CN113290006A - Omnibearing cleaning method for high-definition optical lens - Google Patents
Omnibearing cleaning method for high-definition optical lens Download PDFInfo
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- CN113290006A CN113290006A CN202110576850.6A CN202110576850A CN113290006A CN 113290006 A CN113290006 A CN 113290006A CN 202110576850 A CN202110576850 A CN 202110576850A CN 113290006 A CN113290006 A CN 113290006A
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- 230000003287 optical effect Effects 0.000 title claims abstract description 84
- 238000000034 method Methods 0.000 title claims abstract description 27
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000008569 process Effects 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 230000009471 action Effects 0.000 claims description 16
- 238000005096 rolling process Methods 0.000 claims description 12
- 238000005406 washing Methods 0.000 claims description 10
- 238000005498 polishing Methods 0.000 claims description 7
- 238000001816 cooling Methods 0.000 claims description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 6
- 244000309464 bull Species 0.000 claims description 5
- 239000002994 raw material Substances 0.000 claims description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 239000011575 calcium Substances 0.000 claims description 4
- 229910052791 calcium Inorganic materials 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000011133 lead Substances 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
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- 239000010703 silicon Substances 0.000 claims description 4
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- 229910052708 sodium Inorganic materials 0.000 claims description 4
- 239000011701 zinc Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 238000005242 forging Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
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- 238000009826 distribution Methods 0.000 claims 1
- 230000033001 locomotion Effects 0.000 description 23
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/04—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto specially adapted for plate glass, e.g. prior to manufacture of windshields
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
- B08B11/02—Devices for holding articles during cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
Landscapes
- Eyeglasses (AREA)
Abstract
The invention provides a high-definition optical lens omnibearing cleaning method which comprises cleaning mechanisms, clamping mechanisms and actuating mechanisms, wherein the cleaning mechanisms are symmetrically arranged on the end surfaces of the actuating mechanisms, the clamping mechanisms are arranged between the two cleaning mechanisms, and the clamping mechanisms are arranged on the inner walls of the actuating mechanisms; the invention solves the problems that when the existing optical lens is cleaned, the lens is placed in a cleaning machine, then the cleaning machine is started for cleaning, the optical lens is easy to overturn along with water flow in the cleaning process, so that the optical lens collides with an inner cylinder of the cleaning machine, the surface of the optical lens is damaged, the two side surfaces of the lens are not cleaned in a contact manner, dirt on the surface cannot be completely removed, the cleaning quality is influenced and the like.
Description
Technical Field
The invention relates to the technical field of optical lens cleaning, in particular to a high-definition optical lens all-dimensional cleaning method.
Background
The optical glass lens is prepared by mixing oxides of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, barium and the like according to a specific formula, injecting the prepared raw materials into a mold, then sending the mold filled with the raw materials into a curing furnace for heating and forming to form a semi-finished product, separating the semi-finished product from the mold to prepare an optical lens blank, and then polishing to form the optical lens;
the existing optical lens needs to be subjected to film coating treatment after being produced and polished, and needs to be subjected to a cleaning process through a cleaning machine before the film coating treatment so as to remove particles and dust attached to the surface of the optical lens in the polishing process, so as to ensure the cleanliness of the lens and avoid the indirect influence on the film coating quality; therefore, the invention provides a high-definition optical lens omnibearing cleaning method.
Disclosure of Invention
In order to achieve the above object, the present invention adopts the following technical solutions, and a method for cleaning a high definition optical lens in an all-directional manner uses a high definition optical lens all-directional cleaning device, the cleaning device includes a cleaning mechanism, a clamping mechanism and an executing mechanism, and the specific method for cleaning two surfaces of an optical lens synchronously by using the cleaning device is as follows:
s1, processing and forming: the raw materials are mixed by oxides of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium and barium according to a specific formula, melted at high temperature in a platinum crucible, and uniformly stirred by ultrasonic waves to remove bubbles; slowly cooling for a long time, cooling to obtain a glass block, and heating and forging to obtain an optical lens blank;
s2, preparing and grinding: polishing the blank of the optical lens by a polisher to obtain the optical lens through the polishing step;
s3, clamping and fixing: the optical lens is clamped and fixed through the clamping mechanism, so that the optical lens is prevented from falling off in the cleaning process;
s4, reciprocating cleaning: continuously watering and washing the top of the optical lens through a water pipe, then performing reciprocating rubbing and washing actions on the two side surfaces of the optical lens through a washing mechanism, and then transferring and collecting the washed optical lens;
the end surfaces of the execution mechanisms are symmetrically provided with cleaning mechanisms, a clamping mechanism is arranged between the two cleaning mechanisms, and the clamping mechanism is arranged on the inner wall of the execution mechanism;
the cleaning mechanism comprises a driving guide frame, a vertical moving sliding frame, a first pulley, a guide rail vertical frame, a floating sliding frame, a roller, a straight plate, a cleaning unit, a straight rack and a lifting unit; the driving guide frame is installed on the edge end face of the execution mechanism in a sliding fit mode, a vertical moving sliding frame is arranged on the inner side of the driving guide frame, the vertical moving sliding frame is installed on the execution mechanism in a sliding fit mode, a first pulley is installed on the upper end face and the lower end face of the vertical moving sliding frame respectively through bearings, the first pulley is connected with a wave groove on the driving guide frame in a rolling mode, a guide rail vertical frame is installed on the inner wall of the execution mechanism, a floating sliding frame is arranged on the guide rail vertical frame in a sliding fit mode, rollers are installed on the outer walls of the two sides of the floating sliding frame respectively through bearings and are connected with the guide rail vertical frame in a rolling mode, a straight plate is installed on the floating sliding frame, cleaning units are symmetrically arranged on the straight plate and are connected with straight racks in a meshing rotation mode, the straight racks are installed on the guide rail vertical frame, and the straight racks are located on the outer sides of the straight plate, a transfer unit is arranged between the vertical sliding frame and the floating sliding frame; the pushing cross beam sliding frame is driven by the execution cylinder to horizontally slide, and is linked to push the driving guide frame to horizontally slide, and the first pulley is abutted by the wave groove on the driving guide frame, thereby driving the vertical sliding frame to slide and translate inwards, and enabling the vertical sliding frame to slide and translate back and forth in the left and right direction according to the guide track of the wave groove on the driving guide frame, and through the first waist-shaped groove on the vertical sliding frame abutting against the second pulley, thereby guiding the rotation action of the L-shaped crank connecting rod to lift the inner shaft end of the L-shaped crank connecting rod, and is movably connected with the floating carriage through a pulley II, so that the floating carriage slides and rises along the vertical direction of the guide rail vertical frame, the roller is used for reducing the friction resistance, when the floating sliding frame rises, the cleaning unit on the straight plate is meshed and connected with the straight rack, so that the knob action of the cleaning unit is realized, and the lifting type rotary scrubbing operation is performed on the optical lens.
Preferably, the cleaning unit comprises a straight gear, a crank rotating rod, a cleaning disc, a cleaning circular brush, a driven gear and a driving gear; the straight gear is installed on the outer wall of the shaft end of the straight plate through a bearing, a crank rotating rod is installed on the shaft end outside the straight gear, a cleaning disc is installed on the shaft end outside the crank rotating rod, a plurality of cleaning round brushes which are annularly distributed along the circumferential direction of the cleaning disc are arranged on the cleaning disc, a driven gear is arranged between the crank rotating rod and the straight plate and installed on the straight plate through the bearing, the driven gear is connected with the straight gear through a meshing rotation mode, a driving gear is installed on the shaft end of the driven gear, and the driving gear is connected with the straight rack through a meshing rotation mode; rise through the straight board and make the driving gear be connected with the spur rack meshing, realize the rotary motion of driving gear, rotate driven gear through driving gear meshing, rethread driven gear meshing transmission straight-teeth gear makes the crank bull stick carry out rotary motion, makes the washing disc on the crank bull stick carry out eccentric rotation, has increased abluent scope, uses clean round brush to clean the surface of optical lens.
Preferably, the rotating and lifting unit comprises a rotating shaft bracket, an L-shaped crank connecting rod and a second pulley; the rotating shaft support is arranged on the actuating mechanism, the rotating shaft support is provided with an L-shaped crank connecting rod through a bearing, the outer walls of two side shaft ends of the L-shaped crank connecting rod are respectively provided with a pulley II through a bearing, and the pulleys II at two side shaft ends of the L-shaped crank connecting rod are respectively connected with a waist-shaped groove I on the vertical sliding carriage and a waist-shaped groove II on the floating sliding carriage in a rolling mode; carry out angle gyration through L type crank connecting rod around the pivot support, convert the translation motion of horizontal direction into the elevating movement of vertical direction, use two contact drive of pulley, alleviateed frictional resistance, flexibility when having improved the action conversion.
Preferably, the clamping mechanism comprises a fixed vertical rod, a floating vertical rod, a clamping unit, a lead screw and a hand wheel; the fixed vertical rod is arranged on the inner wall of the execution mechanism, a floating vertical rod is arranged on one side, far away from the fixed vertical rod, of the inner wall of the execution mechanism in a sliding fit mode, clamping units are symmetrically arranged at shaft ends of the fixed vertical rod and the floating vertical rod respectively, the screw rod is arranged on the execution mechanism in a thread fit mode, a hand wheel is arranged at the outer side shaft end of the screw rod, and the inner side shaft end of the screw rod is connected with the outer wall of the floating vertical rod through a bearing; the lead screw is rotated through the hand wheel, the lead screw controls the floating vertical rod to horizontally move and slide, the distance between the floating vertical rod and the fixed vertical rod is reduced, and then the outer ring surface of the optical lens is movably clamped through the clamping unit.
Preferably, the clamping unit comprises an arc-shaped clamping plate and a ball; the arc-shaped clamping plates are respectively arranged at the shaft ends of the fixed vertical rod and the floating vertical rod, and a plurality of balls which are arranged in an arc shape along the length direction of the arc-shaped clamping plates are arranged on the inner walls of the arc-shaped clamping plates; the ball is in rolling contact with the outer ring surface of the optical lens, so that the range of the up-and-down movement of the optical lens is limited, and the optical lens can movably rotate along the circumferential direction.
Preferably, the actuating mechanism comprises a cleaning frame, an actuating cylinder and a beam sliding frame; an execution cylinder is installed on the edge end face of the cleaning frame through a cylinder seat, an output shaft of the execution cylinder is connected with the outer wall of the beam sliding frame through a floating joint, the beam sliding frame is installed on the end face of the cleaning frame in a sliding fit mode, and shaft ends on two sides of the beam sliding frame are connected with a cleaning mechanism respectively; the actuating cylinder is used for realizing actuating actions of driving pushing and resetting pulling, so that the beam sliding frame horizontally slides on the end surface of the cleaning frame in a reciprocating manner, and the beam sliding frame synchronously links with the cleaning mechanism to perform a reciprocating scrubbing action.
Preferably, the driving guide frame is provided with a wave groove, so that the conversion of the motion direction is guided and controlled conveniently, and the translation motion in the horizontal direction is converted into the lifting motion in the vertical direction.
Preferably, the first waist-shaped groove arranged on the vertical sliding frame is vertically arranged, so that the lifting action of the L-shaped crank connecting rod is guided conveniently.
Preferably, the waist-shaped groove II arranged on the floating sliding frame is transversely arranged, so that the L-shaped crank connecting rod can be guided to push the floating sliding frame in a butting manner, and the lifting action of the floating sliding frame is realized.
The invention has the beneficial effects that:
firstly, the L-shaped crank connecting rod rotates around the rotating shaft support in an angle mode, translation motion in the horizontal direction is converted into lifting motion in the vertical direction, and the pulley two-contact transmission is used, so that friction resistance during transmission conflict is reduced, and flexibility during action conversion is improved.
The invention utilizes the clamping unit to butt and fix the four positions of the outer circle of the circumference of the optical lens, limits the range of the up-and-down movement of the optical lens, and the cleaning unit performs butt cleaning on the outer surfaces of the two sides of the optical lens, limits the range of the back-and-forth movement of the optical lens, contacts the outer circle of the edge of the optical lens through the spherical surface of the ball, enables the optical lens to movably rotate along the circumferential direction, meets the clamping requirement of the optical lens, stabilizes the cleaning process, does not damage the surface of the optical lens due to clamping, enables the cleaning unit to trigger the optical lens to rotate when performing butt cleaning, enables the lower side surface of the optical lens to exchange the position with the upper side surface, thereby improving the contact range of the optical lens and the cleaning water flow, enables the cleaning water flow to impact the optical lens, and enables the dirt on the surface of the optical lens to be rapidly peeled off, the cleaning is more thorough, and the cleaning effect is enhanced.
Thirdly, the vertical sliding frame is driven to perform reciprocating sliding translation in the left-right direction by driving the guide track of the wave groove on the guide frame, then the translation motion in the horizontal direction is converted into the lifting motion in the vertical direction by the L-shaped crank connecting rod, the lifting motion of the cleaning unit is realized, the vertical sliding frame synchronously performs the rotating motion in the lifting process, the cleaning disc is driven by the crank rotating rod to perform eccentric rotation, the cleaning contact range is enlarged, the surface of the optical lens is subjected to multi-amplitude rotary scrubbing motion by a plurality of uniformly distributed cleaning round brushes, the lifting rotary scrubbing operation of the optical lens is realized, the cleaning efficiency is higher, and the effect is better.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of an omni-directional cleaning process for high definition optical lenses according to the present invention;
FIG. 2 is a perspective view of the present invention in a primary viewing position;
FIG. 3 is a perspective view of the present invention in a rear-view position;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 3;
FIG. 5 is a partial perspective sectional view of the present invention in a rear-view position;
FIG. 6 is a side view partially in perspective structural cross-section of the present invention;
FIG. 7 is an enlarged view of a portion of the invention at B in FIG. 6;
fig. 8 is a partial perspective view of the cleaning mechanism of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further described below by combining with the specific drawings, and it is to be noted that the embodiments and the features in the embodiments can be combined with each other in the application without conflict.
As shown in fig. 1 to 8, an omnidirectional cleaning method for high-definition optical lenses uses an omnidirectional cleaning device for high-definition optical lenses, the cleaning device includes a cleaning mechanism 1, a clamping mechanism 2 and an executing mechanism 3, and the specific method for synchronously cleaning two surfaces of the optical lenses by using the cleaning device is as follows:
s1, processing and forming: the raw materials are mixed by oxides of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium and barium according to a specific formula, melted at high temperature in a platinum crucible, and uniformly stirred by ultrasonic waves to remove bubbles; slowly cooling for a long time, cooling to obtain a glass block, and heating and forging to obtain an optical lens blank;
s2, preparing and grinding: polishing the blank of the optical lens by a polisher to obtain the optical lens through the polishing step;
s3, clamping and fixing: the lead screw 23 is rotated by the hand wheel 24, so that the lead screw 23 spirally controls the floating vertical rod 21 to horizontally move and slide, the distance between the floating vertical rod 21 and the fixed vertical rod 20 is reduced, and then the ball 222 is in rolling contact with the outer ring surface of the optical lens, so that the up-and-down moving range of the optical lens is limited, and the optical lens is prevented from falling in the cleaning process;
s4, reciprocating cleaning: continuously watering and washing the top of the optical lens through a water pipe, then enabling a driving gear 176 to be meshed and connected with a straight rack 18 through the rising of a straight plate 16, realizing the rotating action of the driving gear 176, enabling a driven gear 175 to rotate through the meshing of the driving gear 176, and then enabling a driven gear 175 to be meshed with a transmission straight gear 171, enabling a crank rotating rod 172 to rotate, enabling a cleaning disc 173 on the crank rotating rod 172 to rotate eccentrically, enlarging the cleaning range, carrying out reciprocating scrubbing action on the surfaces of two sides of the optical lens by using a cleaning circular brush 174, and then transferring and collecting the cleaned optical lens;
the end surfaces of the actuating mechanisms 3 are symmetrically provided with cleaning mechanisms 1, a clamping mechanism 2 is arranged between the two cleaning mechanisms 1, and the clamping mechanism 2 is arranged on the inner wall of the actuating mechanism 3;
the clamping and fixing mechanism 2 comprises a fixed vertical rod 20, a floating vertical rod 21, a clamping unit 22, a lead screw 23 and a hand wheel 24; the cleaning frame is characterized in that the fixed vertical rod 20 is installed on the inner wall of the cleaning frame 30, a floating vertical rod 21 is arranged on one side, far away from the fixed vertical rod 20, of the inner wall of the cleaning frame 30 in a sliding fit mode, clamping units 22 are symmetrically installed at the shaft ends of the fixed vertical rod 20 and the floating vertical rod 21 respectively, a lead screw 23 is installed on the cleaning frame 30 in a thread fit mode, a hand wheel 24 is installed at the outer side shaft end of the lead screw 23, and the inner side shaft end of the lead screw 23 is connected with the outer wall of the floating vertical rod 21 through a bearing; the lead screw 23 is rotated by the hand wheel 24, the lead screw 23 controls the floating vertical rod 21 to move horizontally and slide in a spiral mode, the distance between the floating vertical rod 21 and the fixed vertical rod 20 is shortened, and then the outer ring surface of the optical lens is movably clamped through the clamping unit 22.
The clamping unit 22 comprises an arc-shaped clamping plate 221 and a ball 222; the arc-shaped clamping plates 221 are respectively installed at the shaft ends of the fixed vertical rod 20 and the floating vertical rod 21, and a plurality of balls 222 which are arranged in an arc shape along the length direction of the inner wall of each arc-shaped clamping plate 221 are arranged; the balls 222 are in rolling contact with the outer circumferential surface of the optical lens, thereby restricting the range of the optical lens moving up and down and allowing the optical lens to be movable and rotatable in the circumferential direction.
The actuating mechanism 3 comprises a cleaning frame 30, an actuating cylinder 31 and a beam sliding frame 32; an execution cylinder 31 is installed on the edge end face of the cleaning frame 30 through a cylinder seat, an output shaft of the execution cylinder 31 is connected with the outer wall of a beam sliding frame 32 through a floating joint, the beam sliding frame 32 is installed on the end face of the cleaning frame 30 in a sliding fit mode, and two side shaft ends of the beam sliding frame 32 are connected with the cleaning mechanism 1 respectively; the actuating cylinder 31 is used to drive pushing and resetting pulling actions, so that the beam carriage 32 horizontally slides back and forth on the end face of the cleaning frame 30, and the beam carriage 32 synchronously links with the cleaning mechanism 1 to perform back and forth scrubbing actions.
The cleaning mechanism 1 comprises a driving guide frame 10, a vertical moving sliding frame 11, a first pulley 12, a guide rail vertical frame 13, a floating sliding frame 14, a roller 15, a straight plate 16, a cleaning unit 17, a straight rack 18 and a lifting unit 19; the driving guide frame 10 is installed on the edge end face of the cleaning frame 30 in a sliding fit mode, and the driving guide frame 10 is provided with a wave groove, so that the conversion of the motion direction is guided and controlled conveniently, and the translation motion in the horizontal direction is converted into the lifting motion in the vertical direction; the inboard that is located drive leading truck 10 is provided with and erects and moves balladeur train 11, and the perpendicular balladeur train 11 that moves is installed on cleaning frame 30 through sliding fit, the perpendicular waist type groove one that moves and set up on balladeur train 11 be vertical setting, the upper and lower terminal surface that moves balladeur train 11 vertically installs pulley one 12 through the bearing respectively, pulley one 12 is through the wave groove interconnect on rolling mode and the drive leading truck 10, guide rail grudging post 13 is installed on the interior jade of cleaning frame 30, be provided with unsteady balladeur train 14 through sliding fit on the guide rail grudging post 13, unsteady balladeur train 14 on the waist type groove two that sets up be horizontal setting, be convenient for direction L type crank connecting rod 192 to the conflict promotion of unsteady balladeur train 14, install gyro wheel 15 through the bearing respectively on the both sides outer wall of unsteady balladeur train 14, and gyro wheel 15 through rolling mode and guide rail grudging post 13 interconnect, straight plate 16 is installed on unsteady balladeur train 14, cleaning units 17 are symmetrically arranged on the straight plate 16, the cleaning units 17 are mutually connected with a spur rack 18 in a meshing rotation mode, the spur rack 18 is arranged on the guide rail stand 13, the spur rack 18 is positioned on the outer side of the straight plate 16, and a transfer unit 19 is arranged between the vertical moving carriage 11 and the floating carriage 14; the pushing beam sliding frame 32 is driven by the execution cylinder 31 to horizontally slide, and is linked to push against the driving guide frame 10 to horizontally slide, the wave groove on the driving guide frame 10 is abutted against the pulley I12, so that the vertical moving sliding frame 11 is driven to slide and translate inwards, the vertical moving sliding frame 11 is driven to slide and translate in a reciprocating manner in the left-right direction according to the guiding track of the wave groove on the driving guide frame 10, the waist-shaped groove I on the vertical moving sliding frame 11 is abutted against the pulley II 193, so that the rotation action of the L-shaped crank connecting rod 192 is guided, the inner shaft end of the L-shaped crank connecting rod 192 is lifted and lifted, and is movably connected with the floating sliding frame 14 through the pulley II 193, so that the floating sliding frame 14 slides and ascends along the vertical direction of the guide rail upright frame 13, the friction resistance is reduced by using the roller 15, when the floating sliding frame 14 ascends, the cleaning unit 17 on the straight plate 16 is meshed with the straight rack 18, the knob action of the cleaning unit 17 is realized, so that the optical lens is subjected to lifting type rotary scrubbing operation.
The cleaning unit 17 comprises a straight gear 171, a crank rod 172, a cleaning disc 173, a cleaning circular brush 174, a driven gear 175 and a driving gear 176; the straight gear 171 is mounted on the outer wall of the shaft end of the straight plate 16 through a bearing, a crank rotating rod 172 is mounted on the shaft end outside the straight gear 171, a cleaning disc 173 is mounted on the shaft end outside the crank rotating rod 172, a plurality of cleaning circular brushes 174 annularly distributed along the circumferential direction of the cleaning disc 173 are arranged on the cleaning disc 173, a driven gear 175 is arranged between the crank rotating rod 172 and the straight plate 16, the driven gear 175 is mounted on the straight plate 16 through a bearing, the driven gear 175 is connected with the straight gear 171 through a meshing rotation mode, a driving gear 176 is mounted on the shaft end of the driven gear 175, and the driving gear 176 is connected with the straight rack 18 through a meshing rotation mode; the straight plate 16 is lifted to enable the driving gear 176 to be meshed and connected with the straight rack 18, the driving gear 176 rotates, the driving gear 176 is meshed and rotates the driven gear 175, the driven gear 175 is meshed and drives the straight gear 171, the crank rotating rod 172 rotates, the cleaning disc 173 on the crank rotating rod 172 rotates eccentrically, the cleaning range is enlarged, and the cleaning circular brush 174 is used for scrubbing the surface of the optical lens.
The rotating and lifting unit 19 comprises a rotating shaft bracket 191, an L-shaped crank connecting rod 192 and a second pulley 193; the rotating shaft bracket 191 is arranged on the cleaning frame 30, the rotating shaft bracket 191 is provided with an L-shaped crank connecting rod 192 through a bearing, the outer walls of two side shaft ends of the L-shaped crank connecting rod 192 are respectively provided with a pulley II 193 through a bearing, and the pulley II 193 at two side shaft ends of the L-shaped crank connecting rod 192 are respectively connected with a waist-shaped groove I on the vertical moving sliding frame 11 and a waist-shaped groove II on the floating sliding frame 14 in a rolling mode; the L-shaped crank connecting rod 192 rotates around the rotating shaft support 191 for an angle, the horizontal translation motion is converted into the vertical lifting motion, and the pulley II 193 is used for contact transmission, so that the friction resistance is reduced, and the flexibility in motion conversion is improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a high definition optical lens piece all-round cleaning method, it has used the all-round cleaning equipment of high definition optical lens piece, and this cleaning equipment includes wiper mechanism (1), clamping mechanism (2) and actuating mechanism (3), its characterized in that: the specific method for synchronously cleaning two surfaces of the optical lens by adopting the cleaning equipment comprises the following steps:
s1, processing and forming: the raw materials are mixed by oxides of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium and barium according to a specific formula, melted at high temperature in a platinum crucible, and uniformly stirred by ultrasonic waves to remove bubbles; slowly cooling for a long time, cooling to obtain a glass block, and heating and forging to obtain an optical lens blank;
s2, preparing and grinding: polishing the blank of the optical lens by a polisher to obtain the optical lens through the polishing step;
s3, clamping and fixing: the optical lens is clamped and fixed through the clamping mechanism (2) to prevent the optical lens from falling off in the cleaning process;
s4, reciprocating cleaning: continuously watering and washing the top of the optical lens through a water pipe, then performing reciprocating rubbing and washing actions on the two side surfaces of the optical lens through a washing mechanism (1), and then transferring and collecting the washed optical lens;
the cleaning mechanisms (1) are symmetrically arranged on the end face of the executing mechanism (3), a clamping mechanism (2) is arranged between the two cleaning mechanisms (1), and the clamping mechanism (2) is arranged on the inner wall of the executing mechanism (3);
the cleaning mechanism (1) comprises a driving guide frame (10), a vertical moving sliding frame (11), a first pulley (12), a guide rail vertical frame (13), a floating sliding frame (14), a roller (15), a straight plate (16), a cleaning unit (17), a spur rack (18) and a lifting unit (19); the device is characterized in that a driving guide frame (10) is installed on the edge end face of an execution mechanism (3) in a sliding fit mode, a vertical moving sliding frame (11) is arranged on the inner side of the driving guide frame (10), the vertical moving sliding frame (11) is installed on the execution mechanism (3) in a sliding fit mode, pulleys I (12) are installed on the upper end face and the lower end face of the vertical moving sliding frame (11) through bearings respectively, the pulleys I (12) are connected with wave grooves in the driving guide frame (10) in a rolling mode, a guide rail vertical frame (13) is installed on the inner wall of the execution mechanism (3), a floating sliding frame (14) is arranged on the guide rail vertical frame (13) in a sliding fit mode, rollers (15) are installed on the outer walls of two sides of the floating sliding frame (14) through bearings respectively, the rollers (15) are connected with the guide rail vertical frame (13) in a rolling mode, a straight plate (16) is installed on the floating sliding frame (14), the cleaning unit (17) is symmetrically arranged on the straight plate (16), the cleaning unit (17) is connected with the straight rack (18) in a meshing rotation mode, the straight rack (18) is installed on the guide rail vertical frame (13), the straight rack (18) is located on the outer side of the straight plate (16), and the vertical sliding frame (11) and the floating sliding frame (14) are provided with the transfer unit (19) therebetween.
2. The omnibearing cleaning method for the high-definition optical lens according to claim 1, characterized in that: the cleaning unit (17) comprises a straight gear (171), a crank rotating rod (172), a cleaning disc (173), a cleaning circular brush (174), a driven gear (175) and a driving gear (176); straight-teeth gear (171) install on the axle head outer wall of strait (16) through the bearing, install crank bull stick (172) on the outside axle head of straight-teeth gear (171), be located and install washing disc (173) on the outside axle head of crank bull stick (172), be provided with a plurality of clean round brushes (174) that are the annular distribution along its circumferencial direction on washing disc (173), be provided with driven gear (175) between crank bull stick (172) and strait (16), driven gear (175) are installed on strait (16) through the bearing, and driven gear (175) are through meshing rotation mode and straight-teeth gear (171) interconnect, be located and install driving gear (176) on the axle head of driven gear (175), and driving gear (176) are through meshing rotation mode and straight rack (18) interconnect.
3. The omnibearing cleaning method for the high-definition optical lens according to claim 1, characterized in that: the rotary lifting unit (19) comprises a rotating shaft bracket (191), an L-shaped crank connecting rod (192) and a second pulley (193); the rotating shaft support (191) is installed on the executing mechanism (3), the L-shaped crank connecting rod (192) is installed on the rotating shaft support (191) through a bearing, two pulleys (193) are installed on the outer walls of shaft ends on two sides of the L-shaped crank connecting rod (192) through bearings respectively, and the two pulleys (193) at the shaft ends on two sides of the L-shaped crank connecting rod (192) are connected with a first waist-shaped groove on the vertical sliding frame (11) and a second waist-shaped groove on the floating sliding frame (14) in a rolling mode respectively.
4. The omnibearing cleaning method for the high-definition optical lens according to claim 1, characterized in that: the clamping mechanism (2) comprises a fixed vertical rod (20), a floating vertical rod (21), a clamping unit (22), a lead screw (23) and a hand wheel (24); fixed montant (20) install on the inner wall of actuating mechanism (3), one side of keeping away from fixed montant (20) on the inner wall of actuating mechanism (3) is provided with unsteady montant (21) through the sliding fit mode, what the difference was symmetrical on the axle head of fixed montant (20) and unsteady montant (21) installs clamping unit (22), install on actuating mechanism (3) through the screw-thread fit mode lead screw (23), hand wheel (24) are installed to the outside axle head of lead screw (23), the inboard axle head of lead screw (23) passes through the bearing and the outer wall interconnect of unsteady montant (21).
5. The omnibearing cleaning method for the high-definition optical lens according to claim 4, characterized in that: the clamping unit (22) comprises an arc-shaped clamping plate (221) and a ball (222); the arc-shaped clamping plates (221) are respectively installed on the shaft ends of the fixed vertical rod (20) and the floating vertical rod (21), and a plurality of balls (222) which are arranged in an arc shape along the length direction of the inner walls of the arc-shaped clamping plates (221) are arranged.
6. The omnibearing cleaning method for the high-definition optical lens according to claim 1, characterized in that: the actuating mechanism (3) comprises a cleaning frame (30), an actuating cylinder (31) and a beam sliding frame (32); an execution cylinder (31) is installed on the edge end face of the cleaning frame (30) through a cylinder seat, an output shaft of the execution cylinder (31) is connected with the outer wall of the beam sliding frame (32) through a floating joint, the beam sliding frame (32) is installed on the end face of the cleaning frame (30) in a sliding fit mode, and shaft ends on two sides of the beam sliding frame (32) are connected with the cleaning mechanism (1) respectively.
7. The omnibearing cleaning method for the high-definition optical lens according to claim 1, characterized in that: the driving guide frame (10) is provided with a wave groove.
8. The omnibearing cleaning method for the high-definition optical lens according to claim 3, characterized in that: the first waist-shaped groove arranged on the vertical sliding frame (11) is vertically arranged.
9. The omnibearing cleaning method for the high-definition optical lens according to claim 3, characterized in that: the waist-shaped groove II arranged on the floating sliding frame (14) is transversely arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110576850.6A CN113290006A (en) | 2021-05-26 | 2021-05-26 | Omnibearing cleaning method for high-definition optical lens |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110576850.6A CN113290006A (en) | 2021-05-26 | 2021-05-26 | Omnibearing cleaning method for high-definition optical lens |
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| Publication Number | Publication Date |
|---|---|
| CN113290006A true CN113290006A (en) | 2021-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110576850.6A Withdrawn CN113290006A (en) | 2021-05-26 | 2021-05-26 | Omnibearing cleaning method for high-definition optical lens |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114011828A (en) * | 2021-09-23 | 2022-02-08 | 董亮 | Ultrasonic cleaning device for lens processing |
| CN115815216A (en) * | 2022-11-18 | 2023-03-21 | 滁州恒昌机械装备制造有限公司 | Front-end processing equipment for producing metal plate covering piece |
-
2021
- 2021-05-26 CN CN202110576850.6A patent/CN113290006A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114011828A (en) * | 2021-09-23 | 2022-02-08 | 董亮 | Ultrasonic cleaning device for lens processing |
| CN115815216A (en) * | 2022-11-18 | 2023-03-21 | 滁州恒昌机械装备制造有限公司 | Front-end processing equipment for producing metal plate covering piece |
| CN115815216B (en) * | 2022-11-18 | 2023-08-29 | 滁州恒昌机械装备制造有限公司 | Pre-treatment equipment for metal plate covering piece production |
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Application publication date: 20210824 |
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