CN113321777A - Epoxy graft modified water-based acrylic resin and preparation method thereof - Google Patents

Epoxy graft modified water-based acrylic resin and preparation method thereof Download PDF

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Publication number
CN113321777A
CN113321777A CN202110573424.7A CN202110573424A CN113321777A CN 113321777 A CN113321777 A CN 113321777A CN 202110573424 A CN202110573424 A CN 202110573424A CN 113321777 A CN113321777 A CN 113321777A
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parts
epoxy
acrylic resin
initiator
graft modified
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吴义彪
谢颂雨
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Hualun Nalu New Materials Co ltd
Jiangsu Hualun Chemical Industry Co ltd
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Hualun Nalu New Materials Co ltd
Jiangsu Hualun Chemical Industry Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Epoxy Resins (AREA)
  • Graft Or Block Polymers (AREA)

Abstract

The invention discloses an epoxy graft modified water-based acrylic resin and a preparation method thereof, wherein the epoxy graft modified water-based acrylic resin comprises the following steps: comprises 5-9 parts of ethyl acrylate, 10-14 parts of methyl methacrylate, 10-15 parts of butyl methacrylate, 15-20 parts of styrene, 4-6 parts of methacrylic acid, 0.5-0.7 part of first initiator, 0.1-0.4 part of second initiator, 25-30 parts of n-butyl alcohol, 8-15 parts of epoxy resin and 6-8 parts of neutralizer. Preparation: (1) mixing ethyl acrylate, methyl methacrylate, butyl methacrylate, styrene, methacrylic acid, a first initiator, a second initiator and part of n-butyl alcohol to form a mixed monomer; (2) mixing the epoxy resin with the residual n-butanol, and heating and dissolving to obtain a mixed solution; (3) adding part of mixed monomers into the mixed solution, and heating to reflux; when a small amount of monomer is polymerized, adding the residual mixed monomer for polymerization reaction; (4) and after the polymerization reaction, cooling, and adding a neutralizing agent to adjust the pH value of the system to obtain the epoxy graft modified waterborne acrylic resin.

Description

Epoxy graft modified water-based acrylic resin and preparation method thereof
Technical Field
The invention relates to the technical field of chemical coatings, and particularly relates to an epoxy graft modified water-based acrylic resin and a preparation method thereof.
Background
The existing epoxy resin for paint is mostly solvent type, a large amount of organic solvent is needed to be added in the preparation and use processes, the epoxy resin has the serious defect of environmental pollution caused by volatilization of the organic solvent, and the epoxy resin has high cost and is not easy to store. With the gradual shrinkage of the solvent-based market which is the enhancement of environmental awareness of people, the water-based market enters a rapid development period, but the performance of general water-based products can hardly meet the actual production requirements, for example, the water-based acrylic resin has the problems of poor water resistance, weak mechanical strength and insufficient adhesive force.
Aiming at the problems, the invention designs the epoxy modified waterborne acrylic resin, which not only makes up the defects of waterborne acrylic, but also embodies the performance of epoxy resin.
Disclosure of Invention
The invention aims to provide an epoxy graft modified waterborne acrylic resin and a preparation method thereof; the invention adopts the epoxy grafted modified acrylic resin to improve the mechanical property of the obtained resin, combines the advantages of the acrylic resin and the epoxy resin, has the requirement of environmental protection and has wide market prospect.
The invention is realized by the following technical scheme:
the epoxy graft modified waterborne acrylic resin is characterized by comprising the following components in parts by weight: 5-9 parts of ethyl acrylate, 10-14 parts of methyl methacrylate, 10-15 parts of butyl methacrylate, 15-20 parts of styrene, 4-6 parts of methacrylic acid, 0.5-0.7 part of first initiator, 0.1-0.4 part of second initiator, 25-30 parts of n-butyl alcohol, 8-15 parts of epoxy resin and 6-8 parts of neutralizer. The epoxy graft modified waterborne acrylic resin provided by the invention adopts the epoxy graft modified acrylic resin to improve the mechanical property of the obtained resin material, combines the advantages of the acrylic resin and the epoxy resin, and has the environmental protection requirement and wide market prospect.
Further, the composition comprises the following components in parts by weight: 5 parts of ethyl acrylate, 11 parts of methyl methacrylate, 10 parts of butyl methacrylate, 15 parts of styrene, 4 parts of methacrylic acid, 0.7 part of first initiator, 0.3 part of second initiator, 30 parts of n-butyl alcohol, 10 parts of epoxy resin and 6 parts of neutralizer.
Further, the first initiator is Benzoyl Peroxide (BPO).
Further, the second initiator is dicumyl peroxide (DCP).
Further, the epoxy resin is E-44 epoxy resin.
Further, the neutralizing agent is triethylamine.
The preparation method of the epoxy graft modified waterborne acrylic resin is characterized by comprising the following steps:
(1) uniformly mixing 5-9 parts of ethyl acrylate, 10-14 parts of methyl methacrylate, 10-15 parts of butyl methacrylate, 15-20 parts of styrene, 4-6 parts of methacrylic acid, 0.5-0.7 part of first initiator, 0.1-0.4 part of second initiator and part of n-butyl alcohol to form a mixed monomer;
(2) mixing 8-15 parts of epoxy resin with the rest n-butanol, and heating and stirring until the epoxy resin is dissolved to obtain a mixed solution; specifically, 8-15 parts of epoxy resin and the rest of n-butanol are mixed in a four-neck flask provided with a stirrer, a condenser tube, a thermometer and a dropping funnel, and are heated and stirred until dissolved to obtain a mixed solution;
(3) adding part of the mixed monomer into the mixed solution, and heating to reflux temperature; when a small amount of monomer is polymerized, adding the rest mixed monomer for polymerization reaction;
(4) after polymerization, cooling, and then adding 6-8 parts of neutralizing agent to adjust the pH value of the system to obtain the epoxy graft modified waterborne acrylic resin. The epoxy graft modified waterborne acrylic resin is synthesized into the waterborne resin with good water resistance, high hardness, high adhesive force and impact resistance by the technical scheme of using low molecular weight epoxy graft modified waterborne acrylic ester and the corresponding synthesis process.
Further, in the step (1), the ethyl acrylate, the methyl methacrylate, the butyl methacrylate, the styrene, the methacrylic acid, the first initiator, the second initiator and 60-80% of n-butanol are mixed and stirred uniformly to form a mixed monomer. Specifically, the n-butanol is used as a solvent; in the step (1), 60-80% of total n-butanol is used for dissolving the monomers, and the rest 20-30% of n-butanol is used for mixing with the epoxy resin in the next step.
Further, in the step (3), one third of the mixed monomer is added into the mixed solution, and the temperature is raised to 115-120 ℃ for reflux; when a small amount of monomer is polymerized, the residual mixed monomer is slowly dripped into the mixed solution within 2 to 3 hours to carry out polymerization reaction for 3 to 5 hours.
Further, after the polymerization reaction in the step (4), cooling to 40-50 ℃, and then adding the neutralizing agent to adjust the pH of the system to 7-8, so as to obtain the high-resistance epoxy graft modified waterborne acrylic resin.
The preparation method of the epoxy graft modified waterborne acrylic resin comprises the steps of uniformly mixing styrene, methyl methacrylate, butyl methacrylate, methacrylic acid, n-butyl alcohol, Benzoyl Peroxide (BPO) and dicumyl peroxide (DCP); adding epoxy resin and n-butanol into a four-neck flask provided with a stirrer, a condenser pipe, a thermometer and a dropping funnel, heating and stirring until the epoxy resin and the n-butanol are dissolved, adding 1/3 mixed monomer, heating to a reflux temperature, slowly dropping the rest mixed monomer when a small amount of monomer is polymerized, and finishing dropping about 2-3 hours; and then keeping the temperature of 115 ℃ and 120 ℃ for 3-5 hours, completely polymerizing, cooling to 40-50 ℃, adding triethylamine for neutralization, adjusting the pH value of the system to be about 7-8, and discharging to obtain the epoxy graft modified waterborne acrylic resin.
The invention has the beneficial effects that:
(1) the epoxy graft modified waterborne acrylic resin is synthesized into the waterborne resin with good water resistance, high hardness, high adhesive force and impact resistance by the technical scheme of using low molecular weight epoxy graft modified waterborne acrylic ester and the corresponding synthesis process.
(2) The epoxy graft modified waterborne acrylic resin disclosed by the invention improves the mechanical property of the obtained resin material by adopting the epoxy graft modified acrylic resin, has the advantages of both the acrylic resin and the epoxy resin, and has the environmental protection requirement and wide market prospect.
(3) The preparation method of the epoxy graft modified waterborne acrylic resin determines a synthesis process, selects E-44 epoxy resin, adds the epoxy resin and a solvent (n-butanol) together in the early stage of reaction, controls the reaction temperature at 115-120 ℃, and prepares the resin with excellent mechanical property and stability.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to specific embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
An epoxy graft modified waterborne acrylic resin comprises the following components in parts by weight: 5 parts of ethyl acrylate, 11 parts of methyl methacrylate, 10 parts of butyl methacrylate, 15 parts of styrene, 4 parts of methacrylic acid, 0.7 part of Benzoyl Peroxide (BPO), 0.3 part of dicumyl peroxide (DCP), 30 parts of n-butyl alcohol, 10 parts of E-44 epoxy resin and 6 parts of triethylamine (neutralizer).
The preparation method of the epoxy graft modified waterborne acrylic resin described in the embodiment 1 comprises the steps of firstly preparing a four-neck flask, and matching with a stirrer, a condenser tube, a thermometer and a dropping funnel, wherein the interior of the flask is clean and has no impurities; preparing the required raw material components comprising: 5 parts of ethyl acrylate, 11 parts of methyl methacrylate, 10 parts of butyl methacrylate, 15 parts of styrene, 4 parts of methacrylic acid, 0.7 part of Benzoyl Peroxide (BPO), 0.3 part of dicumyl peroxide (DCP), 30 parts of n-butyl alcohol, 10 parts of E-44 epoxy resin and 6 parts of triethylamine; the preparation process comprises the following steps:
(1) uniformly mixing 5 parts of ethyl acrylate, 11 parts of methyl methacrylate, 10 parts of butyl methacrylate, 15 parts of styrene, 4 parts of methacrylic acid, 0.7 part of benzoyl peroxide (a first initiator), 0.3 part of dicumyl peroxide (a second initiator) and 70% of n-butyl alcohol (equivalent to 21 parts of n-butyl alcohol) to form a mixed monomer;
(2) mixing 10 parts of E-44 epoxy resin and the rest 9 parts of n-butanol in a four-neck flask provided with a stirrer, a condenser tube, a thermometer and a dropping funnel, and heating and stirring until the mixture is dissolved to obtain a mixed solution;
(3) adding 1/3 mixed monomer into the mixed solution, heating to 115 ℃ and refluxing; when a small amount of monomer is polymerized, slowly dripping the residual 2/3 mixed monomer into the mixed solution for about 2.5 hours, and maintaining the polymerization reaction at 115 ℃ for 3.5 hours;
(4) after the polymerization reaction, cooling to 40 ℃, and then adding triethylamine to adjust the pH value of the system to 7, thereby obtaining the epoxy grafted modified waterborne acrylic resin.
Example 2
An epoxy graft modified waterborne acrylic resin comprises the following components in parts by weight: 7 parts of ethyl acrylate, 14 parts of methyl methacrylate, 12 parts of butyl methacrylate, 16 parts of styrene, 5 parts of methacrylic acid, 0.5 part of Benzoyl Peroxide (BPO), 0.4 part of dicumyl peroxide (DCP), 25 parts of n-butanol, 15 parts of E-44 epoxy resin and 7 parts of triethylamine (neutralizer).
The preparation method of the epoxy graft modified waterborne acrylic resin in the embodiment 2 comprises the steps of firstly preparing a four-mouth flask, and matching with a stirrer, a condenser tube, a thermometer and a dropping funnel, wherein the interior of the flask is clean and has no impurities; preparing the required raw material components comprising: 7 parts of ethyl acrylate, 14 parts of methyl methacrylate, 12 parts of butyl methacrylate, 16 parts of styrene, 5 parts of methacrylic acid, 0.5 part of Benzoyl Peroxide (BPO), 0.4 part of dicumyl peroxide (DCP), 25 parts of n-butanol, 15 parts of E-44 epoxy resin and 7 parts of triethylamine; the preparation process comprises the following steps:
(1) uniformly mixing 7 parts of ethyl acrylate, 14 parts of methyl methacrylate, 12 parts of butyl methacrylate, 16 parts of styrene, 5 parts of methacrylic acid, 0.5 part of benzoyl peroxide (a first initiator), 0.4 part of dicumyl peroxide (a second initiator) and 60% of n-butyl alcohol (which is equal to 15 parts of n-butyl alcohol) to form a mixed monomer;
(2) mixing 15 parts of E-44 epoxy resin and the rest 10 parts of n-butanol in a four-neck flask provided with a stirrer, a condenser tube, a thermometer and a dropping funnel, and heating and stirring until the mixture is dissolved to obtain a mixed solution;
(3) adding 1/3 mixed monomer into the mixed solution, heating to 120 ℃ and refluxing; when a small amount of monomer is polymerized, slowly dripping the residual 2/3 mixed monomer into the mixed solution for about 2 hours, and maintaining the polymerization reaction at 120 ℃ for 3 hours;
(4) after the polymerization reaction, cooling to 50 ℃, and then adding triethylamine to adjust the pH value of the system to 8, thereby obtaining the epoxy grafted modified waterborne acrylic resin.
Example 3
An epoxy graft modified waterborne acrylic resin comprises the following components in parts by weight: 9 parts of ethyl acrylate, 10 parts of methyl methacrylate, 15 parts of butyl methacrylate, 20 parts of styrene, 6 parts of methacrylic acid, 0.6 part of Benzoyl Peroxide (BPO), 0.1 part of dicumyl peroxide (DCP), 30 parts of n-butyl alcohol, 8 parts of E-44 epoxy resin and 8 parts of triethylamine (neutralizer).
The preparation method of the epoxy graft modified waterborne acrylic resin in the embodiment 3 comprises the steps of firstly preparing a four-neck flask, and matching with a stirrer, a condenser tube, a thermometer and a dropping funnel, wherein the interior of the flask is clean and has no impurities; preparing the required raw material components comprising: 9 parts of ethyl acrylate, 10 parts of methyl methacrylate, 15 parts of butyl methacrylate, 20 parts of styrene, 6 parts of methacrylic acid, 0.6 part of Benzoyl Peroxide (BPO), 0.1 part of dicumyl peroxide (DCP), 30 parts of n-butanol, 8 parts of E-44 epoxy resin and 8 parts of triethylamine; the preparation process comprises the following steps:
(1) uniformly mixing 9 parts of ethyl acrylate, 10 parts of methyl methacrylate, 15 parts of butyl methacrylate, 20 parts of styrene, 6 parts of methacrylic acid, 0.6 part of benzoyl peroxide (a first initiator), 0.1 part of dicumyl peroxide (a second initiator) and 80% of n-butyl alcohol (equivalent to 24 parts of n-butyl alcohol) to form a mixed monomer;
(2) mixing 8 parts of E-44 epoxy resin and the rest 6 parts of n-butanol in a four-neck flask provided with a stirrer, a condenser tube, a thermometer and a dropping funnel, and heating and stirring until the mixture is dissolved to obtain a mixed solution;
(3) adding 1/3 mixed monomer into the mixed solution, heating to 115 ℃ and refluxing; when a small amount of monomer is polymerized, slowly dripping the residual 2/3 mixed monomer into the mixed solution for about 3 hours, and maintaining the polymerization reaction at 115 ℃ for 5 hours;
(4) after the polymerization reaction, cooling to 40 ℃, and then adding triethylamine to adjust the pH value of the system to 7, thereby obtaining the epoxy grafted modified waterborne acrylic resin.
The process of the invention comprises the steps of firstly, uniformly mixing styrene, methyl methacrylate, butyl methacrylate, methacrylic acid, n-butanol, benzoyl peroxide and dicumyl peroxide; adding epoxy resin and n-butyl alcohol into a four-neck flask provided with a stirrer, a condenser pipe, a thermometer and a dropping funnel, heating and stirring until the epoxy resin and the n-butyl alcohol are dissolved, adding 1/3 mixed monomer, heating to a reflux temperature, slowly dropwise adding the rest mixed monomer for polymerization reaction when a small amount of monomer is polymerized, cooling after the reaction, and adding triethylamine for neutralization to prepare the epoxy graft modified waterborne acrylic resin with good water resistance, high hardness, high adhesive force and impact resistance; the prepared resin has excellent mechanical properties, has the advantages of both acrylic resin and epoxy resin, meets the requirement of environmental protection, and has wide market prospect.
And (3) performance testing:
the epoxy graft modified waterborne acrylic resin obtained in the above examples 1 to 3 was subjected to tests of butanone-rub resistance, water resistance, adhesion, hardness and flexibility, and the specific test procedures were as follows: firstly, respectively coating the resins prepared in the embodiments 1 to 3 on tinplate, and then baking to form a paint film; butanone-resistant wiping: dipping a butanone reagent by using gauze, and wiping a paint film; and (3) testing water resistance: namely, soaking the paint film in water; and (3) testing the adhesive force: sliding a blade for hundreds of grids, and then sticking the adhesive tape to see the falling degree of the paint film; and (3) hardness testing: using pencils with different hardness to scratch the paint film, and if the paint film is scratched, scratching the paint film; flexibility test: the bent membrane sheet showed no cracking at the bend, and the results are shown in table 1 below:
table 1 shows the results of the tests on the epoxy-grafted modified waterborne acrylic resins of examples 1 to 3
Figure BDA0003083496290000091
The flexibility can indirectly show that the epoxy graft modified waterborne acrylic resin has good impact resistance, and tests in Table 1 show that the epoxy graft modified waterborne acrylic resin prepared by the invention has good water resistance, high hardness, high adhesive force, good impact resistance and excellent mechanical properties.
The above-mentioned preferred embodiments of the present invention are provided for illustration only and not for the purpose of limiting the invention. Obvious variations or modifications of the present invention are within the scope of the present invention.

Claims (10)

1. The epoxy graft modified waterborne acrylic resin is characterized by comprising the following components in parts by weight: 5-9 parts of ethyl acrylate, 10-14 parts of methyl methacrylate, 10-15 parts of butyl methacrylate, 15-20 parts of styrene, 4-6 parts of methacrylic acid, 0.5-0.7 part of first initiator, 0.1-0.4 part of second initiator, 25-30 parts of n-butyl alcohol, 8-15 parts of epoxy resin and 6-8 parts of neutralizer.
2. The epoxy graft modified waterborne acrylic resin of claim 1, which comprises the following components in parts by weight: 5 parts of ethyl acrylate, 11 parts of methyl methacrylate, 10 parts of butyl methacrylate, 15 parts of styrene, 4 parts of methacrylic acid, 0.7 part of first initiator, 0.3 part of second initiator, 30 parts of n-butyl alcohol, 10 parts of epoxy resin and 6 parts of neutralizer.
3. The epoxy graft modified waterborne acrylic resin of claim 1 or 2, wherein the first initiator is benzoyl peroxide.
4. The epoxy graft modified waterborne acrylic resin of claim 1 or 2, wherein the second initiator is dicumyl peroxide.
5. The epoxy graft modified waterborne acrylic resin of claim 1 or 2, wherein the epoxy resin is an E-44 epoxy resin.
6. The epoxy graft modified waterborne acrylic resin of claim 1 or 2, wherein the neutralizing agent is triethylamine.
7. The method for preparing the epoxy graft modified waterborne acrylic resin as claimed in any one of claims 1 to 6, wherein the method comprises the following steps:
(1) uniformly mixing the ethyl acrylate, the methyl methacrylate, the butyl methacrylate, the styrene, the methacrylic acid, the first initiator, the second initiator and part of the n-butanol to form a mixed monomer;
(2) mixing the epoxy resin with the rest n-butanol, and heating to dissolve to obtain a mixed solution;
(3) adding part of the mixed monomer into the mixed solution, and heating to reflux; when a small amount of monomer is polymerized, adding the rest mixed monomer for polymerization reaction;
(4) and after the polymerization reaction, cooling, and then adding the neutralizer to adjust the pH value of the system to obtain the epoxy graft modified waterborne acrylic resin.
8. The method for preparing the epoxy graft modified waterborne acrylic resin according to claim 7, wherein in the step (1), the ethyl acrylate, the methyl methacrylate, the butyl methacrylate, the styrene, the methacrylic acid, the first initiator, the second initiator and 60-80% of the n-butanol are mixed and stirred uniformly to form a mixed monomer.
9. The method as claimed in claim 7, wherein one third of the mixed monomer is added into the mixture in step (3), and the mixture is heated to 115-120 ℃ for reflux; when a small amount of monomer is polymerized, the residual mixed monomer is slowly dripped into the mixed solution within 2 to 3 hours to carry out polymerization reaction for 3 to 5 hours.
10. The method for preparing epoxy graft modification waterborne acrylic resin according to claim 9, wherein the epoxy graft modification waterborne acrylic resin is obtained by cooling to 40-50 ℃ after the polymerization reaction in the step (4), and then adding the neutralizing agent to adjust the pH of the system to 7-8.
CN202110573424.7A 2021-05-25 2021-05-25 Epoxy graft modified water-based acrylic resin and preparation method thereof Pending CN113321777A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116200073A (en) * 2023-03-10 2023-06-02 广州市哲铭油墨涂料有限公司 Water-based ink with quick-drying function and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116200073A (en) * 2023-03-10 2023-06-02 广州市哲铭油墨涂料有限公司 Water-based ink with quick-drying function and preparation method thereof
CN116200073B (en) * 2023-03-10 2023-10-13 广州市哲铭油墨涂料有限公司 Water-based ink with quick-drying function and preparation method thereof

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