CN113277706B - Special multi-bushing tank furnace for producing pure basalt fibers - Google Patents

Special multi-bushing tank furnace for producing pure basalt fibers Download PDF

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Publication number
CN113277706B
CN113277706B CN202110389978.1A CN202110389978A CN113277706B CN 113277706 B CN113277706 B CN 113277706B CN 202110389978 A CN202110389978 A CN 202110389978A CN 113277706 B CN113277706 B CN 113277706B
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passage
melting
unit
electrode
basalt
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CN113277706A (en
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姚树飞
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Rongshi New Material Tianjin Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/02Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating
    • C03B5/027Melting in furnaces; Furnaces so far as specially adapted for glass manufacture in electric furnaces, e.g. by dielectric heating by passing an electric current between electrodes immersed in the glass bath, i.e. by direct resistance heating
    • C03B5/03Tank furnaces
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/08Bushings, e.g. construction, bushing reinforcement means; Spinnerettes; Nozzles; Nozzle plates
    • C03B37/083Nozzles; Bushing nozzle plates
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/225Refining
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Manufacturing & Machinery (AREA)
  • Glass Melting And Manufacturing (AREA)
  • Vertical, Hearth, Or Arc Furnaces (AREA)

Abstract

The invention provides a special multi-bushing tank furnace for producing pure basalt fibers, which relates to the field of inorganic nonmetallic material processing, and comprises the following steps: the device comprises a working passage and a plurality of unit kilns arranged on two sides of the working passage, wherein a passage burner and a plurality of bushing plates are arranged in the working passage, the passage burner is arranged on the side wall of the working passage, the unit kilns are communicated with the working passage through a clarifying passage, the clarifying passage comprises a side-inserted electrode and a climbing brick, the side-inserted electrode is arranged on the side wall of the clarifying passage, the climbing brick is arranged at the joint of the clarifying passage and the working passage, the unit kilns are used for heating and melting basalt raw materials, the clarifying passage and the working passage are used for conveying basalt in a molten state, so that molten materials produced by the unit kilns are converged to the bushing plates, and the bushing plates are used for preparing pure basalt fibers. Aiming at the characteristic of poor heat permeability of basalt melting materials, the melting mode is improved, the production efficiency is improved, the equipment maintenance difficulty is reduced, and the investment cost is reduced through the design of a distributed unit kiln.

Description

Special multi-bushing tank furnace for producing pure basalt fibers
Technical Field
The invention relates to the field of inorganic nonmetallic material processing, in particular to a special multi-bushing tank furnace for producing pure basalt fibers.
Background
At present, basalt fiber production is generally carried out in a crucible method production operation mode, and partial enterprises try to do more tank furnace tests in order to improve production efficiency and save production energy consumption, but because of the non-uniformity of natural basalt ores and the high wire drawing temperature corresponding to basalt melting materials, crystallization is easy, meanwhile, basalt melting materials have the characteristic of extremely poor heat permeability, if the production scale needs to be enlarged, a large tank furnace needs to be built so as to meet the requirement of full melting, and the large tank furnace does not have the requirement of stopping production in the middle to replace a melting part, if the kiln is stopped, the whole production line is stopped, so expensive materials and systems need to be selected for supporting. The conditions of high tank furnace investment cost, low yield, unstable fiber performance and the like of more production enterprises at present are caused, and the existing production technology and process have a large lifting space.
Disclosure of Invention
The invention aims to at least solve one of the technical problems in the prior art or related technologies, and provides a special multi-bushing tank furnace for producing pure basalt fibers, aiming at the characteristic of poor heat permeability of basalt melting materials, the melting mode is improved, the production efficiency is improved, the equipment maintenance difficulty is reduced, and the investment cost is reduced through the design of a distributed unit furnace.
The invention is realized by the following technical scheme: a multi-bushing tank furnace special for producing pure basalt fibers, comprising: the device comprises a working passage and a plurality of unit kilns arranged on two sides of the working passage, wherein a passage burner and a plurality of bushing plates are arranged in the working passage, the passage burner is arranged on the side wall of the working passage, the unit kilns are communicated with the working passage through a clarifying passage, the clarifying passage comprises a side-inserted electrode and a climbing brick, the side-inserted electrode is arranged on the side wall of the clarifying passage, the climbing brick is arranged at the joint of the clarifying passage and the working passage, the unit kilns are used for heating and melting basalt raw materials, the clarifying passage and the working passage are used for conveying basalt in a molten state, so that molten materials produced by the unit kilns are converged to the bushing plates, and the bushing plates are used for preparing pure basalt fibers.
In the technical scheme, the multi-kiln frequency outlet molten material is matched with the multi-bushing plate, so that the production efficiency is improved, the temperature adjustment, clarification and impurity removal of the molten material are performed on a multi-kiln converging path, and the flame temperature control is performed through the passage burner, so that the excellent fiber performance is ensured. Specifically, each unit kiln is in charge of melting basalt in a smaller quantity, so that the raw material melting quality is improved conveniently, the melting state is kept, the defect of poor heat permeability of the martial rock melting materials is overcome, the total melting quantity of a plurality of small unit kilns is obviously higher than that of a large-sized single kiln, and the yield is improved by cooperation of a plurality of distributed kilns (unit kilns) and working channels of a plurality of bushing plates. The distributed kiln can realize multi-kiln frequency discharge of molten materials, and one of the melting parts can be independently replaced in the production process, so that the materials are generally low-cost materials. However, the large-sized unit kiln does not have a requirement for stopping production and replacing the melting section. If the kiln is shut down, the entire production line is shut down, so expensive materials and systems must be selected for support. Another point is that once the kiln is large, there is no way to use some inexpensive materials to ensure use. But small kilns are not as demanding in terms of material use.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, the unit kiln comprises: the device comprises a melting part, a melting part cover plate, a charging hole, a burner and a bottom plug electrode, wherein the melting part cover plate covers the melting part, the charging hole is arranged on the melting part cover plate and is communicated with the melting part, a flame spraying opening of the burner is arranged inside the melting part so as to heat the inner space of the melting part, and the bottom plug electrode is arranged at the bottom of the melting part so as to heat the melting material.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, preferably, the burner is connected with a pure oxygen and natural gas premixing system, the bottom plug electrode is a rod-shaped molybdenum electrode, and the bottom plug electrode is connected with a three-phase Scott transformer.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, the quantity of the bottom inserting electrodes is preferably determined according to the current density of a melting material, the type of a transformer and the melting capacity of a melting part, at least three bottom inserting electrodes are uniformly distributed at the bottom of the melting part, one group of three bottom inserting electrodes is connected with a Scott transformer, and one bottom inserting electrode is commonly used between two adjacent groups.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, preferably, the operation passage and the clarification passage are both cuboid pipeline structures surrounded by refractory materials, and the inner diameter of the clarification passage is larger than that of the operation passage.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, preferably, the plurality of side-inserted electrodes are distributed on the side wall of the clarification channel, the spacing between the side-inserted electrodes is 280mm, and the power of the plurality of side-inserted electrodes is sequentially reduced.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, preferably, the power of the first group of side-inserted electrodes is configured to be 2.5kW, the power of the second group of side-inserted electrodes is configured to be 2.2kW, the power of the third group of side-inserted electrodes is configured to be 2.0kW, the power of the fourth group of side-inserted electrodes is configured to be 1.9kW, and the power of the fifth group of side-inserted electrodes is configured to be 1.8kW.
According to the special multi-bushing tank furnace for producing the pure basalt fiber, preferably, 6 unit furnaces are arranged on two sides of the operation passage in a pairwise symmetrical manner.
The beneficial effects obtained by the invention at least comprise: the novel process layout is adopted, the single basalt kiln is used as a basis, the requirement of fully melting basalt ores is met by arranging a plurality of single kiln on two sides of a common operation passage, and reasonable molten material climbing material passages are arranged to fully enable the molten material to reach the requirement of homogenization and clarification, so that the molten material entering the common operation passage is ensured to reach the wire drawing requirement, the common wire drawing material passages adopt a pure oxygen combustion technology to ensure uniform temperature in the passages, and the quality of the molten material is stable, thereby solving the bottleneck of producing the multi-bushing plate by basalt fibers, indirectly providing a basic condition for producing high-performance basalt fibers with low energy consumption, and solving an important technical bottleneck for industrialization of the basalt fibers. The tank furnace has the advantages of long service life of the material channel, capability of stopping and maintaining the unit furnace at any time, capability of adjusting the melting rate according to requirements, and the like.
Drawings
FIG. 1 shows a schematic top view of a multi-bushing tank furnace dedicated to producing pure basalt fibers according to one embodiment of the invention.
Fig. 2 shows a schematic diagram of the front structure of a special multi-bushing tank furnace for producing pure basalt fibers according to an embodiment of the invention.
FIG. 3 shows a schematic left side structure of a special multi-bushing tank furnace for producing pure basalt fibers according to an embodiment of the invention.
FIG. 4 shows a schematic diagram of a bottom plug electrode structure of a special multi-bushing tank furnace for producing pure basalt fibers according to one embodiment of the invention.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more. The terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
As shown in fig. 1, 2 and 3, a specific implementation mode of the special multi-bushing tank furnace for producing the pure basalt fiber disclosed by the invention is as follows: each unit kiln is provided with a plurality of charging ports 1 which are mainly arranged at the relative center position of a melting part cover plate 2, basalt ores reach the lower part of the charging ports 1 through an automatic charging machine, a plurality of burners 3 are arranged below the melting part cover plate 2, the burners 3 heat the whole melting flame space 4 by adopting a pure oxygen and natural gas premixing system as a medium, the basalt ores entering the kiln are primarily melted by the radiant heat of the melting flame space 4, the liquid level 5 is used as a limit, the lower half part of the furnace is heated by adopting a bottom inserting electrode 6, 10 rod-shaped molybdenum electrodes are arranged in the melting area part, and the glass liquid is effectively heated by adopting a three-phase Scott transformer power supply mode. The glass liquid heated by the melting part and the bottom inserting electrode 6 through the radiation heat of the flame melting space 4 flows through the clarifying channel 7, 10 side inserting electrodes 8 are preset in the clarifying channel 7, each group of electrodes of the side inserting electrodes 8 uses a single-phase step-down transformer to supply power, the temperature of the glass liquid from the melting part and the primary molten glass liquid is orderly regulated to achieve the glass liquid clarifying effect, the clarified glass liquid flows to the climbing bricks 9 and finally enters the operation channel 10, the climbing bricks 9 mainly block the bottom impurities possibly remained in the primary melting and clarifying process, after the glass liquid enters the operation channel 10, the channel flame space 13 is effectively heated by the channel burner 12 arranged below the channel cover plate 11, and the stable temperature is kept so that the glass liquid smoothly enters the drain plate 14 and the stable wiredrawing operation state is kept.
The level 5 is determined based on the level of glass in the working channel (e.g., 400 mm) and then pushed back, plus the ramp height, e.g., 100 mm. Thus, it was confirmed that the entire liquid level was 300 mm. The depth of the electrode inserted into the molten glass was 5 mm (295 mm) lower than the total level of the liquid so as to sufficiently melt the ore.
The arrangement of the bottom plug electrodes 6 has very strict requirements, one according to the current density of the molten glass (molten material) in the kiln, and the second according to the number and distance of the electrodes arranged by using the type of the transformer. And thirdly, the arrangement is based on the entire melting capacity of the melting part. (three electrodes are 1 group, using Scott transformers, adjacent common electrodes 40 are positioned as shown in FIG. 4). Is uniformly arranged in the melting part, so that the melting part is sufficiently melted. The distance between the side inserted electrodes is 280mm, which is the best state, less than 280mm, the energy consumption is high (the number of electrodes is more arranged at the same distance), and when the distance is more than 280mm, adverse effect is brought, because the glass liquid is seriously cooled, and the glass liquid needs to be reheated to keep proper temperature. The output power of each side-inserted electrode is configured to be sequentially reduced, for example: the first group of side-inserted electrodes are symmetrically arranged at 2.5kw, the second group of side-inserted electrodes are 2.2kw, the third group of side-inserted electrodes are 2.0kw, the fourth group of side-inserted electrodes are 1.9kw, and the fifth group of side-inserted electrodes are 1.8kw.
Whether the glass liquid (melt) is clear or not can be determined as follows: if the wire drawing operation is stable, the clarifying effect of the glass liquid is achieved. The laboratory uses log2.5 pairs to determine the relationship between glass temperature and viscosity to demonstrate whether a fining effect is achieved. Then in the present case, we use the parameters of the multiple groups of side-inserted electrodes and the temperature change of the molten glass to describe and achieve the clarification effect: the side-inserted electrode is stable after reaching the set parameters, and no larger voltage fluctuation occurs.
In this embodiment, the unit kiln is responsible for meeting the melting requirements and the melting efficiency can be adjusted with the melt quality maintained depending on the aggregate output of the bushing 14. The shared operation passage uses high-quality refractory materials, so that the service life of more than 5 years is ensured, the unit kilns are made of common refractory materials, and a certain unit kiln can be shut down at any time according to the production energy arrangement, so that the flexible requirement of reducing the production energy is achieved. When the unit kiln fails, any one of the unit kilns can be shut down, so that the unit kiln is overhauled, and the discharging amount of the operation passage is properly reduced without stopping production.
The experimental results can be obtained: the electric power of the unit kiln is about 75Kw/H, and the natural gas is about 8.5M 3 /H, working channel using natural gas about 27M 3 The electric power of the bushing plate 14 is about 10.5Kw/H and the discharge amount is about 32KG/H. The full cylinder rate is about 70%, the wiredrawing yield is about 85%, and the wiredrawing yield is improved by about 15% compared with the common process scheme. In the embodiment of the invention, 12 fast 800-hole bushing plates are installed together, the daily output is about 9.2 tons, the total power is about 576Kw/H, and the total amount of natural gas is about 78M 3 And (3) converting the standard coal into 0.85 ton of coal/ton of yarn, and reducing the energy source by about 35% compared with the common process scheme.
In summary, the invention realizes the requirement of stable operation of the multi-bushing tank furnace by constructing a plurality of electric mixing melting furnaces and a common operation material channel. According to the design of fiber production tank furnaces at home and abroad and combining the characteristics of basalt glass melt, the invention adopts an innovative process layout, is based on single basalt furnaces, solves the requirement of full melting by arranging a plurality of single furnaces on two sides of a common operation material channel, is provided with a reasonable melt climbing material channel so as to fully ensure that the melt entering the common operation material channel meets the requirement of wire drawing, and ensures that the temperature in the channel is uniform by adopting a pure oxygen combustion technology and the quality of the melt (molten material) is stable, thereby solving the bottleneck of producing the multi-bushing for basalt fiber. Indirectly provides basic conditions for producing high-performance basalt fibers with low energy consumption, and solves important technical bottlenecks for basalt fiber industrialization.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (3)

1. A special multi-bushing tank furnace for producing pure basalt fiber is characterized by comprising the following components: the device comprises an operation passage and a plurality of unit kilns arranged on two sides of the operation passage, wherein a passage burner and a plurality of drain boards are arranged in the operation passage, the passage burner is arranged on the side wall of the operation passage, the unit kilns are communicated with the operation passage through a clarification passage, the clarification passage comprises a side-inserted electrode and a climbing brick, the side-inserted electrode is arranged on the side wall of the clarification passage, the climbing brick is arranged at the joint of the clarification passage and the operation passage, the unit kilns are used for heating and melting basalt raw materials, the clarification passage and the operation passage are used for conveying basalt in a molten state, so that the molten materials produced by the unit kilns are converged at the drain boards, and the drain boards are used for preparing pure basalt fibers;
the unit kiln comprises a melting part, a melting part cover plate, a charging opening, a combustor and a bottom plug electrode, wherein the melting part cover plate covers the melting part, the charging opening is arranged on the melting part cover plate and is communicated with the melting part, a flame spraying opening of the combustor is arranged in the melting part so as to heat the inner space of the melting part, and the bottom plug electrode is arranged at the bottom of the melting part so as to heat the melting material;
the burner is connected with a pure oxygen and natural gas premixing system, the bottom plug electrode is a rod-shaped molybdenum electrode, and the bottom plug electrode is connected with a three-phase Scott transformer;
determining the number of bottom inserted electrodes according to the current density of the melting material, the type of the transformer and the melting capacity of the melting part, wherein at least three bottom inserted electrodes are uniformly distributed at the bottom of the melting part, the three bottom inserted electrodes are in a group, connected with a Scott transformer, and one bottom inserted electrode is commonly used between two adjacent groups;
the working passage and the clarifying passage are both rectangular pipeline structures surrounded by refractory materials, and the inner diameter of the clarifying passage is larger than that of the working passage;
the side-inserted electrodes are distributed on the side wall of the clarification channel, the spacing between the side-inserted electrodes is 280mm, and the power of the side-inserted electrodes is sequentially reduced.
2. The multi-bushing tank furnace special for producing pure basalt fiber according to claim 1, wherein the sequential reduction specifically comprises:
the first set of side-inserted electrode powers is configured to 2.5kW, the second set of side-inserted electrode powers is configured to 2.2kW, the third set of side-inserted electrode powers is configured to 2.0kW, the fourth set of side-inserted electrode powers is configured to 1.9kW, and the fifth set of side-inserted electrode powers is configured to 1.8kW.
3. The multi-bushing tank furnace dedicated to producing pure basalt fiber according to any one of claims 1 to 2, wherein 6 unit furnaces are provided in total, two by two symmetrically disposed on both sides of the operation passage.
CN202110389978.1A 2021-04-12 2021-04-12 Special multi-bushing tank furnace for producing pure basalt fibers Active CN113277706B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB225837A (en) * 1923-12-06 1925-09-10 Saint Gobain Continuous furnace for glass manufacture
CN2878376Y (en) * 2006-04-20 2007-03-14 同济大学 Vertical cold-top melted boron-silicon float glass double combined full electric melting furnace
CN201793467U (en) * 2010-08-19 2011-04-13 董世成 Tank furnace used for producing basalt continuous filaments
CN202945143U (en) * 2012-11-26 2013-05-22 董世成 Tank furnace for producing basalt continuous filament with annular output of 5000 tons
CN204588993U (en) * 2015-03-26 2015-08-26 山东聚智机械科技有限公司 A kind of kiln for the production of basalt continuous fiber
CN108439767A (en) * 2018-04-24 2018-08-24 清远忠信世纪玻纤有限公司 A technique for it is melted for glass fibre
CN209957637U (en) * 2019-03-13 2020-01-17 泰安恒成复合材料工程技术有限公司 Tank furnace for producing basalt continuous fibers
CN214991118U (en) * 2021-04-12 2021-12-03 姚树飞 Special multi-bushing plate tank furnace for producing pure basalt fibers

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB225837A (en) * 1923-12-06 1925-09-10 Saint Gobain Continuous furnace for glass manufacture
CN2878376Y (en) * 2006-04-20 2007-03-14 同济大学 Vertical cold-top melted boron-silicon float glass double combined full electric melting furnace
CN201793467U (en) * 2010-08-19 2011-04-13 董世成 Tank furnace used for producing basalt continuous filaments
CN202945143U (en) * 2012-11-26 2013-05-22 董世成 Tank furnace for producing basalt continuous filament with annular output of 5000 tons
CN204588993U (en) * 2015-03-26 2015-08-26 山东聚智机械科技有限公司 A kind of kiln for the production of basalt continuous fiber
CN108439767A (en) * 2018-04-24 2018-08-24 清远忠信世纪玻纤有限公司 A technique for it is melted for glass fibre
CN209957637U (en) * 2019-03-13 2020-01-17 泰安恒成复合材料工程技术有限公司 Tank furnace for producing basalt continuous fibers
CN214991118U (en) * 2021-04-12 2021-12-03 姚树飞 Special multi-bushing plate tank furnace for producing pure basalt fibers

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Effective date of registration: 20240323

Address after: No. 9 Wuwei Road, Economic Development Zone, Ninghe District, Tianjin, 300000

Patentee after: Rongshi new material (Tianjin) Co.,Ltd.

Country or region after: China

Address before: No.5, middle sixth tower, Yexin village, Shimen Town, Tongxiang City, Jiaxing City, Zhejiang Province

Patentee before: Yao Shufei

Country or region before: China