CN113320326A - Manufacturing process of artificial decorative plate with good waterproof effect - Google Patents

Manufacturing process of artificial decorative plate with good waterproof effect Download PDF

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Publication number
CN113320326A
CN113320326A CN202110582645.0A CN202110582645A CN113320326A CN 113320326 A CN113320326 A CN 113320326A CN 202110582645 A CN202110582645 A CN 202110582645A CN 113320326 A CN113320326 A CN 113320326A
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China
Prior art keywords
decorative plate
main body
manufacturing process
waterproof effect
good waterproof
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Granted
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CN202110582645.0A
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CN113320326B (en
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肖云茂
刘春平
肖荣朝
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Dongtai Yiheyuan Decoration Co ltd
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Dongtai Yiheyuan Decoration Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00—Processes for producing special ornamental bodies
    • B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/08—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with rubber springs ; with springs made of rubber and metal
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16J—PISTONS; CYLINDERS; SEALINGS
    • F16J15/00—Sealings
    • F16J15/02—Sealings between relatively-stationary surfaces
    • F16J15/021—Sealings between relatively-stationary surfaces with elastic packing
    • F16J15/022—Sealings between relatively-stationary surfaces with elastic packing characterised by structure or material
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16J—PISTONS; CYLINDERS; SEALINGS
    • F16J15/00—Sealings
    • F16J15/02—Sealings between relatively-stationary surfaces
    • F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/062—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces characterised by the geometry of the seat
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16J—PISTONS; CYLINDERS; SEALINGS
    • F16J15/00—Sealings
    • F16J15/02—Sealings between relatively-stationary surfaces
    • F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/102—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing characterised by material
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16J—PISTONS; CYLINDERS; SEALINGS
    • F16J15/00—Sealings
    • F16J15/02—Sealings between relatively-stationary surfaces
    • F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
    • F16J15/10—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing
    • F16J15/104—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with non-metallic packing characterised by structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0064—Smoothing, polishing, making a glossy surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00—Decorative or ornamental articles
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00—Use of inorganic substances as compounding ingredients
    • C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20—Oxides; Hydroxides
    • C08K3/22—Oxides; Hydroxides of metals
    • C08K2003/2217—Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224—Magnesium hydroxide
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00—Specific properties of additives
    • C08K2201/011—Nanostructured additives
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/14—Polymer mixtures characterised by other features containing polymeric additives characterised by shape

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Wood Science & Technology (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Forests & Forestry (AREA)
  • Health & Medical Sciences (AREA)
  • Geometry (AREA)
  • Combustion & Propulsion (AREA)
  • Acoustics & Sound (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Sealing Material Composition (AREA)

Abstract

The invention discloses a manufacturing process of an artificial decorative plate with good waterproof effect, which comprises the following steps: s1, uniformly spraying a release agent into the die, and uniformly distributing the mixture in the material distributing machine bin into the die; s2, flattening the die, moving the die to a position below a press, and carrying out static pressure for 20 seconds by using a high-pressure hydraulic press to form a blank; s3, curing the blank material, and cutting the blank material into a decoration panel and a main body plate with required thickness to obtain a decoration panel main body; s4, pressing the left end, the right end and the upper end of the frame and the decorative plate main body tightly, and clamping the frame and the left end, the right end and the upper end of the decorative plate main body into the side clamping grooves on the inner side of the upper frame; s5, mounting the base at the lower end of the upper frame by using a countersunk head screw, and clamping the lower ends of the pressing frame and the decorative plate main body into the bottom clamping groove on the base. The sealing ring is arranged, so that the sealing performance of the connecting part of the decorative plate main body, the upper frame and the base is realized; the compressed frame can further play a role in sealing and preventing water from entering.

Description

Manufacturing process of artificial decorative plate with good waterproof effect
Technical Field
The invention relates to the technical field of artificial decorative plate manufacturing, in particular to a manufacturing process of an artificial decorative plate with a good waterproof effect.
Background
The artificial decorative board is a new high-grade decorative material. The artificial veneer comprises a decorative micro-veneer, a lacquer building decorative plate and the like. The board surface has various wood grains or patterns, is bright and flat, has bright and beautiful color and luster, and simultaneously has higher physical properties of wear resistance, heat resistance, cold resistance, fire resistance and the like. The artificial decorative plate has low price and long service life, so that the artificial decorative plate can be widely applied in the decoration process. The novel decorative board is mostly adopted for the walls and roofs of many high-grade houses, the production of cabinets, tables and beds, the workbenches of precision instruments, the housings of laboratories, such as laboratories, televisions, radios and other broadcast telecommunication equipment.
But the leakproofness after current artificial dalle is connected rather than the frame is not good, leads to the frame to intake easily to can produce destruction to artificial dalle, reduce its life.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides a manufacturing process of an artificial decorative plate with good waterproof effect.
In order to achieve the purpose, the invention provides the following technical scheme: a manufacturing process of an artificial decorative plate with good waterproof effect comprises the following specific manufacturing process steps:
s1, stirring the raw materials for 20-30 minutes, stirring the raw materials into a uniform mixture, putting the mixture into a material distribution machine bin, uniformly spraying a release agent into the mold, and uniformly distributing the mixture in the material distribution machine bin into the mold;
s2, moving the filled mold to a vacuumizing machine, discharging air of the mixture in the mold by using the vacuumizing machine, flattening the mold, moving the mold to a position below a press, carrying out static pressure for 20 seconds by using a high-pressure hydraulic press, discharging excessive moisture in the mixture through filter cloth at the bottom of a platform to be flattened, and compacting the mixture to form a rough blank;
s3, maintaining the blank material, cutting the blank material into a decoration panel and a main body plate with required thickness according to actual requirements, adhering the insulation board to a groove on the surface of the main body plate, and adhering two groups of decoration panels to the front end surface and the rear end surface of the main body plate respectively to obtain a decoration board main body;
s4, adhering the two groups of sealing rings to the front end face and the rear end face of the decorative plate main body, integrally clamping the sealing rings and the decorative plate main body into the upper frame, and arranging a pressing frame integrally formed with the sealing rings on the inner side of the connecting part of the sealing rings and the decorative plate main body so that the pressing frame, the left end, the right end and the upper end of the decorative plate main body are clamped into side clamping grooves on the inner side of the upper frame;
and S5, mounting the base at the lower end of the upper frame by using a countersunk head screw, and enabling the lower ends of the tightly pressed frame and the decorative plate main body to be clamped into the bottom clamping groove on the base.
Further, in the step S1, after the mixture is uniformly distributed in the mold, a vibrator is also needed to vibrate the mold, so as to discharge air in the mixture, compact the mixture and reduce surface pores.
Further, the step S3 of curing the blank material specifically includes: putting the blank material into a greenhouse for steam curing, and maintaining the temperature of the greenhouse at 50-80 ℃ for 12 hours; and taking out the blank from the greenhouse, naturally curing for a second time for a week to form a high-hardness blank material.
Furthermore, the decoration panel still needs to be carried the burnishing machine, and the decoration panel is polished to burnishing machine thickness bistrique in proper order, reaches the glossiness of required natural stone material effect.
Furthermore, the surface of the main body plate is provided with a positioning groove, the decorative panel is provided with a positioning block integrally formed with the decorative panel, and the positioning block is clamped into the corresponding positioning groove.
Furthermore, a plurality of groups of ventilation openings are arranged in the bottom clamping groove at equal intervals, and a rectangular opening is formed in the middle of the sealing ring.
Further, the seal ring comprises the following components in percentage by weight: 27.80-28.40% of epoxy resin, 6.75-6.95% of reactive polyamide resin, 8.85-9.15% of reinforcing agent, 5.56-5.84% of plasticizer, 2.24-2.56% of anti-aging agent, 0.84-0.96% of vulcanizing agent, 2.86-2.94% of accelerator, 3.24-3.56% of zinc oxide, 0.85-0.95% of nano magnesium hydroxide, 1.24-1.36% of nano cellulose aerogel, 0.78-0.92% of fluorinated graphene and the balance of nitrile rubber.
Further, the preparation process of the sealing ring comprises the following steps: mixing and banburying the materials, putting the banburied rubber materials into an open rubber mixing mill for open milling, preparing an inner-layer rubber strip and an outer-layer rubber strip through an extruder, then carrying out die-entering vulcanization treatment by using a vulcanizing machine, and finally carrying out edge grinding, inspection and warehousing.
Furthermore, the double-layer adhesive tape comprises an inner-layer adhesive tape and an outer-layer adhesive tape, and the outer-layer adhesive tape is compared with the inner-layer adhesive tape and is not added into the nano-cellulose aerogel in the raw materials.
Further, the reinforcing agent is nano calcium carbonate, the plasticizer is dibutyl sebacate, the anti-aging agent is octylated di-aniline, the vulcanizing agent is sulfur, and the accelerator is di-o-tolylguanidine.
The invention has the technical effects and advantages that:
1. by adopting the manufacturing process of the artificial decorative plate with good waterproof effect, the sealing performance of the connecting part of the decorative plate main body, the upper frame and the base can be realized after the decorative plate main body, the upper frame and the base are installed through the arrangement of the sealing ring; through the arrangement of the pressing frame, the pressing frame and the left and right ends and the upper end of the decorative board main body are clamped into the side clamping grooves on the inner side of the upper frame, and the pressing frame and the lower end of the decorative board main body are clamped into the bottom clamping groove on the base, so that the decorative board main body is firmly fixed in the upper frame and the base, and meanwhile, the pressing frame can further play a role in sealing and prevent water from entering; because two sets of decoration panels are pasted on the front and back end surfaces of the main body panel respectively, the decoration panels play a role in protecting the main body panel.
2. According to the invention, through the transformation and utilization of the sealing ring, the joint of the sealing ring and other components can be subjected to adhesion and sealing double treatment, meanwhile, the sealing ring is arranged in an inner layer and an outer layer, when the sealing ring is used between the components, the sealing ring is subjected to extrusion force of the components and can be directly subjected to buffering deformation, the inner layer structure and the outer layer structure are subjected to contact adhesion, the thickness of the contact position of the sealing ring and the components is increased, the buffering supporting effect is improved, the deformation performance of the sealing ring can be further improved, and meanwhile, the nano magnesium hydroxide, nano cellulose aerogel and graphene fluoride are compounded to carry out modification treatment on the raw material of the sealing ring, so that the safety and the stability of the sealing ring are further enhanced, the double-layer structure of the sealing ring is more stable, and the double sealing treatment effect of the sealing ring is ensured.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is an exploded view of the trim panel body, gasket, top frame and base assembly of the present invention;
FIG. 2 is an exploded view of the trim panel body of the present invention;
FIG. 3 is a schematic perspective view of the decorative panel body, the gasket, the upper frame and the base of the present invention after installation;
FIG. 4 is a schematic cross-sectional view taken at A-A of FIG. 3 in accordance with the present invention;
in the figure: 1. a base; 2. a bottom clamping groove; 3. ventilating openings; 4. countersunk head screws; 5. pressing the frame; 6. a seal ring; 7. a rectangular opening; 8. a decorative panel main body; 81. a decorative panel; 82. positioning blocks; 83. a main body plate; 84. a thermal insulation board; 85. a groove; 86. positioning a groove; 9. an upper frame; 10. side draw-in groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and it is to be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a manufacturing process of an artificial decorative plate with good waterproof effect as shown in figures 1-4, which comprises the following steps:
s1, stirring the raw materials for 20-30 minutes, stirring the raw materials into a uniform mixture, putting the mixture into a material distribution machine bin, uniformly spraying a release agent into the mold, and uniformly distributing the mixture in the material distribution machine bin into the mold;
s2, moving the filled mold to a vacuumizing machine, discharging air of the mixture in the mold by using the vacuumizing machine, flattening the mold, moving the mold to a position below a press, carrying out static pressure for 20 seconds by using a high-pressure hydraulic press, discharging excessive moisture in the mixture through filter cloth at the bottom of a platform to be flattened, and compacting the mixture to form a rough blank;
s3, maintaining the blank material, cutting the blank material into a decoration panel 81 and a main body plate 83 with required thickness according to actual requirements, adhering the heat insulation board 84 to the groove 85 on the surface of the main body plate 83, and adhering the two groups of decoration panels 81 to the front end surface and the rear end surface of the main body plate 83 respectively to obtain a decoration panel main body 8;
s4, adhering the two groups of sealing rings 6 to the front end face and the rear end face of the decorative plate main body 8, integrally clamping the sealing rings 6 and the decorative plate main body 8 into the upper frame 9, and arranging a pressing frame 5 integrally formed with the sealing rings 6 on the inner side of the connection of the sealing rings 6 and the decorative plate main body 8 so that the pressing frame 5 and the left and right ends and the upper end of the decorative plate main body 8 are clamped into the side clamping grooves 10 on the inner side of the upper frame 9;
and S5, mounting the base 1 at the lower end of the upper frame 9 by using the countersunk head screws 4, and clamping the lower ends of the pressing frame 5 and the decorative plate main body 8 into the bottom clamping groove 2 on the base 1.
In the step S1, after the mixture is uniformly distributed in the mold, a vibrator is needed to vibrate the mold to discharge air in the mixture, so that the mixture is dense and surface air holes are reduced.
The step S3 of curing the blank material specifically includes: putting the blank material into a greenhouse for steam curing, and maintaining the temperature of the greenhouse at 50-80 ℃ for 12 hours; and taking out the blank from the greenhouse, naturally curing for a second time for a week to form a high-hardness blank material.
The decoration panel 81 is conveyed to a polishing machine, and the decoration panel 81 is sequentially polished by the rough and fine grinding head of the polishing machine to achieve the glossiness of the natural stone effect.
The surface of the main body plate 83 is provided with a positioning groove 86, the decorative panel 81 is provided with a positioning block 82 which is integrally formed with the decorative panel, and the positioning block 82 is clamped into the corresponding positioning groove 86.
A plurality of groups of ventilation openings 3 which are arranged at equal intervals are arranged in the bottom clamping groove 2, and a rectangular opening 7 is arranged in the middle of the sealing ring 6.
The sealing ring 6 comprises the following components in percentage by weight: 28.10% of epoxy resin, 6.85% of reactive polyamide resin, 9.00% of reinforcing agent, 5.70% of plasticizer, 2.40% of anti-aging agent, 0.90% of vulcanizing agent, 2.90% of accelerator, 3.40% of zinc oxide, 0.90% of nano magnesium hydroxide, 1.30% of nano cellulose aerogel, 0.85% of fluorinated graphene and 0.85% of nitrile rubber;
the preparation process of the sealing ring 6 comprises the following steps: mixing and banburying the materials, putting the banburied rubber materials into an open rubber mixing mill for open mixing, preparing an inner-layer rubber strip and an outer-layer rubber strip through an extruder, then carrying out die-entering vulcanization treatment by using a vulcanizing machine, and finally carrying out edge grinding, inspection and warehousing;
the double-layer adhesive tape comprises an inner-layer adhesive tape and an outer-layer adhesive tape, the outer-layer adhesive tape is compared with the inner-layer adhesive tape and is not added with the nano-cellulose aerogel in the raw materials, the nano-cellulose aerogel is loaded into the inner-layer adhesive tape and is used for enhancing the buffer performance of the inner-layer adhesive tape and ensuring the deformability of the sealing ring 6, so that the sealing ring 6 can provide the applicability of the sealing ring 6 while ensuring the sealing treatment effect, the nano-cellulose aerogel is not added into the outer-layer adhesive tape, the sealing performance of the outer-layer adhesive tape can be effectively ensured, external water liquid is prevented from entering the sealing ring 6 through the nano-cellulose aerogel, the water liquid is prevented from passing through the sealing ring 6, and the sealing performance of the sealing ring 6 is ensured;
the reinforcing agent is nano calcium carbonate, the plasticizer is dibutyl sebacate, the anti-aging agent is octylated di-aniline, the vulcanizing agent is sulfur, and the accelerator is di-o-tolylguanidine.
Compared with the prior art, the sealing ring 6 is arranged, so that the sealing performance of the connecting part of the decorative plate main body 8, the upper frame 9 and the base 1 can be realized after the decorative plate main body 8, the upper frame 9 and the base 1 are installed; through the arrangement of the pressing frame 5, the pressing frame 5 and the left and right ends and the upper end of the decorative plate main body 8 are clamped into the side clamping grooves 10 on the inner side of the upper frame 9, and the pressing frame 5 and the lower end of the decorative plate main body 8 are clamped into the bottom clamping grooves 2 on the base 1, so that the decorative plate main body 8 is firmly fixed in the upper frame 9 and the base 1, and meanwhile, the pressing frame 5 can further play a role in sealing and prevent water from entering; because the two groups of decorative panels 81 are respectively adhered to the front and rear end surfaces of the main body plate 83, the decorative panels 81 play a role in protecting the main body plate 83; in addition, the sealing ring 6 is redesigned, and the nitrile rubber provides structural support for the material of the sealing ring 6, so that the performance of the sealing ring 6 is ensured; the epoxy resin and the reactive polyamide resin are matched for use, so that the epoxy resin has excellent cohesiveness, flexibility, toughness, chemical resistance, moisture resistance and surface smoothness, the performance of the sealing ring 6 is greatly improved, the sealing ring 6 has viscosity, the sealing ring 6 can be directly adhered to a structural joint when used in the manufacturing process of an artificial decorative plate, the joint of the sealing ring 6 and other components can be subjected to double treatment of adhesion and sealing, and meanwhile, the sealing ring 6 is arranged in an inner layer and an outer layer, so that when the sealing ring 6 is used between the components, the sealing ring 6 is subjected to extrusion force of the components and can be directly subjected to buffer deformation, the inner layer structure is in contact adhesion with the outer layer structure, the thickness of the contact position of the sealing ring 6 and the components is increased, the buffer supporting effect is improved, and the deformation performance of the sealing ring 6 can be further improved; the nano magnesium hydroxide in the raw material of the sealing ring 6 can obviously improve the performances of flame retardance, smoke suppression, drip prevention and the like of the sealing ring 6 under the condition of not influencing the use strength of the sealing ring 6; the nano-cellulose aerogel can effectively enhance the smaller sealing of the inner layer structure of the sealing ring 6, uses less materials and has smaller weight of the sealing ring 6, so that the sealing ring 6 is more convenient to use and has smaller influence on the weight of the artificial decorative plate; the fluorinated graphene maintains the high strength performance of the graphene, and due to the introduction of fluorine atoms, the novel interface and physicochemical properties such as surface energy reduction, hydrophobicity enhancement, band gap broadening and the like are enabled, and the fluorinated graphene has the characteristics of high temperature resistance and stable chemical property, so that the hydrophobic property, the high temperature resistance and the chemical property stability of the sealing ring 6 can be effectively enhanced, and the service life of the sealing ring 6 is effectively ensured; simultaneously nanometer magnesium hydroxide, nanometer cellulose aerogel and the compound processing of modifying of graphite alkene fluoride are carried out the sealing washer 6 raw materials, further strengthen the security and the stability of sealing washer 6 for the bilayer structure of sealing washer 6 is more stable, and guarantees the dual seal treatment effect of sealing washer 6.
In conclusion, the invention can seal the connection part of the decorative plate main body 8, the upper frame 9 and the base 1; the decorative plate main body 8 is firmly fixed in the upper frame 9 and the base 1, and the frame 5 is pressed tightly to further play a role in sealing and prevent water from entering; because the two groups of decorative panels 81 are respectively adhered to the front and rear end surfaces of the main body plate 83, the decorative panels 81 play a role in protecting the main body plate 83; the transformation utilization of sealing washer 6 for sealing washer 6 can carry out adhesion and sealed dual processing with other subassembly junctions, and the sealing washer 6 of inside and outside bilayer setting simultaneously makes sealing washer 6 when using between the subassembly, and sealing washer 6 receives the extrusion force of subassembly, can directly cushion and warp, and inner layer structure and outer layer structure carry out the contact adhesion, makes the thickness increase of sealing washer 6 and subassembly contact position, improves the buffering support effect, can further improve sealing washer 6's deformability.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The manufacturing process of the artificial decorative plate with good waterproof effect is characterized by comprising the following steps of: the specific manufacturing process comprises the following steps:
s1, stirring the raw materials for 20-30 minutes, stirring the raw materials into a uniform mixture, putting the mixture into a material distribution machine bin, uniformly spraying a release agent into the mold, and uniformly distributing the mixture in the material distribution machine bin into the mold;
s2, moving the filled mold to a vacuumizing machine, discharging air of the mixture in the mold by using the vacuumizing machine, flattening the mold, moving the mold to a position below a press, carrying out static pressure for 20 seconds by using a high-pressure hydraulic press, discharging excessive moisture in the mixture through filter cloth at the bottom of a platform to be flattened, and compacting the mixture to form a rough blank;
s3, curing the blank material, cutting the blank material into a decoration panel (81) and a main body panel (83) with required thickness according to actual requirements, sticking the heat insulation board (84) into a groove (85) on the surface of the main body panel (83), and sticking two groups of decoration panels (81) to the front end surface and the rear end surface of the main body panel (83) respectively to obtain a decoration board main body (8);
s4, adhering the two groups of sealing rings (6) to the front end face and the rear end face of the decorative plate main body (8), integrally clamping the sealing rings (6) and the decorative plate main body (8) into the upper frame (9), wherein a pressing frame (5) integrally formed with the sealing rings (6) is arranged on the inner side of the connection of the sealing rings (6) and the decorative plate main body (8), so that the pressing frame (5) and the left and right ends and the upper end of the decorative plate main body (8) are clamped into the side clamping grooves (10) on the inner side of the upper frame (9);
s5, mounting the base (1) at the lower end of the upper frame (9) by using a countersunk head screw (4), and enabling the lower ends of the pressing frame (5) and the decorative plate main body (8) to be clamped into the bottom clamping groove (2) on the base (1).
2. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 1, characterized in that: in the step S1, after the mixture is uniformly distributed in the mold, a vibrator is needed to vibrate the mold to discharge air in the mixture, so that the mixture is dense and surface air holes are reduced.
3. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 1, characterized in that: the step S3 of curing the blank material specifically includes: putting the blank material into a greenhouse for steam curing, and maintaining the temperature of the greenhouse at 50-80 ℃ for 12 hours; and taking out the blank from the greenhouse, naturally curing for a second time for a week to form a high-hardness blank material.
4. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 1, characterized in that: the decoration panel (81) still need carry the burnishing machine, and the decoration panel (81) is polished to burnishing machine thickness bistrique in proper order, reaches the glossiness of required natural stone material effect.
5. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 1, characterized in that: the surface of the main body plate (83) is provided with a positioning groove (86), the decorative panel (81) is provided with a positioning block (82) which is integrally formed with the decorative panel, and the positioning block (82) is clamped into the corresponding positioning groove (86).
6. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 1, characterized in that: the bottom clamping groove (2) is internally provided with a plurality of groups of ventilation openings (3) which are arranged at equal intervals, and the middle part of the sealing ring (6) is provided with a rectangular opening (7).
7. The manufacturing process of the artificial decorative plate with good waterproof effect according to any one of claims 1 to 6, characterized in that: the sealing ring (6) comprises the following components in percentage by weight: 27.80-28.40% of epoxy resin, 6.75-6.95% of reactive polyamide resin, 8.85-9.15% of reinforcing agent, 5.56-5.84% of plasticizer, 2.24-2.56% of anti-aging agent, 0.84-0.96% of vulcanizing agent, 2.86-2.94% of accelerator, 3.24-3.56% of zinc oxide, 0.85-0.95% of nano magnesium hydroxide, 1.24-1.36% of nano cellulose aerogel, 0.78-0.92% of fluorinated graphene and the balance of nitrile rubber.
8. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 7, characterized in that: the preparation process of the sealing ring (6) comprises the following steps: mixing and banburying the materials, putting the banburied rubber materials into an open rubber mixing mill for open milling, preparing an inner-layer rubber strip and an outer-layer rubber strip through an extruder, then carrying out die-entering vulcanization treatment by using a vulcanizing machine, and finally carrying out edge grinding, inspection and warehousing.
9. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 8, characterized in that: the double-layer adhesive tape comprises an inner-layer adhesive tape and an outer-layer adhesive tape, and the outer-layer adhesive tape is compared with the inner-layer adhesive tape and is not added into the nano-cellulose aerogel in the raw materials.
10. The manufacturing process of the artificial decorative plate with good waterproof effect according to claim 7, characterized in that: the reinforcing agent is nano calcium carbonate, the plasticizer is dibutyl sebacate, the anti-aging agent is octylated di-aniline, the vulcanizing agent is sulfur, and the accelerator is di-o-tolylguanidine.
CN202110582645.0A 2021-05-27 2021-05-27 Manufacturing process of artificial decorative plate with good waterproof effect Active CN113320326B (en)

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CN109085744A (en) * 2018-10-12 2018-12-25 北海市天硌打印耗材有限公司 Utilize the method for communication means recycling carbon dust
CN110760106A (en) * 2018-07-25 2020-02-07 宁国诚石橡塑制品有限公司 High-low temperature resistant rubber pipe and manufacturing process thereof
CN210976412U (en) * 2019-09-10 2020-07-10 佛山市筌新陶瓷有限公司 Wood grain brick
CN211775280U (en) * 2020-01-10 2020-10-27 山东华德隆建设有限公司 Heat preservation and decoration integrated board
CN112624692A (en) * 2020-12-18 2021-04-09 东台市艺和园装饰品有限公司 Method for manufacturing artificial stone-like natural weathering panel

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102005006169A1 (en) * 2005-02-10 2006-08-17 Eckard Wolf Plate carrying wall- or floor covering panel with visible information, includes rectangular frame with inserted panel sealed at edges
CN102356127A (en) * 2009-03-16 2012-02-15 Nok株式会社 Rubber composition
CN207660210U (en) * 2017-11-03 2018-07-27 江苏凯特尔新型复合饰材有限公司 A kind of stainless steel facing printing ornament plate
CN108395633A (en) * 2018-04-02 2018-08-14 合肥励仙电力工程有限公司 A kind of charging pile weather-proof refractory flexible cable material and preparation method thereof
CN110760106A (en) * 2018-07-25 2020-02-07 宁国诚石橡塑制品有限公司 High-low temperature resistant rubber pipe and manufacturing process thereof
CN109085744A (en) * 2018-10-12 2018-12-25 北海市天硌打印耗材有限公司 Utilize the method for communication means recycling carbon dust
CN210976412U (en) * 2019-09-10 2020-07-10 佛山市筌新陶瓷有限公司 Wood grain brick
CN211775280U (en) * 2020-01-10 2020-10-27 山东华德隆建设有限公司 Heat preservation and decoration integrated board
CN112624692A (en) * 2020-12-18 2021-04-09 东台市艺和园装饰品有限公司 Method for manufacturing artificial stone-like natural weathering panel

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