CN113324356A

CN113324356A - Quick-frozen ball production facility

Info

Publication number: CN113324356A
Application number: CN202110575769.6A
Authority: CN
Inventors: 刘超
Original assignee: Shanghai Tofflon Science and Technology Co Ltd
Current assignee: Shanghai Tofflon Science and Technology Co Ltd
Priority date: 2021-05-26
Filing date: 2021-05-26
Publication date: 2021-08-31

Abstract

The invention discloses quick-frozen ball production equipment which is characterized by comprising a quick-frozen box, a die driving mechanism, a die push rod, a filling mechanism and a ball pushing mechanism, wherein the quick-frozen box is arranged on the quick-frozen box; the mold comprises a front mold and a rear mold, the front mold and the rear mold are both provided with hemispherical grooves and filling openings, the hemispherical grooves of the front mold and the rear mold form a spherical cavity, and the filling mechanism fills the spherical cavity through the filling openings; the mould is driven by the mould driving mechanism to pass through the quick-freezing box, and the quick-frozen balls are pushed out by the ball pushing mechanism. The production equipment of the quick-frozen balls solves the problem of low production efficiency of the quick-frozen balls; the production equipment can continuously and efficiently produce the quick-frozen balls and can ensure the consistency of the appearance of the product.

Description

Quick-frozen ball production facility

Technical Field

The invention relates to a production device of quick-frozen balls, and belongs to the technical field of quick-freezing devices.

Background

The freeze-drying technology is more and more concerned by the pharmaceutical industry and the cosmetic industry, the water content of the freeze-dried product is less, and the freeze-dried product can be preserved for a long time without adding a drying agent and a preservative. At present, the main preparation method of common freeze-dried products is to fill liquid into penicillin bottles, and the penicillin bottles are put into a freeze dryer to be dried at low temperature to obtain freeze-dried powder. Patent CN201310192349.5 discloses a full-automatic freeze-drying tablet production equipment and a control method thereof, and the patent provides a technology for producing freeze-drying tablets. Patent CN201910736999.9 discloses a freeze-drying device for making freeze-dried balls and a freeze-drying apparatus having the same, and the technology provides a preparation method of freeze-dried balls. The freeze-dried tablets and the freeze-dried balls are more and more favored by consumers because the freeze-dried tablets and the freeze-dried balls not only have the physical characteristics of freeze-dried powder, but also have more delicate appearance.

At present, the freeze-dried tablets can be produced in large scale, the production of the freeze-dried balls is still in an experimental stage or a small-scale production stage, and the large-scale production of the freeze-dried balls is always a problem which is concerned and needs to be solved by pharmaceutical factories and cosmetic manufacturers. The production process of the freeze-dried balls is complex, most of the production processes are manual operation, the requirement of personnel is large, and the cost of the products is undoubtedly increased.

Disclosure of Invention

The invention aims to solve the technical problem of how to realize the automatic mass production of the freeze-dried balls.

In order to solve the technical problems, the technical scheme of the invention is to provide quick-frozen ball production equipment which is characterized by comprising a quick-frozen box, a mould driving mechanism, a mould push rod, a filling mechanism and a ball pushing mechanism; the mold comprises a front mold and a rear mold, the front mold and the rear mold are both provided with hemispherical grooves and filling openings, the hemispherical grooves of the front mold and the rear mold form a spherical cavity, and the filling mechanism fills the spherical cavity through the filling openings; the mould is driven by the mould driving mechanism to pass through the quick-freezing box, and the quick-frozen balls are pushed out by the ball pushing mechanism.

Wherein the mould driving mechanism is a mould rotating platform, a mesh belt or a guide rail.

Wherein, the filling mechanism comprises a filling needle and a needle frame.

Wherein, the ball pushing mechanism comprises a driver and a round ball push rod.

The production equipment for the quick-frozen balls solves the problem of low preparation efficiency of the freeze-dried balls in the early forming stage, provides technical support for realizing large-batch and high-efficiency production of the freeze-dried balls, can quickly freeze liquid into spherical solids, and has higher efficiency compared with the conventional production mode.

Compared with the prior art, the method has the following beneficial effects:

the problem of low production efficiency of spherical products is solved.

Simple structure, design benefit not only can produce spherical product in succession high-efficiently, can guarantee the uniformity of product appearance moreover.

Drawings

FIG. 1 is a structural diagram of a production device of quick-frozen balls;

FIG. 2 is a partial sectional view of a production apparatus for quick-frozen balls;

FIG. 3 is a half sectional view of a production facility of quick-frozen balls;

FIG. 4 is a combined view of a forming mold for quick-frozen balls;

FIGS. 5 and 6 are a top view and a cross-sectional view A-A, respectively, of a forming die assembly;

FIG. 7 is a view of a filling mechanism;

wherein, the reference numbers: a quick-freezing box 1; a rotating platform 2; a front mold 3; a rear mold 4; a front mounting plate 5; a rear mounting plate 6; a mold pusher 7; a fixed plate 8; a filling mechanism 9; a ball pushing mechanism 10; a driver 1001; a spherical ball push rod 1002; a filling needle 901; a needle frame 902;

hemispherical recesses

301, 401; the

gaps

302, 402.

Detailed Description

In order to make the invention more comprehensible, preferred embodiments are described in detail below with reference to the accompanying drawings.

Examples

The embodiment is a quick-frozen ball production device, as shown in fig. 2, comprising a quick-freezing box 1; a rotary platform (or mesh belt; guide rail, etc.) 2; a front mold 3; a rear mold 4; a front mounting plate 5; a rear mounting plate 6; a mold pusher 7; a fixed plate 8; a filling mechanism 9; a ball pushing mechanism 10.

The rotary platform (or a mesh belt, a guide rail and the like) 2 is arranged in the quick-freezing box 1 and can rotate in the quick-freezing box 1; the quick-frozen ball mould is arranged on a rotary platform 2.

When front mold 3 and back mold 4 move to the filling position, effect through mould push rod 7 makes front mold 3 and back mold 4 merge, the spherical cavity is constituteed to the hemisphere recess 301 of two moulds, 401, filling needle 901 carries out liquid filling to the spherical cavity that forms through preceding, opening 302 of back mould, 402, mould after the filling is along with rotatory 1 cavity of quick-freeze case of rotary platform (or guipure, guide rail etc.) 2 internal, quick-freeze case 1 is inside to have low temperature gas, liquid after the filling cools off and quick-freezes into the solid, form quick-freeze ball promptly.

When the mold moves to the ball pushing mechanism 10, the front mold 3 and the rear mold 4 are separated by the action of the mold push rod 7, the driver 1001 of the ball pushing mechanism 10 drives the ball push rod 1002, and the quick-frozen molded ball is separated from the mold by the action of the ball push rod 1002.

The feeding and discharging of the freeze-drying balls can adopt a rotary platform rotary form, and can also adopt linear forms such as a mesh belt, a guide rail and the like.

The above embodiments are provided only for the purpose of illustrating the present invention and not for limiting the present invention, and those skilled in the art can make various changes or modifications without departing from the spirit and scope of the present invention, therefore, all equivalent technical solutions should also fall within the scope of the present invention and shall be defined by the claims.

Claims

1. A quick-frozen ball production device is characterized by comprising a quick-frozen box, a die driving mechanism, a die push rod, a filling mechanism and a ball pushing mechanism; the mold comprises a front mold and a rear mold, the front mold and the rear mold are both provided with hemispherical grooves and filling openings, the hemispherical grooves of the front mold and the rear mold form a spherical cavity, and the filling mechanism fills the spherical cavity through the filling openings; the mould is driven by the mould driving mechanism to pass through the quick-freezing box, and the quick-frozen balls are pushed out by the ball pushing mechanism.

2. The production equipment of quick-frozen balls according to claim 1, wherein the mould driving mechanism is a mould rotating platform, a mesh belt or a guide rail.

3. The apparatus for producing quick-frozen balls as claimed in claim 1, wherein the filling means comprises a filling needle and a needle holder.

4. The apparatus for producing quick-frozen balls according to claim 1, wherein the ball pushing mechanism comprises a driver and a round ball pushing rod.