Metal plate flanging processing machine for bathroom metal bottom basin
Technical Field
The invention relates to the technical field of bathroom equipment preparation, in particular to a bathroom metal bottom basin metal plate flanging processing machine.
Background
Modern homes have higher and higher requirements on sanitary facilities, many families want to have an independent bath space, but because the sanitary space of a living room is limited, the bath facilities and sanitary wares can only be placed in one room, the shower room fully utilizes one corner in the room, the shower range is clearly divided by a fence to form a relatively independent bath space, the whole shower room has more functions and higher price, and generally can not be customized, compared with the whole shower room, the simple shower room has no 'roof', the styles are rich, the basic structure of the shower room is a bottom basin or an artificial stone bottom sill or a natural stone bottom sill, the bottom basin is made of ceramics, acrylic, artificial stone and the like, an acrylic glass shower room or a toughened glass shower room is arranged on the bottom sill or the bottom basin, wherein the bottom basin serving as a main part becomes an indispensable part of the shower room, and in order to ensure the strength of the bottom basin, the bottom basin is made of metal, the existing metal bottom basin is usually produced by bending a metal plate, but the existing metal bottom basin still has certain defects when the metal plate is formed.
The existing metal bottom basin has the following problems in the metal plate bending treatment: a: when the existing metal bottom basin is formed by metal plates, the metal plates often move, so that the heights of the bent outer edges of the bottom basin are often different, and the quality of the bottom basin is greatly influenced; b, after the existing metal bottom basin is formed by metal plates, metal often rebounds and needs to be bent twice manually, so that the production efficiency is greatly slowed, the workload of staff is increased, and manpower is wasted.
In order to make up for the defects of the prior art, the invention provides a metal plate flanging processing machine for a bathroom metal bottom basin.
Disclosure of Invention
The technical scheme adopted by the invention to solve the technical problem is as follows: the utility model provides a basin panel beating hem processing machinery at bottom of bathroom metal, includes workstation, guide subassembly and hem subassembly, installs the guide subassembly on the workstation, and guide subassembly top is provided with the hem subassembly, hem subassembly fixed mounting on the workstation, wherein:
the guide subassembly includes the support column, guide sideboard, the flange board, the top post that pushes away, put flitch and cylinder No. one, the support column passes through welded mode and evenly installs under the workstation on the terminal surface, guide sideboard is installed to the symmetry on the workstation, fixed mounting has the flange board on the guide sideboard, the top post is installed to the symmetry on the flange board, fixed mounting has a cylinder on the flange board outer wall, install on the output shaft of a cylinder and put the flitch, it is located between the flange board through sliding connection's mode to put the flitch, in operation, the manual work is placed basin at the bottom of the metal on putting the flitch, it blocks basin at the bottom of the metal to put the flitch, later cylinder work, it moves along guide sideboard to drive and put the flitch, thereby reach the fixed purpose of carrying of basin at the bottom of the metal.
The hem subassembly includes the connecting rod, the top board, No. two cylinders, the link, the stripping and slicing in advance, shaping piece and pressurize piece, the connecting rod is installed to the symmetry on the workstation, fixed mounting has the top board on the connecting rod, install No. two cylinders on the top board, install the link on the output shaft of No. two cylinders, install the stripping and slicing in advance backward in the past on the link in proper order, shaping piece and pressurize piece, in operation, the basin is carrying out the transportation process by the guide subassembly at the bottom of the metal, No. two cylinder works and drive the stripping and slicing in advance through the link, shaping piece and pressurize piece down motion, thereby the basin is in the bottom of the metal is in proper order through the stripping and slicing in advance, shaping piece bending and pressurize design processing, and then accomplish the operation of folding of the corner of basin at the bottom of the metal.
As a preferred technical solution of the present invention, the guiding side plate is an L-shaped structure, the guiding side plate is uniformly provided with a rotating disc in a manner of rotating connection, the guiding side plate is uniformly provided with a limiting plate in a manner of sliding connection, the limiting plate is connected with the guiding side plate through a connecting spring, and the head of the limiting plate is provided with a spherical rotating block in a manner of rotating connection.
As a preferred technical scheme, the material placing plate is provided with a sinking groove A, the inner wall of the sinking groove A is uniformly connected with a blocking pressing strip through a pushing spring, the cross section of the blocking pressing strip is of a trapezoidal structure, a rotating wheel is arranged on the blocking pressing strip in a rotating connection mode, a clamping plate block is arranged above the blocking pressing strip and is arranged on the material placing plate through a sliding rod, the clamping plate block and the material placing plate are connected together through the pushing spring, and the clamping plate block and the blocking pressing strip are arranged in a staggered mode.
As a preferred technical scheme of the invention, the splint block is provided with a side push plate in a sliding connection mode, the side push plate and the splint block are connected together through a first spring, and the side push plate is connected with a pressure maintaining pressure plate through a second spring.
As a preferred technical scheme of the present invention, pressing cutters are uniformly installed on the lower end surface of the precutting block through a third spring, precutting convex points are uniformly arranged on the pressing cutters, and the precutting convex points are arranged in a staggered manner.
As a preferable technical scheme of the invention, the forming block is provided with an annular sinking groove B, the outer side wall of the annular sinking groove B is inclined, the outer side wall of the annular sinking groove B is uniformly provided with a retaining splint in a rotating connection mode, and the retaining splint and the forming block are connected together through an auxiliary spring.
According to a preferable technical scheme, the pressure-maintaining block is provided with a rectangular abdicating groove C, the pressure-maintaining block is provided with a contact sliding rod in a sliding connection mode, the contact sliding rod is provided with an extrusion push plate, the outer side of the extrusion push plate is abutted against an outer push plate, the outer push plate is arranged on the inner wall of the pressure-maintaining block in a sliding connection mode, the upper end of the extrusion push plate is connected with an inverted cone column, the outer side of the inverted cone column is uniformly abutted against a traction sliding plate, the traction sliding plate is provided with a pressure-maintaining clamping plate, and the pressure-maintaining clamping plate is connected with the pressure-maintaining block through an ejection spring.
As a preferred technical scheme of the invention, the traction sliding plate is of a triangular structure, lightening holes D are uniformly formed in the traction sliding plate, and rotating rollers are uniformly arranged on the traction sliding plate in a rotating connection mode.
Compared with the prior art, the invention has the following advantages:
1. the invention can solve the following problems of the existing metal bottom basin when metal plate bending treatment is carried out: a: when the existing metal bottom basin is formed by metal plates, the metal plates often move, so that the heights of the bent outer edges of the bottom basin are often different, and the quality of the bottom basin is greatly influenced; b, after the existing metal bottom basin is formed by metal plates, metal often rebounds and needs to be bent twice manually, so that the production efficiency is greatly slowed, the workload of staff is increased, and manpower is wasted.
2. According to the metal bottom basin bending device, the guide assembly is designed, when the material placing plate moves along the guide edge plate under the action of the first air cylinder and moves to the bending central area, the limiting plate blocks the material placing plate under the action of the connecting spring, so that the material placing plate is positioned under the edge bending assembly, and the position of the material placing plate is fixed under the action of the limiting plate when the material placing plate stops each time, so that the bending areas are identical when the metal bottom basins on the material placing plate are bent, the heights of the outer edges of the metal bottom basins are identical, and the quality of the metal bottom basins is greatly improved.
3. According to the metal bottom basin folding device, the edge folding assembly is designed, the second air cylinder works to drive the pre-cutting block, the forming block and the pressure maintaining block to move downwards through the connecting frame in the conveying process of the metal bottom basin guided by the guide assembly, so that the metal bottom basin is subjected to pre-cutting treatment of the pre-cutting block, bending treatment of the forming block and pressure maintaining and shaping treatment of the pressure maintaining block in sequence, the phenomenon that the outer edge of the folded metal bottom basin is rebounded is greatly avoided, the phenomenon of manual secondary folding is avoided, and the production efficiency is improved while manpower is saved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the structural schematic of the present invention;
FIG. 3 is a schematic cross-sectional view A-A of FIG. 2 of the present invention;
FIG. 4 is a schematic structural view of a splint block of the present invention;
FIG. 5 is a schematic cross-sectional view of a pre-cut block of the present invention;
FIG. 6 is a schematic cross-sectional view of a shaped block of the present invention;
FIG. 7 is a schematic structural view of a pressure retention block of the present invention;
fig. 8 is a schematic structural view of the traction skateboard of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 8.
The utility model provides a basin panel beating hem processing machinery at bottom of bathroom metal, includes workstation 1, guide subassembly 2 and hem subassembly 3, installs guide subassembly 2 on the workstation 1, and 2 tops of guide subassembly are provided with hem subassembly 3, and 3 fixed mounting of hem subassembly are on workstation 1, wherein:
the guide assembly 2 comprises a support column 21, a guide side plate 22, a baffle plate 23, a pushing column 24, a material placing plate 24 and a cylinder, the support column 21 is uniformly installed on the lower end face of the workbench 1 in a welding mode, the guide side plate 22 is symmetrically installed on the workbench 1, the baffle plate 23 is fixedly installed on the guide side plate 22, the pushing column 24 is symmetrically installed on the baffle plate 23, the cylinder is fixedly installed on the outer wall of the baffle plate 23, the material placing plate 24 is installed on an output shaft of the cylinder, the material placing plate 24 is located between the baffle plates 23 in a sliding connection mode, during specific work, a metal bottom basin is manually placed on the material placing plate 24, the material placing plate 24 clamps the metal bottom basin, the cylinder works later, the material placing plate 24 is driven to move along the guide side plate 22, and accordingly the purpose of fixed conveying of the metal bottom basin is achieved.
The guide side plate 22 is of an L-shaped structure, the guide side plate 22 is uniformly provided with the rotating disc 221 in a rotating connection mode, the guide side plate 22 is uniformly provided with the limiting plate 222 in a sliding connection mode, the limiting plate 222 is connected with the guide side plate 22 through the connecting spring 223, the head of the limiting plate 222 is provided with the spherical rotating block 224 in a rotating connection mode, during specific work, when the material placing plate 24 moves along the guide side plate 22, the rotating disc 221 acts on reducing friction resistance when the material placing plate 24 moves, and meanwhile when the material placing plate 24 moves to a specified area, the limiting plate 222 blocks the material placing plate 24 due to the action of the connecting spring 223, so that the position when the material placing plate 24 is parked at each time is fixed, and further, the bending area is ensured to be consistent when the metal bottom basin on the material placing plate 24 is bent, and the quality of the metal bottom basin is greatly improved.
The metal bottom basin folding device is characterized in that a material placing plate 24 is provided with a sinking groove A, the inner wall of the sinking groove A is uniformly connected with a blocking pressing strip 242 through a pushing spring 241, the section of the blocking pressing strip 242 is of a trapezoidal structure, a rotating wheel 243 is installed on the blocking pressing strip 242 in a rotating connection mode, a clamping block 244 is arranged above the blocking pressing strip 242, the clamping block 244 is installed on the material placing plate 24 through a sliding rod, the clamping block 244 is connected with the material placing plate 24 through a pushing spring 245, and the clamping block 244 and the blocking pressing strip 242 are arranged in a staggered mode, when the metal bottom basin is manually placed on the blocking pressing strip 242 during specific work, the clamping block 244 clamps the metal bottom basin under the action of the pushing spring 245, so that the metal bottom basin clamping work is completed, then when the metal bottom basin is folded by the folding assembly 3, the metal bottom basin is pressed downwards to deform, the metal bottom basin is clamped by the blocking pressing strip 242 under the action of the pushing spring 241, play a retaining action, and then avoid the condition emergence that the metal limit after buckling kick-backs.
Install side push pedal 2441 through sliding connection's mode on splint piece 244, link together through first spring 2442 between side push pedal 2441 and the splint piece 244, be connected with pressurize clamp plate 2444 through second spring 2443 on the side push pedal 2441, during specific work, when the basin takes place to buckle because of hem subassembly 3 effect at the bottom of the metal, side push pedal 2441 is outwards ejecting because of first spring 2442 effect, thereby pressurize clamp plate 2444 is cliied the metal end basin outside after buckling because of second spring 2443 effect, combine to block the combined action of layering 242, give an inward push pressure of the basin at the bottom of the metal after bending, thereby play the pressurize effect, the condition that the basin kick-backs at the bottom of the metal has greatly been avoided takes place, and then the production efficiency of the basin at the bottom of the metal has been improved.
Hem subassembly 3 includes connecting rod 31, upper substrate 32, No. two cylinders, link 33, pre-cutting block 34, become one-tenth piece 35 and pressurize piece 36, connecting rod 31 is installed to the symmetry on the workstation 1, fixed mounting has upper substrate 32 on the connecting rod 31, install No. two cylinders on the upper substrate 32, install link 33 on the output shaft of No. two cylinders, pre-cutting block 34 is installed backward in the past in proper order on link 33, become one-tenth piece 35 and pressurize piece 36, when concrete work, the basin is being carried the in-process by guide subassembly 2 at the bottom of the metal, No. two cylinder work drives pre-cutting block 34 through link 33, become one-tenth piece 35 and pressurize piece 36 and move down, thereby the basin is in proper order through pre-cutting block 34 and is cut in advance, become one-tenth piece 35 and bend and pressurize piece 36 pressurize design processing, and then accomplish the corner folding operation of basin at the bottom of metal.
The lower end face of the precut block 34 is uniformly provided with pressing cutters 342 through third springs 341, the pressing cutters 342 are uniformly provided with precut convex points 343, the precut convex points 343 are arranged in a staggered mode, during specific work, when the precut block 34 presses a metal chassis under the action of a second cylinder, pressing guides 342 on the precut block 34 press a metal bottom basin 342, meanwhile, the precut convex points 342 on the pressing cutters 342 press the surface of the metal bottom basin, uniform dot-shaped pits are formed, a precut line is formed, subsequent bending is facilitated, and subsequent bending effects are improved.
The heavy groove B of annular has been seted up on the shaping piece 35, the slope of the heavy groove B lateral wall of annular, evenly install through the mode of rotating the connection on the heavy groove B lateral wall of annular and keep splint 351, keep linking together through auxiliary spring 352 between splint 351 and the shaping piece 35, when concrete work, when shaping piece 35 presses the metal chassis after cutting in advance because of No. two cylinder effects, shaping piece 35 protrusion surface contacts with the basin face at the bottom of the metal earlier, make it take place to bend the deformation, the outside after the deformation enters into in the heavy groove B of annular, the last holding plate 351 of the heavy groove B of annular carries out the pressurize support to the basin outside at the bottom of the metal because of auxiliary spring 352 effect, thereby the very big condition of having avoided bending back basin panel at the bottom of the metal takes place.
The pressure maintaining block 36 is provided with a rectangular abdicating groove C, the pressure maintaining block 36 is provided with a contact sliding rod 361 in a sliding connection mode, the contact sliding rod 361 is provided with an extrusion push plate 362, the outer side of the extrusion push plate 362 is abutted against an outer push plate 363, the outer push plate 363 is arranged on the inner wall of the pressure maintaining block 36 in a sliding connection mode, the upper end of the extrusion push plate 362 is connected with a reverse cone column 364, the outer side of the reverse cone column 364 is uniformly abutted against a traction sliding plate 365, the traction sliding plate 365 is provided with a pressure maintaining clamping plate 366, the pressure maintaining clamping plate 366 is connected with the pressure maintaining block 36 through an ejection spring 367, during specific work, when the pressure maintaining block 36 presses a pre-cut metal chassis under the action of a second air cylinder, a bent metal bottom basin plate enters the rectangular abdicating groove C, and the contact sliding rod 361 and the surface of the metal bottom basin plate are contacted with each other and move upwards, so that the extrusion push plate 362 moves upwards, and then drive outer push pedal 363 and move to the outside, the upward movement of while back taper post 354, and then pull slide 365 because of ejecting spring 367 effect moves to the inboard, drive pressurize base plate 366 moves to the inboard, thereby both sides push away to the extrusion at the bottom of the metal basin after the preflex, later dwell a period, carry out the pressurize and handle, thereby accomplish the basin shaping operation of bending at the bottom of the metal, extrude the basin at the bottom of the metal from both sides through outer push pedal 363 and pressurize splint 366, thereby the uniformity of basin outside bending angle at the bottom of the metal has been guaranteed, and then the effect of bending of basin at the bottom of the metal has been improved.
The traction sliding plate 365 is of a triangular structure, lightening holes D are uniformly formed in the traction sliding plate 365, the traction sliding plate 365 is uniformly provided with the rotary rollers 3651 in a rotating connection mode, during specific work, when the traction sliding plate 365 moves, the rotary rollers 3651 act, so that the traction sliding plate 365 can move smoothly inside the pressure maintaining block 36, meanwhile, the traction sliding plate 365 is uniformly provided with the lightening holes D, the dead weight of the traction sliding plate 365 can be reduced, the friction resistance when the traction sliding plate 365 moves is reduced, and the smoothness when the pressure maintaining clamp plate 366 moves is improved.
When in work:
s1, plate fixing: manually placing the metal bottom basin on the blocking pressing strip 242, and clamping the metal bottom basin by the clamping block plate 244 under the action of the ejector spring 245, so as to finish the clamping and fixing operation of the metal bottom basin plate;
s2, bottom basin conveying: after the fixing operation of the metal bottom basin plate is completed, the first air cylinder works to drive the material placing plate 24 to move along the guide side plate 22, so that the conveying operation of the metal bottom basin plate is completed;
s3, folding corners: when the metal bottom basin is conveyed by the guide assembly 2, the second cylinder works to drive the pre-cutting block 34, the forming block 35 and the pressure maintaining block 36 to move downwards through the connecting frame 33, so that the metal bottom basin is subjected to pre-cutting treatment of the pre-cutting block 34, bending treatment of the forming block 35 and pressure maintaining and shaping treatment of the pressure maintaining block 36 in sequence, and corner folding operation of the metal bottom basin is completed;
s4, manually taking a piece: after the corners are folded, manually taking down the folded metal bottom basin, and further completing manual work taking operation;
s5, repeating the steps S1-S4, and continuously performing the bending and forming operation of the metal bottom basin.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.