CN113325902B - Method, device and equipment for intelligently adjusting glue yield and storage medium - Google Patents
Method, device and equipment for intelligently adjusting glue yield and storage medium Download PDFInfo
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- CN113325902B CN113325902B CN202110499399.2A CN202110499399A CN113325902B CN 113325902 B CN113325902 B CN 113325902B CN 202110499399 A CN202110499399 A CN 202110499399A CN 113325902 B CN113325902 B CN 113325902B
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Abstract
The invention relates to the technical field of automobiles, and discloses a method, a device, equipment and a storage medium for intelligently adjusting glue yield, wherein the method comprises the following steps: acquiring the gluing temperature of the spot welding sealant collected by a temperature sensor on the servo constant delivery pump; determining a temperature and analog voltage change curve of the servo constant delivery pump; determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature; and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity. The relation between the temperature and the analog voltage is established through calculation and conversion, and the size of the glue outlet amount is intelligently adjusted through the analog voltage according to the gluing temperature of the spot welding sealant collected by the temperature sensor when the temperature changes, so that the gluing stability of the spot welding sealant is effectively ensured.
Description
Technical Field
The invention relates to the technical field of automobiles, in particular to a method, a device, equipment and a storage medium for intelligently adjusting glue yield.
Background
The smaller the viscosity of the spot welding sealant is, the poorer the fluidity of the colloid is, and the viscosity of the spot welding sealant is related to the temperature, and the viscosity of the glue tends to decrease with the decrease of the temperature, for example, the viscosity of the glue is 65g/min at 20 ℃, and the viscosity of the glue decreases to 25g/min at the decrease of the temperature to 5 ℃, so that the viscosity of the spot welding sealant changes when the external temperature changes, and the existing servo gluing pump cannot automatically recognize the viscosity change of the glue and cannot automatically adjust the glue output according to the viscosity change of the glue, thereby easily causing the too little or excessive glue output of the spot welding sealant.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide a method, a device, equipment and a storage medium for intelligently adjusting the glue yield, and aims to solve the technical problem that the glue yield of spot welding sealant is too low or excessive in the prior art.
In order to achieve the purpose, the invention provides a method for intelligently adjusting glue yield, which comprises the following steps:
acquiring the gluing temperature of the spot welding sealant collected by a temperature sensor on the servo constant delivery pump;
determining a temperature and analog voltage change curve of the servo constant delivery pump;
determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature;
and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity.
Optionally, the determining a temperature versus analog voltage variation curve of the servo constant displacement pump includes:
acquiring the glue outlet diameter of the servo constant delivery pump;
determining the rotating speed of a servo constant delivery pump according to the glue outlet diameter;
determining an analog voltage quantity according to the rotating speed of the servo constant delivery pump;
and determining a temperature and analog voltage change curve according to the gluing temperature, the rotating speed of the servo constant delivery pump and the analog voltage.
Optionally, the determining a temperature and analog voltage change curve according to the gluing temperature, the rotation speed of the servo constant delivery pump and the analog voltage comprises:
acquiring a temperature and viscosity change curve of the spot welding sealant;
automatically matching the viscosity value of the spot welding sealant according to the temperature and viscosity change curve through the gluing temperature;
and determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage.
Optionally, the determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotation speed of the servo constant delivery pump and the analog voltage value includes:
determining a mapping relation between the viscosity value and the rotating speed of the servo constant delivery pump;
and determining a temperature and analog voltage change curve according to the mapping relation, the gluing temperature and the analog voltage quantity.
Optionally, after the analog voltage is transmitted to the servo constant delivery pump, so that the servo constant delivery pump stably discharges the glue according to the analog voltage, the method further includes:
detecting the gluing quality of the servo constant delivery pump;
and when the gluing quality meets the preset gluing quality, sending a numerical value display instruction to a display screen so that the display screen displays the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage according to the numerical value display instruction.
Optionally, after detecting the glue applying quality of the servo dosing pump, the method further includes:
and triggering an early warning prompt when the gluing quality does not meet the preset gluing quality.
Optionally, the determining the rotation speed of the servo constant delivery pump according to the glue outlet diameter includes:
acquiring the gluing speed of a servo constant delivery pump;
determining the average glue outlet amount of the servo constant delivery pump according to the glue outlet diameter and the glue coating speed;
and determining the rotating speed of the servo constant delivery pump according to the average glue yield.
In addition, in order to achieve the above object, the present invention further provides a device for intelligently adjusting a glue discharging amount, including:
the acquisition module is used for acquiring the gluing temperature of the spot welding sealant acquired by the servo constant delivery pump temperature sensor;
the determining module is used for determining a temperature and analog voltage change curve of the servo constant delivery pump;
the determining module is further used for determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature;
and the glue discharging module is used for transmitting the analog voltage quantity to the servo constant delivery pump so as to enable the servo constant delivery pump to stably discharge glue according to the analog voltage quantity.
In addition, in order to achieve the above object, the present invention further provides an apparatus for intelligently adjusting a glue discharging amount, including: the intelligent glue discharging amount adjusting method comprises a memory, a processor and a program for intelligently adjusting the glue discharging amount, wherein the program for intelligently adjusting the glue discharging amount is stored on the memory and can run on the processor, and the program for intelligently adjusting the glue discharging amount is configured to realize the steps of the method for intelligently adjusting the glue discharging amount.
In addition, in order to achieve the above object, the present invention further provides a storage medium, in which a program for intelligently adjusting the glue discharging amount is stored, and the program for intelligently adjusting the glue discharging amount, when executed by a processor, implements the steps of the method for intelligently adjusting the glue discharging amount as described above.
The method for intelligently adjusting the glue outlet amount comprises the steps of acquiring the gluing temperature of spot welding sealant collected by a temperature sensor on a servo constant delivery pump; determining a temperature and analog voltage change curve of the servo constant delivery pump; determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature; and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity. The relation between the temperature and the analog voltage is established through calculation and conversion, and the size of the glue outlet amount is intelligently adjusted through the analog voltage according to the gluing temperature of the spot welding sealant collected by the temperature sensor when the temperature changes, so that the gluing stability of the spot welding sealant is effectively ensured.
Drawings
Fig. 1 is a schematic structural diagram of an apparatus for intelligently adjusting glue output amount in a hardware operating environment according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart illustrating a first embodiment of the method for intelligently adjusting the glue discharging amount according to the present invention;
FIG. 3 is a schematic flow chart illustrating a second embodiment of the method for intelligently adjusting the glue discharging amount according to the present invention;
FIG. 4 is a schematic diagram illustrating a temperature and viscosity variation curve of an embodiment of the method for intelligently adjusting the amount of discharged glue of the present invention;
FIG. 5 is a schematic diagram illustrating a temperature and analog voltage variation curve according to an embodiment of the method for intelligently adjusting the amount of discharged glue;
FIG. 6 is a schematic flow chart illustrating a third embodiment of the method for intelligently adjusting the glue discharging amount according to the present invention;
fig. 7 is a block diagram illustrating a first embodiment of the apparatus for intelligently adjusting the amount of discharged glue according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1, fig. 1 is a schematic structural diagram of an apparatus for intelligently adjusting glue output amount in a hardware operating environment according to an embodiment of the present invention.
As shown in fig. 1, the apparatus for intelligently adjusting glue output amount may include: a processor 1001, such as a Central Processing Unit (CPU), a communication bus 1002, a user interface 1003, a network interface 1004, and a memory 1005. Wherein a communication bus 1002 is used to enable connective communication between these components. The user interface 1003 may include a Display screen (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 1003 may also include a standard wired interface, a wireless interface. The network interface 1004 may optionally include a standard wired interface, a WIreless interface (e.g., a WIreless-FIdelity (WI-FI) interface). The Memory 1005 may be a Random Access Memory (RAM) Memory, or may be a Non-Volatile Memory (NVM), such as a disk Memory. The memory 1005 may alternatively be a storage device separate from the processor 1001.
Those skilled in the art will appreciate that the configuration shown in fig. 1 does not constitute a limitation of the apparatus for intelligently adjusting the amount of glue, and may include more or fewer components than shown, or some components in combination, or a different arrangement of components.
As shown in fig. 1, the memory 1005, which is a storage medium, may include an operating system, a network communication module, a user interface module, and a program for intelligently adjusting the amount of discharged glue.
In the apparatus for intelligently adjusting the glue discharging amount shown in fig. 1, the network interface 1004 is mainly used for data communication with a network server; the user interface 1003 is mainly used for data interaction with a user; the processor 1001 and the memory 1005 of the apparatus for intelligently adjusting a glue output amount according to the present invention may be disposed in the apparatus for intelligently adjusting a glue output amount, and the apparatus for intelligently adjusting a glue output amount calls the program for intelligently adjusting a glue output amount stored in the memory 1005 through the processor 1001, and executes the method for intelligently adjusting a glue output amount according to the embodiment of the present invention.
An embodiment of the present invention provides a method for intelligently adjusting a glue output amount, and referring to fig. 2, fig. 2 is a schematic flow diagram of a first embodiment of the method for intelligently adjusting a glue output amount according to the present invention.
In this embodiment, the method for intelligently adjusting the glue yield includes the following steps:
step S10: and acquiring the gluing temperature of the spot welding sealant collected by a temperature sensor on the servo constant delivery pump.
It should be noted that the execution main body of this embodiment may be a device that intelligently adjusts the glue dispensing amount, or may also be another device that can achieve the same or similar functions.
It should be understood that spot welding sealant is mainly used for automobile and is a kind of sealant coated on the lap joint of sheet metal parts before welding, and the good attachment of the sealed stamped parts is required. The temperature sensor is arranged in the cavity of the servo constant delivery pump and is used for collecting the temperature signal of the spot welding sealant in the cavity in real time, so that the gluing temperature of the spot welding sealant in the cavity can be collected in real time through the temperature sensor on the servo constant delivery pump, and the temperature signal is transmitted to the CPU.
Step S20: and determining a temperature and analog voltage change curve of the servo constant delivery pump.
It can be understood that according to the determined temperature and viscosity change curve, the mapping relation between the viscosity and the rotating speed of the servo constant delivery pump and the operational relation between the rotating speed of the servo constant delivery pump and the analog voltage quantity, calculation conversion can be further performed according to the relation between the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage quantity, and the temperature and analog voltage change curve of the servo constant delivery pump is established.
Step S30: and determining the analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature.
It should be understood that the gluing temperature of the spot welding sealant in the servo quantitative pump body is measured in real time through the temperature sensor, and then the CPU can finally determine the analog voltage amount at the current temperature through the known gluing temperature according to the temperature and analog voltage change curve.
Step S40: and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity.
It should be noted that, the servo constant delivery pump is given with the analog voltage volume that confirms in the CPU, and servo constant delivery pump realizes intelligent regulation servo constant delivery pump rotational speed through the analog voltage volume, stabilizes out according to servo constant delivery pump's standard diameter 3mm and glues to realize stabilizing out and glue the purpose.
In the embodiment, the gluing temperature of the spot welding sealant collected by the temperature sensor on the servo constant delivery pump is obtained; determining a temperature and analog voltage change curve of the servo constant delivery pump; determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature; and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity. The relation between the temperature and the analog voltage is established through calculation and conversion, and the size of the glue outlet amount is intelligently adjusted through the analog voltage according to the gluing temperature of the spot welding sealant collected by the temperature sensor when the temperature changes, so that the gluing stability of the spot welding sealant is effectively ensured.
Referring to fig. 3, fig. 3 is a schematic flow chart of a method for intelligently adjusting glue dispensing amount according to a second embodiment of the present invention.
Based on the first embodiment, the method for intelligently adjusting the glue discharging amount in this embodiment includes, in the step S20:
step 201: and obtaining the glue outlet diameter of the servo constant delivery pump.
It should be noted that, in the specific implementation process, the glue outlet diameter of the servo constant delivery pump process standard can be set to be 3mm, wherein the allowable range of the diameter tolerance is ± 1mm.
Step 202: and determining the rotating speed of the servo constant delivery pump according to the glue outlet diameter.
Further, the step 202 includes:
and acquiring the gluing speed of the servo constant delivery pump.
It can be understood that the gluing speed may be a welding line body speed, and in a specific implementation process, the gluing speed may be set by a person skilled in the art, which is not limited in this embodiment.
And determining the average glue outlet amount of the servo constant delivery pump according to the glue outlet diameter and the glue coating speed. .
It should be understood that the average glue output may be a glue output per minute, and then the glue application cross-sectional area of the servo constant delivery pump is calculated according to the area formula of the calculation circle by the glue output diameter d, so that the average glue output of the servo constant delivery pump can be further determined according to the glue application cross-sectional area and the glue application speed, that is: average glue yield = glue application cross-sectional area + speed of glue application.
And determining the rotating speed of the servo constant delivery pump according to the average glue output.
It should be noted that the rotating speed of the servo constant delivery pump can be determined by a calculation formula according to the obtained average glue yield, that is: and the rotating speed of the servo quantitative pump = average glue output/6.
Step 203: and determining the analog voltage quantity according to the rotating speed of the servo constant delivery pump.
It can be understood that, as the following table 1 is a table for calculating station gluing parameters of the servo constant delivery pump with a welded wire body, the glue outlet diameter of the process standard of the servo constant delivery pump is set to be 3mm, wherein the allowable range of the diameter tolerance is +/-1 mm, and according to the table 1, the analog voltage quantity can be determined according to the obtained rotating speed of the servo constant delivery pump through a calculation formula, namely: the analog voltage quantity = servo constant displacement pump speed 10/set speed, wherein the set speed may be set according to the size of the gear of the servo constant displacement pump, which is not limited in this embodiment.
TABLE 1
Step 204: and determining a temperature and analog voltage change curve according to the gluing temperature, the rotating speed of the servo constant delivery pump and the analog voltage.
Further, the step 204 includes:
and obtaining the temperature and viscosity change curve of the spot welding sealant.
It can be understood that, as shown in fig. 4, fig. 4 is a schematic diagram of a temperature and viscosity change curve, where the temperature and viscosity change curve is a temperature and viscosity change curve report issued by a glue manufacturer before the spot welding sealant leaves the factory, and the change trends of the temperature and viscosity change curves are consistent when the formula of each glue manufacturer before the spot welding sealant leaves the factory is unchanged.
And automatically matching the viscosity value of the spot welding sealant according to the temperature and viscosity change curve through the gluing temperature.
It should be understood that the glue temperature signal is transmitted to the CPU, where the viscosity value of the spot welding sealant at the current temperature is automatically matched according to the determined temperature and viscosity change curve.
And determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage.
Further, determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage, and the method comprises the following steps:
and determining the mapping relation between the viscosity value and the rotating speed of the servo constant delivery pump.
It can be understood that the following table 2 is a mapping relation table of the viscosity value and the rotation speed of the servo constant delivery pump, wherein, as can be seen from the table 2, each viscosity value can be obtained by testing the corresponding rotation speed of the servo constant delivery pump.
| Viscosity g/ |
25 | 30 | 35 | 40 | 45 | 50 | 55 | 60 | 70 | 80 | 90 |
| Rotational speed R/min | 220 | 200 | 190 | 180 | 170 | 160 | 150 | 130 | 120 | 110 | 100 |
TABLE 2
And determining a temperature and analog voltage change curve according to the mapping relation, the gluing temperature and the analog voltage quantity.
It should be noted that, as shown in fig. 5, fig. 5 is a schematic diagram of a temperature and viscosity change curve, and therefore, according to the determined mapping relationship between the temperature and the viscosity change curve, the viscosity and the rotational speed of the servo constant delivery pump, and the operational relationship between the rotational speed of the servo constant delivery pump and the analog voltage quantity, calculation conversion can be performed through the relationship between the gluing temperature, the viscosity value, the rotational speed of the servo constant delivery pump, and the analog voltage quantity, so as to establish the temperature and analog voltage change curve of the servo constant delivery pump.
According to the embodiment, the rotating speed of the servo constant delivery pump is determined according to the obtained glue outlet diameter, the operational relationship between the analog voltage and the rotating speed of the servo constant delivery pump is determined according to the rotating speed of the servo constant delivery pump, then the viscosity value corresponding to the temperature and viscosity change curve of the spot welding sealant is determined according to the gluing temperature, and finally the mapping relationship between the determined temperature and viscosity change curve, the viscosity and the rotating speed of the servo constant delivery pump and the operational relationship between the rotating speed of the servo constant delivery pump and the analog voltage are determined, so that the calculation conversion can be carried out according to the relationship between the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage, the temperature and analog voltage change curve of the servo constant delivery pump is established, and the stable efficiency of the spot welding sealant gluing is further improved.
In an embodiment, as shown in fig. 6, a third embodiment of the method for intelligently adjusting a glue dispensing amount according to the present invention is provided based on the first embodiment or the second embodiment, and in this embodiment, the method is described based on the first embodiment, and after the step S40, the method further includes:
step S401: and detecting the gluing quality of the servo constant delivery pump.
It should be understood that the gluing quality can be a gluing size corresponding to the gluing quality, and as the CPU stores the template photos shot in advance, wherein the standard diameter of the servo constant delivery pump is 3mm, the photos are shot every 10 trolleys by a camera fixed on a glue gun of the servo constant delivery pump, the photos are analyzed by a computer, the gluing quality is matched and confirmed, and whether the size of one of the 5 photos meets the size difference range of +/-1 mm is determined, so that the sealing performance of the white car body can be improved.
Further, after step S401, the method further includes:
and triggering an early warning prompt when the gluing quality does not meet the preset gluing quality.
It should be noted that the preset gluing quality can be set by a person skilled in the art, and the preset gluing quality can be set by a size of +/-1 mm, the embodiment does not limit the preset gluing quality, whether the detection is abnormal or not is judged through visual photographing, if the detection is abnormal, an early warning prompt is triggered when the abnormality occurs, wherein the early warning prompt can be an alarm prompt, the embodiment does not limit the preset gluing quality, an alarm wire stop is set, whether the sensor has a fault or not is checked from the head, a CPU calculation module normally works or not, and whether the colloid diameter measurement of a servo constant delivery pump meets the process standard of 3mm or not is checked, so that the wire stop fault rate of the whole welding line body can be reduced.
Step S402: and when the gluing quality meets the preset gluing quality, sending a numerical value display instruction to a display screen so that the display screen displays the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage according to the numerical value display instruction.
It can be understood that, the display screen is installed on servo constant delivery pump, whether normal through the detection above the vision is taken a picture to judge, if normal, CPU can send the numerical value demonstration instruction for the display screen, the display screen can according to the numerical value demonstration instruction show the rubber coating temperature viscosity number value, servo constant delivery pump rotational speed and analog voltage volume to the storage of serial number conveniently looks over and traces back.
In this embodiment, the gluing quality of the servo constant delivery pump is detected through visual shooting, and when the gluing quality meets the preset gluing quality, the numerical display instruction is sent to the display screen, so that the display screen displays gluing temperature, viscosity value, servo constant delivery pump rotating speed and analog voltage according to the numerical display instruction, and when the gluing quality does not meet the preset gluing quality, an early warning prompt is triggered, thereby further improving the accuracy of the stability of the gluing of the spot welding sealant.
In addition, an embodiment of the present invention further provides a storage medium, where a program for intelligently adjusting the glue discharging amount is stored, and when the program for intelligently adjusting the glue discharging amount is executed by a processor, the steps of the method for intelligently adjusting the glue discharging amount are implemented as described above.
Since the storage medium adopts all technical solutions of all the embodiments, at least all the beneficial effects brought by the technical solutions of the embodiments are achieved, and no further description is given here.
In addition, referring to fig. 7, fig. 7 is a structural block diagram of the first embodiment of the device for intelligently adjusting the glue outlet amount according to the present invention.
As shown in fig. 7, the device for intelligently adjusting the glue discharging amount according to the embodiment of the present invention includes:
the acquisition module 10 is used for acquiring the gluing temperature of the spot welding sealant acquired by the servo constant delivery pump temperature sensor.
It should be understood that spot welding sealant is mainly used for automobile and is a kind of sealant coated on the lap joint of sheet metal parts before welding, and the good attachment of the sealed stamped parts is required. The temperature sensor is arranged in the cavity of the servo constant delivery pump and is used for collecting the temperature signal of the spot welding sealant in the cavity in real time, so that the gluing temperature of the spot welding sealant in the cavity can be collected in real time through the temperature sensor on the servo constant delivery pump, and the temperature signal is transmitted to the CPU.
And the determining module 20 is used for determining a temperature and analog voltage change curve of the servo constant delivery pump.
It can be understood that according to the determined temperature and viscosity change curve, the mapping relation between the viscosity and the rotating speed of the servo constant delivery pump and the operational relation between the rotating speed of the servo constant delivery pump and the analog voltage quantity, calculation conversion can be further performed according to the relation between the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage quantity, and the temperature and analog voltage change curve of the servo constant delivery pump is established.
The determining module 20 is further configured to determine an analog voltage amount according to the temperature and the analog voltage variation curve through the gluing temperature.
It should be understood that the gluing temperature of the spot welding sealant in the servo quantitative pump body is measured in real time through the temperature sensor, and then the CPU can finally determine the analog voltage amount at the current temperature through the known gluing temperature according to the temperature and analog voltage change curve.
And the glue discharging module 30 is used for transmitting the analog voltage quantity to the servo constant delivery pump so as to enable the servo constant delivery pump to stably discharge glue according to the analog voltage quantity.
It should be noted that, the servo constant delivery pump is given with the analog voltage volume that confirms in the CPU, and servo constant delivery pump realizes intelligent regulation servo constant delivery pump rotational speed through the analog voltage volume, stabilizes out according to servo constant delivery pump's standard diameter 3mm and glues to realize stabilizing out and glue the purpose.
In the embodiment, the gluing temperature of the spot welding sealant collected by the temperature sensor on the servo constant delivery pump is obtained; determining a temperature and analog voltage change curve of the servo constant delivery pump; determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature; and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity. The relation between the temperature and the analog voltage is established through calculation and conversion, and the size of the glue outlet amount is intelligently adjusted through the analog voltage according to the gluing temperature of the spot welding sealant collected by the temperature sensor when the temperature changes, so that the gluing stability of the spot welding sealant is effectively ensured.
In an embodiment, the determining module 20 is further configured to obtain a glue discharging diameter of the servo dosing pump; determining the rotating speed of a servo constant delivery pump according to the glue outlet diameter; determining an analog voltage quantity according to the rotating speed of the servo constant delivery pump; and determining a temperature and analog voltage change curve according to the gluing temperature, the rotating speed of the servo constant delivery pump and the analog voltage.
In an embodiment, the determining module 20 is further configured to obtain a temperature and viscosity change curve of the spot welding sealant; automatically matching the viscosity value of the spot welding sealant according to the temperature and viscosity change curve through the gluing temperature; and determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage.
In an embodiment, the determining module 20 is further configured to determine a mapping relationship between the viscosity value and the rotation speed of the servo constant delivery pump; and determining a temperature and analog voltage change curve according to the mapping relation, the gluing temperature and the analog voltage quantity.
In one embodiment, the device for intelligently adjusting the glue discharging amount further comprises: the numerical value display module is used for detecting the gluing quality of the servo constant delivery pump; and when the gluing quality meets the preset gluing quality, sending a numerical value display instruction to a display screen so that the display screen displays the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage according to the numerical value display instruction.
In one embodiment, the device for intelligently adjusting the glue discharging amount further comprises: and the early warning module is used for triggering early warning prompt when the gluing quality does not meet the preset gluing quality.
In an embodiment, the determining module 20 is further configured to obtain a gluing speed of the servo constant delivery pump; determining the average glue output amount of the servo constant delivery pump according to the glue output diameter and the glue application speed; and determining the rotating speed of the servo constant delivery pump according to the average glue yield.
It should be understood that the above is only an example, and the technical solution of the present invention is not limited in any way, and in a specific application, a person skilled in the art may set the technical solution as needed, and the present invention is not limited thereto.
It should be noted that the above-described work flows are only exemplary, and do not limit the scope of the present invention, and in practical applications, a person skilled in the art may select some or all of them to achieve the purpose of the solution of the embodiment according to actual needs, and the present invention is not limited herein.
In addition, the technical details that are not described in detail in this embodiment can be referred to the method for intelligently adjusting the glue dispensing amount provided in any embodiment of the present invention, and are not described herein again.
Further, it is to be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrases "comprising a," "8230," "8230," or "comprising" does not exclude the presence of other like elements in a process, method, article, or system comprising the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on such understanding, the technical solution of the present invention or portions thereof that contribute to the prior art may be embodied in the form of a software product, where the computer software product is stored in a storage medium (e.g. Read Only Memory (ROM)/RAM, magnetic disk, optical disk), and includes several instructions for enabling a terminal device (e.g. a mobile phone, a computer, a server, or a network device) to execute the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The method for intelligently adjusting the glue yield is characterized by comprising the following steps of:
acquiring the gluing temperature of the spot welding sealant collected by a temperature sensor on the servo constant delivery pump;
determining a temperature and analog voltage change curve of the servo constant delivery pump, wherein the specific steps comprise: establishing a temperature and analog voltage change curve of the servo constant delivery pump according to a temperature and viscosity change curve of the spot welding sealant, a mapping relation of viscosity and the rotating speed of the servo constant delivery pump and an operational relation of the rotating speed of the servo constant delivery pump and an analog voltage;
determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature;
and transmitting the analog voltage quantity to a servo constant delivery pump so that the servo constant delivery pump can stably deliver the glue according to the analog voltage quantity.
2. The method for intelligently adjusting the glue discharging amount according to claim 1, wherein the determining the temperature and analog voltage change curve of the servo dosing pump comprises:
acquiring the glue outlet diameter of the servo constant delivery pump;
determining the rotating speed of a servo constant delivery pump according to the glue outlet diameter;
determining an analog voltage quantity according to the rotating speed of the servo constant delivery pump;
and determining a temperature and analog voltage change curve according to the gluing temperature, the rotating speed of the servo constant delivery pump and the analog voltage.
3. The method for intelligently adjusting the glue discharging amount according to claim 2, wherein the step of determining a temperature and analog voltage change curve according to the gluing temperature, the rotating speed of the servo constant delivery pump and the analog voltage amount comprises the following steps:
acquiring a temperature and viscosity change curve of the spot welding sealant;
automatically matching the viscosity value of the spot welding sealant according to the temperature and viscosity change curve through the gluing temperature;
and determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage.
4. The method for intelligently adjusting glue dispensing amount according to claim 3, wherein the determining a temperature and analog voltage change curve according to the gluing temperature, the viscosity value, the rotation speed of the servo constant delivery pump and the analog voltage amount comprises:
determining a mapping relation between the viscosity value and the rotating speed of the servo constant delivery pump;
and determining a temperature and analog voltage change curve according to the mapping relation, the gluing temperature and the analog voltage quantity.
5. The method for intelligently adjusting a dispensing amount according to claim 3, wherein after the analog voltage amount is transmitted to the servo constant delivery pump so that the servo constant delivery pump can stably dispense the glue according to the analog voltage amount, the method further comprises:
detecting the gluing quality of the servo constant delivery pump;
and when the gluing quality meets the preset gluing quality, sending a numerical value display instruction to a display screen so that the display screen displays the gluing temperature, the viscosity value, the rotating speed of the servo constant delivery pump and the analog voltage according to the numerical value display instruction.
6. The method for intelligently adjusting the glue discharging amount according to claim 5, wherein after the glue quality of the servo dosing pump is detected, the method further comprises the following steps:
and triggering an early warning prompt when the gluing quality does not meet the preset gluing quality.
7. The method for intelligently adjusting the glue discharging amount according to claim 2, wherein the determining the rotation speed of the servo dosing pump according to the glue discharging diameter comprises the following steps:
acquiring the gluing speed of a servo constant delivery pump;
determining the average glue outlet amount of the servo constant delivery pump according to the glue outlet diameter and the glue coating speed;
and determining the rotating speed of the servo constant delivery pump according to the average glue yield.
8. The utility model provides a device of volume is glued out in intelligent regulation, its characterized in that, device of volume includes out to intelligent regulation:
the acquisition module is used for acquiring the gluing temperature of the spot welding sealant acquired by the servo constant delivery pump temperature sensor;
the determining module is used for determining a temperature and analog voltage change curve of the servo constant delivery pump, and the specific steps of the determining module comprise: establishing a temperature and analog voltage change curve of the servo constant delivery pump according to a temperature and viscosity change curve of the spot welding sealant, a mapping relation of viscosity and the rotating speed of the servo constant delivery pump and an operational relation of the rotating speed of the servo constant delivery pump and an analog voltage;
the determining module is further used for determining an analog voltage quantity according to the temperature and the analog voltage change curve through the gluing temperature;
and the glue discharging module is used for transmitting the analog voltage quantity to the servo constant delivery pump so as to enable the servo constant delivery pump to stably discharge glue according to the analog voltage quantity.
9. The utility model provides an equipment of intelligent regulation volume of glue that goes out which characterized in that, equipment of intelligent regulation volume of glue includes: a memory, a processor and a program for intelligently adjusting glue dispensing amount stored on the memory and executable on the processor, the program for intelligently adjusting glue dispensing amount being configured to implement the method for intelligently adjusting glue dispensing amount according to any one of claims 1 to 7.
10. A storage medium, wherein the storage medium stores a program for intelligently adjusting glue discharging amount, and when the program for intelligently adjusting glue discharging amount is executed by a processor, the method for intelligently adjusting glue discharging amount according to any one of claims 1 to 7 is realized.
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