CN113295124A - Coating thickness detection method and coating thickness detection device - Google Patents
Coating thickness detection method and coating thickness detection device Download PDFInfo
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- CN113295124A CN113295124A CN202110578125.2A CN202110578125A CN113295124A CN 113295124 A CN113295124 A CN 113295124A CN 202110578125 A CN202110578125 A CN 202110578125A CN 113295124 A CN113295124 A CN 113295124A
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- 238000001514 detection method Methods 0.000 title claims abstract description 171
- 239000011248 coating agent Substances 0.000 title claims abstract description 155
- 238000000576 coating method Methods 0.000 title claims abstract description 155
- 238000001931 thermography Methods 0.000 claims abstract description 22
- 239000011247 coating layer Substances 0.000 claims abstract 5
- 238000000034 method Methods 0.000 claims description 15
- 230000002950 deficient Effects 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 abstract description 7
- 230000000007 visual effect Effects 0.000 abstract description 5
- 238000010276 construction Methods 0.000 description 13
- 238000007689 inspection Methods 0.000 description 8
- 238000005259 measurement Methods 0.000 description 6
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
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- 239000007921 spray Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
- G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
- G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
- G01B21/085—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness using thermal means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/17—Systems in which incident light is modified in accordance with the properties of the material investigated
- G01N21/171—Systems in which incident light is modified in accordance with the properties of the material investigated with calorimetric detection, e.g. with thermal lens detection
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01J—MEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
- G01J5/00—Radiation pyrometry, e.g. infrared or optical thermometry
- G01J2005/0077—Imaging
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Abstract
The invention relates to the technical field of measuring instruments, and discloses a coating thickness detection method and a coating thickness detection device. The coating thickness detection method comprises the step of setting the standard thickness, the detection area and the extension length of the coating in the setting module. The infrared thermal imaging projection module is opposite to the detection area, and a plurality of detection points are selected in the detection area. The coating thickness at each detection point is detected by the detection module and transmitted to the identification module, which compares the coating thickness to a standard thickness. If the thickness of the coating layer is less than the standard thickness, the expansion area is divided. And repeating the steps in the expansion area until all the unreachable punctuations are detected. The identification module calculates the average thickness of the unreached punctuations in the unqualified area, and the infrared thermal imaging projection module projects the boundary of the unqualified area and the corresponding average thickness on the surface of the coating. The coating thickness real-time monitoring and visual detection are realized, the detection workload is reduced, and the detection efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of measuring instruments, and particularly relates to a coating thickness detection method and a coating thickness detection device.
Background
During the construction of ships, it is necessary to spray the outer surface of the ship with protection. The quality of the coating affects the quality and service life of the ship.
In the spraying process, the thickness of the coating is taken as a key index of the coating quality, and repeated measurement needs to be carried out in a wet film state and a dry film state. Specifically, in the spraying construction process, a wet film clamp is adopted for measurement, construction needs to be suspended, and construction efficiency is seriously affected. After the coating is cured, the electromagnetic film thickness meter is used for single-point sampling monitoring, the detection head of the electromagnetic film thickness meter is clicked on the surface of the coating to be detected, and then data are observed on a display of the electromagnetic film thickness meter, so that the detection process is complex, and the consumed time is long. Therefore, the existing detection mode is complex to operate, consumes long time and reduces the detection efficiency. Meanwhile, the monitoring method needs the detection personnel to manually record the unqualified area and the coating thickness of the unqualified area, and the workload of the detection personnel is further increased.
Therefore, a coating thickness detection method and a coating thickness detection apparatus are needed to solve the above problems.
Disclosure of Invention
One objective of the present invention is to provide a method for detecting a coating thickness, so as to automatically display a non-conforming area and a corresponding coating thickness on a coating, and implement visual detection, so as to improve detection efficiency.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a coating thickness detection method comprises the following steps:
s1: setting the standard thickness, the detection area and the extension length of the coating in a setting module;
s2: the infrared thermal imaging projection module is opposite to the detection area, and a plurality of detection points are selected in the detection area;
s3: detecting the coating thickness at each detection point through a detection module and transmitting the coating thickness to an identification module, wherein the identification module compares the coating thickness with the standard thickness;
if the thickness of the coating is smaller than the standard thickness, the corresponding detection point is an unreached punctuation point; dividing an expansion area by taking the unreached punctuation point as a circle center and the expansion length as a radius;
s4: repeating steps S2-S3 in the expansion area until all the unreachable punctuations in the detection area are detected;
s5: dividing the area where the unreachable marking points are located into unqualified areas, calculating the average thickness of the unreachable marking points in the unqualified areas by the identification module, and transmitting the boundary value of the unqualified areas and the corresponding average thickness to the infrared thermal imaging projection module so as to project the boundaries of the unqualified areas and the corresponding average thickness on the surface of the coating.
Further, step S1 includes: dividing the detection area into a plurality of unit areas; step S5 further includes: dividing the part of each unit area without the unqualified area into qualified areas, calculating the average thickness of the detection points in each qualified area by the identification module, and transmitting the boundary value of each qualified area and the corresponding average thickness to the infrared thermal imaging projection module so as to project the boundary of each qualified area and the corresponding average thickness on the surface of the coating.
Further, step S5 is followed by step S6: marking the unqualified area on the coating, and continuing spraying in the unqualified area.
Further, step S6 is followed by step S7: repeating the steps S2-S6 until the coating thickness of all the detection points in the detection area is equal to the standard thickness.
Further, the expansion length is 1 cm-2 cm.
Another objective of the present invention is to provide a coating thickness detecting apparatus, so as to automatically display the unqualified area and the corresponding coating thickness on the coating, and realize visual detection, so as to improve the detection efficiency.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a coating thickness detection apparatus comprising:
the setting module is used for setting the standard thickness, the detection area and the extension length of the coating;
the detection module is used for detecting the coating thickness of a selected detection point in the detection area;
the identification module is in communication connection with the detection module and is configured to be capable of comparing the coating thickness of the detection points with the standard thickness so as to divide the area where the detection points with the coating thickness smaller than the standard thickness are located into unqualified areas and calculate the average thickness of the detection points in the unqualified areas;
and the infrared thermal imaging projection module is in communication connection with the identification module and is configured to detect the thickness of the coating through the coating thickness detection method when facing the coating.
Further, the detection module comprises a laser unit and an infrared detector, the laser unit is used for emitting laser to the coating, and the infrared detector is configured to acquire the thickness of the coating according to the temperature change of the coating irradiated by the laser.
Further, the coating thickness detection device further comprises a shell, and the setting module, the detection module, the identification module and the infrared thermal imaging projection module are all installed in the shell.
Further, an independent power supply is installed in the shell.
Further, a handle or a mounting seat extends from the outer edge of the shell.
The invention has the beneficial effects that:
according to the coating thickness detection method provided by the invention, the coating thickness of the detection point is obtained through the detection module, the unqualified area is divided according to the comparison between the coating thickness and the standard thickness, the average thickness in the unqualified area is calculated, and the boundary of the unqualified area and the corresponding average thickness are projected onto the surface of the coating through the infrared thermal imaging projection module, so that the visualization of the coating thickness is realized, and the detection personnel can rapidly and intuitively determine the unqualified area of the coating and the corresponding average thickness. The coating thickness detection method can be used for monitoring the coating thickness in real time, so that the phenomenon that a wet film card is frequently used for measurement in the construction process or an electromagnetic film thickness meter is frequently used for contact measurement after construction is avoided, the inspection workload is reduced, and the inspection efficiency is improved.
By adopting the coating thickness detection method, the coating thickness detection device provided by the invention can realize real-time monitoring and visual detection of the coating thickness, reduce the detection workload and improve the detection efficiency.
Drawings
FIG. 1 is a schematic diagram of an internal structure of a coating thickness detection apparatus according to an embodiment of the present invention;
FIG. 2 is a detailed flowchart of a coating thickness detection method according to an embodiment of the present invention;
fig. 3 is an end view of a projection of a coating thickness detection apparatus provided in an embodiment of the present invention on a coating.
The component names and designations in the drawings are as follows:
1. a setting module; 2. an identification module; 3. a detection module; 4. an infrared thermal imaging projection module; 5. a housing; 6. a handle; 7. detecting a region; 8. a cell region; 9. and (7) a defective area.
Detailed Description
In order to make the technical problems solved, the technical solutions adopted and the technical effects achieved by the present invention clearer, the technical solutions of the present invention are further described below by way of specific embodiments with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the elements associated with the present invention are shown in the drawings.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used in an orientation or positional relationship based on that shown in the drawings only for convenience of description and simplicity of operation, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to have a special meaning.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
As shown in fig. 1, the present embodiment discloses a coating thickness detection apparatus, which includes a setting module 1, a detection module 3, an identification module 2, and an infrared thermal imaging projection module 4. The coating thickness detection device is mainly used for detecting the thickness of a coating in real time.
In particular, the setting module 1 is used to set the standard thickness of the coating, the detection zone 7 and the extension length. The detection module 3 is used to detect the coating thickness at selected detection points within the detection zone 7. The identification module 2 is in communication connection with the detection module 3, the identification module 2 can compare the coating thickness of the detection points with the standard thickness, so that the area where the detection points with the coating thickness smaller than the standard thickness are located is divided into unqualified areas 9, and the average thickness of the detection points in the unqualified areas 9 is calculated. The infrared thermal imaging projection module 4 is in communication connection with the identification module 2. When the infrared thermal imaging projection module 4 is over against the coating, the thickness of the coating can be rapidly detected, the boundary range of the unqualified area 9 of the coating and the average thickness corresponding to the coating of the unqualified area 9 are displayed on the surface of the coating, the real-time monitoring and visual detection of the thickness of the coating are realized, the detection workload is reduced, and the detection efficiency is improved.
As shown in fig. 2, the coating thickness detection method adopted by the coating thickness detection apparatus of the present embodiment is as follows:
s1: the standard thickness of the coating, the detection region 7 and the extension length are set in the setting module 1.
S2: the infrared thermal imaging projection module 4 faces the detection area 7, and a plurality of detection points are selected in the detection area 7.
S3: the coating thickness at each inspection point is detected by the detection module 3 and transmitted to the identification module 2, which compares the coating thickness with a standard thickness.
If the thickness of the coating is smaller than the standard thickness, the corresponding detection point is an unreached punctuation point; and dividing the expansion area by taking the unreached punctuations as the center of a circle and the expansion length as the radius.
S4: the steps S2 to S3 are repeated in the extension area until all the unreachable dots in the detection area 7 are detected.
S5: dividing the area where the unqualified punctuation is located into unqualified areas 9, calculating the average thickness of the unqualified punctuation in the unqualified areas 9 by the identification module 2, and transmitting the boundary value of the unqualified areas 9 and the corresponding average thickness to the infrared thermal imaging projection module 4 so as to project the boundary of the unqualified areas 9 and the corresponding average thickness on the surface of the coating.
According to the coating thickness detection method, the boundary of the unqualified area 9 and the corresponding average thickness of the unqualified area are projected to the surface of the coating through the infrared thermal imaging projection module 4, so that the visualization of the coating thickness is realized, and detection personnel can rapidly and intuitively determine the unqualified area 9 of the coating and the corresponding average thickness of the coating. The coating thickness detection method can be used for monitoring the coating thickness in real time, so that the phenomenon that a wet film card is frequently used for measurement in the construction process or an electromagnetic film thickness meter is frequently used for contact measurement after construction is avoided, the inspection workload is reduced, and the inspection efficiency is improved.
The standard thickness of this example is a range value. For example, the standard thickness may be 10mm to 15 mm. And when the coating thickness corresponding to the detection point does not fall into the standard thickness, the detection point is determined as an unreached punctuation point. At the moment, the detection point is taken as a circle, the extension length is taken as a radius to divide an extension area, and the detection point is reselected in the extension area to carry out coating thickness detection. And so on until the boundaries of all the defective areas 9 within the detection area 7 are obtained.
It should be noted that, when the corresponding extension area is divided for each substandard point, if the ranges of multiple extension areas overlap, only a single detection needs to be performed on the overlapping area, so as to avoid repeated detection, and improve the detection efficiency. In addition, when the extension area is divided, the boundary of the extension area cannot exceed the boundary of the detection area 7.
The extended length of this embodiment is 1cm to 2 cm. For example, the extended length is 1cm, 1.2cm, 1.5cm, 2cm, or the like. The specific value of the extension length can be set according to the actual detection situation.
In the present embodiment, the same detection region 7 includes a qualified region and a rejected region 9, and when the boundary value of the rejected region 9 is obtained, the other regions in the detection region 7 are qualified regions. The infrared thermal imaging projection module 4 of the coating thickness detection apparatus may also display the average thickness of the coating in the acceptable area within the acceptable area.
Since the qualified area in the detection area 7 is relatively large, in order to improve the accuracy of the average thickness of the coating in the qualified area, step S1 further includes: the detection area 7 is divided into a plurality of unit areas 8. As shown in fig. 3, one detection area 7 may be divided into four equal unit areas 8, and a certain number and distribution of detection points may be selected in each unit area 8 to increase the accuracy of projection. Of course, two, three, or five or more unit regions 8 may be adaptively provided according to the specific area of the detection region 7.
Specifically, step S5 further includes: and dividing the part of each unit area 8, from which the unqualified area 9 is removed, into qualified areas, calculating the average thickness of detection points in each qualified area by the identification module 2, and transmitting the boundary value and the corresponding average thickness of each qualified area to the infrared thermal imaging projection module 4 so as to project the boundary and the corresponding average thickness of each qualified area on the surface of the coating.
Continuing with FIG. 2, step S5 is followed by step S6: defective areas 9 are marked on the coating and the spraying is continued in the defective areas 9. Step S7 is also included after step S6: steps S2 to S6 are repeated until the coating thickness at all the inspection points in the inspection area 7 is equal to the standard thickness. The defective region 9 is re-sprayed and inspected through steps S6 and S7 until the coating thickness in the inspection region 7 reaches the standard thickness.
The method for detecting the thickness of the coating can be used for detecting the thickness of a wet film in the construction process or the thickness of a dry film after construction.
In the construction process, the coating thickness detection device is used for construction assistance, the standard thickness, the detection area 7 and the extension length of the wet film can be set in the coating thickness detection device, and the wet film detection is carried out according to the coating thickness detection method. And after multiple coating thickness tests, the coating thickness of the wet film meets the standard thickness. And after the construction is finished, the coating thickness detection device is used for verifying the coating quality, and the coating thickness detection of the dry film is finished by a coating thickness detection method. The coating is prevented from being too thin to meet the use requirement, or the coating is too thick, coating is wasted, and the cost is increased.
The detection module 3 of this embodiment includes a laser unit and an infrared detector, the laser unit is used for emitting laser to the coating, and the infrared detector can obtain the thickness of the coating according to the temperature change of the coating irradiated by the laser. The thickness of the coating is measured by the detection module 3 through a photothermal method, the coating does not need to be contacted, and the surface quality of the coating is prevented from being damaged. The coating thickness detection device of the embodiment replaces the functions of a wet film card and an electromagnetic film thickness meter, and reduces the labor intensity of detection personnel.
As shown in fig. 1, the coating thickness detection apparatus further includes a housing 5, and the setting module 1, the detection module 3, the identification module 2, and the infrared thermal imaging projection module 4 are all installed in the housing 5. The housing 5 may be a protective casing of the coating thickness detection apparatus. An independent power supply is mounted in the housing 5. The independent power supply can be a battery to ensure that the coating thickness detection device is a portable detection device, so that the operation limitation of power supply is reduced, and the use scene of the coating thickness detection device is favorably expanded. Further, the independent power supply is a lithium battery so as to prolong the service time of the coating thickness detection device.
As shown in fig. 1, a handle 6 or a mounting seat extends from the outer edge of the housing 5, so that the coating thickness detection device can be handheld, and the coating thickness detection device can be conveniently and quickly aligned to any detection area 7 by an inspector. Or the coating thickness detection device is placed on the working platform or the mechanical arm through the mounting seat, so that the intelligent detection of the coating thickness detection device is realized.
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but rather is susceptible to various changes and modifications without departing from the spirit and scope of the invention, which changes and modifications are within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. A coating thickness detection method is characterized by comprising the following steps:
s1: setting a standard thickness, a detection area (7) and an extension length of the coating in a setting module (1);
s2: the infrared thermal imaging projection module (4) is opposite to the detection area (7), and a plurality of detection points are selected in the detection area (7);
s3: detecting the coating thickness at each of the detection points by a detection module (3) and transmitting the coating thickness to an identification module (2), the identification module (2) comparing the coating thickness with the standard thickness;
if the thickness of the coating is smaller than the standard thickness, the corresponding detection point is an unreached punctuation point; dividing an expansion area by taking the unreached punctuation point as a circle center and the expansion length as a radius;
s4: repeating steps S2-S3 within the extension zone until all of the unreachable points within the detection zone (7) are detected;
s5: dividing the area where the unreached punctuation points are located into unqualified areas (9), calculating the average thickness of the unreached punctuation points in the unqualified areas (9) by the identification module (2), and transmitting the boundary value of the unqualified areas (9) and the corresponding average thickness to the infrared thermal imaging projection module (4) so as to project the boundary of the unqualified areas (9) and the corresponding average thickness on the surface of the coating.
2. The method for detecting the thickness of a coating layer according to claim 1,
step S1 further includes: -dividing the detection area (7) into a plurality of unit areas (8);
step S5 further includes: dividing the part of each unit area (8) without the unqualified area (9) into qualified areas, calculating the average thickness of the detection points in each qualified area by the identification module (2), and transmitting the boundary value of each qualified area and the corresponding average thickness to the infrared thermal imaging projection module (4) so as to project the boundary of each qualified area and the corresponding average thickness on the surface of the coating.
3. The method for detecting the thickness of a coating layer according to claim 1, wherein step S5 is followed by the step of
S6: marking the defective area (9) on the coating and continuing the spraying in the defective area (9).
4. The method for detecting the thickness of a coating layer according to claim 3, wherein step S6 is followed by the step of
S7: repeating the steps S2-S6 until the coating thickness of all the detection points in the detection area (7) is equal to the standard thickness.
5. The method for detecting the thickness of a coating layer according to any one of claims 1 to 4, wherein the extended length is 1cm to 2 cm.
6. A coating thickness detection device is characterized by comprising:
the setting module (1) is used for setting the standard thickness, the detection area (7) and the expansion length of the coating;
a detection module (3) for detecting the coating thickness at selected detection points within the detection area (7);
the identification module (2) is in communication connection with the detection module (3) and is configured to be capable of comparing the coating thickness of the detection points with the standard thickness, so as to divide the area where the detection points with the coating thickness smaller than the standard thickness are located into unqualified areas (9), and calculate the average thickness of the detection points in the unqualified areas (9);
an infrared thermographic projection module (4) communicatively connected to the identification module (2) and configured to enable detection of the thickness of the coating by the coating thickness detection method according to any of claims 1-5, while facing the coating.
7. The coating thickness detection apparatus according to claim 6, wherein the detection module (3) includes a laser unit for emitting laser light to the coating and an infrared detector configured to obtain the thickness of the coating according to a temperature change of the coating irradiated with the laser light.
8. The coating thickness detection apparatus according to claim 6, further comprising a housing (5), wherein the setting module (1), the detection module (3), the identification module (2), and the infrared thermography projection module (4) are mounted in the housing (5).
9. The coating thickness detection apparatus according to claim 8, wherein an independent power supply is installed in the housing (5).
10. The coating thickness detection apparatus according to claim 8, wherein a handle (6) or a mounting seat is extended from the outer edge of the housing (5).
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CN112098462A (en) * | 2020-10-20 | 2020-12-18 | 贵州电网有限责任公司 | Paint layer thickness infrared thermal imaging detection device and detection method |
CN113959389A (en) * | 2021-10-22 | 2022-01-21 | 深圳市二郎神视觉科技有限公司 | Coating detection method and device and automatic detection system |
WO2024007463A1 (en) * | 2022-07-04 | 2024-01-11 | 江苏时代新能源科技有限公司 | Coating quality inspection method, inspection apparatus and inspection system, and storage medium |
CN117969533A (en) * | 2024-03-27 | 2024-05-03 | 宁德时代新能源科技股份有限公司 | Insulation coating detection method, device, system, equipment and storage medium |
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