CN113305097A - Magnetic core of water economy resource washs and air-drying all-in-one - Google Patents

Magnetic core of water economy resource washs and air-drying all-in-one Download PDF

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Publication number
CN113305097A
CN113305097A CN202110563391.8A CN202110563391A CN113305097A CN 113305097 A CN113305097 A CN 113305097A CN 202110563391 A CN202110563391 A CN 202110563391A CN 113305097 A CN113305097 A CN 113305097A
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box body
magnetic core
air
fixed
box
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CN202110563391.8A
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CN113305097B (en
Inventor
吴天文
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Ganzhou Jiatong Magnetic Products Co ltd
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Ganzhou Jiatong Magnetic Products Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/004Nozzle assemblies; Air knives; Air distributors; Blow boxes

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention relates to the technical field of magnetic core cleaning and drying, and provides a water-saving magnetic core cleaning and air drying integrated machine. The power distribution box comprises a box body, multiunit feed bin gate has been seted up at the front side top of box, the box internal fixation has the multiunit baffle, the bottom both sides of baffle all are fixed with the ultrasonic vibrator, the top of box is fixed with the multiunit cylinder, the bottom of cylinder is connected with the backup pad, the bottom of backup pad is fixed with the bottom plate through the riser, the top of bottom plate all rotates and is connected with one row of cylinder, the bottom of backup pad has hung annular trachea, annular tracheal top is connected with the hose, the top sliding connection of cylinder has the turnover case, it has the fly leaf to keep apart between the magnetic core, fly leaf sliding connection is in the indent spout, logical groove has been seted up to bottom one side of box, the bottom connection that leads to the groove is connected with out the hopper, the bottom that goes out the hopper is connected with the blow off pipe. The magnetic core can be directly dried after being cleaned, and the turnover frame is provided with iron sheets for adsorbing magnetic powder, so that the replacement frequency of cleaning liquid is reduced, and water resources are saved.

Description

Magnetic core of water economy resource washs and air-drying all-in-one
Technical Field
The invention relates to the technical field of magnetic core cleaning and drying, in particular to a water-resource-saving magnetic core cleaning and air drying integrated machine.
Background
Magnetic core refers to a sintered magnetic metal oxide composed of various iron oxide mixtures. For example, manganese-zinc ferrite and nickel-zinc ferrite are typical magnetic core materials. The magnetic core is formed into a blank through compression sintering, and the blank can be formed into a finished product through grinding. A large amount of magnetic powder adheres to the surface of the magnetic core during grinding, and thus a cleaning device is required to remove each surface of the magnetic core after grinding.
The existing magnetic core is mainly cleaned in a spraying mode or cleaned through ultrasonic oscillation. Although the magnetic core can be magnetized after being cleaned, the magnetic core generally has certain magnetism before being magnetized, and the magnetic core can collide under the vibration action of water flow or ultrasonic waves in the cleaning process, so that the appearance of the magnetic core after being cleaned is poor, and the quality of the magnetic core is influenced. And the magnetic cores are easy to adhere together after collision, so that the magnetic cores are difficult to separate after cleaning, the workload is additionally increased, and the factory production is not facilitated.
Simultaneously, magnetic powder and piece that follow clearance on the magnetic core get into the aquatic after breaking away from the magnetic core, and prior art all leans on magnetic powder and piece self to deposit to get rid of the magnetic powder and the piece in the washing liquid. The frequency of replacing the cleaning liquid in this way is relatively high, so as to avoid the magnetic powder in the cleaning liquid from adhering to the magnetic core again. However, frequent replacement of the cleaning solution consumes a lot of water resources, and enterprises also need to invest a lot of cost to recycle and treat wastewater.
Disclosure of Invention
The invention aims to provide a water-saving magnetic core cleaning and air drying integrated machine, which is mainly used for solving the problem that no isolation protection measure exists in the magnetic core cleaning process; the problem of need frequently change the washing liquid among the magnetic core cleaning process, it is many to consume the water resource is solved.
The technical problem of the invention is mainly solved by the following technical scheme: the ultrasonic vibration cleaning box comprises a box body, wherein the bottom of the box body is supported on support legs, the top of the box body is connected with a liquid inlet pipe, the bottom of the box body is connected with a liquid discharge pipe, a plurality of groups of feeding bin doors are arranged at the top of the front side of the box body, the feeding bin doors are rotatably connected with cabinet doors, the cabinet doors are respectively provided with a handle lock, the cabinet doors close the feeding bin doors through the handle locks, a plurality of groups of partition plates are fixed in the box body, ultrasonic vibrators are fixed on two sides of the bottom of each partition plate, a plurality of groups of air cylinders are fixed on the top of the box body, a telescopic rod is connected with the bottom of each air cylinder, a support plate is fixed on the bottom of each telescopic rod, vertical plates are fixed on the left side and the right side of the bottom of each support plate, a bottom plate is fixed on the bottom of each vertical plate, a row of rollers are rotatably connected with the top end of each bottom of each support plate, an annular air pipe is suspended on the bottom of each annular air pipe, a plurality of the annular air pipes are connected with a plurality of nozzles, the utility model discloses a drum type air conditioner, including drum, cylinder, supporting sand grip, annular trachea, the top of annular trachea is connected with the hose, the top of box is connected with the intake pipe, the hose with intake-tube connection, the top sliding connection of cylinder has the turnover case, the bottom interval of turnover case is fixed with the multiunit side by side and supports the sand grip, every it is formed with the weeping groove to support between the sand grip, a pair of indent spout has been seted up at the top of turnover case, the multiunit magnetic core has been placed on supporting the sand grip top, keep apart between the magnetic core has the fly leaf, fly leaf sliding connection in the indent spout, logical groove has been seted up to bottom one side of box, the bottom connection that leads to the groove is connected with out the hopper, the bottom that goes out the hopper is connected with the blow off pipe.
Preferably, the bottom of the supporting convex strip is provided with a convex sliding groove, and an iron sheet is connected in the convex sliding groove in a sliding manner. The magnetic powder contacts with the close iron sheet after flowing out of the leakage groove, and part of the magnetic powder is adsorbed on the iron sheet. When the turnover box is taken out of the box body at every time, a group of clean iron sheets can be replaced, so that the magnetic powder in cleaning liquid can be cleaned synchronously in the cleaning process, and the frequency of replacing the cleaning liquid can be reduced.
Preferably, a handle is fixed to the top of the front side of the turnover box. The turnover box is taken out of the box body through the handle.
Preferably, the bottom of the box body is rotatably connected with a conveying belt, a scraping plate is fixed in the through groove, and the scraping plate is located at the bottom of the conveying belt. The crushed sludge accumulated on the conveying belt is scraped by a scraper. The broken slag silt that strikes off just in time falls into logical inslot, and the play hopper that leads to the groove connection is unified with broken slag silt and is discharged from the blow off pipe.
Preferably, a liquid level gauge is connected to the outer side of the box body. The depth of the cleaning liquid in the box body is monitored through the liquid level device so as to control the amount of the cleaning liquid introduced into the box body and control the emptying amount of the cleaning liquid. Therefore, the using amount of clean water can be accurately controlled, and the content of impurities in the discharged cleaning liquid is reduced, so that the recovery difficulty of waste water is reduced.
Preferably, the front side of the box body is provided with a plurality of groups of lifting buttons and air injection buttons, each group of air cylinders is electrically connected with one group of lifting buttons, the air inlet pipe is connected with an electromagnetic air valve, each group of electromagnetic air valve is electrically connected with one group of air injection buttons, and each group of annular air pipes controls air injection through one group of air injection buttons.
Preferably, the conveyor belt is driven by a motor, and the motor is fixed to the box body.
The invention has the beneficial effects that: the magnetic core dress washs in the turnover case, can directly air-dry after the magnetic core washs, and the turnover frame has the iron sheet that adsorbs the magnetic, can take out partial magnetic along with taking out of turnover case at every turn, reduces the change frequency of washing liquid, and the water economy resource reduces the cost of enterprises.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional elevation view of the present invention;
FIG. 3 is a right side view of the present invention;
FIG. 4 is a front view of the component tote of the present invention;
FIG. 5 is a cross-sectional elevation view of the component tote of the present invention;
FIG. 6 is a top plan view of a component tote of the present invention;
the notation in the figure is:
1. the automatic cleaning machine comprises a box body, 2 support legs, 3 motors, 4 cylinders, 5 telescopic rods, 6 support plates, 7 vertical plates, 8 bottom plates, 9 electromagnetic air valves, 10 rollers, 11 annular air pipes, 12 nozzles, 13 hoses, 14 air inlet pipes, 15 lifting buttons, 16 air injection buttons, 17 discharge hoppers, 18 blow-off pipes, 19 cabinet doors, 20 handle locks, 21 liquid level devices, 22 partition plates, 23 ultrasonic vibrators, 24 liquid inlet pipes, 25 turnover boxes, 26 concave sliding grooves, 27 movable plates, 28 support convex strips, 29 leakage grooves, 30 convex sliding grooves, 31 iron sheets, 32 pull handles, 33 conveyor belts, 34 through grooves, 35 scraping plates, 36 liquid discharge pipes, 37 feed bin doors and 38 magnetic cores.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example 1
The magnetic core cleaning and air drying integrated machine capable of saving water resources comprises a box body 1, wherein the bottom of the box body 1 is supported on support legs 2, the top of the box body 1 is connected with a liquid inlet pipe 24, the bottom of the box body 1 is connected with a liquid discharge pipe 36, the top of the front side of the box body 1 is provided with a plurality of groups of feeding bin doors 37, the feeding bin doors 37 are rotatably connected with cabinet doors 19, the cabinet doors 19 are respectively provided with a handle lock 20, the cabinet doors 19 close the feeding bin doors 37 through the handle locks 20, a plurality of groups of partition plates 22 are fixed in the box body 1, ultrasonic vibrators 23 are fixed on two sides of the bottom of each partition plate 22, a plurality of groups of air cylinders 4 are fixed on the top of the box body 1, telescopic rods 5 are connected with the bottom of the air cylinders 4, a support plate 6 is fixed on the bottom of each telescopic rod 5, vertical plates 7 are fixed on the left side and the right side of the bottom of each support plate 6, a bottom plate 8 is fixedly provided with a bottom plate 8, a row of rollers 10, annular trachea 11 has been hung to the bottom of backup pad 6, the bottom of annular trachea 11 is connected with multiunit nozzle 12, the top of annular trachea 11 is connected with hose 13, the top of box 1 is connected with intake pipe 14, hose 13 is connected with intake pipe 14, the top sliding connection of cylinder 10 has turnover case 25, the bottom interval of turnover case 25 is fixed with multiunit support sand grip 28 side by side, be formed with weeping groove 29 between every support sand grip 28, a pair of indent spout 26 has been seted up at the top of turnover case 25, the multiunit magnetic core 38 has been placed on support sand grip 28 top, magnetic core 38 separates at the interval has fly leaf 27, fly leaf 27 sliding connection is in indent spout 26, logical groove 34 has been seted up to bottom one side of box 1, the bottom connection that leads to groove 34 is connected with out hopper 17, the bottom that goes out hopper 17 is connected with blow off pipe 18.
Wherein, the bottom of the support convex strip 28 is provided with a convex sliding chute 30, and an iron sheet 31 is connected in the convex sliding chute 30 in a sliding way. The magnetic powder comes into contact with the adjacent iron piece 31 after flowing out of the leakage groove 29, and part of the magnetic powder is adsorbed on the iron piece 31. When the turnover box 25 is taken out of the box body 1 every time, a group of clean iron sheets 31 can be replaced, so that the magnetic powder in cleaning liquid can be cleaned synchronously in the cleaning process, and the frequency of replacing the cleaning liquid can be reduced.
Wherein, a handle 32 is fixed on the top of the front side of the turnover box 25. The turnover box 25 is taken out of the box body 1 by the handle 32.
Wherein, the bottom of box 1 is rotated and is connected with conveyer belt 33, and logical groove 34 internal fixation has scraper blade 35, and scraper blade 35 is located the bottom of conveyer belt 33. The sludge accumulated on the conveyor belt 33 is scraped off by the scraper 35. The scraped slag and sludge just fall into the through groove 34, and the discharge hopper 17 connected with the through groove 34 discharges the slag and sludge from the sewage discharge pipe 18 uniformly.
Wherein, the outer side of the box body 1 is connected with a liquid level device 21. The depth of the cleaning liquid in the tank 1 is monitored by the liquid level gauge 21 so as to control the amount of the cleaning liquid introduced into the tank 1 and the emptying amount of the cleaning liquid. Therefore, the using amount of clean water can be accurately controlled, and the content of impurities in the discharged cleaning liquid is reduced, so that the recovery difficulty of waste water is reduced.
Wherein, the front side of box 1 is equipped with multiunit lifting button 15 and jet-propelled button 16, and 4 a set of lifting button 15 of electric connection of every group cylinder, intake pipe 14 all are connected with electromagnetic gas valve 9, and the equal electric connection of every group electromagnetic gas valve 9 has a set of jet-propelled button 16, and every annular trachea 11 of group controls jet-propelled through a set of jet-propelled button 16.
The conveyor belt 33 is driven by the motor 3, and the motor 3 is fixed to the box 1.
In use, the magnetic cores 38 are placed in the turnover box 25, the magnetic cores 38 are separated by the movable plates 27, and the movable plates 27 are inserted into the concave sliding grooves 26 one by one. Then, one cabinet door 19 is opened, the turnover box 25 with the magnetic core 38 to be cleaned is placed in the box body 1, the turnover box 25 is placed on the roller 10 and slides into the box body 1. Then the cabinet door 19 is closed, the corresponding cylinder 4 is started, the telescopic rod 5 extends downwards, and the turnover box 25 extends into the cleaning liquid. Then, the ultrasonic vibrator 23 is started, the cleaning liquid on the surface of the magnetic core 38 is ultrasonically vibrated, the magnetic powder and the scraps on the surface of the magnetic core 38 are separated from the magnetic core 38, the separated magnetic powder and the scraps flow out of the turnover box 25 from the liquid leakage groove 29, wherein part of the magnetic powder with magnetism is adsorbed on the iron sheet 31, and the iron sheet 31 has a larger surface area than the magnetic core 38, so that part of the magnetic powder can be taken out when the turnover box 25 leaves the cleaning liquid, and the content of the magnetic powder in the cleaning liquid is reduced. After the circulation box 25 is lifted up and separated from the cleaning liquid, the corresponding gas injection button 16 is pressed, and high-pressure gas is injected from the nozzle 12 to blow off water droplets on the surface of the magnetic core 38, thereby air-drying the magnetic core 38. Then, the door 19 is opened by the handle lock 20, and the container 25 is taken out of the box 1.
When the cleaning liquid needs to be replaced, the cleaning liquid in the tank body 1 is discharged through the liquid discharge pipe 36, the liquid level gauge 21 is observed, the cleaning liquid does not need to be completely emptied, otherwise, the debris sludge at the bottom layer can be discharged out of the tank body 1 along with the cleaning liquid. Then, the motor 3 is started to rotate the conveyor belt 33, as shown in fig. 2, the conveyor belt 33 rotates clockwise, the debris sludge is conveyed to the right side, and the debris sludge on the conveyor belt 33 is scraped off by the scraper 35 and falls into the through groove 34. The discharge hopper 17 connected with the through groove 34 is provided with an inclined plate, so that the chippings and the sludge can be uniformly discharged from the sewage discharge pipe 18. The cleaning difficulty of the box body 1 is reduced by the cleaning mode.
While the foregoing embodiments are illustrative of the present invention, various modifications and changes may be readily made by those skilled in the art based upon the teachings and principles of this invention, which are intended to be limited not to the details of construction and methods herein shown, but rather to the preferred embodiments described, and therefore all equivalent modifications and changes in light of the above teachings are intended to be included within the scope of the present invention as defined in the appended claims.

Claims (7)

1. The magnetic core cleaning and air drying integrated machine capable of saving water resources comprises a box body (1), wherein the bottom of the box body (1) is supported on support legs (2), the top of the box body (1) is connected with a liquid inlet pipe (24), the bottom of the box body (1) is connected with a liquid discharge pipe (36), the magnetic core cleaning and air drying integrated machine is characterized in that a plurality of groups of feeding bin doors (37) are arranged at the top of the front side of the box body (1), the feeding bin doors (37) are rotatably connected with cabinet doors (19), the cabinet doors (19) are respectively provided with a handle lock (20), the cabinet doors (19) are closed by the handle locks (20), a plurality of groups of partition plates (22) are fixed in the box body (1), ultrasonic vibrators (23) are fixed on two sides of the bottom of the partition plates (22), a plurality of groups of air cylinders (4) are fixed on the top of the box body (1), and telescopic rods (5) are connected with the bottoms of the air cylinders (4), the bottom of the telescopic rod (5) is fixed with a supporting plate (6), the left side and the right side of the bottom of the supporting plate (6) are fixed with vertical plates (7), the bottom of each vertical plate (7) is fixed with a bottom plate (8), the top end of each bottom plate (8) is rotatably connected with a row of rollers (10), the bottom of each supporting plate (6) is hung with an annular air pipe (11), the bottom of each annular air pipe (11) is connected with a plurality of groups of nozzles (12), the top end of each annular air pipe (11) is connected with a hose (13), the top end of the box body (1) is connected with an air inlet pipe (14), the hoses (13) are connected with the air inlet pipes (14), the top of each roller (10) is slidably connected with a turnover box (25), a plurality of groups of supporting convex strips (28) are fixed at intervals side by side at the bottom of the turnover box (25), and liquid leakage grooves (29) are formed between the supporting convex strips (28), a pair of concave sliding grooves (26) are formed in the top of the turnover box (25), a plurality of groups of magnetic cores (38) are placed on the top ends of the supporting convex strips (28), a movable plate (27) is isolated between the magnetic cores (38), the movable plate (27) is connected to the concave sliding grooves (26) in a sliding mode, a through groove (34) is formed in one side of the bottom of the box body (1), a discharge hopper (17) is connected to the bottom of the through groove (34), and a drain pipe (18) is connected to the bottom of the discharge hopper (17).
2. The water-saving integrated machine for cleaning and air-drying magnetic cores according to claim 1, wherein the bottom of the supporting convex strip (28) is provided with a convex sliding groove (30), and an iron sheet (31) is slidably connected in the convex sliding groove (30).
3. The water-saving magnetic core cleaning and air drying all-in-one machine is characterized in that a handle (32) is fixed to the top of the front side of the turnover box (25).
4. The water-saving magnetic core cleaning and air drying integrated machine is characterized in that a conveying belt (33) is rotatably connected to the bottom of the box body (1), a scraper (35) is fixed in the through groove (34), and the scraper (35) is located at the bottom of the conveying belt (33).
5. The water-saving magnetic core cleaning and air drying integrated machine according to claim 1, characterized in that a liquid level gauge (21) is connected to the outer side of the box body (1).
6. The water-saving magnetic core cleaning and air drying integrated machine according to claim 1, characterized in that a plurality of sets of lifting buttons (15) and air injection buttons (16) are arranged on the front side of the box body (1), each set of air cylinder (4) is electrically connected with one set of lifting buttons (15), the air inlet pipe (14) is connected with an electromagnetic air valve (9), and each set of electromagnetic air valve (9) is electrically connected with one set of air injection buttons (16).
7. A water saving magnetic core washing and air drying all-in-one machine according to claim 4, characterized in that the conveyor belt (33) is driven by a motor (3), and the motor (3) is fixed to the box body (1).
CN202110563391.8A 2021-05-24 2021-05-24 Magnetic core of water economy resource washs and air-drying all-in-one Active CN113305097B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118237323A (en) * 2024-05-24 2024-06-25 山东泰东新材料有限公司 Full-automatic magnetic core cleaning system and cleaning method

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JP2010247011A (en) * 2009-04-10 2010-11-04 Shinwa Kogyo Kk Cleaning solution circulating device for electrodeposition coating
CN207126916U (en) * 2017-05-23 2018-03-23 南昌航空大学 A kind of high-frequency ultrasonic cleaning machine
CN210966152U (en) * 2019-10-23 2020-07-10 江西麦帝施科技有限公司 Ultrasonic cleaner is used in production of medical optic fibre of double flute formula
CN211640746U (en) * 2019-11-28 2020-10-09 南昌高云实业有限公司 Ultrasonic wave injection mold cleaning machine
CN211767270U (en) * 2020-07-16 2020-10-27 广东佛山金刚磁业有限公司 Magnetic core carrying disc and magnetic core cleaning structure
CN212285044U (en) * 2020-04-02 2021-01-05 江苏大华电子有限公司 Cleaning and drying device for soft magnetic ferrite magnetic core
CN112605052A (en) * 2020-12-14 2021-04-06 朱启民 Medical ultrasonic cleaning device with high cleanliness
CN213873699U (en) * 2020-10-19 2021-08-03 信丰县忠华林牧发展有限公司 Toothpick is dried and finishing device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010247011A (en) * 2009-04-10 2010-11-04 Shinwa Kogyo Kk Cleaning solution circulating device for electrodeposition coating
CN207126916U (en) * 2017-05-23 2018-03-23 南昌航空大学 A kind of high-frequency ultrasonic cleaning machine
CN210966152U (en) * 2019-10-23 2020-07-10 江西麦帝施科技有限公司 Ultrasonic cleaner is used in production of medical optic fibre of double flute formula
CN211640746U (en) * 2019-11-28 2020-10-09 南昌高云实业有限公司 Ultrasonic wave injection mold cleaning machine
CN212285044U (en) * 2020-04-02 2021-01-05 江苏大华电子有限公司 Cleaning and drying device for soft magnetic ferrite magnetic core
CN211767270U (en) * 2020-07-16 2020-10-27 广东佛山金刚磁业有限公司 Magnetic core carrying disc and magnetic core cleaning structure
CN213873699U (en) * 2020-10-19 2021-08-03 信丰县忠华林牧发展有限公司 Toothpick is dried and finishing device
CN112605052A (en) * 2020-12-14 2021-04-06 朱启民 Medical ultrasonic cleaning device with high cleanliness

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118237323A (en) * 2024-05-24 2024-06-25 山东泰东新材料有限公司 Full-automatic magnetic core cleaning system and cleaning method

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