CN113290087A - Method for realizing secondary material grabbing of full-automatic pipe bender - Google Patents
Method for realizing secondary material grabbing of full-automatic pipe bender Download PDFInfo
- Publication number
- CN113290087A CN113290087A CN202010107532.0A CN202010107532A CN113290087A CN 113290087 A CN113290087 A CN 113290087A CN 202010107532 A CN202010107532 A CN 202010107532A CN 113290087 A CN113290087 A CN 113290087A
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- CN
- China
- Prior art keywords
- full
- automatic pipe
- pipe bender
- secondary material
- guide die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000005452 bending Methods 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
- B21D7/16—Auxiliary equipment, e.g. for heating or cooling of bends
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention relates to a method for realizing secondary material grabbing of a full-automatic pipe bender, which comprises the following steps of: step 1: setting processing data of a processed product; step 2: placing the processed product on a full-automatic pipe bender, and setting parameters matched with the processing data in the step 1; and step 3: after the first bent pipe is machined, the feeding seat on the full-automatic pipe bender retreats and generates a distance with one end of the first bent pipe to form a clamping interference area avoiding a guide die; and 4, step 4: after the step 3 is finished and the guide die on the full-automatic pipe bender is clamped, pipe bending is carried out; and 5: after the step 4 is finished, the guide die on the full-automatic pipe bending machine retreats from the clamp, meanwhile, the pipe bending arm performs bending interference angle calculation, the arc length proportion after pipe bending is calculated, and the feeding seat retreats; step 6: and pushing the finished product forwards, grabbing the tailings by the full-automatic pipe bender, and continuously executing subsequent processing. The invention can realize the purpose of one-step molding and improve the working efficiency.
Description
Technical Field
The invention relates to the technical field of pipe bending equipment, in particular to a method for realizing secondary material grabbing of a full-automatic pipe bender.
Background
The pipe bender is a material processing and forming device for bending finished pipes, and is required to ensure that the bent and formed workpiece pipes are round and complete, sharp angles do not exist at the bending position, and the inner diameters of the workpiece pipes cannot be changed violently. The numerical control pipe bending machine is high in pipe bending speed and precision, the use cost of the numerical control pipe bending machine is high, the use is complex, the pipe bending mode of the round-rolling type pipe bending machine is single, round-rolling type pipe fittings can be bent generally, and in the traditional bending mode, the pipe bending machine needs to be bent for multiple times, and an accurate resilience angle is found, so that final forming can be achieved. The working efficiency is low, and the current requirements are not met.
Disclosure of Invention
In order to solve the technical problems, the invention aims to provide a method for realizing secondary material grabbing of a full-automatic pipe bender.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for realizing secondary material grabbing of a full-automatic pipe bender comprises the following steps:
step 1: setting processing data of a processed product;
step 2: placing the processed product on a full-automatic pipe bender, and setting parameters matched with the processing data in the step 1;
and step 3: after the first bent pipe is machined, the feeding seat on the full-automatic pipe bender retreats and generates a distance with one end of the first bent pipe to form a clamping interference area avoiding a guide die;
and 4, step 4: after the step 3 is finished and the guide die on the full-automatic pipe bender is clamped, pipe bending is carried out;
and 5: after the step 4 is finished, the guide die on the full-automatic pipe bending machine retreats from the clamp, meanwhile, the pipe bending arm performs bending interference angle calculation, the arc length proportion after pipe bending is calculated, and the feeding seat retreats;
step 6: and pushing the finished product forwards, grabbing the tailings by the full-automatic pipe bender, and continuously executing subsequent processing.
Preferably, the parameters in the step 2 include a parameter of a length of a guide die, a parameter of a return bend interference angle, and a parameter of a secondary material grabbing percentage.
Preferably, in the method for realizing secondary material grabbing of the fully automatic pipe bender, the guide die clamping interference area refers to a coordinate value of the feeding seat which is less than or equal to the length of the guide die.
Preferably, according to the method for realizing secondary material grabbing of the full-automatic pipe bender, the length of the guide die guides the length of the die clamping block.
Preferably, according to the method for realizing the secondary material grabbing of the full-automatic pipe bender, the return bending interference angle is an angle set according to the resilience angle value.
Preferably, the method for realizing the secondary material grabbing of the full-automatic pipe bender is characterized in that the secondary material grabbing percentage is the arc length percentage set according to the springback angle.
By the scheme, the invention at least has the following advantages:
the invention can reduce the processing procedures of the product, enables the product to be formed at one time and is beneficial to improving the processing efficiency of the production of customers.
The foregoing is only an overview of the technical solutions of the present invention, and in order to make the technical solutions of the present invention more clear and clear, and to implement the technical solutions according to the content of the description, the following is a preferred embodiment of the present invention.
Detailed Description
The following examples are given to further illustrate the embodiments of the present invention. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
Examples
A method for realizing secondary material grabbing of a full-automatic pipe bender comprises the following steps:
step 1: setting processing data of a processed product;
step 2: placing the processed product on a full-automatic pipe bender, and setting parameters matched with the processing data in the step 1;
and step 3: after the first bent pipe is machined, the feeding seat on the full-automatic pipe bender retreats and generates a distance with one end of the first bent pipe to form a clamping interference area avoiding a guide die;
and 4, step 4: after the step 3 is finished and the guide die on the full-automatic pipe bender is clamped, pipe bending is carried out;
and 5: after the step 4 is finished, the guide die on the full-automatic pipe bending machine retreats from the clamp, meanwhile, the pipe bending arm performs bending interference angle calculation, the arc length proportion after pipe bending is calculated, and the feeding seat retreats;
step 6: and pushing the finished product forwards, grabbing the tailings by the full-automatic pipe bender, and continuously executing subsequent processing.
The parameters in the step 2 in the invention comprise a parameter of the length of the guide die, a parameter of a return bend interference angle and a parameter of a secondary material grabbing percentage, wherein the length of the guide die guides the length of the die clamping block, the return bend interference angle is an angle set according to a rebound angle value, the angle is 2-10 degrees obtained by a person skilled in the art through a large number of experiments, the secondary material grabbing percentage is an arc length percentage set according to the rebound angle value, and the arc length percentage can be calculated according to a corresponding formula (known trial) through the angle.
The guide die clamping interference area refers to the coordinate value of the feeding seat which is less than or equal to the length of the guide die.
The invention has at least the following advantages:
the invention can reduce the processing procedures of the product, enables the product to be formed at one time and is beneficial to improving the processing efficiency of the production of customers.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, it should be noted that, for those skilled in the art, many modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A method for realizing secondary material grabbing of a full-automatic pipe bender is characterized by comprising the following steps:
step 1: setting processing data of a processed product;
step 2: placing the processed product on a full-automatic pipe bender, and setting parameters matched with the processing data in the step 1;
and step 3: after the first bent pipe is machined, the feeding seat on the full-automatic pipe bender retreats and generates a distance with one end of the first bent pipe to form a clamping interference area avoiding a guide die;
and 4, step 4: after the step 3 is finished and the guide die on the full-automatic pipe bender is clamped, pipe bending is carried out;
and 5: after the step 4 is finished, the guide die on the full-automatic pipe bending machine retreats from the clamp, meanwhile, the pipe bending arm performs bending interference angle calculation, the arc length proportion after pipe bending is calculated, and the feeding seat retreats;
step 6: and pushing the finished product forwards, grabbing the tailings by the full-automatic pipe bender, and continuously executing subsequent processing.
2. The method for realizing the secondary material grabbing of the full-automatic pipe bender according to claim 1, is characterized in that: the parameters in the step 2 comprise parameters of the length of the guide die, parameters of the return bend interference angle and parameters of the secondary material grabbing percentage.
3. The method for realizing the secondary material grabbing of the full-automatic pipe bender according to claim 1, is characterized in that: the guide die clamping interference area means that the coordinate value of the feeding seat is less than or equal to the length of the guide die.
4. The method for realizing the secondary material grabbing of the full-automatic pipe bender according to claim 2, is characterized in that: the length of the guide die refers to the length of the guide die clamping block.
5. The method for realizing the secondary material grabbing of the full-automatic pipe bender according to claim 2, is characterized in that: the back bending interference angle is an angle set according to the resilience angle value.
6. The method for realizing the secondary material grabbing of the full-automatic pipe bender according to claim 2, is characterized in that: the secondary material grabbing percentage is the percentage set according to the rebound angle value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010107532.0A CN113290087A (en) | 2020-02-21 | 2020-02-21 | Method for realizing secondary material grabbing of full-automatic pipe bender |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010107532.0A CN113290087A (en) | 2020-02-21 | 2020-02-21 | Method for realizing secondary material grabbing of full-automatic pipe bender |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113290087A true CN113290087A (en) | 2021-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010107532.0A Pending CN113290087A (en) | 2020-02-21 | 2020-02-21 | Method for realizing secondary material grabbing of full-automatic pipe bender |
Country Status (1)
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| CN (1) | CN113290087A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898211A (en) * | 2010-07-23 | 2010-12-01 | 杭州捷塔科技有限公司 | On-line detection and compensation system applied to bend processing |
| CN103028640A (en) * | 2012-12-18 | 2013-04-10 | 宁波钜智自动化装备有限公司 | Pipe bending machine and method for carrying out real-time detection on same |
| CN104368632A (en) * | 2013-08-16 | 2015-02-25 | 宁波钜智自动化装备有限公司 | Curved pipe shape detection system and detection method thereof |
| CN105149389A (en) * | 2015-07-29 | 2015-12-16 | 杭州和良机电设备有限公司 | Bent pipe, bent pipe machining equipment, bent pipe machining method and control method |
| CN207839829U (en) * | 2018-01-09 | 2018-09-11 | 青岛鑫宣诚液压配件有限公司 | Assembled bend pipe mould |
-
2020
- 2020-02-21 CN CN202010107532.0A patent/CN113290087A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101898211A (en) * | 2010-07-23 | 2010-12-01 | 杭州捷塔科技有限公司 | On-line detection and compensation system applied to bend processing |
| CN103028640A (en) * | 2012-12-18 | 2013-04-10 | 宁波钜智自动化装备有限公司 | Pipe bending machine and method for carrying out real-time detection on same |
| CN104368632A (en) * | 2013-08-16 | 2015-02-25 | 宁波钜智自动化装备有限公司 | Curved pipe shape detection system and detection method thereof |
| CN105149389A (en) * | 2015-07-29 | 2015-12-16 | 杭州和良机电设备有限公司 | Bent pipe, bent pipe machining equipment, bent pipe machining method and control method |
| CN207839829U (en) * | 2018-01-09 | 2018-09-11 | 青岛鑫宣诚液压配件有限公司 | Assembled bend pipe mould |
Non-Patent Citations (1)
| Title |
|---|
| 青岛金迈克机械有限公司: "全自动弯管机弯制管子时如何避免小车和滑板模碰撞", 《51SOLE!搜了网 HTTPS://WWW.51SOLE.COM/B2B/SIDES1172271.HTML》 * |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210824 |
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| RJ01 | Rejection of invention patent application after publication |