CN113333982A - Adjustable rack for casting part welding and method thereof - Google Patents
Adjustable rack for casting part welding and method thereof Download PDFInfo
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- CN113333982A CN113333982A CN202110651693.0A CN202110651693A CN113333982A CN 113333982 A CN113333982 A CN 113333982A CN 202110651693 A CN202110651693 A CN 202110651693A CN 113333982 A CN113333982 A CN 113333982A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0211—Carriages for supporting the welding or cutting element travelling on a guide member, e.g. rail, track
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- Mechanical Engineering (AREA)
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- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention relates to an adjustable rack for welding casting parts, which comprises a welding table, wherein an adjusting supporting plate is fixed on the right side of the top of the welding table, an adjusting top plate is fixed on the top of the adjusting supporting plate, a servo motor is installed on the top of the adjusting top plate, a driving bevel gear is sleeved at the output end of the servo motor, an adjusting screw rod is vertically arranged between the adjusting top plate and the welding table, a connecting rotating rod is fixed on the top of the adjusting screw rod, the top of the connecting rotating rod penetrates through the adjusting top plate in a rotating mode and is sleeved with a driven bevel gear, the driving bevel gear is meshed with the driven bevel gear, an adjusting sliding sleeve is sleeved on the outer wall of the adjusting screw rod in a threaded mode, and a telescopic welding mechanism is installed on the left side of the adjusting sliding sleeve.
Description
Technical Field
The invention belongs to the field of castings, and particularly relates to an adjustable rack for welding a casting and a method thereof.
Background
The casting is a metal molding object obtained by various casting methods, namely, the smelted liquid metal is poured into a casting mold prepared in advance by pouring, injecting, sucking or other casting methods, and after cooling, the casting is subjected to subsequent processing means such as grinding and the like, so that the object with certain shape, size and performance is obtained.
The adjustable rack for welding the existing casting parts has the defects that when the casting parts are welded, the welding positions are not convenient to adjust, the welding positions need to be adjusted every time, and the welding efficiency is low for welding a group of casting parts.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides an adjustable rack for welding cast parts and a method thereof.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
the utility model provides a casting part welding is with adjustable rack, includes the welding bench, welding bench top right side is fixed with the regulation fagging, it is fixed with the regulation roof to adjust the fagging top, adjust the roof top and install servo motor, the servo motor output has cup jointed initiative bevel gear, adjust the vertical regulation lead screw that is provided with between roof and the welding bench, it is fixed with the connection bull stick to adjust the lead screw top, connect the bull stick top and rotate to run through and adjust the roof and cup jointed driven bevel gear, initiative bevel gear and driven bevel gear intermeshing, it is equipped with the regulation sliding sleeve to adjust lead screw outer wall spiro union cover, flexible welding mechanism is installed in regulation sliding sleeve left side.
Preferably, flexible welding mechanism includes first flexible armed lever, adjustment sliding sleeve one end lateral wall and first flexible armed lever one end fixed connection, first flexible armed lever is kept away from adjustment sliding sleeve one end and is connected with the flexible armed lever of second through connecting the axle bed rotation, it is fixed with first electric telescopic handle to adjust the fagging lateral wall, the flexible armed lever of second is kept away from and is connected with the flexible armed lever of third through connecting the axle bed rotation on one side of the support riser, the flexible armed lever top of second articulates there is second electric telescopic handle, the flexible armed lever bottom of third is fixed with the motor mounting panel, welding motor is installed to motor mounting panel bottom, welding motor bottom output has cup jointed the welding stick.
Preferably, the side wall of the bottom of the first electric telescopic rod is hinged with the side wall of the bottom of the second telescopic arm.
Preferably, the telescopic end of the second electric telescopic rod is connected with the top wall of the outer side of the third telescopic arm rod.
Preferably, the top of the welding table is uniformly provided with fixing grooves, the side walls of two ends of an inner cavity of each fixing groove are fixed with telescopic fastening springs, and the side walls of opposite ends of every two adjacent groups of telescopic fastening springs are fixed with fixing pressing blocks.
Preferably, the adjusting supporting plate is provided with a connecting sliding groove on one side close to the adjusting screw rod, and the outer wall of the adjusting sliding sleeve is fixed with a lifting sliding rod connected with the connecting sliding groove in a sliding manner.
Preferably, the bottom of the adjusting screw is rotatably connected with the top of the welding table through a rotating shaft.
Has the advantages that:
1. place the casting between two sets of fixed briquetting of fixed slot inside, at the in-process of putting into, the casting extrudees fixed briquetting to opposite direction respectively, and fixed briquetting compresses flexible fastening spring, produces elastic potential energy, carries on spacingly through two sets of fixed briquetting to the casting, prevents to casting welded in-process, and the casting takes place to remove.
2. When the casting parts are welded, a servo motor is started, a driving bevel gear is driven to rotate, the driving bevel gear and a driven bevel gear are meshed with each other, the driven bevel gear drives a connecting rotating rod at the bottom to rotate with an adjusting screw rod, the adjusting screw rod is sleeved with an adjusting sliding sleeve, the height of a telescopic welding mechanism is driven by the adjusting sliding sleeve until a welding rod is adjusted to the height of the welding of the casting parts, and the welding motor is started to drive the welding rod to weld the casting parts.
3. In welding process, during the adjustment welding position, through first electric telescopic handle and second electric telescopic handle, drive first flexible armed lever and the flexible armed lever of second respectively and extend and the shrink motion, be convenient for weld casting different positions.
Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the telescopic welding mechanism of the present invention;
FIG. 3 is a schematic view of the connection of the fixed pressing block of the present invention;
FIG. 4 is a schematic view of the connection of the connecting rotating rod of the present invention;
FIG. 5 is a schematic top view of a bonding stage according to the present invention;
the reference numbers in the drawings are as follows:
1-welding table, 2-adjusting supporting plate, 3-adjusting top plate, 4-servo motor, 5-driving bevel gear, 6-adjusting lead screw, 7-connecting rotating rod, 8-driven bevel gear, 9-adjusting sliding sleeve, 10-telescopic welding mechanism, 1001-first telescopic arm, 1002-connecting shaft seat, 1003-second telescopic arm, 1004-first electric telescopic rod, 1005-third telescopic arm, 1006-second electric telescopic rod, 1007-welding motor, 1008-welding rod, 11-fixing groove, 12-telescopic fastening spring, 13-fixing pressing block, 14-connecting sliding groove and 15-lifting sliding rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in the figures 1-5, the invention relates to an adjustable rack for casting part welding, which comprises a welding table 1, wherein an adjusting supporting plate 2 is fixed on the right side of the top of the welding table 1, an adjusting top plate 3 is fixed on the top of the adjusting supporting plate 2, a servo motor 4 is installed on the top of the adjusting top plate 3, a driving bevel gear 5 is sleeved on the output end of the servo motor 4, an adjusting screw 6 is vertically arranged between the adjusting top plate 3 and the welding table 1, a connecting rotating rod 7 is fixed on the top of the adjusting screw 6, the top of the connecting rotating rod 7 rotates to penetrate through the adjusting top plate 3 and is sleeved with a driven bevel gear 8, the driving bevel gear 5 is meshed with the driven bevel gear 8, an adjusting sliding sleeve 9 is sleeved on the outer wall of the adjusting screw 6 in a threaded manner, and a telescopic welding mechanism 10 is installed on the left side of the adjusting sliding sleeve 9.
The specific application of this embodiment is: the casting is placed between the two groups of fixed pressing blocks 13 inside the fixed groove 11, in the process of placing the casting, the fixed pressing blocks 13 are respectively extruded towards opposite directions by the casting, the fixed pressing blocks 13 compress the telescopic fastening springs 12 to generate elastic potential energy, the casting is limited through the two groups of fixed pressing blocks 13, and the casting is prevented from moving in the welding process of the casting.
Example 2:
wherein, flexible welding mechanism 10 includes first flexible armed lever 1001, 9 one end lateral walls of adjusting sliding sleeve and first flexible armed lever 1001 one end fixed connection, first flexible armed lever 1001 is kept away from adjusting sliding sleeve 9 one end and is connected with the flexible armed lever 1003 of second through connecting axle bed 1002 rotation, it is fixed with first electric telescopic handle 1004 to adjust 2 lateral walls of fagging, the flexible armed lever 1003 of second is kept away from and is connected with the flexible armed lever 1005 of third through connecting axle bed 1002 rotation on one side of the supporting riser, the flexible armed lever 1003 top of second articulates there is second electric telescopic handle 1006, the flexible armed lever 1005 bottom of third is fixed with the motor mounting panel, welding motor 1007 is installed to motor mounting panel bottom, welding motor 1007 bottom output has cup jointed welding rod 1008, the flexible end of first electric telescopic handle 1004 and the flexible armed lever 1003 bottom lateral wall of second are articulated mutually, the flexible end 1006 of second electric telescopic handle is connected with the flexible armed lever 1005 outside roof.
The specific application of this embodiment is: when the casting is welded, the servo motor 4 is started, the driving bevel gear 5 is driven to rotate, the driving bevel gear 5 and the driven bevel gear 8 are meshed with each other, the connecting rotating rod 7 and the adjusting screw 6 at the bottom are driven to rotate through the driven bevel gear 8, the adjusting sliding sleeve 9 is sleeved on the outer wall of the adjusting screw 6 in a threaded mode, the height of the telescopic welding mechanism 10 is driven through the adjusting sliding sleeve 9 until the welding rod 1008 is adjusted to the height for welding the casting, the welding motor 1007 is started, and the welding rod 1008 is driven to weld the casting.
Example 3:
an adjustable rack for welding casting parts comprises a welding table 1, wherein an adjusting supporting plate 2 is fixed on the right side of the top of the welding table 1, an adjusting top plate 3 is fixed on the top of the adjusting supporting plate 2, a servo motor 4 is installed on the top of the adjusting top plate 3, a driving bevel gear 5 is sleeved at the output end of the servo motor 4, an adjusting screw 6 is vertically arranged between the adjusting top plate 3 and the welding table 1, a connecting rotating rod 7 is fixed on the top of the adjusting screw 6, the top of the connecting rotating rod 7 rotates to penetrate through the adjusting top plate 3 and is sleeved with a driven bevel gear 8, the driving bevel gear 5 and the driven bevel gear 8 are mutually meshed, an adjusting sliding sleeve 9 is sleeved on the outer wall of the adjusting screw 6 in a threaded manner, and a telescopic welding mechanism 10 is installed on the left side of the adjusting sliding sleeve 9;
wherein, fixed slot 11 has evenly been seted up at welding bench 1 top, and 11 inner chamber both ends lateral walls of every group fixed slot are fixed with flexible fastening spring 12, and adjacent two sets of flexible fastening spring 12 looks remote site lateral walls are fixed with fixed briquetting 13, and adjust fagging 2 and be close to and adjust 6 one sides of lead screw and seted up connection spout 14, and the outer wall of adjusting sliding sleeve 9 is fixed with and connects 14 sliding connection's of spout lift slide bar 15, and 6 bottoms of adjusting lead screw are passed through the axis of rotation and are rotated with welding bench 1 top and connect.
The specific application of this embodiment is: in welding process, during the adjustment welding position, through first electric telescopic handle 1004 and second electric telescopic handle 1006, drive first flexible armed lever 1001 and the flexible armed lever 1003 of second respectively and extend and contract the motion, be convenient for weld casting different positions.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments have not been described in detail to avoid obscuring the description of the invention in its specific form, and it is to be understood that many modifications and variations are possible in light of the teaching of this specification. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides a cast member welding is with adjustable rack which characterized in that: comprises a welding table (1), an adjusting supporting plate (2) is fixed on the right side of the top of the welding table (1), an adjusting top plate (3) is fixed at the top of the adjusting supporting plate (2), a servo motor (4) is installed at the top of the adjusting top plate (3), the output end of the servo motor (4) is sleeved with a drive bevel gear (5), an adjusting screw rod (6) is vertically arranged between the adjusting top plate (3) and the welding table (1), a connecting rotating rod (7) is fixed at the top of the adjusting screw rod (6), the top of the connecting rotating rod (7) rotatably penetrates through the adjusting top plate (3) and is sleeved with a driven bevel gear (8), the driving bevel gear (5) and the driven bevel gear (8) are mutually meshed, an adjusting sliding sleeve (9) is screwed and sleeved on the outer wall of the adjusting screw rod (6), and a telescopic welding mechanism (10) is installed on the left side of the adjusting sliding sleeve (9).
2. An adjustable stand for welding of castings according to claim 1, characterized in that: the telescopic welding mechanism (10) comprises a first telescopic arm rod (1001), the side wall of one end of the adjusting sliding sleeve (9) is fixedly connected with one end of the first telescopic arm rod (1001), one end of the first telescopic arm rod (1001) far away from the adjusting sliding sleeve (9) is rotatably connected with a second telescopic arm rod (1003) through a connecting shaft seat (1002), a first electric telescopic rod (1004) is fixed on the side wall of the adjusting supporting plate (2), one side of the second telescopic arm rod (1003) far away from the supporting vertical plate is rotatably connected with a third telescopic arm rod (1005) through a connecting shaft seat (1002), the top of the second telescopic arm lever (1003) is hinged with a second electric telescopic lever (1006), a motor mounting plate is fixed at the bottom of the third telescopic arm rod (1005), a welding motor (1007) is mounted at the bottom of the motor mounting plate, the output end of the bottom of the welding motor (1007) is sleeved with a welding rod (1008).
3. An adjustable stand for welding of castings according to claim 2, characterized in that: the side wall of the bottom of the first electric telescopic rod (1004) is hinged with the side wall of the second telescopic arm (1003).
4. An adjustable stand for welding of castings according to claim 2, characterized in that: the telescopic end of the second electric telescopic rod (1006) is connected with the top wall of the outer side of the third telescopic arm rod (1005).
5. An adjustable stand for welding of castings according to claim 1, characterized in that: fixed slots (11) are evenly formed in the top of the welding table (1), each group of the fixed slots (11) is provided with telescopic fastening springs (12) on the side walls of the two ends of the inner cavity of each fixed slot, and fixed pressing blocks (13) are fixed on the side walls of the opposite ends of the two adjacent groups of the telescopic fastening springs (12).
6. An adjustable stand for welding of castings according to claim 1, characterized in that: adjusting fagging (2) and being close to adjusting lead screw (6) one side and having seted up connection spout (14), adjusting sliding sleeve (9) outer wall is fixed with and connects spout (14) sliding connection's lift slide bar (15).
7. An adjustable stand for welding of castings according to claim 1, characterized in that: the bottom of the adjusting screw rod (6) is rotatably connected with the top of the welding table (1) through a rotating shaft.
8. The utility model provides a casting part welding is with adjustable rack welding method which characterized in that:
step S1: place the casting between two sets of fixed briquetting (13) of fixed slot (11) inside, at the in-process of putting into, the casting extrudees fixed briquetting (13) to opposite direction respectively, and fixed briquetting (13) compression fastening spring (12), produces elastic potential energy, carries on spacingly through two sets of fixed briquetting (13) to the casting, prevents to casting welded in-process, and the casting takes place to remove.
Step S2: when the casting welding, start servo motor (4), drive bevel gear (5) and rotate, because drive bevel gear (5) and driven bevel gear (8) intermeshing, drive connecting bull stick (7) and the regulation lead screw (6) rotation of bottom through driven bevel gear (8), because adjust lead screw (6) outer wall spiro union cover and be equipped with regulation sliding sleeve (9), drive the height of flexible welding mechanism (10) through adjusting sliding sleeve (9), adjust to the height to the casting welded until will welding stick (1008), start welding motor (1007), drive welding stick (1008) and weld the casting.
Step S3: in welding process, during adjustment welding position, through first electric telescopic handle (1004) and second electric telescopic handle (1006), drive first flexible armed lever (1001) and second flexible armed lever (1003) respectively and extend and shrink the motion, be convenient for weld casting different positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110651693.0A CN113333982A (en) | 2021-06-11 | 2021-06-11 | Adjustable rack for casting part welding and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110651693.0A CN113333982A (en) | 2021-06-11 | 2021-06-11 | Adjustable rack for casting part welding and method thereof |
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| Publication Number | Publication Date |
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| CN113333982A true CN113333982A (en) | 2021-09-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110651693.0A Pending CN113333982A (en) | 2021-06-11 | 2021-06-11 | Adjustable rack for casting part welding and method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN208391364U (en) * | 2018-07-10 | 2019-01-18 | 昆山萃谦电子科技有限公司 | A kind of control mainboard Full-automatic welding machine |
| CN110497081A (en) * | 2019-08-28 | 2019-11-26 | 庹艳 | A kind of six shaft type laser welding industrial robots |
| CN110961845A (en) * | 2019-12-25 | 2020-04-07 | 徐州瑞马科宝金属制品有限公司 | Rotating disc type plate welding machine |
| WO2020107237A1 (en) * | 2018-11-28 | 2020-06-04 | 苏州汪永亨丝绸科技文化有限公司 | Cocoon removing device for silk processing |
| CN211219350U (en) * | 2019-09-23 | 2020-08-11 | 东莞市捷信机电设备有限公司 | Turnover type operation table top for laser welding |
| CN112372648A (en) * | 2020-11-17 | 2021-02-19 | 刘振昌 | PLC-based triaxial air plasma automatic cutting manipulator experimental device |
| CN213352455U (en) * | 2020-10-14 | 2021-06-04 | 田军 | Manipulator lifting device |
-
2021
- 2021-06-11 CN CN202110651693.0A patent/CN113333982A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN208391364U (en) * | 2018-07-10 | 2019-01-18 | 昆山萃谦电子科技有限公司 | A kind of control mainboard Full-automatic welding machine |
| WO2020107237A1 (en) * | 2018-11-28 | 2020-06-04 | 苏州汪永亨丝绸科技文化有限公司 | Cocoon removing device for silk processing |
| CN110497081A (en) * | 2019-08-28 | 2019-11-26 | 庹艳 | A kind of six shaft type laser welding industrial robots |
| CN211219350U (en) * | 2019-09-23 | 2020-08-11 | 东莞市捷信机电设备有限公司 | Turnover type operation table top for laser welding |
| CN110961845A (en) * | 2019-12-25 | 2020-04-07 | 徐州瑞马科宝金属制品有限公司 | Rotating disc type plate welding machine |
| CN213352455U (en) * | 2020-10-14 | 2021-06-04 | 田军 | Manipulator lifting device |
| CN112372648A (en) * | 2020-11-17 | 2021-02-19 | 刘振昌 | PLC-based triaxial air plasma automatic cutting manipulator experimental device |
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Application publication date: 20210903 |