Disclosure of Invention
Technical problem to be solved
The purpose of the invention is the following two points:
(1) the defects in the prior art are overcome, and the high-strength tear-resistant waterproof oxford fabric is provided.
(2) Based on the first point, the preparation method of the high-strength tear-resistant waterproof oxford fabric is provided.
(II) technical scheme
The invention is realized by the following technical scheme: a high-strength tear-resistant waterproof oxford fabric is characterized in that a tear-resistant layer is arranged on the upper surface layer of the oxford fabric, and a water repellent surface is arranged on the side, away from the oxford fabric, of the tear-resistant layer; the lower surface of the oxford fabric layer is provided with a hydrophilic layer;
the oxford fabric adopts 55.56tex chinlon 66 oxford.
As a further illustration of the above solution, the tear-resistant layer comprises a graphene layer and two polyamide fiber layers; a polyamide fiber layer is arranged on the upper layer of the graphene layer; and a polyamide fiber layer is arranged on the lower layer of the graphene layer.
As a further illustration of the above scheme, the water repellent surface is prepared by adopting a unidirectional moisture-conducting fabric.
The invention also provides a preparation method of the high-strength tear-resistant waterproof oxford fabric, which comprises the following steps:
step 100: preparing oxford;
step 200: preparing a tearing-resistant layer;
step 300: preparing a water repellent surface;
step 400: and (5) preparing hydrophilic surfaces.
As a further explanation of the above scheme, the step 100 specifically includes preparing a grey cloth, desizing and refining, presetting, sanding, dyeing, intermediate setting, calendaring, and compounding; wherein the process prescription of the compounding step adopts 65g/L of water repellent agent-1Carrying out composite treatment on the cross-linking agent, the penetrating agent and glacial acetic acid; the specific cross-linking agent of the process formula is 3.5g/L-17g/L of penetrant-1Glacial acetic acid 0.8g/L-1。
As a further explanation of the above scheme, a polyamide fiber layer is added to the oxford fabric surface edge sealing treatment in the step 200; a graphene layer is coated on the surface of the polyamide fiber layer in a scraping mode; after the graphene layer is processed, the edge of the polyamide fiber layer is sealed again; the graphene layer is specifically prepared by compounding graphene slurry and decabromodiphenylethane into anti-tearing slurry, wherein the compounding ratio of the graphene to the decabromodiphenylethane is 1-2: 3-4; and then preparing anti-tearing base glue and surface glue, wherein the anti-tearing base glue comprises 70% of anti-tearing slurry, 22% of base glue, 5% of cross-linking agent and 3% of accelerant, and the surface glue comprises 5% of cross-linking agent, 3% of accelerant and 92% of surface glue.
As a further explanation of the above scheme, after the preparation of the anti-tearing base glue and the face glue is completed, respectively blade-coating 4 times of anti-tearing base glue on the polyamide fiber layer, then blade-coating once face glue, and baking at 120 ℃ for 3 min; the gram mass of the facing material is controlled to be increased by 120-150 g/m2。
As a further explanation of the above scheme, in the step 300, the moisture-absorbing and sweat-releasing 75D/72f yarn and the polypropylene 75D/72f yarn polyester are manufactured, dyed and sized to form the water repellent surface, finally, the prepared water repellent surface is modified by the super-hydrophobic finishing liquid prepared from polydimethylsiloxane, nano ZnO and n-hexane by using a dip coating method to obtain the super-hydrophobic water repellent surface, and then, the prepared water repellent surface is edge-sealed to the oxford fabric by using an edge sealing process.
As a further explanation of the above scheme, in the step 400, a sealed hydrophilic non-woven fabric layer is specifically arranged on the oxford fabric bottom layer.
(III) advantageous effects
Compared with the prior art, the invention has the following beneficial effects:
the anti-tearing layer has a three-layer composite structure, and is good in mechanical strength, corrosion resistance, heat resistance and antistatic property; the defects of the nylon material are made up by using the graphene material; the anti-tearing layer constructed by the method can effectively improve the performance of the oxford fabric, and the anti-tearing strength of the oxford fabric is improved by more than four times; meanwhile, the waterproof surface is prepared by the unidirectional moisture-conducting fabric for the purpose of waterproofing, so that the waterproof performance of the oxford fabric can be effectively improved; the polypropylene yarn and the terylene are interwoven to achieve the effect of one-way moisture conduction, and meanwhile, the polypropylene has the advantages of being hydrophobic, quick-drying, anti-fouling, deodorizing, wear-resisting and the like. Modifying the water repellent surface by using a dip coating method to obtain a super-hydrophobic water repellent surface, and finally edge-sealing the prepared water repellent surface to the oxford fabric by using an edge sealing process; compared with the traditional oxford fabric, the strength and the waterproofness of the high-strength tear-resistant waterproof oxford fabric constructed by the invention are greatly improved.
Detailed Description
A high-strength tear-resistant waterproof oxford fabric is characterized in that a tear-resistant layer is arranged on the upper surface layer of the oxford fabric, and a water repellent surface is arranged on the side, away from the oxford fabric, of the tear-resistant layer; the lower surface of the oxford fabric layer is provided with a hydrophilic layer;
the oxford fabric adopts 55.56tex chinlon 66 oxford.
The anti-tearing layer comprises a graphene layer and two polyamide fiber layers; a polyamide fiber layer is arranged on the upper layer of the graphene layer; and a polyamide fiber layer is arranged on the lower layer of the graphene layer.
Wherein the water repellent surface is prepared from a unidirectional moisture-conducting fabric.
A preparation method of a high-strength tear-resistant waterproof oxford fabric comprises the following steps:
step 100: preparing oxford;
step 200: preparing a tearing-resistant layer;
step 300: preparing a water repellent surface;
step 400: and (5) preparing hydrophilic surfaces.
Wherein the step 100 specifically comprises the steps of preparing grey cloth, desizing and refining, presetting, sanding, dyeing, intermediate setting, calendering and compounding; wherein the process prescription of the compounding step adopts 65g/L of water repellent agent-1Carrying out composite treatment on the cross-linking agent, the penetrating agent and glacial acetic acid; the specific cross-linking agent of the process formula is 3.5g/L-17g/L of penetrant-1Glacial acetic acid 0.8g/L-1。
Wherein, the specific oxford surface edge sealing treatment of the step 200 is added with a polyamide fiber layer; a graphene layer is coated on the surface of the polyamide fiber layer in a scraping mode; after the graphene layer is processed, the edge of the polyamide fiber layer is sealed again; the graphene layer is specifically prepared by compounding graphene slurry and decabromodiphenylethane into anti-tearing slurry, wherein the compounding ratio of the graphene to the decabromodiphenylethane is 1-2: 3-4; and then preparing anti-tearing base glue and surface glue, wherein the anti-tearing base glue comprises 70% of anti-tearing slurry, 22% of base glue, 5% of cross-linking agent and 3% of accelerant, and the surface glue comprises 5% of cross-linking agent, 3% of accelerant and 92% of surface glue.
After the preparation of the anti-tearing base glue and the face glue is finished, respectively blade-coating the anti-tearing base glue on the polyamide fiber layer for 4 times, then blade-coating the face glue for one time, and baking for 3min at 120 ℃; the gram mass of the facing material is controlled to be increased by 120-150 g/m2。
The method specifically comprises the step 300 of adopting 75D/72f moisture-absorbing and sweat-releasing yarns and 75D/72f polypropylene yarn polyester to form a water repellent surface after manufacturing, dyeing and finishing and sizing, finally modifying the prepared water repellent surface by using a super-hydrophobic finishing liquid prepared from polydimethylsiloxane, nano ZnO and n-hexane by using a dip coating method to obtain a super-hydrophobic water repellent surface, and then sealing the prepared water repellent surface to the oxford fabric by using a sealing edge process.
And in the step 400, a sealed edge hydrophilic non-woven fabric layer is arranged on the bottom layer of the oxford fabric.
The working principle is as follows:
examples
The oxford fabric provided by the invention adopts a four-layer construction to construct a high-strength tear-resistant waterproof oxford fabric;
the water repellent surface, the anti-tearing layer, the oxford fabric layer and the hydrophilic layer are arranged from top to bottom in sequence; wherein the oxford fabric adopts 55.56tex chinlon 66 oxford.
The tearing-resistant layer comprises a three-layer composite structure, wherein the three-layer composite structure comprises a graphene layer and two polyamide fiber layers; a graphene layer is sandwiched between two polyamide fiber layers, and the polyamide fiber is commonly called nylon and is characterized by good mechanical strength and corrosion resistance; but the defects are that the heat resistance of the material is poor, and the deformation of the fabric is easily caused under the outdoor sunshine exposure; meanwhile, the nylon material also has the problem of poor antistatic property, so that the antistatic property of the nylon material can be effectively improved by adding the graphene; the defects of the nylon material are made up by using the graphene material; meanwhile, the unidirectional moisture-conducting fabric is used for preparing the water-repellent surface for the purpose of water resistance, so that the water resistance of the oxford fabric can be effectively improved.
Based on the above purpose, the method provided by the invention improves and innovates the processing technology of oxford fabric, and specifically comprises the following steps:
step 100: preparing oxford;
step 200: preparing a tearing-resistant layer;
step 300: preparing a water repellent surface;
step 400: and (5) preparing hydrophilic surfaces.
Adding a polyamide fiber layer in the oxford fabric surface edge sealing treatment in the step 200; a graphene layer is coated on the surface of the polyamide fiber layer in a scraping mode; after the graphene layer is processed, the edge of the polyamide fiber layer is sealed again; compounding a scraped graphene layer by adopting the following special formula, namely compounding graphene slurry and decabromodiphenylethane into anti-tearing slurry, wherein the compounding ratio of the graphene to the decabromodiphenylethane is 1-2: 3-4; second configurationThe anti-tearing primer and the face glue are prepared from 70% of anti-tearing slurry, 22% of primer, 5% of cross-linking agent and 3% of accelerant, and the face glue is prepared from 5% of cross-linking agent, 3% of accelerant and 92% of face glue. After the last compounding is finished, respectively blade-coating the anti-tearing primer glue and the face glue on the polyamide fiber layer for 4 times, then blade-coating the face glue for one time, and baking for 3min at 120 ℃; the gram mass of the facing material is controlled to be increased by 120-150 g/m2. The anti-tearing layer constructed by the steps can effectively improve the performance of the oxford fabric, and the anti-tearing strength of the oxford fabric is improved by more than four times.
Based on the waterproof purpose, 75D/72f moisture absorption and sweat releasing yarns and 75D/72f polypropylene yarn terylene are adopted in the step 300 to form a water repellent surface after manufacturing, dyeing and finishing and sizing, and the principle is as follows: the polypropylene yarn and the polyester are interwoven, so that moisture or sweat enters the polyester surface from the polypropylene surface, but does not enter the polypropylene surface from the polyester surface, the unidirectional moisture-conducting effect can be achieved, and meanwhile, the polypropylene has the advantages of small density, light weight, hydrophobicity, quick drying, fouling prevention, deodorization, wear resistance, environmental protection, good chemical stability and the like. And finally, modifying the prepared water repellent surface by using a super-hydrophobic finishing liquid prepared from polydimethylsiloxane, nano ZnO and n-hexane by using a dip coating method to obtain a super-hydrophobic water repellent surface, and then edge-sealing the prepared water repellent surface to the oxford fabric by using an edge sealing process. Compared with the traditional oxford fabric, the strength and the waterproofness of the high-strength tear-resistant waterproof oxford fabric constructed by the steps are greatly improved.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.