CN113305471B - Material preheating equipment for welding of power station - Google Patents

Material preheating equipment for welding of power station Download PDF

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Publication number
CN113305471B
CN113305471B CN202110487837.3A CN202110487837A CN113305471B CN 113305471 B CN113305471 B CN 113305471B CN 202110487837 A CN202110487837 A CN 202110487837A CN 113305471 B CN113305471 B CN 113305471B
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semi
annular duct
welding
duct piece
wall
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CN113305471A (en
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宋世虎
贺勇
冯祖国
张鹏
栾鑫
叶焱
龚金烂
沈吉祥
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China Mechanical Industry Engineering & Construction Corp Ii
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China Mechanical Industry Engineering & Construction Corp Ii
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a material preheating device for welding a power station, which comprises four outer semi-annular duct pieces, wherein one end of each outer semi-annular duct piece is movably provided with a connecting strip, one end of each outer semi-annular duct piece is fixedly provided with a medium-frequency far-infrared heater, and the inner wall of each outer semi-annular duct piece is rotatably provided with an inner semi-annular duct piece. According to the invention, the threaded rod is respectively in threaded connection with the driving block and the fixing pieces through rotation of the threaded rod, the two fixing pieces drive the two horizontally adjacent connecting plates to approach each other, the connecting plates drive the movable blocks through the connecting blocks to enable pressure oil in the corrugated pipe to extrude the piston through the communicating holes and the communicating cavities to drive the piston rod and the clamping head to clamp materials, at the moment, the welding gun can be placed at the position of a welding port, and the welding position is subjected to preheating treatment through the medium-frequency far-infrared heater, so that the purpose of maintaining the materials and stably improving the welding quality is achieved.

Description

Material preheating equipment for welding of power station
Technical Field
The invention relates to the technical field of P91 steel welding, in particular to a preheating device for welding materials of a power station.
Background
The P91 steel has high-temperature endurance strength and creep rupture resistance, and compared with T22 (10 CrMo 910) steel, the wall thickness of the pipe is reduced by 50% under the condition of the same use temperature and pressure; compared with austenitic steel, the high-temperature heat-conducting stainless steel has the advantages of small expansion coefficient, good heat conductivity, small hot cracking tendency and relatively low price, so that the P91 steel is the preferred steel type of high-temperature and high-pressure pipelines such as a high-temperature superheater box, a main steam pipeline and the like, the P91 steel is easy to generate cold cracks and reduce the toughness of a welding seam during welding, and the welding quality of the P91 steel is influenced, so that the material needs to be subjected to preheating treatment.
However, in the prior art, when the welding device is actually used, the material is not convenient to clamp during preheating treatment, and the welding quality is further influenced during welding.
Disclosure of Invention
The invention aims to provide a preheating device for materials for welding of a power station, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the heating furnace comprises four outer semi-annular duct pieces, a connecting strip is movably arranged at one end of each outer semi-annular duct piece, a medium-frequency far-infrared heater is fixedly arranged at one end of each outer semi-annular duct piece, an inner semi-annular duct piece is rotatably arranged on the inner wall of each outer semi-annular duct piece, a fixed pipe is fixedly arranged at the front side end of one end of each inner semi-annular duct piece, a movable block is movably arranged on the inner wall of each fixed pipe, a corrugated pipe is fixedly arranged at one end of each movable block and fixedly arranged on the inner wall of the fixed pipe, a communication cavity is formed in each inner semi-annular duct piece, a piston cylinder is fixedly arranged on the inner wall of each inner semi-annular duct piece, a piston is movably arranged on the inner wall of each piston cylinder, a piston rod is fixedly arranged at the bottom of each piston rod, a clamping head is fixedly arranged at the bottom of each piston rod, and a connecting block is fixedly arranged on the surface of each movable block, the connecting block movably penetrates through and extends to the outside of the fixed pipe, a movable ring is fixedly arranged at one end of the connecting block, a connecting plate is fixedly arranged on the surface of the movable ring, a driving block is movably arranged at one end of the connecting plate, fixed pieces are fixedly arranged at the front side end and the rear side end of the driving block, threaded rods are movably arranged at the middle parts of the driving block and the fixed pieces, a movable groove is formed in one end, corresponding to the position of the outer semi-annular duct piece, of the connecting strip, the outer semi-annular duct piece is movably connected to the inner wall of the movable groove, a rotating groove is formed in the connecting strip, corresponding to the position of the movable groove, and is positioned at the two ends of the inner part of the movable groove, a tooth column is rotatably connected to the inner wall of the rotating groove and is fixedly connected to the bottom of one end, corresponding to the position of the connecting strip, of the outer semi-annular duct piece, and is meshed with a toothed plate, the inside of the corresponding pinion rack position of connecting strip has seted up the holding tank, the bottom at the top of connecting strip is equallyd divide respectively fixedly connected with arc sleeve, and arc sleeve fixed connection is on the surface of outer semi-annular section of jurisdiction.
Preferably, four outer semi-annular section of jurisdiction divide into two sets ofly, and two sets of outer semi-annular section of jurisdiction are symmetry axis symmetry setting about the horizontal axis of connecting strip mid point, every group the one end of the far-infrared heater opposite face of intermediate frequency forms the welding mouth, other fixedly connected with link is equallyd divide to the front side end and the back side end of connecting strip, and the link passes through the bearing and rotates the surface of connection at the threaded rod, other fixedly connected with piece of turning round is equallyd divide to the front side end and the back side end of threaded rod.
Preferably, the piston rod movably penetrates through and extends to the bottom of the piston cylinder, the clamping head is of a spherical structure constructed by rubber materials, the communicating hole is formed in one end, corresponding to the position of the fixed pipe, of the inner semi-annular duct piece, the corrugated pipe, the communicating hole, the communicating cavity and the piston cylinder are communicated in sequence, and pressure oil is arranged inside the corrugated pipe.
Preferably, the drive block is polygonized structure, the one end of the corresponding drive block position of connecting plate is equipped with the dovetail groove, and the size looks adaptation of dovetail groove and drive block, threaded hole has all been seted up at the middle part of drive block and stationary blade, and the surface threaded connection of the inner wall of screw hole and threaded rod, the connecting plate is located between two stationary blades, the guide way has been seted up to the lateral wall of the corresponding connecting block position of fixed pipe, and the surface swing joint of the inner wall of guide way and connecting block.
Preferably, the inner wall of the corresponding inner semi-annular duct piece position of the outer semi-annular duct piece is provided with a limiting sliding groove, the inner wall of the limiting sliding groove is movably connected with a limiting strip, and the limiting strip is fixedly connected with the surface of the inner semi-annular duct piece.
Preferably, the one end fixedly connected with installation piece that the connecting strip position was kept away from to outer semi-ring shape section of jurisdiction, and through bolt fixed connection between two vertical adjacent installation pieces, spacing recess has been seted up on the surface of fixed pipe, the spacing lug of one end fixedly connected with of the corresponding spacing groove position of activity ring, and the inner wall swing joint of the surface of spacing lug and spacing recess.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the threaded rod rotates to be respectively in threaded connection with the driving block and the fixing pieces, the two fixing pieces drive the two horizontally adjacent connecting plates to approach each other, the connecting plates drive the movable blocks through the connecting blocks to extrude the piston to drive the piston rod and the clamping head to clamp materials through the communicating holes and the communicating cavities, at the moment, a welding gun can be placed at the position of a welding port, and the welding position is preheated through the medium-frequency far-infrared heater, so that the purpose of maintaining the materials and stably improving the welding quality is achieved;
2. the rotating groove, the tooth column and the toothed plate are arranged, so that when two vertically adjacent outer semi-annular duct pieces are closed, the tooth column drives the toothed plate to move to the inside of the accommodating groove, the toothed plate does not hinder the rotation of the inner semi-annular duct pieces any more, and when the two vertically adjacent outer semi-annular duct pieces are opened, the tooth column drives the toothed plate to move to a position between the two inner semi-annular duct pieces, the outer semi-annular duct pieces and the inner semi-annular duct pieces are prevented from rotating relatively, the toothed plate can play a role in limiting the inner semi-annular duct pieces by being arranged, the two vertically adjacent outer semi-annular duct pieces can be opened only when the connecting positions of the two inner semi-annular duct pieces are located at the toothed plate position, the relative rotation of the connecting strips and the outer semi-annular duct pieces can be stabilized by arranging the arc-shaped sleeve, and the rotation of the outer semi-annular duct pieces and the inner semi-annular duct pieces can be stabilized and guided by arranging the limiting sliding groove and the limiting strip.
Drawings
FIG. 1 is a front view of an overall structure of a preheating device for welding materials of a power station according to the present invention;
FIG. 2 is an enlarged view of the structure A in FIG. 1 of the entire preheating apparatus for welding materials in a power station according to the present invention;
FIG. 3 is a front sectional view of the overall structure of a preheating device for welding materials in a power station according to the present invention;
FIG. 4 is an enlarged view of the structure B in FIG. 3 of the entire preheating apparatus for welding material in a power station according to the present invention;
FIG. 5 is a front sectional view of a connecting plate structure of a material preheating device for welding in a power station according to the present invention;
FIG. 6 is a sectional top view of a fixed pipe structure of a material preheating device for welding in a power station according to the present invention;
FIG. 7 is a side view of the whole structure of a preheating device for welding materials of a power station.
In the figure: 1. an outer semi-annular segment; 2. an inner semi-annular segment; 3. fixing the tube; 4. a movable block; 5. a bellows; 6. a communicating cavity; 7. a piston cylinder; 8. a piston; 9. a piston rod; 10. a clamping head; 11. connecting blocks; 12. a guide groove; 13. a movable ring; 14. a connecting plate; 15. a drive block; 16. a fixing sheet; 17. a threaded rod; 18. a connecting strip; 19. a connecting frame; 20. twisting the block; 21. a medium frequency far infrared heater; 22. welding a port; 23. a movable groove; 24. a rotating groove; 25. a tooth post; 26. a toothed plate; 27. accommodating a tank; 28. an arc-shaped sleeve; 29. a limiting chute; 30. a limiting strip; 31. a limiting bump; 32. a communicating hole; 33. a threaded hole; 34. mounting a block; 35. and a limiting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: the heat exchanger comprises outer semi-annular duct pieces 1, the number of the outer semi-annular duct pieces 1 is four, connecting strips 18 are movably arranged at one ends of two vertically adjacent outer semi-annular duct pieces 1, medium-frequency far-infrared heaters 21 are respectively and fixedly arranged at one ends of opposite surfaces of two horizontally adjacent outer semi-annular duct pieces 1, inner semi-annular duct pieces 2 are rotatably connected to the inner walls of the outer semi-annular duct pieces 1, a fixed pipe 3 is fixedly arranged at the front side end of one end of each inner semi-annular duct piece 2, a movable block 4 is movably connected to the inner wall of the fixed pipe 3, a corrugated pipe 5 is fixedly arranged at one end of the movable block 4 corresponding to the position of each inner semi-annular duct piece 2, a communicating cavity 6 is formed in each inner semi-annular duct piece 2, a piston cylinder 7 is fixedly arranged on the inner wall of each inner semi-annular duct piece 2, a piston 8 is movably connected to the inner wall of each piston cylinder 7, and a piston rod 9 is fixedly arranged at the bottom of each piston 8, the bottom of the piston rod 9 is fixedly provided with a clamping head 10, the surface of the movable block 4 is fixedly provided with a connecting block 11, the connecting block 11 movably penetrates through and extends to the outside of the fixed pipe 3, one end of the connecting block 11 far away from the position of the movable block 4 is fixedly provided with a movable ring 13, the surface of the movable ring 13 is fixedly provided with a connecting plate 14, one end of the connecting plate 14 far away from the movable ring 13 is movably connected with a driving block 15, the front side end and the rear side end of the driving block 15 are both fixedly provided with a fixed plate 16, the middle parts of the driving block 15 and the fixed plate 16 are movably provided with a threaded rod 17, one end of the connecting strip 18 corresponding to the position of the outer semi-annular duct piece 1 is provided with a movable groove 23, the outer semi-annular duct piece 1 is movably connected with the inner wall of the movable groove 23, the connecting strip 18 corresponding to the position of the movable groove 23 is internally provided with a rotating groove 24, and the rotating groove 24 is positioned at two ends in the movable groove 23, the inner wall of rotating groove 24 rotates and is connected with column gear 25, and column gear 25 fixed mounting is in the bottom of the corresponding connecting strip 18 position one end of outer semi-annular section of jurisdiction 1, and the surface meshing of column gear 25 has toothed plate 26, and holding tank 27 has been seted up to the inside of the corresponding toothed plate 26 position of connecting strip 18, and the bottom at the top of connecting strip 18 is equallyd divide respectively fixed mounting has arc sleeve 28, and arc sleeve 28 fixed mounting is on the surface of outer semi-annular section of jurisdiction 1.
Four outer semi-annular section of jurisdiction 1 divide into two sets ofly, and two sets of outer semi-annular section of jurisdiction 1 sets up for the symmetry axis symmetry about the horizontal axis of connecting strip 18 mid point, and the one end of every group intermediate frequency far infrared heater 21 opposite face forms welding mouth 22, and the preceding side and the back side of connecting strip 18 are equallyd divide respectively fixed mounting have link 19, and link 19 rotates the surface of connecting at threaded rod 17 through the bearing, and the preceding side and the back side of threaded rod 17 are equallyd divide respectively fixed mounting have and turn round piece 20.
The piston rod 9 activity runs through and extends to the bottom of piston cylinder 7, and the centre gripping head 10 is the spherical structure that rubber materials found, and the intercommunicating pore 32 has been seted up to the one end of the corresponding fixed pipe 3 position of interior semi-annular section of jurisdiction 2, and bellows 5, intercommunicating pore 32, intercommunication chamber 6 and piston cylinder 7's inside all is linked together in proper order, and the inside of bellows 5 is equipped with pressure oil.
Drive block 15 is polygonized structure, the one end of the corresponding drive block 15 position of connecting plate 14 is equipped with the dovetail groove, and the size of dovetail groove and drive block 15's big or small looks adaptation, screw hole 33 has all been seted up at the middle part of drive block 15 and stationary blade 16, and the surface threaded connection of the inner wall of screw hole 33 and threaded rod 17, connecting plate 14 is located between two stationary blades 16, guide way 12 has been seted up to the lateral wall of the corresponding connecting block 11 position of fixed pipe 3, and the surface swing joint of the inner wall of guide way 12 and connecting block 11.
The inner wall of the corresponding interior semi-annular section of jurisdiction 2 position of outer semi-annular section of jurisdiction 1 has seted up spacing spout 29, and the inner wall swing joint of spacing spout 29 has spacing 30, the surface of semi-annular section of jurisdiction 2 including spacing 30 fixed mounting.
Outer semi-annular section of jurisdiction 1 keeps away from the one end fixed mounting of connecting strip 18 position has installation piece 34, and through bolt fixed mounting between two vertical adjacent installation pieces 34, spacing recess 35 has been seted up on the surface of fixed pipe 3, and the one end fixed mounting of the corresponding spacing recess 35 position of activity ring 13 has spacing lug 31, and the surface of spacing lug 31 and the inner wall swing joint of spacing recess 35.
The working principle is as follows: when the welding device is used, two vertically adjacent outer semi-annular duct pieces 1 are relatively rotated and opened, materials to be welded are placed between the two vertically adjacent outer semi-annular duct pieces 1, the intermediate frequency far infrared heater 21 and the welding port 22 correspond to the welding positions, the two vertically adjacent outer semi-annular duct pieces 1 are reversely rotated at the moment, the two vertically adjacent outer semi-annular duct pieces 1 are closed, the outer semi-annular duct pieces 1 are fixed through the bolt matching installation block 34 at the moment, the torsion block 20 drives the threaded rod 17 to rotate through the rotation of the torsion block 20, the threaded rod 17 is respectively in threaded connection with the driving block 15 and the fixing plate 16 through the threaded hole 33, the two driving blocks 15 are further close to each other, and the connecting plate 14 is positioned between the two fixing plates 16, so that when the two driving blocks 15 are close to each other, the driving block 15 is matched with the fixing plate 16 to drive the two horizontally adjacent connecting plates 14, the connecting plate 14 drives the movable block 4 through the connecting block 11 to extrude the pressure oil in the bellows 5 into the communicating cavity 6 through the communicating hole 32, the pressure oil enters the piston cylinder 7 in the communicating cavity 6, the extrusion piston 8 drives the piston rod 9 and the clamping head 10 to clamp the material, at the moment, the welding gun can be arranged at the position of the welding opening 22, the welding position is preheated through the intermediate-frequency far-infrared heater 21, the outer semi-annular duct piece 1 can move relative to the inner semi-annular duct piece 2, the connecting strip 18 and the outer semi-annular duct piece 1 can rotate relative to the inner semi-annular duct piece 2, the welding of the welding gun is prevented from being influenced by the connecting strip 18, the purpose of maintaining the material stability and improving the welding quality is realized, through the arrangement of the rotating groove 24, the tooth column 25 and the toothed plate 26, make when two vertical adjacent outer semi-annular segments 1 are closed, tooth post 25 drives pinion rack 26 and removes the inside to holding tank 27 this moment, and make pinion rack 26 no longer hinder interior semi-annular segment 2's rotation, and when two vertical adjacent outer semi-annular segments 1 are opened, can make pinion rack 25 drive pinion rack 26 and remove to position between two interior semi-annular segments 2, prevent that outer semi-annular segment 1 and interior semi-annular segment 2 from taking place relative rotation, and can play spacing effect to interior semi-annular segment 2 through setting up pinion rack 26, make only when the junction of two interior semi-annular segments 2 is located pinion rack 26 position, two vertical adjacent outer semi-annular segments 1 just can be opened this moment, through setting up arc sleeve 28, make can play stable effect to the relative rotation of connecting strip 18 and outer semi-annular segment 1, through setting up spacing spout 29 and spacing strip 30, make can play stable and guide's effect to the rotation of this outer semi-annular segment 1 and interior semi-annular segment 2, several points need be noted when the welding:
1. the energy of a welding line is controlled, the impact toughness of the welding line is reduced when the T91/P91 steel is welded, the energy of the welding line is excessive, so that the structure is overheated, widmannstatten structures, coarse grains and network grain boundaries are formed, and the welding line is embrittled;
2. preheating and maintaining interlayer temperature before welding, wherein the hardenability of T91/P91 steel is relatively high, so that a proper preheating temperature is adopted before welding, a certain interlayer temperature is maintained in the welding process, the cooling speed of a welding seam and a heat affected zone can be properly reduced, the hardenability tendency of a welding joint is reduced, meanwhile, the overflow of hydrogen is facilitated, cold cracks are prevented, the preheating temperature before welding is 220-350 ℃, and the interlayer temperature is maintained at 200-250 ℃;
3. the correct operation process is mastered, the T91/P91 steel has poor molten iron fluidity during welding, the wire feeding is uniform, the phenomenon that the root is not melted is avoided, the arc is closed by paying special attention to moving to the edge of the groove after the arc pit is filled, the arc pit crack is avoided, and a special welding machine with arc closing control is preferably adopted during welding. The interlayer cleaning is strict, so that the defects of slag inclusion and unmelted slag are avoided;
4. the post-weld heat treatment, the cooling of the T91/P91 steel after welding is the transformation process from austenite to martensite, and because the austenite incubation period of the steel is longer, the steel must be cooled by air after welding to ensure the austenite to be completely transformed into martensite, thereby ensuring the strength of the joint.
The key welding technology comprises the following steps:
1. the P91 steel has high-temperature creep rupture strength, low thermal expansion, good thermal conductivity, good processability and oxidation resistance. However, the P91 steel is a medium-high alloy, the total content of alloy elements is more than 13 percent, so that the Ms point is increased, and the weld joint structure can obtain martensite even under the air cooling condition, which shows that the steel has large quenching tendency and strong cold crack sensitivity. When P91 steel is welded under the condition of no preheating, the surface or the interior of a welded joint is welded by manual arc welding or argon tungsten-arc welding, and the phenomena that the cold crack tendency is larger and the toughness of a steel welding seam is far lower than that of a base metal exist.
2. And selecting the material of the machine tool. The main problem of welding P91 steel is that the impact toughness is too low, so when selecting welding materials, the welding materials with good operation process performance and low price should be selected as far as possible on the premise of preferentially ensuring the impact performance. The welder is an inverter welder with stable current and voltage and high-frequency attenuation. The heat treatment equipment adopts intermediate frequency far infrared heat treatment equipment combining intermediate frequency induction heating and flexible ceramic resistance heating functions.
3. And (5) a process link. The method is realized by adopting a proper welding process, such as selection of welding materials, processing of grooves, preheating and maintaining of certain interlayer temperature in the welding process, control of welding line energy, thickness of a welding layer, heat treatment after welding and the like.
4. And (5) quality control. The quality control in the construction process implements three control principles of 'before, in the process of construction and after' to ensure the construction quality to be complete and achieve the expected target.
In the welding process:
1. when welding, the welding line energy must be strictly controlled, and low-parameter multi-layer multi-pass welding is adopted. The wire can be selected to be too small, otherwise, because of fast cooling, a superheat zone is easy to generate a coarse martensite structure, the plasticity and the toughness are reduced, and cold cracks occur under the action of diffused hydrogen and welding stress. The linear energy is generally controlled below 26 kJ/cm.
2. During welding, a kneading wire feeding method is adopted, the welding wires are uniformly fed, the condition that the root is not melted is avoided, during arc ending, the arc pit is filled, then the arc pit moves to the edge of the groove for arc ending, the generation of arc pit cracks is avoided, and during welding, a special welding machine with arc ending control is preferably adopted. The interlayer cleaning is strict, and the defects of slag inclusion and unmelted slag are avoided.
3. Air cooling at 90 deg.c and post-welding heat treatment. The purpose of the post-weld heat treatment is to reduce the residual stress of the welded joint, improve the weld joint and the heat affected zone structure, temper the hardened structure, and thereby improve the performance of the structures. The accumulation and growth of carbides can be promoted by the over-high temperature of the postweld heat treatment, and the strength of a welded joint is reduced; the heat treatment temperature is too low to achieve the tempering effect, and in order to obtain a welded joint with good comprehensive mechanical properties, the postweld heat treatment temperature is 730-770 ℃.
4. The heat treatment adopts a medium-frequency far-infrared heater 21 with the combination of medium-frequency induction heating and flexible ceramic resistance heating functions, the temperature difference can be controlled within 20 ℃, and the maximum temperature difference does not exceed 50 ℃.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides a power station welding is with material preheating equipment, includes outer semi-annular section of jurisdiction (1), its characterized in that: the number of the outer semi-annular duct pieces (1) is four, one end of each outer semi-annular duct piece (1) is movably provided with a connecting strip (18), one end of each outer semi-annular duct piece (1) is fixedly provided with an intermediate frequency far infrared heater (21), the inner wall of each outer semi-annular duct piece (1) is rotatably provided with an inner semi-annular duct piece (2), the front side end of one end of each inner semi-annular duct piece (2) is fixedly provided with a fixed pipe (3), the inner wall of each fixed pipe (3) is movably provided with a movable block (4), one end of each movable block (4) is fixedly provided with a corrugated pipe (5), the corrugated pipe (5) is fixedly arranged on the inner wall of each fixed pipe (3), a communicating cavity (6) is formed in the inner part of each inner semi-annular duct piece (2), a piston cylinder (7) is fixedly arranged on the inner wall of each inner semi-annular duct piece (7), a piston (8) is movably arranged on the inner wall of each piston cylinder (7), a piston rod (9) is fixedly arranged on the bottom of each piston (8), a clamping head (10) is fixedly arranged on the bottom of each piston rod (9), a connecting block (11) fixedly extends through the fixed pipe (11), and one end of each movable block (13) extends to the fixed pipe (3), the surface of the movable ring (13) is fixedly provided with a connecting plate (14), one end of the connecting plate (14) is movably provided with a driving block (15), the front side end and the rear side end of the driving block (15) are both fixedly provided with a fixing piece (16), a threaded rod (17) is movably arranged in the middle of the driving block (15) and the fixing plate (16), one end of the connecting strip (18) corresponding to the position of the outer semi-annular duct piece (1) is provided with a movable groove (23), and the outer semi-annular duct piece (1) is movably connected with the inner wall of the movable groove (23), a rotating groove (24) is arranged inside the connecting strip (18) corresponding to the position of the movable groove (23), the rotating grooves (24) are positioned at two ends of the inner part of the movable groove (23), the inner wall of the rotating groove (24) is rotationally connected with a tooth column (25), the tooth column (25) is fixedly connected with the bottom of one end of the outer semi-annular duct piece (1) corresponding to the connecting strip (18), the surface of the tooth column (25) is engaged with a toothed plate (26), the inside of the connecting strip (18) corresponding to the position of the toothed plate (26) is provided with a receiving groove (27), the bottoms of the tops of the connecting strips (18) are respectively fixedly connected with an arc-shaped sleeve (28), and the arc-shaped sleeve (28) is fixedly connected on the surface of the outer semi-annular duct piece (1).
2. The power station welding material preheating device according to claim 1, characterized in that: four outer semicircular duct piece (1) divide into two sets ofly, and two sets of outer semicircular duct pieces (1) are symmetry axis setting about the horizontal axis of connecting strip (18) mid point, every group the one end of intermediate frequency far infrared heater (21) opposite face forms weld joint (22), other fixedly connected with link (19) are equallyd divide to the preceding side of connecting strip (18) and the back side, and link (19) rotate the surface of connecting in threaded rod (17) through the bearing, other fixedly connected with piece (20) are equallyd divide to the preceding side of threaded rod (17) and the back side.
3. The material preheating device for the power station welding as set forth in claim 1, wherein: the clamping head (10) is of a spherical structure constructed by rubber materials, the communicating hole (32) is formed in one end, corresponding to the position of the fixed pipe (3), of the inner semi-annular pipe piece (2), the corrugated pipe (5), the communicating hole (32), the communicating cavity (6) and the piston cylinder (7) are communicated in sequence, and pressure oil is arranged inside the corrugated pipe (5).
4. The power station welding material preheating device according to claim 1, characterized in that: drive block (15) are polygonized structure, the one end of the corresponding drive block (15) position of connecting plate (14) is equipped with the dovetail groove, and the size of dovetail groove and the size looks adaptation of drive block (15), threaded hole (33) have all been seted up at the middle part of drive block (15) and stationary blade (16), and the surface threaded connection of the inner wall of threaded hole (33) and threaded rod (17), connecting plate (14) are located between two stationary blades (16), guide way (12) have been seted up to the lateral wall of the corresponding connecting block (11) position of fixed pipe (3), and the surface swing joint of the inner wall of guide way (12) and connecting block (11).
5. The material preheating device for the power station welding as set forth in claim 1, wherein: spacing spout (29) have been seted up to the inner wall that outer semi-annular section of jurisdiction (1) corresponding interior semi-annular section of jurisdiction (2) position, and the inner wall swing joint of spacing spout (29) has spacing (30), the surface of semi-annular section of jurisdiction (2) including spacing (30) fixed connection.
6. The material preheating device for the power station welding as set forth in claim 1, wherein: one end fixedly connected with installation piece (34) of connecting strip (18) position is kept away from in outer semi-ring shape section of jurisdiction (1), and through bolt fixed connection between two vertical adjacent installation pieces (34), spacing recess (35) have been seted up on the surface of fixed pipe (3), the one end fixedly connected with spacing lug (31) of the corresponding spacing recess (35) position of activity ring (13), and the inner wall swing joint of the surface of spacing lug (31) and spacing recess (35).
CN202110487837.3A 2021-04-30 2021-04-30 Material preheating equipment for welding of power station Active CN113305471B (en)

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CN105437106A (en) * 2015-12-09 2016-03-30 无锡西源电力装备厂 Pipe machining and fixing clamp
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