CN113334533A - Plate manufacturing method and plate manufactured by same - Google Patents
Plate manufacturing method and plate manufactured by same Download PDFInfo
- Publication number
- CN113334533A CN113334533A CN202110703160.2A CN202110703160A CN113334533A CN 113334533 A CN113334533 A CN 113334533A CN 202110703160 A CN202110703160 A CN 202110703160A CN 113334533 A CN113334533 A CN 113334533A
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- Prior art keywords
- slurry
- manufacturing
- plate
- template
- rolling
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000002002 slurry Substances 0.000 claims abstract description 41
- 239000002023 wood Substances 0.000 claims abstract description 36
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims abstract description 22
- 239000000835 fiber Substances 0.000 claims abstract description 15
- 238000005096 rolling process Methods 0.000 claims abstract description 12
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 11
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 11
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims abstract description 11
- 235000019341 magnesium sulphate Nutrition 0.000 claims abstract description 11
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 11
- 230000004048 modification Effects 0.000 claims abstract description 11
- 238000012986 modification Methods 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000004088 foaming agent Substances 0.000 claims abstract description 9
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 239000012744 reinforcing agent Substances 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 15
- 239000000843 powder Substances 0.000 claims description 4
- 239000011324 bead Substances 0.000 claims description 3
- 239000003623 enhancer Substances 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 3
- 238000004513 sizing Methods 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000010819 recyclable waste Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/525—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement containing organic fibres, e.g. wood fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
- B28B1/522—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement for producing multi-layered articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/16—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material with co-operating profiled rollers
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention discloses a plate manufacturing method and a plate manufactured by the method, wherein the plate manufacturing method comprises the following steps: stirring raw materials to form slurry, wherein the raw materials comprise magnesium sulfate solution, light-burned magnesium oxide, strip wood chips, wood chip fibers, a modification reinforcing agent, a high-efficiency water reducing agent and a foaming agent; pouring the slurry on a template, rolling the slurry by a round roller, then strickling, rolling by a needle roller, and then paving a spacing layer; pouring the slurry on a template, rolling the slurry by a round roller and then leveling; and (5) curing the template and then demoulding. Strip wood chips and wood chip fibers are added into the slurry, so that the nail holding performance of the board is enhanced; in addition, air holes are formed in the plate after the pin roller is rolled, and the plate also has a good sound insulation effect because the air holes have excellent absorption performance on sound waves.
Description
Technical Field
The invention relates to a method for manufacturing a plate and the plate manufactured by the method in the technical field of building materials.
Background
The plate is applied to the building industry, and can be used as a component of various parts, such as a door core plate and the like. The existing door core plate is usually made of a door body filling material which can only meet a single function, mainly plays a role in fire prevention and heat insulation, has incombustibility and a good heat insulation effect, but has poor structural strength and cannot be matched with hardware for application. In addition, the existing door core plate is made of pure filling materials, and the structural strength of the existing door core plate is still attached to a framework of a door to be used as a main body structure.
Disclosure of Invention
The present invention is directed to at least one of the problems of the prior art, and provides a method for manufacturing a sheet material and a sheet material manufactured by the method, which have good nail-holding performance.
According to an embodiment of the first aspect of the present invention, there is provided a sheet material manufacturing method including the steps of: s10, stirring raw materials to form slurry, wherein the raw materials comprise magnesium sulfate solution, light-burned magnesium oxide, strip wood chips, wood chip fibers, a modification reinforcing agent, a high-efficiency water reducing agent and a foaming agent; s20, pouring the slurry on a template, rolling the slurry by a round roller, then strickling, rolling by a needle roller, and then paving a spacing layer; s30, pouring the slurry on a template, rolling the slurry by a round roller, and then leveling; and S40, curing the template and then demolding.
According to an embodiment of the first aspect of the present invention, further, step S20 is repeated at least once.
According to the embodiment of the first aspect of the present invention, in step S40, the form is placed in a first-stage curing room for first-stage curing and then is demolded, and during first-stage curing, the temperature of the first-stage curing room is raised.
According to the embodiment of the first aspect of the present invention, after step S40, the demolded blanks are subjected to a secondary curing, the blanks are stacked, a layer of parting bead is disposed between every three blanks, and the secondary curing is performed until the humidity of the blanks is 13-15 degrees.
According to an embodiment of the first aspect of the present invention, further, after the second curing, the blank is subjected to double-sided thicknessing sanding.
According to the embodiment of the first aspect of the present invention, in step S10, the magnesium sulfate solution is added into the blender, the modification enhancing agent and the high efficiency water reducing agent are added in sequence, the mixture is stirred, the light-burned magnesium oxide powder is added, the mixture is stirred uniformly, the wood chips and the wood chip fibers are added, and the foaming agent is added.
According to an embodiment of the first aspect of the invention, the volume or mass ratio of the magnesium sulfate solution, the light-burned magnesium oxide, the wood chips, the wood chip fibers, the modification reinforcing agent and the high efficiency water reducing agent is 90:100:25:3:2.2: 0.5-1.
According to an embodiment of the second aspect of the present invention, there is provided a sheet material manufactured by the above sheet material manufacturing method.
The invention has the beneficial effects that: strip wood chips and wood chip fibers are added into the slurry, so that the nail holding performance of the board is enhanced; in addition, air holes are formed in the plate after the pin roller is rolled, and the plate also has a good sound insulation effect because the air holes have excellent absorption performance on sound waves.
Drawings
In order to more clearly illustrate the technical solution in the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly described below. It is clear that the described figures are only some embodiments of the invention, not all embodiments, and that a person skilled in the art can also derive other designs and figures from them without inventive effort.
FIG. 1 is an exploded view of a sheet material in an embodiment of the present invention;
FIG. 2 is a top cross-sectional view of a sheet material in an embodiment of the invention;
FIG. 3 is a front cross-sectional view of a sheet material in an embodiment of the invention.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Referring to fig. 1 to 3, a method for manufacturing a plate material in an embodiment of a first aspect of the present invention includes the following steps:
s10, stirring raw materials to form slurry, wherein the raw materials comprise magnesium sulfate solution, light-burned magnesium oxide, strip wood chips 20, wood chip fibers, a modification reinforcing agent, a high-efficiency water reducing agent and a foaming agent. In order to ensure the structural strength of the formed slurry, the volume or mass ratio of the magnesium sulfate solution, the light-burned magnesium oxide, the strip wood chips 20, the wood chip fibers, the modification reinforcing agent and the high-efficiency water reducing agent is 90:100:25:3:2.2: 0.5-1. Adding magnesium sulfate solution into a stirrer, then sequentially adding a modification reinforcing agent and a high-efficiency water reducing agent, stirring, then adding light-burned magnesium oxide powder, uniformly stirring, then adding the strip wood chips 20 and the wood chip fibers, and finally adding a foaming agent to ensure that all raw materials can be uniformly stirred and mixed, particularly the strip wood chips 20 and the wood chip fibers can be uniformly distributed in the slurry. In the embodiment, the following mixture ratio is adopted: 90 kg of light-burned magnesium oxide (85 powder), 100 kg of magnesium sulfate solution (Baume degree is 29-30 degrees), 25 kg of strip sawdust, 3 kg of fine sawdust fiber, 2.2 kg of modification reinforcing agent, 0.5-1 kg of high-efficiency water reducing agent and a proper amount of foaming agent. Optionally, the length of the strip-shaped wood chips 20 is 12-16 mm, that is, the strip-shaped wood chips 20 with the length ranging from 12-16 mm are selected, the length of each strip-shaped wood chip 20 is not necessarily equal, and the strip-shaped wood chips 20 with the length enhance the overall strength and nail-holding power of the formed plate 10.
S20, pouring the slurry into a hopper, wherein a feed opening of the hopper is a wide variable opening, and the width of the feed opening is not less than two thirds of the width of the plate 10. Pouring the slurry on the template through a feed opening of the hopper, rolling the slurry on the template through a round roller after the slurry flows onto the template, so that the slurry is basically level, and then scraping the slurry by using a hard adhesive tape to further level the top surface of the slurry on the template; and (3) rolling by adopting a needle roller to form a plurality of blind holes which are uniformly distributed on the top surface of the sizing agent on the template, and finally laying a spacing layer 13, wherein the spacing layer 13 is attached to the top surface of the sizing agent on the template to form a supporting surface. Optionally, the spacer layer 13 is a fiberglass cloth. When the spacing layer 13 is laid on the top surface of the sizing agent on the template, the spacing layer 13 closes the blind holes, so that the blind holes form closed air holes 12, and after the plate 10 is formed, the air holes 12 have more excellent absorption and reflection functions on sound waves, so that the plate 10 can achieve a good sound insulation effect.
In some embodiments, step S20 is repeated at least once to reduce the thickness of each layer of slurry during forming, so that the flatness of the slurry during forming is more controllable, and in addition, more than two layers of air holes 12 can be formed to improve the sound insulation effect. In the present embodiment, step S20 is repeated once.
And S30, pouring the slurry onto the formwork, specifically, pouring the slurry onto the uppermost spacing layer 13 through a discharge opening of the hopper, wherein the spacing layer 13 plays a supporting role. And after the slurry is basically leveled by rolling the slurry by the round roller, the slurry is scraped by a hard adhesive tape so as to further level the top surface of the slurry on the template. In this embodiment, the thickness of the bottom layer slurry and the thickness of the top layer slurry are both 7mm, and the thickness of the middle layer slurry can be changed to manufacture the board 10 with different thicknesses. Each layer of slurry forms a component layer 11 after formation.
And S40, curing the template and then demolding. Specifically, the template is placed into a first-stage curing room for first-stage curing and then is demoulded, and during first-stage curing, the temperature of the first-stage curing room is raised, so that the moisture in the slurry can be removed, and the humidity of the slurry is reduced. As can be understood, the first-stage curing room has the functions of automatic heating, automatic heat mixing and automatic moisture removal. And (5) demoulding the blank after 20 hours of curing in a primary curing room.
And performing secondary curing on the demolded blank plates, specifically, stacking the blank plates and placing the stacked blank plates in a secondary curing room, and placing a layer of parting bead between every three blank plates, so that free moisture is conveniently discharged in the curing process of the plate 10, and the humidity of the blank plates is further reduced. It can be understood that the secondary curing room also has the functions of automatic heating, automatic heat mixing and automatic moisture removal. And continuously maintaining the embryonic plate in a secondary maintenance room for 5 days until the humidity of the embryonic plate is 13-15 ℃.
After the second-stage curing, double-side thickness-fixed sanding is carried out on the blank board subjected to the second-stage curing on a sanding production line, the thickness of the sanded blank board is 18-19 mm, the thickness of the board 10 after the sanding is finished is controlled to be 16mm, and the positive error and the negative error are 0.2 mm.
The sheet material 10 in the second embodiment of the present invention is manufactured by the above-described sheet material manufacturing method.
The board 10 contains a large number of strip-shaped wood chips 20, the volume of the strip-shaped wood chips 20 can reach 65-70% of the total volume of the board 10, the strip-shaped wood chips 20 and the wood chip fibers can effectively improve the nail holding performance of the board 10 and the biting force on a screw, in addition, the weight of the board 10 is also reduced due to the addition of the foaming agent, the board 10 is 25-30% lighter than a common glass magnesium board, the weight of each cubic meter of the board 10 is 700-750 kilograms, and the production and construction are convenient. It is worth mentioning that the strip-shaped wood chips 20 can be produced by breaking recyclable waste wood products, and most of the components can be degraded in the natural environment after the board 10 is discarded, thereby having environmental protection benefits.
In addition, as the plate 10 is rolled by the needle roller to form the air holes 12, the air holes 12 are uniformly arranged in the plate 10, and the plate has good heat insulation and sound insulation effects; moreover, the air holes 12 are formed inside the plate 10, and the surface of the plate 10 is smooth and easy to decorate and clean.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention as set forth in the claims appended hereto.
Claims (8)
1. A method of manufacturing a panel, comprising the steps of:
s10, stirring raw materials to form slurry, wherein the raw materials comprise magnesium sulfate solution, light-burned magnesium oxide, strip wood chips, wood chip fibers, a modification reinforcing agent, a high-efficiency water reducing agent and a foaming agent;
s20, pouring the slurry on a template, rolling the slurry by a round roller, then strickling, rolling by a needle roller, and then paving a spacing layer;
s30, pouring the slurry on a template, rolling the slurry by a round roller, and then leveling;
and S40, curing the template and then demolding.
2. The method of manufacturing a panel according to claim 1, wherein: step S20 is repeated at least once.
3. The method of manufacturing a panel according to claim 1, wherein: in step S40, the form is placed in a first-stage curing room for first-stage curing and then demoulded, and the temperature of the first-stage curing room is raised during first-stage curing.
4. A method of manufacturing a panel as claimed in claim 1 or 3, wherein: and step S40, performing secondary curing on the demolded blank plates, stacking the blank plates, placing a layer of parting bead between every three blank plates, and performing secondary curing until the humidity of the blank plates is 13-15 ℃.
5. The method of manufacturing a panel according to claim 4, wherein: and after the second-stage curing, performing double-sided fixed-thickness sanding on the blank plate.
6. The method of manufacturing a panel according to claim 1, wherein: in step S10, magnesium sulfate solution is added into a stirrer, then the modification enhancer and the high-efficiency water reducing agent are sequentially added and stirred, the light-burned magnesium oxide powder is added, the strip wood chips and the wood chip fibers are added after uniform stirring, and finally the foaming agent is added.
7. The sheet manufacturing method according to claim 1 or 6, wherein: the volume or mass ratio of the magnesium sulfate solution to the light-burned magnesium oxide to the strip wood chips to the wood chip fibers to the modification reinforcing agent to the high-efficiency water reducing agent is 90:100:25:3:2.2: 0.5-1.
8. A panel, characterized by: the plate material is manufactured by the method for manufacturing the plate material as claimed in any one of claims 1 to 7.
Priority Applications (1)
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CN202110703160.2A CN113334533A (en) | 2021-06-24 | 2021-06-24 | Plate manufacturing method and plate manufactured by same |
Applications Claiming Priority (1)
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CN202110703160.2A CN113334533A (en) | 2021-06-24 | 2021-06-24 | Plate manufacturing method and plate manufactured by same |
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CN113334533A true CN113334533A (en) | 2021-09-03 |
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ID=77478247
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CN202110703160.2A Pending CN113334533A (en) | 2021-06-24 | 2021-06-24 | Plate manufacturing method and plate manufactured by same |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080299413A1 (en) * | 2007-05-31 | 2008-12-04 | Song W David | Acoustical gypsum board panel and method of making it |
CN106088504A (en) * | 2016-07-28 | 2016-11-09 | 张家港市盛港绿色防火建材有限公司 | A kind of magnesium sulfate red mud sound insulation and noise reduction decorative panel and preparation method thereof |
CN110204356A (en) * | 2019-07-15 | 2019-09-06 | 常州布鲁科技有限公司 | A kind of preparation method of light sound-proof magnesium oxysulfide fire proofing material and ash wall body plate |
-
2021
- 2021-06-24 CN CN202110703160.2A patent/CN113334533A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20080299413A1 (en) * | 2007-05-31 | 2008-12-04 | Song W David | Acoustical gypsum board panel and method of making it |
CN106088504A (en) * | 2016-07-28 | 2016-11-09 | 张家港市盛港绿色防火建材有限公司 | A kind of magnesium sulfate red mud sound insulation and noise reduction decorative panel and preparation method thereof |
CN110204356A (en) * | 2019-07-15 | 2019-09-06 | 常州布鲁科技有限公司 | A kind of preparation method of light sound-proof magnesium oxysulfide fire proofing material and ash wall body plate |
Non-Patent Citations (2)
Title |
---|
中国菱镁行业协会组: "《镁质胶凝材料及制品技术》", 31 January 2016 * |
胡华锋,介晓磊: "《农业固体废物处理与处置技术》", 30 April 2009, 中国农业大学出版社 * |
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Application publication date: 20210903 |