process, and the time minimum value, that is, the start time corresponding to the first process.
And step 204, displaying the delivery time information.
In the embodiment, the delivery time information is displayed in the display area, and a user can check the interactive time information to determine the specific time for finishing the production of the product to be processed.
Example nine
Fig. 5 is a schematic flow chart of the method for adjusting the device load according to the ninth embodiment of the present invention, and as shown in fig. 5, on the basis of the method for adjusting the device load according to the fifth embodiment of the present invention, after step 1013, the method includes the following steps:
step 301, receiving a device load query instruction.
In this embodiment, the user may trigger the device load query instruction, open a web page or a client of the application program based on the device load adjustment method installed in the electronic device, and click the link "query the device load" in a preset operation interface reached by the web page or the client to trigger the device load query instruction.
Step 302, analyzing the equipment load query instruction, and determining the working day corresponding to the query instruction.
In this embodiment, a user may open a web page or a client of an application program installed in the electronic device and based on the device load adjustment method of the present invention, click a link "query device load" in a preset operation interface reached by the web page or the client to select a workday and trigger a device load query instruction, and after receiving the device load query instruction triggered by the user, analyze the device load query instruction to obtain a workday corresponding to the device load query instruction.
And 303, acquiring the equipment load conditions of the corresponding working days, and displaying the equipment load conditions of the corresponding working days in a display area, wherein the equipment load conditions comprise equipment load rates and production scheduling.
In this embodiment, the device load conditions of the workday corresponding to the query instruction are obtained, where the device load conditions include a device load rate and a device scheduling time, and the device load conditions of the devices of the corresponding workday, including the device load rate and the device scheduling time, are displayed in the display area.
In this embodiment, a user can check the equipment load rate and the equipment scheduling time of each equipment in the display area, so that the user can conveniently know the production condition of each equipment.
Fig. 6 is a schematic structural diagram of an apparatus load adjustment device 200 according to an embodiment of the present invention, and as shown in fig. 6, the apparatus load adjustment device 200 according to this embodiment includes an information determination unit 201, a display unit 202, a receiving unit 203, and an adjustment unit 204.
The information determining unit 201 is configured to determine at least one equipment load condition corresponding to a product to be processed. A display unit 202, configured to display a prompt message that the device is not overloaded if it is determined that the load condition of the device meets a preset overload condition. A receiving unit 203, configured to receive the device load adjustment instruction. The adjusting unit 204 is configured to adjust the corresponding device load condition according to the device load adjustment instruction.
Optionally, the device load adjusting apparatus 200 further includes: and a comparison unit.
The comparison unit is used for comparing the load rate of each device with a preset load rate; if the load rate of certain equipment is determined to be not less than the preset load rate, determining that the load condition of the equipment meets the preset overload condition; and if the load rate of certain equipment is determined to be smaller than the preset load rate, determining that the load condition of the equipment does not meet the preset overload condition.
Optionally, the adjusting unit 204 includes: the device comprises an analysis module and an adjustment module.
The analysis module is used for analyzing the equipment load adjustment instruction to obtain the equipment identification information in the load adjustment instruction.
And the adjusting module is used for adjusting the equipment load condition matched with the equipment identification information according to the equipment load adjusting instruction.
Optionally, the adjusting module is further configured to determine, if the adjusting instruction is an apparatus load rate increase instruction, an apparatus load rate of a workday corresponding to the apparatus matched with the apparatus identification information in the apparatus load adjusting instruction; acquiring the equipment load rates of a plurality of workdays corresponding to the equipment matched with the equipment identification information in the adjustment instruction; the equipment load rate corresponding to one working day is randomly selected from the equipment load rates corresponding to a plurality of working days, and the equipment load rates of the working days corresponding to the equipment matched with the equipment identification information in the equipment load adjustment instruction are accumulated to obtain a new equipment load rate; judging whether the new equipment load rate is not less than a preset load rate or not; if so, acquiring a scheduling plan of a working day corresponding to the adjustment instruction and a scheduling plan of a selected working day, sequencing to update the scheduling plan of the working day corresponding to the adjustment instruction, and updating the equipment load rate of the working day corresponding to the adjustment instruction into a new equipment load rate, wherein the equipment load condition comprises the equipment load rate and the scheduling working hour; and if not, performing the step of accumulating the equipment load rate corresponding to any selected working day from the equipment load rates corresponding to the working days and the equipment load rate corresponding to the equipment matched with the equipment identification information in the equipment load adjustment instruction until the updated equipment load rate is not less than the preset load rate.
Optionally, the information determining unit 201 includes: the system comprises a work order determining module, an adding module and an equipment load determining module.
The work order determining module is used for determining the work order of the product to be processed. And the adding module is used for adding the work order of the product to be processed into the production scheduling plan. And the equipment load determining module is used for determining the equipment load condition according to the scheduling plan.
Optionally, the work order determining module is further configured to obtain basic information, workshop information, a work calendar of the product to be processed, and a process route of the product to be processed, where the process route is composed of at least one process; and establishing a mapping relation among the basic information, the workshop information, the working calendar of the product to be processed and the process route of the product to be processed to obtain a work order of the product to be processed.
Optionally, the adding module is further configured to determine stations required by the processes according to the processes corresponding to the work order of the product to be processed; acquiring a scheduling plan of the required stations, and determining whether the scheduling quantity in the scheduling plan of the required stations is equal to a preset scheduling quantity; if not, adding the work order of the product to be processed into the scheduling plan of the required work station; and if so, adding the work order of the product to be processed into the scheduling plan of the required station after the scheduling quantity of the required station is less than the preset scheduling quantity.
Optionally, the device load adjusting apparatus 200 further includes: a delivery information determining unit.
The delivery information determining unit is used for determining the starting time and the ending time of each procedure corresponding to the work order of the product to be processed according to the scheduling plan of the required work station; selecting a time maximum value and a time minimum value from the start time and the end time of each process; determining delivery time information of the product to be processed according to the maximum value and the minimum value; and displaying the delivery time information.
Optionally, the device load adjusting apparatus 200 further includes: and an equipment load display unit.
The equipment load display unit is used for receiving the equipment load query instruction by the equipment load display unit; analyzing the equipment load query instruction, and determining a working day corresponding to the query instruction; and acquiring each equipment load condition of the corresponding working day, and displaying each equipment load condition of the corresponding working day in a display area, wherein the equipment load conditions comprise equipment load rate and production scheduling.
Fig. 7 is a first block diagram of an electronic device for implementing the device load adjustment method according to the embodiment of the present invention, and as shown in fig. 7, the electronic device 300 includes: memory 301, processor 302, input device 303, and output device 304.
The processor 302, the memory 301, the input device 303 and the output device 304 are interconnected through circuits;
the memory 301 stores computer-executable instructions; an input means 303 for receiving data, an output means 304 for outputting or displaying data;
the processor 302 executes computer-executable instructions stored by the memory 301 to cause the processor to perform a method provided by any of the embodiments described above.
Fig. 8 is a second block diagram of an electronic device, such as a computer, a digital broadcast terminal, a messaging device, a tablet device, a personal digital assistant, a server cluster, etc., for implementing the device load adjustment method according to the embodiment of the present invention, as shown in fig. 8.
Electronic device 400 may include one or more of the following components: processing component 402, memory 404, power component 406, multimedia component 408, audio component 410, input/output (I/O) interface 412, sensor component 414, and communication component 416.
The processing component 402 generally controls overall operation of the electronic device 400, such as operations associated with display, telephone calls, data communications, camera operations, and recording operations. The processing component 402 may include one or more processors 420 to execute instructions to perform all or a portion of the steps of the methods described above. Further, the processing component 402 can include one or more modules that facilitate interaction between the processing component 402 and other components. For example, the processing component 402 can include a multimedia module to facilitate interaction between the multimedia component 408 and the processing component 402.
The memory 404 is configured to store various types of data to support operations at the electronic device 400. Examples of such data include instructions for any application or method operating on the electronic device 400, contact data, phonebook data, messages, pictures, videos, and so forth. The memory 404 may be implemented by any type or combination of volatile or non-volatile memory devices, such as Static Random Access Memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic or optical disks.
The power supply component 406 provides power to the various components of the electronic device 400. Power components 406 may include a power management system, one or more power supplies, and other components associated with generating, managing, and distributing power for electronic device 400.
The multimedia component 408 includes a screen that provides an output interface between the electronic device 400 and a user. In some embodiments, the screen may include a Liquid Crystal Display (LCD) and a Touch Panel (TP). If the screen includes a touch panel, the screen may be implemented as a touch screen to receive an input signal from a user. The touch panel includes one or more touch sensors to sense touch, slide, and gestures on the touch panel. The touch sensor may not only sense the boundary of a touch or slide action, but also detect the duration and pressure associated with the touch or slide operation. In some embodiments, the multimedia component 408 includes a front facing camera and/or a rear facing camera. The front camera and/or the rear camera may receive external multimedia data when the electronic device 400 is in an operating mode, such as a shooting mode or a video mode. Each front camera and rear camera may be a fixed optical lens system or have a focal length and optical zoom capability.
The audio component 410 is configured to output and/or input audio signals. For example, the audio component 410 includes a Microphone (MIC) configured to receive external audio signals when the electronic device 400 is in an operational mode, such as a call mode, a recording mode, and a voice recognition mode. The received audio signals may further be stored in the memory 404 or transmitted via the communication component 416. In some embodiments, audio component 410 also includes a speaker for outputting audio signals.
The I/O interface 412 provides an interface between the processing component 402 and peripheral interface modules, which may be keyboards, click wheels, buttons, etc. These buttons may include, but are not limited to: a home button, a volume button, a start button, and a lock button.
The sensor component 414 includes one or more sensors for providing various aspects of status assessment for the electronic device 400. For example, the sensor component 414 can detect an open/closed state of the electronic device 400, the relative positioning of components, such as a display and keypad of the electronic device 400, the sensor component 414 can also detect a change in the position of the electronic device 400 or a component of the electronic device 400, the presence or absence of user contact with the electronic device 400, orientation or acceleration/deceleration of the electronic device 400, and a change in the temperature of the electronic device 400. The sensor assembly 414 may include a proximity sensor configured to detect the presence of a nearby object in the absence of any physical contact. The sensor assembly 414 may also include a light sensor, such as a CMOS or CCD image sensor, for use in imaging applications. In some embodiments, the sensor assembly 414 may also include an acceleration sensor, a gyroscope sensor, a magnetic sensor, a pressure sensor, or a temperature sensor.
The communication component 416 is configured to facilitate wired or wireless communication between the electronic device 400 and other devices. The electronic device 400 may access a wireless network based on a communication standard, such as WiFi,2G or 3G, or a combination thereof. In an exemplary embodiment, the communication component 416 receives broadcast signals or broadcast related information from an external broadcast management system via a broadcast channel. In an exemplary embodiment, the communication component 416 further includes a Near Field Communication (NFC) module to facilitate short-range communications. For example, the NFC module may be implemented based on Radio Frequency Identification (RFID) technology, infrared data association (IrDA) technology, ultra Wideband (UWB) technology, bluetooth (BT) technology, and other technologies.
In an exemplary embodiment, the electronic device 400 may be implemented by one or more Application Specific Integrated Circuits (ASICs), digital Signal Processors (DSPs), digital Signal Processing Devices (DSPDs), programmable Logic Devices (PLDs), field Programmable Gate Arrays (FPGAs), controllers, micro-controllers, microprocessors, or other electronic components for performing the above-described methods.
In an exemplary embodiment, a non-transitory computer-readable storage medium comprising instructions, such as the memory 404 comprising instructions, executable by the processor 420 of the electronic device 400 to perform the above-described method is also provided. For example, the non-transitory computer readable storage medium may be a ROM, a Random Access Memory (RAM), a CD-ROM, a magnetic tape, a floppy disk, an optical data storage device, and the like.
A computer-readable storage medium, in which instructions that, when executed by a processor of an electronic device, enable a terminal device to perform the device load adjustment method of the electronic device described above.
In an exemplary embodiment, a computer program product is also provided, comprising a computer program for execution by a processor of the method in any of the above embodiments.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. The invention is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It will be understood that the invention is not limited to the precise arrangements described above and shown in the drawings and that various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.

Claims (10)

1. A method for adjusting device load, the method comprising:
determining at least one equipment load condition corresponding to a product to be processed;
if the condition that the load of a certain device does not meet the preset overload condition is determined, displaying prompt information which is not overloaded;
receiving an equipment load adjusting instruction triggered by a user;
analyzing the equipment load adjustment instruction to obtain equipment identification information in the load adjustment instruction;
if the adjusting instruction is an equipment load rate increasing instruction, determining the equipment load rate of a working day corresponding to the equipment matched with the equipment identification information in the equipment load adjusting instruction, wherein the equipment load rate is determined by equipment scheduling working hours and total working hours corresponding to the working day;
acquiring the equipment load rates of a plurality of working days corresponding to the equipment matched with the equipment identification information in the adjustment instruction;
the equipment load rate corresponding to one working day is randomly selected from the equipment load rates corresponding to a plurality of working days, and the equipment load rates of the working days corresponding to the equipment matched with the equipment identification information in the equipment load adjustment instruction are accumulated to obtain a new equipment load rate;
judging whether the new equipment load rate is not less than a preset load rate or not;
if so, acquiring a production schedule of a working day corresponding to the adjustment instruction and a production schedule of the selected working day, sequencing to update the production schedule of the working day corresponding to the adjustment instruction, and updating the equipment load rate of the working day corresponding to the adjustment instruction to be a new equipment load rate;
and if not, executing the step of accumulating the equipment load rate corresponding to any selected working day from the equipment load rates corresponding to the working days and the equipment load rate corresponding to the equipment matched with the equipment identification information in the equipment load adjustment instruction until the updated equipment load rate is not less than the preset load rate.
2. The method of claim 1, wherein the device load condition comprises a device load rate; if it is determined that the load condition of a certain device does not meet the preset overload condition, before displaying the prompt message without overload, the method further comprises:
if the load rate of a certain device is not less than the preset load rate, determining that the load condition of the device meets the preset overload condition;
and if the load rate of certain equipment is less than the preset load rate, determining that the load condition of the equipment does not meet the preset overload condition.
3. The method according to claim 1 or 2, wherein the determining at least one equipment load condition corresponding to the product to be processed comprises:
determining a work order of a product to be processed;
adding a work order of a product to be processed into a production scheduling plan;
and determining the equipment load condition according to the scheduling plan.
4. The method of claim 3, wherein determining a work order for a product to be processed comprises:
acquiring basic information, workshop information, a working calendar and a process route of a product to be processed, wherein the process route comprises at least one procedure;
and establishing a mapping relation among the basic information of the product to be processed, the workshop information, the working calendar and the process route of the product to be processed to obtain a work order of the product to be processed.
5. The method of claim 3, wherein adding the work order for the product to be processed to the scheduling plan comprises:
determining stations required by the working procedures according to the working procedures corresponding to the work order of the product to be processed;
acquiring a scheduling plan of the required stations, and determining whether the scheduling quantity in the scheduling plan of the required stations is equal to a preset scheduling quantity;
if not, adding the work order of the product to be processed into the scheduling plan of the required work station;
and if so, adding the work order of the product to be processed into the scheduling plan of the required station after the scheduling quantity of the required station is less than the preset scheduling quantity.
6. The method of claim 3, wherein said adding the work order for the product to be processed to the scheduling plan comprises:
determining the starting time and the ending time of each procedure corresponding to the work order of the product to be processed according to the scheduling plan of the required stations;
selecting a maximum time value and a minimum time value from the start time and the end time of each process;
determining the delivery time information of the product to be processed according to the maximum value and the minimum value;
and displaying the delivery time information.
7. The method of claim 3, wherein after determining the equipment load condition according to the scheduling plan, further comprising:
receiving a device load query instruction;
analyzing the equipment load query instruction, and determining a working day corresponding to the query instruction;
and acquiring the equipment load condition of the corresponding working day, and displaying the equipment load condition of the corresponding working day in a display area, wherein the equipment load condition comprises an equipment load rate and equipment scheduling time.
8. An equipment load adjustment apparatus, the apparatus comprising:
the information determining unit is used for determining at least one equipment load condition corresponding to the product to be processed;
the display unit is used for displaying prompt information without overload if the fact that the load condition of certain equipment meets the preset overload condition is determined;
a receiving unit, configured to receive an apparatus load adjustment instruction;
and the adjusting unit is used for adjusting the corresponding equipment load condition according to the equipment load adjusting instruction.
9. An electronic device, comprising: a memory, a processor, an input device and an output device;
the processor and the memory are interconnected with the input device and the output device through circuits;
the memory stores computer execution instructions; the input device is used for receiving data, and the output device is used for outputting or displaying data;
the processor executes computer-executable instructions stored by the memory, causing the processor to perform the method of any of claims 1 to 7.
10. A computer-readable storage medium having computer-executable instructions stored thereon, which when executed by a processor, are configured to implement the method of any one of claims 1 to 7.
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