CN113313366A - Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product - Google Patents

Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product Download PDF

Info

Publication number
CN113313366A
CN113313366A CN202110533678.6A CN202110533678A CN113313366A CN 113313366 A CN113313366 A CN 113313366A CN 202110533678 A CN202110533678 A CN 202110533678A CN 113313366 A CN113313366 A CN 113313366A
Authority
CN
China
Prior art keywords
product
line
produced
production
line body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110533678.6A
Other languages
Chinese (zh)
Inventor
邓宗然
陈昌中
陈友桂
唐佩吉
许伟涛
王平平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Gree Nanjing Electric Appliances Co Ltd
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Gree Nanjing Electric Appliances Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai, Gree Nanjing Electric Appliances Co Ltd filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN202110533678.6A priority Critical patent/CN113313366A/en
Publication of CN113313366A publication Critical patent/CN113313366A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/06Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
    • G06Q10/063Operations research, analysis or management
    • G06Q10/0631Resource planning, allocation, distributing or scheduling for enterprises or organisations
    • G06Q10/06316Sequencing of tasks or work
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/22Matching criteria, e.g. proximity measures
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875Itemisation or classification of parts, supplies or services, e.g. bill of materials
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04Manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

Landscapes

  • Business, Economics & Management (AREA)
  • Engineering & Computer Science (AREA)
  • Human Resources & Organizations (AREA)
  • Theoretical Computer Science (AREA)
  • Economics (AREA)
  • Strategic Management (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Business, Economics & Management (AREA)
  • Tourism & Hospitality (AREA)
  • Marketing (AREA)
  • Entrepreneurship & Innovation (AREA)
  • Development Economics (AREA)
  • Operations Research (AREA)
  • Data Mining & Analysis (AREA)
  • Quality & Reliability (AREA)
  • Artificial Intelligence (AREA)
  • Accounting & Taxation (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Bioinformatics & Computational Biology (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Evolutionary Computation (AREA)
  • Finance (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Evolutionary Biology (AREA)
  • Manufacturing & Machinery (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Primary Health Care (AREA)
  • Educational Administration (AREA)
  • Game Theory and Decision Science (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)
  • General Factory Administration (AREA)

Abstract

The invention relates to an STM-point-alignment production method and system for electronic products, which can easily cause the occurrence of mixing and other conditions due to frequent line replacement in a small-batch multi-order scene, and can cause the occurrence of product quality problems. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of-turning-on; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.

Description

Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product
Technical Field
The invention relates to the technical field of line body intelligent management, in particular to an STM-arrowhead-on-line production method and system for electronic products.
Background
The assembly line is used for carrying out the equipment of batch production to the product, and generally manual assembly line is used for producing the product of small batch, and the production of product of small batch involves often changing the line and does the problem of other products. Factory product quality and efficiency problems often occur when the assembly line is changed.
The traditional electronic factory production is carried out by manual experience from front-end planning production scheduling and process material searching, and the short-term planning distribution causes long equipment switching time and low equipment utilization rate. The backward production mode not only increases the workload of the staff, but also influences the overall capacity of the factory.
Disclosure of Invention
In view of the above, an object of the present invention is to provide a method and a system for producing an electronic product STM in an alignment-ready manner, so as to solve the problems of low production efficiency and low equipment utilization rate caused by manual arrangement of the production of the electronic product STM in the prior art.
According to a first aspect of an embodiment of the invention, an STM-alignment production method for an electronic product is provided, and comprises the following steps:
determining the model of a product which can be produced and is often produced by each line body as a principal machine type;
acquiring an order to be produced;
comparing the material codes of the products to be produced in the order, and classifying the products to be produced with the material code similarity being more than or equal to the threshold value as a-one;
according to the material codes of the products-through-arrowheads and the material codes corresponding to the master force models of the lines, the products are produced through the distribution lines of the products-through-arrowheads.
Preferably, each order to be produced contains at least the following order information:
type of product to be produced, product type, delivery quantity and delivery date.
Preferably, the production is performed for an arrowhead-per-product dispensing line, comprising:
for each-arrowed product, searching whether each line body has a dominant machine type consistent with the product type of the arrowed product, and if yes, forming the searched line bodies into a reference set;
calculating the production similarity of the current arrowhead product and each line in the reference set;
sorting the line bodies in the reference set according to the production similarity from high to low;
according to the delivery quantity and the delivery date of each-arrowed product, the lines which meet the delivery quantity and the delivery date and are arranged in the front are selected and distributed to the current-arrowed product for production.
Preferably, the calculating the production similarity between the current arrowed product and each line body in the reference set includes:
counting the number of coincidences of the material codes corresponding to the main machine type of any line body and the material codes of the current arrowed products;
determining the ratio of the coincidence quantity to the total quantity of the material codes of the current-arrowed products as the production similarity of the current-arrowed products and the line body;
and traversing all the lines in the reference set to obtain the production similarity of the current-arrowhead product and each line in the reference set.
Preferably, the method further comprises:
the production similarity of the current-arrowhead-shaped product and each line in the reference set is stored in a database for inquiry and use when the production similarity of the next-arrowhead-shaped product and each line is calculated.
Preferably, the method further comprises:
the main power machine type of each line body is regularly maintained, and the main power machine type specifically comprises:
providing a selection list of floor line bodies for a user, and allowing the user to select the floor line bodies;
providing a selection list of product types for a user, so that the user can select the product types which can be produced by the corresponding floor line body;
providing an input box of a principal machine type for a user, and allowing the user to input the principal machine type of the corresponding floor line body;
judging whether the floor line body selected by the current user has a principal machine type input by the user; and if the number of the main machine type is larger than the preset number, updating the material codes corresponding to the main machine type, and if the number of the main machine type is smaller than the preset number, adding the main machine type input by the user to the floor line.
Preferably, the method further comprises:
assigning a flight and a station for each-arrowed product according to the material code of each-arrowed product;
counting the use frequency of each material code at each station;
and (4) coding any material, and if the use frequency at any station position is greater than a preset value, setting the station position as a fixed station position of the material code.
According to a second aspect of an embodiment of the present invention, there is provided an STM-in-place production system for an electronic product, including:
the determining module is used for determining the product model which can be produced by each line body and is often produced as a principal machine model;
the acquisition module is used for acquiring the order to be produced;
the returning-to-the-arrowhead module is used for comparing the material codes of the products to be produced in the order and returning the products to be produced with the material code similarity degree larger than or equal to the threshold value to the returning-to-the-arrowhead module;
the distribution module is used for producing the inverted-T-ray products according to the material codes of the inverted-T-ray products and the material codes corresponding to the main force machine types of all the line bodies.
According to a third aspect of the embodiments of the present invention, there is provided a terminal, including:
a processor, a communication interface, a memory in communication with each other, wherein,
the memory is used for storing a computer program;
the processor is used for realizing the steps of the method when executing the program stored in the memory.
According to a fourth aspect of embodiments of the present invention, there is provided a computer storage medium having stored thereon a computer program which, when executed by a processor, performs the above-mentioned method steps.
The technical scheme provided by the embodiment of the invention can have the following beneficial effects:
under the scene of small-batch multi-order, the situations such as mixing and the like are easily caused by frequent line changing, and the quality problem of products can be caused. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of-turning-on; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention, as claimed.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the invention and together with the description, serve to explain the principles of the invention.
FIG. 1 is a flow chart illustrating an STN-alignment method of manufacture of an electronic product in accordance with an exemplary embodiment;
FIG. 2 is a schematic flow diagram illustrating manual addition of a host model in accordance with an exemplary embodiment;
FIG. 3 is a flowchart illustrating an STN-alignment method of manufacture of an electronic product in accordance with another exemplary embodiment;
FIG. 4 is a schematic block diagram illustrating an STN-ray production system for an electronic product in accordance with an illustrative embodiment.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with the present invention. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the invention, as detailed in the appended claims.
As described above, in a small-batch multi-order scene, frequent line replacement easily causes mixing and other situations, which may cause product quality problems. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of-turning-on; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.
It should be noted that the technical solution provided by the present invention is applicable to a STM (Surface Mounted Technology) production line of an electronic product, and realizes intelligent production scheduling of STM production of the electronic product.
FIG. 1 is a flow chart illustrating an STM-alignment manufacturing method for an electronic product, as shown in FIG. 1, comprising:
step S11, determining the model of a product which can be produced by each line body and is often produced as a master model;
step S12, obtaining an order to be produced;
preferably, each order to be produced contains at least the following order information:
type of product to be produced, product type, delivery quantity and delivery date.
In particular practice, the order to be produced may be obtained as shown in the following table one:
order number Type of product Product type Delivery quantity Date of delivery Coding of required materials
0001 Display device 00x1 2000 2021/5/11 a1,a2,a3,a4....b1,b2,b3
0002 Display device 0yx1 1000 2021/6/1 a1,a2,a3,a4....b1,c2,c3
0002 Remote controller 00zy 500 2021/6/1 a1,a2,b3,b4....d1,d2,d3
Watch 1
Referring to Table one, in particular practice, the order to be produced that the system reads at one time may be multiple, for example, order 0001 and order 0002, with order 0001 having a payment for the product to be produced placed: a display; there are two products to be produced under order 0002: a display and a remote control.
In particular practice, the order specialist is responsible for the entry of the order. After the order specialist inputs the order into the system, the system automatically matches the material code required by each product according to the product model information in the order, and then presents the order containing the material code information to the production specialist in a list form. The order form that the speciality of the scheduling needs scheduling on the current day is selected, the system regards the order form selected by the speciality of the scheduling as the order form to be produced, and the order form information is read from the order form to be produced.
S13, comparing the material codes of the to-be-produced products in the order, and classifying the to-be-produced products with the material code similarity being more than or equal to the threshold value as a single-point;
in particular practice, the threshold is set based on historical empirical values or experimental data. For example, multiple experimental results indicate that with a threshold set to 50%, an order-point of 80% can be achieved, and then 50% is set as the threshold.
Taking table one as an example, assuming that the current threshold is 50%, comparing the similarity of the material codes of the display 00x1, the display 0yx1 and the remote controller 00zy, and finding that the similarity of the display 00x1 and the display 0yx1 is greater than 50%, assigning the display 00x1 and the display 0yx1 as arrowed zu001, assigning the remote controller 00zy as arrowed zu002, and assigning the product as shown in table two below:
Figure BDA0003068873740000061
watch two
It should be noted that, in some embodiments, in consideration of practical production situations, and in order to improve the system operation speed, the system only compares the material codes of the same type of product in the order, for example, the material codes of different types of displays are compared, the material codes of different types of remote controllers are compared, and the material codes of the displays and the remote controllers are not compared. Because, in actual production, the similarity of the material codes of different types of products, such as a display and a remote controller, is very low, it is meaningless that the system calculates the similarity between them as a basis for "arrowing".
Step S14, according to the material codes of the arrowed products and the material codes corresponding to the respective line-body master models, production is performed for the arrowed products.
In a specific practice, the production is performed for an-it product dispensing line, comprising:
1. for each-arrowed product, searching whether each line body has a dominant machine type consistent with the product type of the arrowed product, and if yes, forming the searched line bodies into a reference set;
for example, finding a line with a master model 00x1 according to product model 00x1 includes: A. b, C, D, E, F, respectively; finding the line body with the host machine type of 0yx1 according to the product model of 0yx1 comprises: A. b, C, D, E, then line A, B, C, D, E, F constitutes the standard set of the-one-hundred-hun 001;
the assumption that the line body with the main machine type of 00zy searched according to the product type of 00zy comprises the following steps: A. d, E, G, H, then line A, D, E, G, H constitutes the standard set of azu 002.
2. Calculating the production similarity between the current-arrowed products and each master machine type in the reference set;
in some embodiments, the calculating a production similarity of the current-arrowed product to each line body in the reference set comprises:
counting the number of coincidences of the material codes corresponding to the main machine type of any line body and the material codes of the current arrowed products;
determining the ratio of the coincidence quantity to the total quantity of the material codes of the current-arrowed products as the production similarity of the current-arrowed products and the line body;
and traversing all the lines in the reference set to obtain the production similarity of the current-arrowhead product and each line in the reference set.
Taking azu 001 as an example, it can be seen from step 1 that the reference set corresponding to azu 001 includes: A. b, C, D, E, F, assuming that a is selected by the system for the first time, the system calculates a material code corresponding to the dominant model of the a, the number of coincided material codes corresponding to the-notch-zu 001 is 500, and the total number of material codes corresponding to the-notch-zu 001 is 1000, and then the degree of production similarity between the-notch-zu 001 and the line a is 0.5 according to 500/1000 ═ 0.5; traversing all lines in the reference set, calculating according to the above steps, assuming that the system calculates that the production similarity of the arrowhead-shaped article 001 and the line B is 0.6, the production similarity of the arrowhead-shaped article 001 and the line C is 0.7, the production similarity of the arrowhead-shaped article 001 and the line D is 0.2, the production similarity of the arrowhead-shaped article 001 and the line E is 0.6, and the production similarity of the arrowhead-shaped article 001 and the line F is 0.3.
The production similarity between the arrowu 002 and each line A, D, E, G, H in the reference set was calculated as the arrowu 001.
3. Sorting the line bodies in the reference set according to the production similarity from high to low;
taking the example of the azu 001, according to the calculation result in the step 2, the production similarity is from high to low, and the sequence of the lines is as follows: C. b, E, A, F, D are provided.
4. According to the delivery quantity and the delivery date of each-arrowed product, the lines which meet the delivery quantity and the delivery date and are arranged in the front are selected and distributed to the current-arrowed product for production.
Taking table two as an example, assuming that the line assigned for the azu 001 is A, B, C, E and the line assigned for the azu 002 is A, D, E according to the material code of the azu 001, the following line assignment table shown in table three is obtained:
Figure BDA0003068873740000081
watch III
Taking the example of arrowu 001, the delivery number of display 00x1 in arrowu 001 is 2000, the delivery date is 2021/5/11, the capacity of line C is 300 machines per day, the capacity of line B is 500 machines per day, the capacity of line E is 100 machines per day, the capacity of line a is 50 machines per day, and the current date is 2021/5/9, then the system can arrange one line C, one line B, one line E, and two lines a for two consecutive days, then at the delivery date 2021/5/11, it can obtain:
300/day 2 + 500/day 2 + 100/day 2 + 50/day 2 + 2000.
In particular practice, the production efficiency per line is not 100% due to interference from various factors, so when selecting a line, the production efficiency of each line is also taken into account. Specifically, the line-per-arrowed product can be assigned according to the actual capacity (i.e., the standard capacity — production efficiency) of each line.
Preferably, the method further comprises:
the production similarity of the current-arrowhead-shaped product and each line in the reference set is stored in a database for inquiry and use when the production similarity of the next-arrowhead-shaped product and each line is calculated.
It can be understood that the production similarity between the current-arrowhead-shaped product and each line body in the reference set is stored in the database, and for any one-arrowhead-shaped product, before the production similarity is calculated, whether the calculated production similarity exists is inquired in the database, so that the system expense can be saved, and the system response speed can be improved.
Preferably, the method further comprises:
the main power machine type of each line body is regularly maintained, and the main power machine type specifically comprises:
providing a selection list of floor line bodies for a user, and allowing the user to select the floor line bodies;
providing a selection list of product types for a user, so that the user can select the product types which can be produced by the corresponding floor line body;
providing an input box of a principal machine type for a user, and allowing the user to input the principal machine type of the corresponding floor line body;
judging whether the floor line body selected by the current user has a principal machine type input by the user; and if the number of the main machine type is larger than the preset number, updating the material codes corresponding to the main machine type, and if the number of the main machine type is smaller than the preset number, adding the main machine type input by the user to the floor line.
It will be appreciated that in particular practice, each line body undertakes different production tasks. When an order to be produced comes temporarily, if the current line body cannot complete the production task due to temporary plan adjustment or non-objective factors, the system recommends the line body with the highest similarity rank in the reference set to meet the production task, and a scheduling staff locks the adjusted task list. After locking, the adjustment result is sent to a production management unit and a post-production process workshop in time.
It should be noted that the master model of each floor line in the system is updated to ensure that the master model is a product model frequently produced by the corresponding line, and the master model is prevented from being upgraded and is also a low-version obsolete model or a scrapped model.
Preferably, the method further comprises:
assigning a flight and a station for each-arrowed product according to the material code of each-arrowed product;
counting the use frequency of each material code at each station;
and (4) coding any material, and if the use frequency at any station position is greater than a preset value, setting the station position as a fixed station position of the material code.
In a specific practice, the preset value is set according to historical empirical values or experimental data, for example, to 30%. Referring to table two below, the frequency of usage is the number of times the material code is used at the station/the total number of times all the material codes used at the station, and for stations with a frequency of usage greater than 30%, the system is automatically set to a fixed station.
Figure BDA0003068873740000101
Figure BDA0003068873740000111
Watch four
It can be understood that, to arbitrary material code, if the frequency of use in arbitrary station department is greater than the default, establish this station into the fixed station of this material code, can reduce material and make a round trip to carry and the manpower, the physical input that the reloading brought, can also reduce the material simultaneously and make a round trip to carry the compounding that brings, fall the material, remove the risk of mistake material, improved line body production efficiency and production quality.
FIG. 3 is a flowchart illustrating an STM-alignment manufacturing method for an electronic product, as shown in FIG. 3, according to another exemplary embodiment of the present invention, the method comprising:
step S21, determining the model of a product which can be produced by each line body and is often produced as a master model;
step S22, obtaining an order to be produced;
s23, comparing the material codes of the to-be-produced products in the order, and classifying the to-be-produced products with the material code similarity being more than or equal to the threshold value as a single-point;
s24, for each-arrowed product, searching whether each line body has a master type consistent with the product type of the arrowed product, and if yes, forming the searched line bodies into a reference set;
step S25, counting the number of coincidences of a material code corresponding to the master model of any line body and a material code of the current arrowed product for any line body;
step S26, determining the ratio of the superposition number to the total number of the material codes of the current-through product as the production similarity of the current-through product and the line body;
step S27, traversing all the lines in the reference set to obtain the production similarity between the current-arrowed product and each line in the reference set;
s28, sorting the line bodies in the reference set according to the production similarity from high to low;
step S29, selecting lines satisfying the order of the number of the products of the arrowhead-shaped articles and the date of the products of the arrowhead-shaped articles according to the number of the products of the arrowhead-shaped articles and the date of the products of the arrowhead-shaped articles, and assigning the lines to the products of the current arrowhead-shaped articles for production.
It should be noted that the technical solution provided in this embodiment is applicable to a STM (Surface Mounted Technology) production line of an electronic product, and is used for realizing intelligent production scheduling of STM production of the electronic product.
It can be understood that in a small-batch multi-order scene, frequent line replacement easily causes mixing and other situations, which can cause product quality problems. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of one-pot processing; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.
FIG. 4 is a schematic block diagram illustrating an STM-alignment manufacturing system 100 for an electronic product, as shown in FIG. 4, including:
the determining module 101 is used for determining the model of a product which can be produced by each line body and is produced frequently as a master model;
an obtaining module 102, configured to obtain an order to be produced;
an arrowhead-shaped module 103 for comparing the material codes of the products to be produced in the order and assigning the products to be produced with the material code similarity degree greater than or equal to the threshold value as an arrowhead;
the distribution module 104 is used for producing the material code according to the inverted-ray product, and the material code corresponding to the master model is a distribution line body for the inverted-ray product.
It should be noted that the technical solution provided in this embodiment is applicable to a STM (Surface Mounted Technology) production line of an electronic product, and is used for realizing intelligent production scheduling of STM production of the electronic product.
It can be understood that in a small-batch multi-order scene, frequent line replacement easily causes mixing and other situations, which can cause product quality problems. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of one-pot processing; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.
A terminal according to an exemplary embodiment of the present invention is shown, including:
a processor, a communication interface, a memory in communication with each other, wherein,
the memory is used for storing a computer program;
the processor is used for realizing the steps of the method when executing the program stored in the memory.
It can be understood that in a small-batch multi-order scene, frequent line replacement easily causes mixing and other situations, which can cause product quality problems. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of one-pot processing; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.
A computer storage medium is shown according to an exemplary embodiment of the invention, on which a computer program is stored which, when being executed by a processor, carries out the above-mentioned method steps.
It can be understood that in a small-batch multi-order scene, frequent line replacement easily causes mixing and other situations, which can cause product quality problems. In addition, frequent wire changes also waste a large amount of man-hours, resulting in low personnel efficiency. According to the technical scheme, the order to be produced is split, and the product with high material similarity is made by the method of one-pot processing; simultaneously, compare the material code of each arrowhead product and the material code of each line body owner's machine type, produce for per arrowhead product distribution line body according to the comparison result, make the product that the material similarity is high like this can be on the line body of the this type of product of frequent production, by batch production together, the extravagant and product quality problem of man-hour that has reduced because of frequently trading the line and bring has practiced thrift manufacturing cost, the intelligent management of order has been realized, the intelligent scheduling of the line body, equipment utilization has been improved, the management level and the production efficiency of the line body have been promoted.
It is understood that the same or similar parts in the above embodiments may be mutually referred to, and the same or similar parts in other embodiments may be referred to for the content which is not described in detail in some embodiments.
It should be noted that the terms "first," "second," and the like in the description of the present invention are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. Further, in the description of the present invention, the meaning of "a plurality" means at least two unless otherwise specified.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and alternate implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
It should be understood that portions of the present invention may be implemented in hardware, software, firmware, or a combination thereof. In the above embodiments, the various steps or methods may be implemented in software or firmware stored in memory and executed by a suitable instruction execution system. For example, if implemented in hardware, as in another embodiment, any one or combination of the following techniques, which are known in the art, may be used: a discrete logic circuit having a logic gate circuit for implementing a logic function on a data signal, an application specific integrated circuit having an appropriate combinational logic gate circuit, a Programmable Gate Array (PGA), a Field Programmable Gate Array (FPGA), or the like.
It will be understood by those skilled in the art that all or part of the steps carried by the method for implementing the above embodiments may be implemented by hardware related to instructions of a program, which may be stored in a computer readable storage medium, and when the program is executed, the program includes one or a combination of the steps of the method embodiments.
In addition, functional units in the embodiments of the present invention may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may also be stored in a computer readable storage medium.
The storage medium mentioned above may be a read-only memory, a magnetic or optical disk, etc.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.

Claims (10)

1. The method for producing the inverted-T-ray tube by the STM of the electronic product is characterized by comprising the following steps of:
determining the model of a product which can be produced and is often produced by each line body as a principal machine type;
acquiring an order to be produced;
comparing the material codes of the products to be produced in the order, and classifying the products to be produced with the material code similarity being more than or equal to the threshold value as a-one;
according to the material codes of the products-through-arrowheads and the material codes corresponding to the master force models of the lines, the products are produced through the distribution lines of the products-through-arrowheads.
2. The method of claim 1, wherein each order to be produced contains at least the following order information:
type of product to be produced, product type, delivery quantity and delivery date.
3. The method of claim 2, wherein the producing is a point-of-care product dispensing line, comprising:
for each-arrowed product, searching whether each line body has a dominant machine type consistent with the product type of the arrowed product, and if yes, forming the searched line bodies into a reference set;
calculating the production similarity of the current arrowhead product and each line in the reference set;
sorting the line bodies in the reference set according to the production similarity from high to low;
according to the delivery quantity and the delivery date of each-arrowed product, the lines which meet the delivery quantity and the delivery date and are arranged in the front are selected and distributed to the current-arrowed product for production.
4. The method of claim 3, wherein calculating the production similarity of the current-arrowed product to each line of the reference set comprises:
counting the number of coincidences of the material codes corresponding to the main machine type of any line body and the material codes of the current arrowed products;
determining the ratio of the coincidence quantity to the total quantity of the material codes of the current-arrowed products as the production similarity of the current-arrowed products and the line body;
and traversing all the lines in the reference set to obtain the production similarity of the current-arrowhead product and each line in the reference set.
5. The method of claim 3, further comprising:
the production similarity of the current-arrowhead-shaped product and each line in the reference set is stored in a database for inquiry and use when the production similarity of the next-arrowhead-shaped product and each line is calculated.
6. The method of claim 1, further comprising:
the main power machine type of each line body is regularly maintained, and the main power machine type specifically comprises:
providing a selection list of floor line bodies for a user, and allowing the user to select the floor line bodies;
providing a selection list of product types for a user, so that the user can select the product types which can be produced by the corresponding floor line body;
providing an input box of a principal machine type for a user, and allowing the user to input the principal machine type of the corresponding floor line body;
judging whether the floor line body selected by the current user has a principal machine type input by the user; and if the number of the main machine type is larger than the preset number, updating the material codes corresponding to the main machine type, and if the number of the main machine type is smaller than the preset number, adding the main machine type input by the user to the floor line.
7. The method of any one of claims 1 to 6, further comprising:
assigning a flight and a station for each-arrowed product according to the material code of each-arrowed product;
counting the use frequency of each material code at each station;
and (4) coding any material, and if the use frequency at any station position is greater than a preset value, setting the station position as a fixed station position of the material code.
8. The utility model provides an electron product STM divides bluntray production system which characterized in that includes:
the determining module is used for determining the product model which can be produced by each line body and is often produced as a principal machine model;
the acquisition module is used for acquiring the order to be produced;
the returning-to-the-arrowhead module is used for comparing the material codes of the products to be produced in the order and returning the products to be produced with the material code similarity degree larger than or equal to the threshold value to the returning-to-the-arrowhead module;
the distribution module is used for producing the inverted-T-ray products according to the material codes of the inverted-T-ray products and the material codes corresponding to the main force machine types of all the line bodies.
9. A terminal, comprising:
a processor, a communication interface, a memory in communication with each other, wherein,
the memory is used for storing a computer program;
the processor is configured to implement the method steps of any one of claims 1 to 7 when executing the program stored in the memory.
10. A computer storage medium having a computer program stored thereon, wherein,
the program, when executed by a processor, implementing the method steps of any of claims 1 to 7.
CN202110533678.6A 2021-05-17 2021-05-17 Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product Pending CN113313366A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110533678.6A CN113313366A (en) 2021-05-17 2021-05-17 Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110533678.6A CN113313366A (en) 2021-05-17 2021-05-17 Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product

Publications (1)

Publication Number Publication Date
CN113313366A true CN113313366A (en) 2021-08-27

Family

ID=77373498

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110533678.6A Pending CN113313366A (en) 2021-05-17 2021-05-17 Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product

Country Status (1)

Country Link
CN (1) CN113313366A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115879744A (en) * 2023-02-22 2023-03-31 天津汉云工业互联网有限公司 Limited production scheduling method, device, storage medium and electronic equipment

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104244605A (en) * 2014-09-03 2014-12-24 东莞市诸葛流智能系统有限公司 Method for improving SMT production efficiency and SMT device utilization rate
CN105050336A (en) * 2015-08-27 2015-11-11 伟创力电子技术(苏州)有限公司 Surface mount technology (SMT) family production system
CN109844794A (en) * 2016-08-24 2019-06-04 西门子股份公司 Method and apparatus for determining optimal batch size
CN110348878A (en) * 2019-06-13 2019-10-18 北京华峰创业科技有限公司 The method and apparatus that a kind of couple of user is grouped
US20210092886A1 (en) * 2017-07-11 2021-03-25 Siemens Aktiengesellschaft Method and control device for the processing-time-optimized production of printed circuit boards on a pick-and-place line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104244605A (en) * 2014-09-03 2014-12-24 东莞市诸葛流智能系统有限公司 Method for improving SMT production efficiency and SMT device utilization rate
CN105050336A (en) * 2015-08-27 2015-11-11 伟创力电子技术(苏州)有限公司 Surface mount technology (SMT) family production system
CN109844794A (en) * 2016-08-24 2019-06-04 西门子股份公司 Method and apparatus for determining optimal batch size
US20210092886A1 (en) * 2017-07-11 2021-03-25 Siemens Aktiengesellschaft Method and control device for the processing-time-optimized production of printed circuit boards on a pick-and-place line
CN110348878A (en) * 2019-06-13 2019-10-18 北京华峰创业科技有限公司 The method and apparatus that a kind of couple of user is grouped

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
刘东升;: "基于产品家族化分类的快速换线", 山东工业技术, no. 07, pages 245 - 247 *
邹培文;陈再良;: "基于产品族分类的快速换线", 机械工程师, no. 10, pages 36 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115879744A (en) * 2023-02-22 2023-03-31 天津汉云工业互联网有限公司 Limited production scheduling method, device, storage medium and electronic equipment
CN115879744B (en) * 2023-02-22 2023-05-19 天津汉云工业互联网有限公司 Limited production scheduling method, device, storage medium and electronic equipment

Similar Documents

Publication Publication Date Title
CN110493333B (en) Method, device and equipment for determining target position point and storage medium
CN110046777B (en) Continuous reconfiguration scheduling method and device for flexible job shop
CN110348771B (en) Method and device for order grouping of orders
CN114594744B (en) Distributed factory production distribution integrated scheduling method and system
CN112465454B (en) Scheduling system and method applied to order production process
CN113487155B (en) Intelligent scheduling system for plastic industry
CN113313366A (en) Method and system for producing STM (Single-T-ray arrowroot) alignment of electronic product
CN111985862A (en) Method and apparatus for locating inventory items
CN114154894A (en) Task processing method and device, electronic equipment and computer readable storage medium
CN115049175A (en) Multi-product production planning method and device, computer equipment and storage medium
CN113962540A (en) Maintenance task scheduling method and related equipment
CN113298313A (en) Flexible job shop scheduling method and system based on genetic algorithm
CN112202909A (en) Online upgrading method and system for computer storage system
CN113159467A (en) Vehicle dispatching order processing method and device
CN115564204A (en) Parallel processing method for demand resource allocation in supply chain
CN114021950A (en) Power material demand distribution method and device, terminal equipment and storage medium
CN115409392A (en) Method and device for determining material production plan, storage medium and electronic equipment
CN113723763A (en) Order production efficiency management method and device, terminal equipment and storage medium
CN114240301A (en) Task processing method and device, electronic equipment and storage medium
CN113256192A (en) Warehouse article planning method and device
CN113191704A (en) Goods delivery control method and device and computer readable storage medium
CN110210797B (en) Method and apparatus for determining production coverage area and computer readable storage medium
CN110992150A (en) Method and device for producing and replenishing fresh food
CN112718507A (en) Express sorting method, device, equipment and storage medium
CN117236632B (en) Material management and control method for rabies vaccine production line

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination