CN113324599B - FCB function thermal power generating unit bypass capacity test system - Google Patents
FCB function thermal power generating unit bypass capacity test system Download PDFInfo
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- CN113324599B CN113324599B CN202110428182.2A CN202110428182A CN113324599B CN 113324599 B CN113324599 B CN 113324599B CN 202110428182 A CN202110428182 A CN 202110428182A CN 113324599 B CN113324599 B CN 113324599B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/34—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
- G01F1/36—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure the pressure or differential pressure being created by the use of flow constriction
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F1/00—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow
- G01F1/05—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects
- G01F1/34—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure
- G01F1/36—Measuring the volume flow or mass flow of fluid or fluent solid material wherein the fluid passes through a meter in a continuous flow by using mechanical effects by measuring pressure or differential pressure the pressure or differential pressure being created by the use of flow constriction
- G01F1/40—Details of construction of the flow constriction devices
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Abstract
The invention discloses a bypass capacity test system of an FCB functional thermal power generating unit, which comprises a high-pressure bypass capacity measuring and calculating mechanism, a low-pressure bypass capacity measuring and calculating mechanism and an acquisition control mechanism, wherein the high-pressure bypass capacity measuring and calculating mechanism is used for measuring and calculating the steam flow from a high-pressure bypass; the collecting and regulating mechanism is respectively in signal connection with the high-pressure bypass steam flow measuring and calculating mechanism and the low-pressure bypass steam flow measuring and calculating mechanism. According to the method, the steam flow in contact with the temperature-reducing water flow parameter which is easy to obtain and high in accuracy is reflected through calculation, and is converted into the initial parameter steam flow under the rated working condition, on the premise that a main steam flow measuring point is not needed to be added, the main steam flow of the FCB functional thermal power unit bypass is accurately monitored in real time, and the stability and the economy of the unit FCB working condition operation are improved.
Description
Technical Field
The invention relates to the field of flow measurement and control of a steam turbine generator unit and thermal equipment thereof, in particular to a bypass capacity test system of a thermal power generating unit with an FCB function.
Background
The generator set FCB (fast Cut Back) function is a scheme provided for enabling the generator set to be quickly connected to the power grid after a serious fault occurs in the power grid and enabling the generator set to be disconnected from the power grid to enter a island running mode when an emergency fault occurs, the stable combustion of a boiler can be still maintained in the action process, and the generator set FCB (fast Cut Back) function is significant for modern thermal power generating units.
The key for realizing the FCB function of the thermal power generating unit is the configuration of the high-low pressure bypass capacity of the thermal power generating unit, whether the thermal power generating unit reaches the design capacity or not is verified after operation, and the bypass capacity is accurately mastered to be used for operation control, but the main steam flow in the bypass is difficult to measure. Secondly, for the large-caliber pipeline measurement of the steam pipeline, the pressure loss of the large-caliber pipeline measurement can directly influence the energy consumption, so that the flow measurement precision is low, and meanwhile, the energy consumption can also cause the economic performance reduction of the unit operation. Therefore, currently, there is no good solution for accurately and economically measuring the main steam flow in the bypass of the thermal power generating unit.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, and realizes real-time and accurate monitoring of the main steam flow in the bypass on the premise of not increasing a main steam flow measuring point by obtaining the main steam flow in the bypass through calculation by utilizing an easily-obtained and high-accuracy desuperheating water flow parameter and converting the main steam flow into an initial parameter steam flow under a rated working condition.
The invention provides a bypass capacity testing system of an FCB functional thermal power generating unit, which comprises a high-pressure bypass capacity measuring and calculating mechanism, a low-pressure bypass capacity measuring and calculating mechanism and an acquisition control mechanism, wherein the high-pressure bypass capacity measuring and calculating mechanism is used for measuring and calculating the flow of steam from a high-pressure bypass; the collecting and regulating mechanism is respectively in signal connection with the high-pressure bypass steam flow measuring and calculating mechanism and the low-pressure bypass steam flow measuring and calculating mechanism.
The high-pressure bypass capacity measuring and calculating mechanism comprises a high-pressure bypass steam inlet measuring module, a high-pressure bypass desuperheating water measuring module and a reheater steam inlet measuring module; the high-pressure bypass incoming steam measuring module comprises a high-pressure bypass incoming steam temperature measuring device for measuring the temperature of the high-pressure bypass incoming steam and a high-pressure bypass incoming steam pressure measuring device for measuring the pressure of the high-pressure bypass incoming steam; the high-pressure bypass desuperheating water measuring module comprises a high-pressure bypass desuperheating water temperature measuring device for measuring the temperature of the high-pressure bypass desuperheating water, a high-pressure bypass desuperheating water pressure device for measuring the pressure of the high-pressure bypass desuperheating water, and a high-pressure bypass desuperheating water flow measuring device for measuring the flow of the high-pressure bypass desuperheating water; the reheater steam admission determining module comprises a reheater steam admission temperature measuring device and a reheater steam admission pressure measuring device, wherein the reheater steam admission temperature measuring device is used for measuring the reheater steam admission temperature, and the reheater steam admission pressure measuring device is used for measuring the reheater steam admission pressure.
The low-pressure bypass capacity measuring and calculating mechanism comprises a low-pressure bypass steam inlet measuring module, a low-pressure bypass desuperheating water measuring module and a condenser steam inlet measuring module; the low-pressure bypass incoming steam measuring module comprises a low-pressure bypass incoming steam temperature measuring device for measuring the temperature of low-pressure bypass incoming steam, and a low-pressure bypass incoming steam pressure measuring device for measuring the pressure of the low-pressure bypass incoming steam; the low-pressure bypass desuperheating water measuring module comprises a low-pressure bypass desuperheating water temperature measuring device for measuring the low-pressure bypass desuperheating water temperature, a low-pressure bypass desuperheating water pressure device for measuring the low-pressure bypass desuperheating water pressure and a low-pressure bypass desuperheating water flow measuring device for measuring the low-pressure bypass desuperheating water flow; the steam condenser steam inlet measuring module comprises a steam condenser steam inlet temperature measuring device used for measuring the steam condenser steam inlet temperature and a steam condenser steam inlet pressure measuring device used for measuring the steam condenser steam inlet pressure.
The acquisition control mechanism is an OVATION decentralized control system.
The low-pressure bypass steam inlet temperature measuring device, the condenser steam inlet temperature measuring device, the high-pressure bypass temperature reduction water temperature measuring device and the reheater steam inlet temperature measuring device are all E-type thermocouples or Pt100 thermal resistors.
The low-pressure bypass steam inlet pressure measuring device, the condenser steam inlet pressure measuring device, the high-pressure bypass desuperheating water pressure measuring device and the reheater steam inlet pressure measuring device are EJA series pressure transmitters or Rosemoun series pressure transmitters.
The low-pressure bypass desuperheating water flow measuring device and the high-pressure bypass desuperheating water flow measuring device are EJA series flow differential pressure transmitters or Rosemoun series flow differential pressure transmitters.
The high-pressure bypass desuperheating water module also comprises a high-pressure bypass desuperheating water regulating valve; the low-pressure bypass desuperheating water module also comprises a low-pressure bypass desuperheating water regulating valve; the high-pressure bypass temperature-reducing water regulating valve and the low-pressure temperature-reducing water regulating valve are both pneumatic regulating valves or electric regulating valves.
The low-pressure bypass desuperheating water flow measuring device comprises a low-pressure bypass flow throttling orifice, and the low-pressure bypass flow throttling orifice is an angle pressure taking standard orifice plate or a flange pressure taking standard orifice plate.
The high-pressure bypass desuperheating water flow measuring device comprises a high-pressure flow throttling orifice plate, and the high-pressure flow throttling orifice plate is an angle connection pressure taking standard orifice plate or a flange pressure taking standard orifice plate.
The method reflects the steam flow contacted with the desuperheating water flow parameter through calculation by utilizing the desuperheating water flow parameter which is easy to obtain and high in accuracy, converts the desuperheating water flow parameter into the initial parameter steam flow under the rated working condition, realizes real-time and accurate monitoring of the main steam flow which is inconvenient to measure on the premise of not increasing a main steam flow measuring point, and can directly compare the converted flow parameter under the rated working condition with the design standard of FCB bypass capacity configuration, thereby accurately monitoring and adjusting the bypass steam flow in real time, and improving the stability and the economy of the FCB working condition operation of the unit.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a low-voltage bypass capacity measuring and calculating mechanism of an FCB-function thermal power generating unit according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a bypass capacity test system of a second FCB functional thermal power generating unit according to an embodiment of the present invention;
the numbers in the figures illustrate the following:
1-low pressure bypass steam inlet temperature measuring device, 2-low pressure bypass steam inlet pressure measuring device, 3-low pressure bypass valve, 4-low pressure bypass steam inlet pipeline, 5-condenser steam inlet pipeline, 6-condenser steam inlet temperature measuring device, 7-condenser steam inlet pressure measuring device, 8-low pressure bypass desuperheating water regulating valve, 9-low pressure bypass desuperheating water pipeline, 10-low pressure bypass desuperheating water temperature measuring device, 11-low pressure bypass desuperheating water pressure measuring device, 12-low pressure bypass desuperheating water flow measuring device, 13-flow throttling orifice plate, 14-condenser, 15-I low pressure cylinder, 16-II low pressure cylinder, 17-high pressure cylinder, 18-intermediate pressure cylinder, 19-main throttle valve, 20-regulating throttle valve, 21-reheat regulating steam valve, 22-reheat main steam valve, 23-high pressure bypass valve, 24-high pressure bypass steam inlet pipeline, 25-high pressure bypass steam inlet temperature measuring device, 26-high pressure bypass steam inlet pressure measuring device, 27-high exhaust check valve, 28-high pressure bypass desuperheating water regulating valve, 29-high pressure bypass desuperheating water pipeline, 30-high pressure bypass desuperheating water temperature measuring device, 31-high pressure bypass desuperheating water pressure measuring device, 32-high pressure bypass desuperheating water flow measuring device, 33-flow throttling orifice plate, 34-reheater steam inlet temperature measuring device, 35-reheater steam inlet pressure measuring device, 36-reheater and 37-acquisition and control mechanism.
Fig. 3 is a schematic flow chart of a method for testing bypass capacity of a thermal power generating unit with a second FCB function according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
fig. 1 is a schematic structural diagram of a low-pressure bypass capacity measuring and calculating mechanism of an FCB-function thermal power generating unit according to an embodiment of the present invention, and as shown in fig. 1, the low-pressure bypass capacity measuring mechanism of the FCB-function thermal power generating unit according to the embodiment of the present invention includes a low-pressure bypass steam inflow measuring module, a low-pressure bypass desuperheating water measuring module, and a condenser steam inflow measuring module.
The low-pressure bypass incoming steam determination module comprises a low-pressure bypass incoming steam temperature measuring device 1, a low-pressure bypass incoming steam pressure measuring device 2, a low-pressure bypass valve 3 and an incoming steam pipeline 4.
The low-pressure bypass steam inlet temperature measuring device 1, the low-pressure bypass steam inlet pressure measuring device 2 and the low-pressure bypass valve 3 are arranged on a steam inlet pipeline 4 of the low-pressure bypass, and the low-pressure bypass steam inlet temperature measuring device 1 and the low-pressure bypass steam inlet pressure measuring device 2 are arranged at positions upstream of the low-pressure bypass valve 3.
The low-pressure bypass desuperheating water measuring module comprises a low-pressure bypass desuperheating water regulating valve 8, a low-pressure bypass desuperheating water pipeline 9, a low-pressure bypass desuperheating water temperature measuring device 10, a low-pressure bypass desuperheating water pressure measuring device 11, a low-pressure bypass desuperheating water flow measuring device 12 and a flow throttling orifice plate 13.
The low-pressure bypass desuperheating water regulating valve 8 is used for regulating and controlling the steam temperature in the steam inlet main pipe 5 of the condenser and is arranged on a low-pressure bypass desuperheating water pipeline 9; the low-pressure bypass desuperheating water temperature measuring device 10 is used for measuring the temperature of low-pressure bypass desuperheating water, is arranged on a low-pressure bypass desuperheating water pipeline 9, and is arranged at the upstream position of the low-pressure bypass desuperheating water regulating valve 8; the low-pressure bypass desuperheating water pressure measuring device 11 is used for measuring the pressure of the low-pressure bypass desuperheating water, is arranged on the low-pressure bypass desuperheating water pipeline 9 and is arranged at the upstream position of the low-pressure bypass desuperheating water regulating valve 8; the low-pressure bypass desuperheating water flow measuring device 12 and the flow throttling orifice 13 are used for measuring low-pressure bypass desuperheating water flow, are installed on the low-pressure bypass desuperheating water pipeline 9, and are located at the upstream position of the low-pressure bypass desuperheating water regulating valve 8.
The condenser steam inlet measuring module comprises a condenser steam inlet pipeline 5, a condenser steam inlet temperature measuring device 6, a condenser steam inlet pressure measuring device 7 and a condenser 14.
The condenser inlet steam temperature measuring device 6 is used for measuring the inlet steam temperature of the condenser and is arranged on the inlet steam pipeline 5 of the condenser and at the inlet position of the condenser 14; the condenser inlet steam pressure measuring device 7 is used for measuring the inlet steam pressure of the condenser and is arranged on the inlet steam pipeline 5 of the condenser and at the inlet position of the condenser 14.
Fig. 2 is a schematic structural diagram of a bypass capacity test system of a secondary FCB functional thermal power generating unit according to a specific embodiment of the present invention, and as shown in fig. 2, the bypass capacity test system of the secondary FCB functional thermal power generating unit according to the specific embodiment of the present invention includes a high-pressure bypass capacity measuring and calculating mechanism, a low-pressure bypass capacity measuring and calculating mechanism, and an acquisition control mechanism.
The high-pressure bypass capacity measuring and calculating mechanism comprises a high-pressure bypass steam inlet measuring module, a high-pressure bypass desuperheating water measuring module and a reheater steam inlet module.
The high pressure bypass incoming steam determination module comprises a high pressure bypass valve 23, a high pressure bypass incoming steam pipe 24 and a high pressure bypass incoming steam temperature measurement device 25.
The high-pressure bypass steam inlet temperature measuring device 25 is used for measuring the temperature of high-pressure bypass steam and is arranged on the high-pressure bypass steam inlet pipeline 24 and at the downstream position of the high-pressure bypass valve 23; the high pressure bypass steam inlet pressure measuring device 26 is used for measuring the high pressure bypass steam inlet pressure and is arranged on the high pressure bypass steam inlet pipeline 24 and at the downstream position of the high pressure bypass valve 23.
The high-pressure bypass desuperheating water measuring module comprises a high-pressure bypass desuperheating water regulating valve 28, a high-pressure bypass desuperheating water pipeline 29, a high-pressure bypass desuperheating water temperature measuring device 30, a high-pressure bypass desuperheating water pressure measuring device 31, a high-pressure bypass desuperheating water flow measuring device 32 and a flow throttling pore plate 33.
The high-pressure bypass desuperheating water regulating valve 28 is used for regulating and controlling the temperature of steam in the reheater steam inlet main pipe 33 and is arranged on the high-pressure bypass desuperheating water pipeline 29; the high-pressure bypass desuperheating water temperature measuring device 30 is used for measuring the temperature of high-pressure bypass desuperheating water, and is arranged on the high-pressure bypass desuperheating water pipeline 29 and at the upstream position of the high-pressure bypass desuperheating water regulating valve 28; the high-pressure bypass desuperheating water pressure measuring device 31 is used for measuring the pressure of high-pressure bypass desuperheating water, and is arranged on the high-pressure bypass desuperheating water pipeline 29 and at the upstream position of the high-pressure bypass desuperheating water regulating valve 28; the high-pressure bypass desuperheating water flow measuring device 32 and the flow throttling pore plate 33 are used for measuring the flow of high-pressure bypass desuperheating water, are installed on the high-pressure bypass desuperheating water pipeline 29 and are located at the upstream position of the high-pressure bypass desuperheating water regulating valve 28.
The reheater steam admission determination module comprises a reheater steam admission pipeline 33, a reheater steam admission temperature measurement device 34, a reheater steam admission pressure measurement device 35 and a reheater 36.
The reheater steam inlet temperature measuring device 34 is used for measuring the reheater steam inlet temperature and is arranged on the reheater steam inlet pipeline 33 and at the inlet of the reheater 36; the reheater steam inlet pressure measuring device 35 is used for measuring the reheater steam inlet pressure and is installed on the reheater steam inlet pipeline 33 and at the inlet of the reheater 36.
Fig. 1 shows the low-voltage bypass capacity measuring and calculating mechanism, and fig. 1 is a schematic structural diagram of the low-voltage bypass capacity measuring and calculating mechanism of the FCB-function thermal power generating unit according to the embodiment of the present invention.
The acquisition control mechanism 37 adopts an OVATION decentralized control system or other similar functional systems.
Fig. 3 is a schematic flow chart of a method for testing the bypass capacity of a second FCB-function thermal power generating unit according to a specific embodiment of the present invention, where the method for testing the bypass capacity of the FCB-function thermal power generating unit includes the following steps:
the steam turbine specifically adopted in the embodiment is a 1000MW supercritical, single-intermediate reheating, single-shaft, four-cylinder and four-exhaust steam turbine, double-backpressure and condensing steam turbine, and the model is N1050-27/600/600; the main design parameters of the unit are shown in table 1 below, and all references to pressure (or vacuum) are absolute pressures. The design standard of the FCB bypass capacity is a high-pressure bypass system and a low-pressure bypass system which are configured with 30% of rated working conditions.
TABLE 1 Main design parameters of the unit
The bypass capacity testing system and method of the FCB functional thermal power generating unit comprise the following steps:
s101: installing and debugging a bypass capacity test system;
after all the temperature, pressure, flow and regulating valve testing devices in the system shown in the figure 1 are installed, the testing instrument is verified to be qualified, and the high-pressure bypass valve, the low-pressure bypass valve and the regulating valve are flexible and reliable in action.
S102: setting the initial state of the turbonator;
the rotor of the steam turbine generator unit is in a turning state, and the vacuum value of the condenser reaches 10 kPa; the boiler burns normally, and steam of the boiler enters a condenser after passing through a high-pressure bypass and a low-pressure bypass and being subjected to temperature reduction; the outlet pressure parameter of the boiler is not lower than 60% of the rated parameter, and the temperature of the main steam and the temperature of the reheated steam are not lower than 550 ℃; when the high-pressure bypass capacity is tested, the high-pressure bypass valve 23 is fully opened, and the low-pressure bypass valve 3 controls the steam pressure behind the high-pressure bypass valve 23, so that the pressure measured by the reheater steam inlet pressure measuring device 35 is close to the rated reheat steam pressure (in the embodiment, 5.273 MPa); when the low pressure bypass capacity test is performed, the low pressure bypass valve 3 is fully opened, and the high pressure bypass valve 23 controls the steam pressure before the low pressure bypass valve 3 to be close to the rated reheat steam pressure (5.273 MPa in the embodiment).
S103: setting a first high-pressure bypass capacity test working condition, and measuring data;
setting a first high-pressure bypass capacity test working condition (a working condition which needs to be checked in design), fully opening the high-pressure bypass valve 23, controlling the steam pressure behind the high-pressure bypass valve 23 by the low-pressure bypass valve 3, and adjusting the opening of the high-pressure bypass temperature-reducing water valve 28 to ensure that the steam temperature behind the high-pressure bypass valve 23 is stabilized at about 380 ℃. Recording phase with frequency of 10s for 10minAnd (5) closing parameters of steam and temperature reduction water. The data to be measured and recorded are: the temperature measured by the high-pressure bypass steam-coming temperature measuring device 25, the pressure measured by the high-pressure bypass steam-coming pressure measuring device 26, the temperature measured by the high-pressure bypass desuperheating water temperature measuring device 30, the pressure measured by the high-pressure bypass desuperheating water pressure measuring device 31, the flow measured by the high-pressure bypass desuperheating water flow measuring device 32, the flow measured by the high-pressure bypass flow throttling orifice plate 33, the temperature measured by the reheater steam-entering temperature measuring device 34, and the pressure measured by the reheater steam-entering pressure measuring device 35; taking arithmetic mean and respectively symbolizing: the high-pressure bypass incoming steam temperature T4 and the high-pressure bypass incoming steam pressure P4 are calculated in real time according to the calculation formulas of T4 and P4 according to IAPW IF97 water and water steam to obtain an enthalpy value H4; the enthalpy value H5 is calculated in real time according to T5 and P5 according to an IAPW IF97 water and water steam calculation formula; the reheater steam inlet temperature T6 and the reheater steam inlet pressure P6 are calculated in real time according to T6 and P6 according to an IAPW IF97 water and water steam calculation formula to obtain an enthalpy value H6; according to the energy balance equation and the mass conservation equation, the high-voltage bypass capacity is set to be Q4, and the heat dissipation loss is set to be QsThe following can be obtained:
Q4×(H4-H6)-Q5×(H6-H5)＝qs (1)
s104: setting a second high-pressure bypass capacity test working condition, and measuring data;
and setting a second high-pressure bypass capacity test working condition, fully opening the high-pressure bypass valve 23, controlling the steam pressure behind the high-pressure bypass valve 23 by the low-pressure bypass valve 3, and adjusting the opening of the high-pressure bypass temperature-reducing water valve 28 to ensure that the steam temperature behind the high-pressure bypass valve 23 is stabilized at about 360 ℃. The relevant steam and desuperheating water parameters were recorded at a frequency of 10s for 10 consecutive minutes. The data to be measured and recorded are: the temperature measured by the high-pressure bypass steam-coming temperature measuring device 25, the pressure measured by the high-pressure bypass steam-coming pressure measuring device 26, the temperature measured by the high-pressure bypass desuperheating water temperature measuring device 30, the pressure measured by the high-pressure bypass desuperheating water pressure measuring device 31, the high-pressure bypass desuperheating water flow measuring device 32, the flow measured by the high-pressure bypass flow throttling orifice plate 33, the temperature measured by the reheater steam-entering temperature measuring device 34 and the reheater steam-entering pressure measuring devicePlacing 35 the measured pressure; taking arithmetic mean and respectively symbolizing: the enthalpy value H4 ' is calculated in real time according to the calculation formulas of the water and the water vapor of the IAPW IF97 and the high-pressure bypass inlet steam temperature T4 ' and the high-pressure bypass inlet steam pressure P4 ' according to the T4 ' and the P4 '; the enthalpy value H5 ' is calculated in real time according to T5 ' and P5 ' according to an IAPW IF97 water and water steam calculation formula; the reheater steam inlet temperature T6 ' and the reheater steam inlet pressure P6 ' are calculated in real time according to the calculation formulas of T6 ' and P6 ' according to IAPW IF97 water and water steam to obtain an enthalpy value H6 '; according to the energy balance equation and the mass conservation equation, the high-voltage bypass capacity is still set to be Q4, and the heat dissipation loss is still set to be Q due to small working condition changesThe following can be obtained:
Q4×(H4′-H6′)-Q5′×(H6′-H5′)＝qs (2)
s105: calculating the main steam flow in the high-pressure bypass according to the measured data of the first working condition and the second working condition of the high-pressure bypass capacity test;
elimination of q according to simultaneous equations (1) and (2)sThe following can be obtained:
Q4＝[Q5×(H6-H5)-Q5′×(H6′-H5′)]/[(H4-H6)-(H4′-H6′)] (3)
the table of test and calculation data is shown in table 2, and the main steam flow Q4 in the high-pressure bypass can be calculated according to equation (3) from the data in table 2, which is 1083 t/h.
TABLE 2 high pressure bypass capacity test and calculation data sheet
S106: setting a first low-pressure bypass capacity test working condition, and measuring data;
setting a first low-pressure bypass capacity test working condition (a working condition which needs to be checked in design), fully opening the low-pressure bypass valve 3, controlling the steam pressure in front of the low-pressure bypass valve 3 by the high-pressure bypass valve 23, and adjusting the opening of the low-pressure bypass temperature-reducing water valve 8 to enable the steam temperature behind the low-pressure bypass valve 3 to be stabilized at about 130 ℃. Continuously recording for 10min at a frequency of 10sAnd recording related steam and temperature reduction water parameters. The data to be measured and recorded are: the temperature measured by the low-pressure bypass incoming steam temperature measuring device 1, the pressure measured by the low-pressure bypass incoming steam pressure measuring device 2, the temperature measured by the low-bypass desuperheating water temperature measuring device 10, the pressure measured by the low-bypass desuperheating water pressure measuring device 11, the flow measured by the low-pressure bypass desuperheating water flow measuring device 12, the flow measured by the low-pressure bypass flow throttling orifice 13, the temperature measured by the condenser incoming steam temperature measuring device 6 and the pressure measured by the condenser incoming steam pressure measuring device 7; taking arithmetic mean and respectively symbolizing: the inlet steam temperature of the low-pressure bypass reheat steam is T1, the inlet steam pressure of the low-pressure bypass reheat steam is P1, and the enthalpy value H1 is calculated in real time according to the calculation formulas of the IAPW IF97 water and the water steam according to T1 and P1; the enthalpy value H2 is calculated in real time according to T2 and P2 according to IAPW IF97 water and water vapor calculation formulas and the temperature T2 and the pressure P2 of low-pressure bypass desuperheating water and the flow Q2 of the low-pressure bypass desuperheating water; the enthalpy value H3 is calculated in real time according to T3 and P3 according to an IAPW IF97 water and water steam calculation formula, wherein the steam inlet temperature T3 and the steam inlet pressure P3 of the condenser are calculated; according to the energy balance equation and the mass conservation equation, the low-voltage bypass capacity is set to be Q1, and the heat dissipation loss is set to be Qs', available:
Q1×(H1-H3)-Q2×(H3-H2)＝qs’ (4)
s107: setting a second low-voltage bypass capacity test working condition and measuring data;
and setting a second low-pressure bypass capacity test working condition, fully opening the low-pressure bypass valve 3, controlling the steam pressure in front of the low-pressure bypass valve 3 by the high-pressure bypass valve 23, and adjusting the opening size of the low-pressure bypass temperature-reducing water valve 8 to enable the steam temperature behind the low-pressure bypass valve 3 to be stabilized at about 120 ℃. The relevant steam and desuperheating water parameters were recorded at a frequency of 10s for 10 consecutive minutes. The data to be measured and recorded are as follows: the temperature measured by the low-pressure bypass incoming steam temperature measuring device 1, the pressure measured by the low-pressure bypass incoming steam pressure measuring device 2, the temperature measured by the low side desuperheating water temperature measuring device 10, the pressure measured by the low side desuperheating water pressure measuring device 11, the flow measured by the low-pressure bypass desuperheating water flow measuring device 12, the flow measured by the low-pressure bypass flow throttling orifice plate 13, the temperature measured by the condenser incoming steam temperature measuring device 6 and the condenser incoming steam pressureThe pressure measured by the force measuring device 7; taking arithmetic mean and respectively symbolizing: the inlet steam temperature of the low-pressure bypass reheat steam is T1 ', the inlet steam pressure of the low-pressure bypass reheat steam is P1 ', and an enthalpy value H1 ' is calculated in real time according to the calculation formulas of the T1 ' and the P1 ' according to IAPW IF97 water and water steam; the enthalpy value H2 ' is calculated in real time according to T2 ' and P2 ' according to an IAPW IF97 water and water vapor calculation formula; the enthalpy value H3 ' is calculated in real time according to T3 ' and P3 ' and an IAPW IF97 water and steam calculation formula; according to the energy balance equation and the mass conservation equation, the low-voltage bypass capacity is still set to be Q1, and the heat dissipation loss is still set to be Q due to less change of working conditionss', available:
Q1×(H1′-H3′)-Q2′×(H3′-H2′)＝qs’ (5)
s108: calculating the main steam flow in the low-pressure bypass according to the measured data of the low-pressure bypass capacity test working condition I and the working condition II;
elimination of q according to simultaneous equations (4) and (5)s' available:
Q1＝[Q2×(H3-H2)-Q2′×(H3′-H2′)]/[(H1-H3)-(H1′-H3′)] (6)
table of test and calculation data is shown in table 3, and the main steam flow Q1 in the high pressure bypass can be calculated according to equation (6) from the data in table 3, which is 762 t/h.
TABLE 3 Low Voltage bypass Capacity test and calculation data sheet
S109: converting the main steam flow in the bypass into a standard flow under a rated working condition initial parameter;
converting the calculated main steam flow in the bypass into a corresponding flow under a steam initial parameter for comparison with a main steam initial parameter flow standard; according to the friedel's formula, the flow conversion process is as follows:
obtaining the standard capacity Q1 after the capacity of the low-pressure bypass steam is converted01385t/h, standard capacity Q4 after conversion of high-pressure bypass steam capacity0＝1231t/h。
S110: comparing the FCB bypass capacity design standard data with the standard flow under the rated working condition initial parameter;
TABLE 4 comparison of FCB bypass capacity design standard data with standard flow under rated working condition initial parameter
The high-pressure bypass capacity and the low-pressure bypass steam capacity obtained from the table 4 can be used for checking whether the actual bypass system meets the operation requirement of the FCB function of the unit, and the data in the table 4 shows that the actual high-pressure bypass steam capacity and the actual low-pressure bypass steam capacity basically reach the designed steam capacity and meet the requirement of the FCB function of the unit on the bypass system.
The invention reflects the main steam flow of the low-pressure bypass contacted with the low-pressure bypass through calculation by utilizing the easily-obtained and high-accuracy low-pressure bypass desuperheating water flow parameter, and converts the low-pressure bypass into the initial parameter steam flow under the rated working condition, realizes the real-time and accurate monitoring of the main steam flow inconvenient to measure on the premise of not increasing the main steam flow measuring point, and can directly compare the converted flow parameter under the rated working condition with the design standard of the FCB bypass capacity configuration, thereby accurately monitoring and adjusting the bypass steam flow in real time, and improving the stability and the economy of the FCB working condition operation of the unit.
The foregoing detailed description of the embodiments of the present invention has provided specific examples to explain the principles and embodiments of the present invention, and the descriptions of the embodiments are only used to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (8)
1. A bypass capacity test system of a thermal power generating unit with an FCB function is characterized by comprising a high-pressure bypass capacity measuring and calculating mechanism, a low-pressure bypass capacity measuring and calculating mechanism and an acquisition control mechanism, wherein the high-pressure bypass capacity measuring and calculating mechanism is used for measuring and calculating the steam flow from a high-pressure bypass, and the low-pressure bypass capacity measuring and calculating mechanism is used for measuring and calculating the steam flow from a low-pressure bypass;
the acquisition regulation and control mechanism is respectively in signal connection with the high-pressure bypass incoming steam flow measuring and calculating mechanism and the low-pressure bypass incoming steam flow measuring and calculating mechanism; the high-pressure bypass capacity measuring and calculating mechanism comprises a high-pressure bypass steam inlet measuring module, a high-pressure bypass desuperheating water measuring module and a reheater steam inlet measuring module;
the high-pressure bypass incoming steam measuring module comprises a high-pressure bypass incoming steam temperature measuring device for measuring the temperature of the high-pressure bypass incoming steam and a high-pressure bypass incoming steam pressure measuring device for measuring the pressure of the high-pressure bypass incoming steam;
the high-pressure bypass desuperheating water measuring module comprises a high-pressure bypass desuperheating water temperature measuring device for measuring the temperature of the high-pressure bypass desuperheating water, a high-pressure bypass desuperheating water pressure device for measuring the pressure of the high-pressure bypass desuperheating water, and a high-pressure bypass desuperheating water flow measuring device for measuring the flow of the high-pressure bypass desuperheating water;
the reheater steam admission determination module comprises a reheater steam admission temperature measuring device and a reheater steam admission pressure measuring device, wherein the reheater steam admission temperature measuring device is used for measuring the reheater steam admission temperature; the low-pressure bypass capacity measuring and calculating mechanism comprises a low-pressure bypass incoming steam measuring module, a low-pressure bypass desuperheating water measuring module and a condenser incoming steam measuring module;
the low-pressure bypass incoming steam measuring module comprises a low-pressure bypass incoming steam temperature measuring device for measuring the temperature of low-pressure bypass incoming steam, and a low-pressure bypass incoming steam pressure measuring device for measuring the pressure of the low-pressure bypass incoming steam;
the low-pressure bypass desuperheating water measuring module comprises a low-pressure bypass desuperheating water temperature measuring device for measuring the low-pressure bypass desuperheating water temperature, a low-pressure bypass desuperheating water pressure device for measuring the low-pressure bypass desuperheating water pressure and a low-pressure bypass desuperheating water flow measuring device for measuring the low-pressure bypass desuperheating water flow;
the condenser steam inlet measuring module comprises a condenser steam inlet temperature measuring device for measuring the steam inlet temperature of the condenser and a condenser steam inlet pressure measuring device for measuring the steam inlet pressure of the condenser;
the low-pressure bypass desuperheating water flow parameter is converted into an initial parameter steam flow under a rated working condition through calculation.
2. The bypass capacity testing system of the FCB-functioning thermal power generating unit according to claim 1, wherein the acquisition control mechanism is an OVATION decentralized control system.
3. The bypass capacity test system for an FCB-functional thermal power generating unit according to claim 1, wherein the low-pressure bypass incoming steam temperature measuring device, the condenser incoming steam temperature measuring device, the high-pressure bypass attemperation water temperature measuring device, and the reheater incoming steam temperature measuring device are all E-type thermocouples or Pt100 thermal resistors.
4. The bypass capacity test system for the FCB-function thermal power generating unit according to claim 1, wherein the low-pressure bypass incoming steam pressure measuring device, the condenser incoming steam pressure measuring device, the high-pressure bypass desuperheating water pressure measuring device, and the reheater incoming steam pressure measuring device are all EJA series pressure transmitter or a rosemount series pressure transmitter.
5. The bypass capacity test system for the FCB-function thermal power generating unit according to claim 1, wherein the low-pressure bypass desuperheating water flow rate measurement device and the high-pressure bypass desuperheating water flow rate measurement device are an EJA series flow differential pressure transmitter or a rosemount series flow differential pressure transmitter.
6. The bypass capacity testing system of the FCB-functioning thermal power generating unit according to claim 1, wherein the high-pressure bypass desuperheating water module further comprises a high-pressure bypass desuperheating water regulating valve;
the low-pressure bypass desuperheating water module also comprises a low-pressure bypass desuperheating water regulating valve;
the high-pressure bypass temperature-reducing water regulating valve and the low-pressure temperature-reducing water regulating valve are both pneumatic regulating valves or electric regulating valves.
7. The bypass capacity testing system of the FCB functional thermal power generating unit according to claim 1, wherein the low-pressure bypass desuperheating water flow measuring device comprises a low-pressure bypass flow throttling orifice, and the low-pressure bypass flow throttling orifice is an angle pressure tapping standard orifice or a flange pressure tapping standard orifice.
8. The bypass capacity test system for the FCB functional thermal power generating unit according to claim 7, wherein the high-pressure bypass desuperheating water flow measuring device comprises a high-pressure flow throttling orifice plate, and the high-pressure flow throttling orifice plate is an angle connection pressure tapping standard orifice plate or a flange pressure tapping standard orifice plate.
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