CN113298202A - Cable industry management system - Google Patents

Cable industry management system Download PDF

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Publication number
CN113298202A
CN113298202A CN202110420252.XA CN202110420252A CN113298202A CN 113298202 A CN113298202 A CN 113298202A CN 202110420252 A CN202110420252 A CN 202110420252A CN 113298202 A CN113298202 A CN 113298202A
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CN
China
Prior art keywords
information
workshop
product
sensor
production
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110420252.XA
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Chinese (zh)
Inventor
丁勇
葛斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shaoxing Electric Power Equipment Co ltd
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Shaoxing Electric Power Equipment Co ltd
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Priority to CN202110420252.XA priority Critical patent/CN113298202A/en
Publication of CN113298202A publication Critical patent/CN113298202A/en
Pending legal-status Critical Current

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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00—Administration; Management
    • G06Q10/10—Office automation; Time management
    • G06Q10/103—Workflow collaboration or project management
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

Abstract

According to the cable industry management system, the online unit scans the production plan label of a product and the material labels of a plurality of materials to be online through the code scanning gun to obtain the production plan information of the product and the material information of the materials to be online; when receiving a completion instruction, the printing unit generates completion information according to the production plan information and the material information; when a printing instruction is received, generating a two-dimensional code according to the completion information, and printing the two-dimensional code through a printer; the two-dimensional code is pasted on a finished product. This cable trade management system can the automatic material information of each process in the record product production process, and convenience of customers traces to the source to the product, has realized the automated management and the automatic monitoring of cable production process, need not carry out artifical control, and cost and manpower are reduced has improved production efficiency.

Description

Cable industry management system
Technical Field
The invention belongs to the technical field of industrial computers, and particularly relates to a cable industry management system.
Background
At present, cables are widely used in the fields of control equipment, power transmission and the like, and play an important role therein, and various materials used for manufacturing electric wires and cables are large in number as well as variety, variety and specification. The cable can be divided into communication wires and cables and power cables, communication wires and cables: including urban telephone cables for urban or local area communication networks, long distance communication cables for communication between long distance cities, office cables, and various communication wires. Power cable: it can be classified into oil-impregnated paper-insulated power cables, plastic-insulated power cables, and rubber-insulated power cables according to the type and structure of insulation. Thus, the amount of each material to be used, the batch cycle, and the lot size must be determined.
However, in the existing production process of cables, the production process still stays in the manual management stage, the speed is slow, the problem reflection period is too long, and the production efficiency is seriously influenced.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a cable industry management system, which realizes the automatic management of the cable production process and improves the production efficiency.
A cable industry management system, comprising:
an online unit: the system comprises a code scanning gun, a product information acquisition module and a product information acquisition module, wherein the code scanning gun is used for scanning a production plan label of a product and material labels of a plurality of materials to be on-line and acquiring production plan information of the product and material information of the materials to be on-line;
a printing unit: the system comprises a data processing module, a data processing module and a data processing module, wherein the data processing module is used for generating completion information according to production plan information and material information when a completion instruction is received; when a printing instruction is received, generating a two-dimensional code according to the completion information, and printing the two-dimensional code through a printer;
two-dimensional code: for application to a finished product.
Preferably, the production plan label includes a scheduling order;
the production plan information comprises a scheduling order number, a serial number, specifications, product names, production quantity and finished quantity;
the material information comprises a material bar code, a material name, a material specification and quantity;
the finished information comprises product bar codes, scheduling list numbers, specifications, working procedures, lengths, production starting time and production ending time.
Preferably, the system further comprises:
a production scheduling unit: the order item receiving and adding device is used for receiving and adding at least one order item input by a user, and the order item comprises an order number, a specification and a length; the production scheduling unit is also used for the user to delete or inquire the added order items;
the production scheduling unit is also used for carrying out merging optimization on the added order items to generate the scheduling list with the Gantt chart.
Preferably, the code scanning gun is used for parameter configuration, and the parameters comprise a COM port name, a BTL value, debugging parameters, a code scanning gun program database address and an API server address.
Preferably, the system further comprises:
a source tracing unit: the system is used for receiving a tracing instruction, wherein the tracing instruction comprises a product bar code or a scheduling order number, and acquiring finishing information and associated material information corresponding to the product bar code or the scheduling order number.
Preferably, the system further comprises:
a workshop management unit: the system comprises a workshop sample database, a device and/or a sensor, wherein the workshop sample database is used for storing workshop samples and is used for storing workshop samples;
the workshop management unit is also used for receiving real-time operation data of each device or sensor in the actual workshop;
the workshop management unit is also used for acquiring real-time operation data of the equipment or the sensor when receiving that the user clicks the equipment or the sensor arranged on the workshop sample drawing, and displaying the real-time operation data.
Preferably, the plant management unit is specifically configured to:
receiving registration information input by a user, and finishing registration of equipment or a sensor;
the registration information includes a picture, a table name, a sensor function, a type, and a description.
Preferably, the plant management unit is specifically configured to:
storing the registered equipment or sensor in a preset toolbar;
when detecting that a user clicks a device or a sensor in the toolbar, receiving a dragging action of the user, dragging the device or the sensor to the workshop sample drawing, and deploying the device and/or the sensor on the workshop sample drawing.
Preferably, the system further comprises:
a statistic unit: the real-time running data analysis system is used for analyzing real-time running data of equipment or sensors on the same workshop sample according to a preset analysis model and visually displaying an analysis result.
Preferably, the statistical unit is specifically configured to:
storing the analysis data of each workshop sample drawing, and listing the name of each workshop sample drawing in the toolbar;
and when detecting that the user clicks the name of the workshop sample drawing in the toolbar, displaying corresponding analysis data.
According to the technical scheme, the cable industry management system provided by the invention can automatically record material information of each process in the production process of a product, is convenient for a user to trace the source of the product, realizes automatic management and automatic monitoring of the production process of the cable, does not need manual monitoring, reduces the cost and manpower, and improves the production efficiency.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
Fig. 1 is a block diagram of a system provided by the present invention.
Fig. 2 is a flowchart of a product manufacturing process according to an embodiment of the present invention.
Fig. 3 is an interface diagram for displaying production plan information, material information, and completion information according to an embodiment of the present invention.
Fig. 4 shows a scheduling list and two-dimensional codes generated according to the second embodiment of the present invention.
Fig. 5 is a schematic view of a window interface of the workshop sample gallery according to the third embodiment of the present invention.
Fig. 6 is a schematic view of a registered device or sensor viewing window interface provided in the third embodiment of the present invention.
Fig. 7 is a schematic view of a window interface of a device and/or a sensor deployed in a workshop sample provided by the third embodiment of the present invention.
Fig. 8 is a schematic diagram of real-time current information of the smart meter in the workshop according to the third embodiment of the invention.
Fig. 9 is a schematic diagram of real-time diameter information of a warp gauge in a workshop according to a third embodiment of the present invention.
Fig. 10 is a schematic view of a window interface for visually displaying analysis data according to a third embodiment of the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. It is to be noted that, unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the invention pertains.
It will be understood that the terms "comprises" and/or "comprising," when used in this specification and the appended claims, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
It is also to be understood that the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the specification of the present invention and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
As used in this specification and the appended claims, the term "if" may be interpreted contextually as "when", "upon" or "in response to a determination" or "in response to a detection". Similarly, the phrase "if it is determined" or "if a [ described condition or event ] is detected" may be interpreted contextually to mean "upon determining" or "in response to determining" or "upon detecting [ described condition or event ]" or "in response to detecting [ described condition or event ]".
The first embodiment is as follows:
a cable industry management system, see fig. 1, 2, comprising:
an online unit: the system comprises a code scanning gun, a product information acquisition module and a product information acquisition module, wherein the code scanning gun is used for scanning a production plan label of a product and material labels of a plurality of materials to be on-line and acquiring production plan information of the product and material information of the materials to be on-line;
preferably, the production plan label includes a scheduling order; the production plan information includes a scheduling order number, a serial number, specifications, a product name, a production quantity, and a finished quantity. For example, the system obtains the following production plan information: scheduling sheet number Sodetails _ 2020121212; sequence number 2, the sequence number of the order schedule; specification YJV 22-8.7; the product name is as follows: semi-finished product drawing; the production quantity is 200 meters; the finished quantity is 100 meters. The system requires the selection of the production equipment and operator to start before production.
The material information comprises a material bar code, a material name, a material specification and quantity. For example, the system obtains the following material information: 2020121201, material bar code; the material name is Q235B angle steel; the specification of the material is L40 × 3; the number is 2. If the user thinks that the production does not need the material, the corresponding material information can be deleted. Because a plurality of materials are needed in the production process of a product, a plurality of pieces of material information can be displayed on the page of the production plan information of the product at the same time.
The finished information comprises product bar codes, scheduling list numbers, specifications, working procedures, lengths, production starting time and production ending time. Referring to fig. 3, the system can list the completion information of all completed products for the user to select which completion information to print, and can also display the production plan information, the material information and the completion information on one page uniformly, so that the user can check conveniently.
A printing unit: the system comprises a data processing module, a data processing module and a data processing module, wherein the data processing module is used for generating completion information according to production plan information and material information when a completion instruction is received; when a printing instruction is received, generating a two-dimensional code according to the completion information, and printing the two-dimensional code through a printer;
two-dimensional code: for application to a finished product.
In particular, all materials involved in the production of the system must be provided with corresponding material labels. When each procedure is on-line, the materials on the corresponding line need to be scanned and registered. During scanning, firstly, a production plan label of a product is scanned, and then a material label is scanned.
After each process is completed, the finished product is printed with a label. The finished information needs to contain part of production plan information, such as product bar codes, scheduling list numbers and specifications, so that product tracing can be conveniently carried out subsequently. If the batch information of the product is required to be added into the finishing information, the corresponding batch number of the product can be manually input by a user or an operator or automatically generated according to the machine time. If other auxiliary materials need to be added in the process machining, the auxiliary materials can be scanned and associated according to actual conditions.
This cable trade management system can the automatic material information of each process in the record product production process, and convenience of customers traces to the source to the product, has realized the automated management and the automatic monitoring of cable production process, need not carry out artifical control, and cost and manpower are reduced has improved production efficiency.
Preferably, the code scanning gun is configured with parameters before use, and the parameters include a COM port name, a BTL value, a debugging parameter (generally not modified and set to 0), a code scanning gun program database address and an API server address.
Specifically, when the code scanning gun is used, the code scanning gun is firstly connected with the system, then parameter configuration is carried out, and finally an IP, an equipment table and an equipment work order table are configured on the system.
Preferably, the system further comprises:
a source tracing unit: the system is used for receiving a tracing instruction, wherein the tracing instruction comprises a product bar code or a scheduling order number, and acquiring finishing information and associated material information corresponding to the product bar code or the scheduling order number.
Specifically, when the system is used for tracing the product, the finished information of the product and the material information used in the production process can be inquired only by inputting the product bar code and the scheduling order number of the product to be traced.
Example two:
the second embodiment adds a method for generating a schedule list based on the first embodiment.
The system further comprises:
a production scheduling unit: the order item receiving and adding device is used for receiving and adding at least one order item input by a user, and the order item comprises an order number, a specification and a length; the production scheduling unit is also used for the user to delete or inquire the added order items;
specifically, the method provides for the user to input a plurality of order items to be scheduled simultaneously. If the added order item is faulty, the faulty order item may be deleted. The user can also inquire the added order items according to the order numbers and the specification numbers, and if the corresponding order items are inquired, the information of the order items is displayed. If not, then prompt "the order item does not exist".
The production scheduling unit is also used for carrying out merging optimization on the added order items to generate the scheduling list with the Gantt chart.
Referring to FIG. 4, the system may also perform scheduling analysis on the order items. For example, different order items of a plurality of scheduling products can be optimized simultaneously (for example, order items of the same specification or the same delivery date are combined to produce), finally, a schedule with a gantt chart is generated, materials, processes and time required by each schedule are output simultaneously, and the two-dimensional code is generated according to the materials, the processes and the time.
The system can also print the schedule and the two-dimensional code, and the system can also provide for the user to interrupt the schedule at any time after the schedule begins.
Example three:
and in the third embodiment, on the basis of the first embodiment, a workshop management function is added.
The system further comprises:
a workshop management unit: the system comprises a workshop sample database, a device and/or a sensor, wherein the workshop sample database is used for storing workshop samples and is used for storing workshop samples;
the workshop management unit is also used for receiving real-time operation data of each device or sensor in the actual workshop;
the workshop management unit is also used for acquiring real-time operation data of the equipment or the sensor when receiving that the user clicks the equipment or the sensor arranged on the workshop sample drawing, and displaying the real-time operation data.
Specifically, the shop sample library includes shop sample maps of different types or architectures, and the user can select a two-dimensional shop sample map suitable for the industry and the enterprise according to the situation of the user, see fig. 5. The system can also monitor the running conditions of the devices and the sensors in the workshop, and uniformly manage and analyze all the devices and the sensors in the workshop, so that a user can monitor the workshop remotely without going to the workshop to investigate on the spot.
Preferably, the plant management unit is specifically configured to:
receiving registration information input by a user, and finishing registration of equipment or a sensor;
the registration information includes a picture, a table name, a sensor function, a type, and a description. Specifically, for example, the registration information entered by the system includes: table name: wire drawing machine, sensor name: L5L3, sensor function: fault detection, type: a PLC; the following steps are described: a drawbench operating failure; and (4) a picture storage address. Referring to fig. 6, the system can view the registered devices or sensors in a sensor list page of a toolbar after completing registration of the devices or sensors, and the system supports a function of finding, modifying, and deleting the registered devices or sensors through keywords.
Preferably, the plant management unit is specifically configured to:
storing the registered equipment or sensor in a preset toolbar;
when detecting that a user clicks a device or a sensor in the toolbar, receiving a dragging action of the user, dragging the device or the sensor to the workshop sample drawing, and deploying the device and/or the sensor on the workshop sample drawing.
Specifically, referring to fig. 7, after sensor registration is completed, all registered sensors and devices are displayed through a toolbar. The user can click and select the device or the sensor in the workshop sample drawing and drag the icon corresponding to the sensor and the device to the corresponding position on the workshop sample drawing.
Preferably, the system further comprises:
a statistic unit: the real-time running data analysis system is used for analyzing real-time running data of equipment or sensors on the same workshop sample according to a preset analysis model and visually displaying an analysis result.
Specifically, when a user clicks different sensor and device icons, real-time sensor and device information can be obtained, for example, fig. 8 shows real-time current information of a smart meter in a workshop, and fig. 9 shows real-time diameter information of a menstruum measuring instrument in the workshop.
Preferably, the statistical unit is specifically configured to:
storing the analysis data of each workshop sample drawing, and listing the name of each workshop sample drawing in the toolbar;
and when detecting that the user clicks the name of the workshop sample drawing in the toolbar, displaying corresponding analysis data.
Specifically, referring to fig. 10, the system can collect operation data in real time for different production plants and workshops, and perform visual display of real-time analysis data according to a preset analysis model.
For the sake of brief description, the system provided by the embodiment of the present invention may refer to the corresponding content in the foregoing embodiments.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims (10)

1. A cable industry management system, comprising:
an online unit: the system comprises a code scanning gun, a product information acquisition module and a product information acquisition module, wherein the code scanning gun is used for scanning a production plan label of a product and material labels of a plurality of materials to be on-line and acquiring production plan information of the product and material information of the materials to be on-line;
a printing unit: the system comprises a data processing module, a data processing module and a data processing module, wherein the data processing module is used for generating completion information according to production plan information and material information when a completion instruction is received; when a printing instruction is received, generating a two-dimensional code according to the completion information, and printing the two-dimensional code through a printer;
two-dimensional code: for application to a finished product.
2. The cable industry management system of claim 1,
the production plan label includes a scheduling order;
the production plan information comprises a scheduling order number, a serial number, specifications, product names, production quantity and finished quantity;
the material information comprises a material bar code, a material name, a material specification and quantity;
the finished information comprises product bar codes, scheduling list numbers, specifications, working procedures, lengths, production starting time and production ending time.
3. The cable industry management system of claim 1, further comprising:
a production scheduling unit: the order item receiving and adding device is used for receiving and adding at least one order item input by a user, and the order item comprises an order number, a specification and a length; the production scheduling unit is also used for the user to delete or inquire the added order items;
the production scheduling unit is also used for carrying out merging optimization on the added order items to generate the scheduling list with the Gantt chart.
4. The cable industry management system of claim 1,
the code scanning gun is used for parameter configuration before use, and the parameters comprise a COM port name, a BTL value, debugging parameters, a code scanning gun program database address and an API server address.
5. The cable industry management system of claim 2, further comprising:
a source tracing unit: the system is used for receiving a tracing instruction, wherein the tracing instruction comprises a product bar code or a scheduling order number, and acquiring finishing information and associated material information corresponding to the product bar code or the scheduling order number.
6. The cable industry management system of claim 1, further comprising:
a workshop management unit: the system comprises a workshop sample database, a device and/or a sensor, wherein the workshop sample database is used for storing workshop samples and is used for storing workshop samples;
the workshop management unit is also used for receiving real-time operation data of each device or sensor in the actual workshop;
the workshop management unit is also used for acquiring real-time operation data of the equipment or the sensor when receiving that the user clicks the equipment or the sensor arranged on the workshop sample drawing, and displaying the real-time operation data.
7. The cable industry management system of claim 6, wherein the shop management unit is specifically configured to:
receiving registration information input by a user, and finishing registration of equipment or a sensor;
the registration information includes a picture, a table name, a sensor function, a type, and a description.
8. The cable industry management system of claim 7, wherein the shop management unit is specifically configured to:
storing the registered equipment or sensor in a preset toolbar;
when detecting that a user clicks a device or a sensor in the toolbar, receiving a dragging action of the user, dragging the device or the sensor to the workshop sample drawing, and deploying the device and/or the sensor on the workshop sample drawing.
9. The cable industry management system of claim 6, further comprising:
a statistic unit: the real-time running data analysis system is used for analyzing real-time running data of equipment or sensors on the same workshop sample according to a preset analysis model and visually displaying an analysis result.
10. The cable industry management system of claim 9, wherein the statistics unit is specifically configured to:
storing the analysis data of each workshop sample drawing, and listing the name of each workshop sample drawing in the toolbar;
and when detecting that the user clicks the name of the workshop sample drawing in the toolbar, displaying corresponding analysis data.
CN202110420252.XA 2021-04-19 2021-04-19 Cable industry management system Pending CN113298202A (en)

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