CN113315036B - High-density multi-core photovoltaic wire harness production device and process - Google Patents
High-density multi-core photovoltaic wire harness production device and process Download PDFInfo
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- CN113315036B CN113315036B CN202110377763.8A CN202110377763A CN113315036B CN 113315036 B CN113315036 B CN 113315036B CN 202110377763 A CN202110377763 A CN 202110377763A CN 113315036 B CN113315036 B CN 113315036B
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- wire harness
- seat
- cutting seat
- electric telescopic
- frame
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1251—Machines the cutting element not rotating about the wire or cable
- H02G1/1253—Machines the cutting element not rotating about the wire or cable making a transverse cut
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/14—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for joining or terminating cables
Landscapes
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention discloses a high-density multi-core photovoltaic wire harness production device which comprises a supporting mechanism, wherein a positioning mechanism used for fixing a wire harness is arranged at the upper end of the supporting mechanism, a shearing mechanism used for peeling the wire harness is arranged on one side of the positioning mechanism, and the shearing mechanism is connected with the supporting mechanism; the supporting mechanism comprises a bottom plate, supporting seats are arranged at four corners of the lower end of the bottom plate, and a cross frame is arranged at the upper end of the bottom plate; the positioning mechanism comprises a cylinder arranged at the upper end of the cross frame, and an upper limiting seat is arranged at the lower part of the movable end of the cylinder. According to the invention, the lower limiting seat, the upper limiting seat and the L-shaped limiting plate of the positioning mechanism are used for positioning and clamping the wire harness, and then the second electric telescopic rod and the double-shaft cylinder of the shearing mechanism are used for pulling the cutters on the upper cutting seat and the lower cutting seat to strip and drop the insulating material of the wire harness, so that the stripping efficiency and quality of the wire harness are greatly improved, and the production progress is improved.
Description
Technical Field
The invention relates to the field of photovoltaic wire harness production, in particular to a high-density multi-core photovoltaic wire harness production device.
Background
At present, for a photovoltaic power generation system, a solar panel is adopted by a common photovoltaic power generation system for concentrating power, the potential of developing and utilizing solar energy resources is very wide, the yield of solar cells and components is steadily increased year by year, and the solar photovoltaic power generation system has huge business opportunities as a solar photovoltaic cable for connecting a photovoltaic component and an inverter. In the solar photovoltaic assembly process, a large number of wiring harnesses are required to be connected, in the wiring harness production process, the insulating layer at the end part of each wiring harness needs to be stripped, a connecting plug is installed, at present, the insulating layer is stripped mainly manually, the production efficiency is low, the stripping lengths are different, and the assembly of the subsequent process is seriously influenced.
Disclosure of Invention
The invention aims to solve the problems and provide a high-density multi-core photovoltaic wire harness production device.
The invention realizes the purpose through the following technical scheme:
a high-density multi-core photovoltaic wire harness production device comprises a supporting mechanism, wherein a positioning mechanism used for fixing a wire harness is arranged at the upper end of the supporting mechanism, a shearing mechanism used for peeling the wire harness is arranged on one side of the positioning mechanism, and the shearing mechanism is connected with the supporting mechanism; the supporting mechanism comprises a bottom plate, supporting seats are arranged at four corners of the lower end of the bottom plate, and a cross frame is arranged at the upper end of the bottom plate; the positioning mechanism comprises an air cylinder arranged at the upper end of the cross frame, an upper limiting seat is arranged at the lower part of the movable end of the air cylinder, a lower limiting seat is arranged at the lower side of the upper limiting seat, limiting grooves are correspondingly arranged on the lower limiting seat and the upper limiting seat, a first electric telescopic rod is arranged at one side of the air cylinder, and an L-shaped limiting plate is arranged at the lower end of the first electric telescopic rod; the shearing mechanism comprises a frame, an upper cutting seat and a lower cutting seat are arranged on the inner side of the frame, double-shaft cylinders are arranged on the front side and the rear side between the upper cutting seat and the lower cutting seat, sliding grooves are formed in the inner sides of the upper cutting seat and the lower cutting seat, a cutter is arranged in each sliding groove, springs are arranged on the inner sides of the cutter, the upper cutting seat and the lower cutting seat, and a second electric telescopic rod is connected to one side of the frame.
Further setting: the lower limiting seat is connected with the bottom plate through bolts, and the upper limiting seat is connected with the air cylinder through bolts.
So set up, be convenient for to down spacing seat, go up the installation of spacing seat fixed.
Further setting: the upper end of the bottom plate is provided with a through hole, and the frame is in clearance connection with the through hole.
So set up, be convenient for drop the waste material that will peel through this through-hole.
Further setting: the L-shaped limiting plate is connected with the first electric telescopic rod through a bolt, and the first electric telescopic rod is fixed on the cross frame.
So set up, be convenient for through first electric telescopic handle's flexible control the reciprocating of L type limiting plate limits the pencil position.
Further setting: the upper cutting seat, the lower cutting seat and the frame are connected in a sliding mode, and the double-shaft air cylinder is installed on the inner wall of the frame.
The double-shaft cylinder pulls the upper cutting seat and the lower cutting seat to move oppositely.
Further setting: the cutter is respectively connected with the upper cutting seat and the lower cutting seat in a sliding manner, and cutting edges are arranged on the cutter at intervals.
The arrangement is that the insulating material of the wire harness is cut by the cutters in the upper cutting seat and the lower cutting seat.
Further setting: the second electric telescopic rod is provided with two positions and fixed at the upper end of the bottom plate.
So set up, through the pulling of second electric telescopic handle the frame bodily movement is convenient for will peel off the material and shell.
A production process of a high-density multi-core photovoltaic wire harness production device comprises the following steps:
s1, the wire harness to be processed is separately placed in the limiting groove on the lower limiting seat, and one end of the wire harness is aligned with the L-shaped limiting plate;
s2, the upper limiting seat is pushed by the air cylinder to move downwards to fix the wire harness, the first electric telescopic rod contracts upwards to enable the L-shaped limiting plate to be lifted upwards, and then the frame is moved to a wire harness stripping position through the second electric telescopic rod;
s3, the upper cutting seat and the lower cutting seat are moved in the middle by the double-shaft cylinder, the insulating material on the outer diameter of the wire harness is cut by the cutter, the second electric telescopic rod contracts to pull the frame to move to one side, and the cut insulating material is peeled off.
Compared with the prior art, the invention has the following beneficial effects:
the lower limiting seat, the upper limiting seat and the L-shaped limiting plate of the positioning mechanism are used for positioning and clamping the wire harness, then the second electric telescopic rod of the shearing mechanism and the double-shaft cylinder are used for pulling the cutters on the upper cutting seat and the lower cutting seat to peel off and drop the insulating materials of the wire harness, so that the peeling efficiency and quality of the wire harness are greatly improved, and the production progress is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is an isometric view of a high-density multi-core photovoltaic wire harness production apparatus according to the present invention;
FIG. 2 is a schematic view of a partial structure of a positioning mechanism of a high-density multi-core photovoltaic harness production apparatus according to the present invention;
fig. 3 is a schematic cross-sectional structural view of a shearing mechanism of the high-density multi-core photovoltaic wiring harness production device according to the present invention.
The reference numerals are explained below:
1. a support mechanism; 11. a base plate; 12. a supporting seat; 13. a transverse frame; 2. a positioning mechanism; 21. a lower limit seat; 22. an upper limiting seat; 23. a cylinder; 24. a limiting groove; 25. a first electric telescopic rod; 26. an L-shaped limiting plate; 3. a shearing mechanism; 31. a frame; 32. an upper cutting seat; 33. a lower cutting seat; 34. a double-shaft cylinder; 35. A cutter; 36. a spring; 37. and the second electric telescopic rod.
Detailed Description
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate a number of the indicated technical features. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The invention will be further described with reference to the accompanying drawings in which:
example 1
As shown in fig. 1-3, the invention discloses a high-density multi-core photovoltaic wire harness production device, which comprises a support mechanism 1, wherein a positioning mechanism 2 for fixing a wire harness is arranged at the upper end of the support mechanism 1, a shearing mechanism 3 for peeling the wire harness is arranged at one side of the positioning mechanism 2, and the shearing mechanism 3 is connected with the support mechanism 1; the supporting mechanism 1 comprises a bottom plate 11, four corners of the lower end of the bottom plate 11 are provided with supporting seats 12, and the upper end of the bottom plate 11 is provided with a cross frame 13; the positioning mechanism 2 comprises an air cylinder 23 arranged at the upper end of the cross frame 13 and used for providing power for moving the upper limiting seat 22, the lower part of the movable end of the air cylinder 23 is provided with the upper limiting seat 22 for positioning the wire harness, the lower side of the upper limiting seat 22 is provided with the lower limiting seat 21, the lower limiting seat 21 and the upper limiting seat 22 are correspondingly provided with limiting grooves 24, one side of the air cylinder 23 is provided with a first electric telescopic rod 25, the lower end of the first electric telescopic rod 25 is provided with an L-shaped limiting plate 26 for aligning the cross section of the wire harness; the shearing mechanism 3 comprises a frame 31, an upper cutting seat 32 and a lower cutting seat 33 are arranged on the inner side of the frame 31, double-shaft cylinders 34 are arranged between the upper cutting seat 32 and the lower cutting seat 33 and positioned on the front side and the rear side, the upper cutting seat 32 and the lower cutting seat 33 are pulled to move, sliding grooves are arranged on the inner sides of the upper cutting seat 32 and the lower cutting seat 33, a cutter 35 is arranged in each sliding groove, springs 36 are arranged on the inner sides of the cutter 35, the upper cutting seat 32 and the lower cutting seat 33, and a second electric telescopic rod 37 is connected to one side of the frame 31.
Preferably, the following components: the lower limiting seat 21 is connected with the bottom plate 11 through a bolt, and the upper limiting seat 22 is connected with the air cylinder 23 through a bolt, so that the lower limiting seat 21 and the upper limiting seat 22 can be conveniently installed and fixed; the upper end of the bottom plate 11 is provided with a through hole, and the frame 31 is in clearance connection with the through hole, so that the peeled waste materials can fall through the through hole; the L-shaped limiting plate 26 is in bolted connection with the first electric telescopic rod 25, and the first electric telescopic rod 25 is fixed on the cross frame 13, so that the vertical movement of the L-shaped limiting plate 26 is controlled by the expansion and contraction of the first electric telescopic rod 25, and the position of the wire harness is limited; the upper cutting seat 32 and the lower cutting seat 33 are connected with the frame 31 in a sliding way, and the double-shaft air cylinder 34 is arranged on the inner wall of the frame 31, so that the double-shaft air cylinder 34 pulls the upper cutting seat 32 and the lower cutting seat 33 to move oppositely; the cutter 35 is respectively connected with the upper cutting seat 32 and the lower cutting seat 33 in a sliding manner, and cutting edges are arranged on the cutter 35 at intervals, so that the cutters 35 in the upper cutting seat 32 and the lower cutting seat 33 cut the insulating material of the wire harness; the second electric telescopic rod 37 is provided with two places, and the second electric telescopic rod 37 is fixed at the upper end of the bottom plate 11, and the frame 31 is pulled to move integrally through the second electric telescopic rod 37, so that stripping materials can be conveniently stripped.
Example 2
The embodiment discloses a production process of a high-density multi-core photovoltaic wiring harness, which comprises the following steps: separately place the processing pencil in spacing groove 24 on spacing seat 21 down, and make pencil one end and L type limiting plate 26 align, promote spacing seat 22 downstream through cylinder 23 and fix the pencil, first electric telescopic handle 25 upwards contracts, make L type limiting plate 26 lift up, later remove frame 31 to the pencil through second electric telescopic handle 37 and peel off the position, biax cylinder 34 will go up seat 32, seat 33 is cut off between two parties, make cutter 35 cut off the insulating material on the pencil external diameter, second electric telescopic handle 37 contracts, pulling frame 31 moves to one side, will cut off insulating material and peel off down.
The foregoing shows and describes the general principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. The utility model provides a high density multicore photovoltaic pencil apparatus for producing which characterized in that: the wire harness peeling machine comprises a supporting mechanism, wherein a positioning mechanism used for fixing a wire harness is arranged at the upper end of the supporting mechanism, a shearing mechanism used for peeling the wire harness is arranged on one side of the positioning mechanism, and the shearing mechanism is connected with the supporting mechanism; the supporting mechanism comprises a bottom plate, supporting seats are arranged at four corners of the lower end of the bottom plate, and a cross frame is arranged at the upper end of the bottom plate; the positioning mechanism comprises an air cylinder arranged at the upper end of the cross frame, an upper limiting seat is arranged at the lower part of the movable end of the air cylinder, a lower limiting seat is arranged at the lower side of the upper limiting seat, limiting grooves are correspondingly arranged on the lower limiting seat and the upper limiting seat, a first electric telescopic rod is arranged at one side of the air cylinder, and an L-shaped limiting plate is arranged at the lower end of the first electric telescopic rod; the shearing mechanism comprises a frame, an upper cutting seat and a lower cutting seat are arranged on the inner side of the frame, double-shaft cylinders are arranged on the front side and the rear side between the upper cutting seat and the lower cutting seat, sliding grooves are formed in the inner sides of the upper cutting seat and the lower cutting seat, a cutter is arranged in each sliding groove, springs are arranged on the inner sides of the cutter, the upper cutting seat and the lower cutting seat, and a second electric telescopic rod is connected to one side of the frame.
2. The high-density multi-core photovoltaic wire harness production device as claimed in claim 1, wherein: the lower limiting seat is connected with the bottom plate through bolts, and the upper limiting seat is connected with the air cylinder through bolts.
3. The high-density multi-core photovoltaic wire harness production device as claimed in claim 1, wherein: the upper end of the bottom plate is provided with a through hole, and the frame is in clearance connection with the through hole.
4. The high-density multi-core photovoltaic wire harness production device as claimed in claim 1, wherein: the L-shaped limiting plate is connected with the first electric telescopic rod through a bolt, and the first electric telescopic rod is fixed on the cross frame.
5. The high-density multi-core photovoltaic wire harness production device as claimed in claim 1, wherein: the upper cutting seat, the lower cutting seat and the frame are connected in a sliding mode, and the double-shaft air cylinder is installed on the inner wall of the frame.
6. The high-density multi-core photovoltaic wire harness production device as claimed in claim 1, wherein: the cutter is respectively connected with the upper cutting seat and the lower cutting seat in a sliding manner, and cutting edges are arranged on the cutter at intervals.
7. The high-density multi-core photovoltaic wire harness production device as claimed in claim 1, wherein: the second electric telescopic rod is provided with two positions and fixed at the upper end of the bottom plate.
8. A process for producing a high-density multi-core photovoltaic harness production device as claimed in any one of claims 1 to 7, comprising the steps of:
s1, the wire harness to be processed is separately placed in the limiting groove on the lower limiting seat, and one end of the wire harness is aligned with the L-shaped limiting plate;
s2, the upper limiting seat is pushed by the air cylinder to move downwards to fix the wire harness, the first electric telescopic rod contracts upwards to enable the L-shaped limiting plate to be lifted upwards, and then the frame is moved to a wire harness stripping position through the second electric telescopic rod;
s3, the upper cutting seat and the lower cutting seat are moved in the middle by the double-shaft cylinder, the insulating material on the outer diameter of the wire harness is cut by the cutter, the second electric telescopic rod contracts, the frame is pulled to move to one side, and the cut insulating material is peeled off.
Priority Applications (1)
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CN202110377763.8A CN113315036B (en) | 2021-04-08 | 2021-04-08 | High-density multi-core photovoltaic wire harness production device and process |
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CN202110377763.8A CN113315036B (en) | 2021-04-08 | 2021-04-08 | High-density multi-core photovoltaic wire harness production device and process |
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CN113315036A CN113315036A (en) | 2021-08-27 |
CN113315036B true CN113315036B (en) | 2022-05-13 |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201708484U (en) * | 2010-04-28 | 2011-01-12 | 翔耀电子(深圳)有限公司 | Wire laser skin cutting positioning jig |
CN208548564U (en) * | 2018-06-29 | 2019-02-26 | 潮州市朝辉电器有限公司 | A kind of double half stripping devices |
CN210156709U (en) * | 2019-08-23 | 2020-03-17 | 河源普天通讯技术有限公司 | Crimping device for testing wiring bar |
CN112003113A (en) * | 2020-09-17 | 2020-11-27 | 惠州市众联伟业科技有限公司 | Data line processing decorticator |
-
2021
- 2021-04-08 CN CN202110377763.8A patent/CN113315036B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201708484U (en) * | 2010-04-28 | 2011-01-12 | 翔耀电子(深圳)有限公司 | Wire laser skin cutting positioning jig |
CN208548564U (en) * | 2018-06-29 | 2019-02-26 | 潮州市朝辉电器有限公司 | A kind of double half stripping devices |
CN210156709U (en) * | 2019-08-23 | 2020-03-17 | 河源普天通讯技术有限公司 | Crimping device for testing wiring bar |
CN112003113A (en) * | 2020-09-17 | 2020-11-27 | 惠州市众联伟业科技有限公司 | Data line processing decorticator |
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