CN113276489A - 一种功能性婴幼儿服饰专用面料及其制备方法 - Google Patents

一种功能性婴幼儿服饰专用面料及其制备方法 Download PDF

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CN113276489A
CN113276489A CN202110454710.1A CN202110454710A CN113276489A CN 113276489 A CN113276489 A CN 113276489A CN 202110454710 A CN202110454710 A CN 202110454710A CN 113276489 A CN113276489 A CN 113276489A
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fabric
special
wear
infant clothes
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姜勤勤
姜培育
高硕�
吴阿芳
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Anhui Xinshan New Materials Technology Co ltd
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Abstract

本发明公开了一种功能性婴幼儿服饰专用面料及其制备方法,属于面料技术领域,包括耐磨纤维层,所述耐磨纤维层的下表面连接有弹性基布层,所述弹性基布层远离耐磨纤维层的一侧设置有透气层,所述透气层远离弹性基布层一侧设置有吸汗棉层,本发明通过丝瓜络压制形成的承托层使得面料整体在保持透气的同时防止其发生形变,经络复杂的丝瓜络能够保证在面料长时间使用后保持其原有的形状,并起到一定程度上抑菌效果,通过在承托层内夹持弹性球体,使得承托层具有一定的弹性,具有进一步的缓冲效果,通过第一胶固层与第二胶固层固定承托层,使得在紧密固定的同时不妨碍透气效果,此面料轻薄透气,适用于婴幼儿。

Description

一种功能性婴幼儿服饰专用面料及其制备方法
技术领域
本发明属于面料技术领域,具体涉及一种功能性婴幼儿服饰专用面料及其制备方法。
背景技术
随着市场需求的多样化,面料的功能性也越来越受到人们的重视。蚊虫,给人们的工作、生活造成了显著的危害,特别是在炎热的夏季,人们普遍穿的衣物非常单薄,单薄的衣物和裸露的手臂、腿部无法抵抗蚊子的叮咬,蚊虫叮咬不仅使人引起皮肤不适,而且蚊子本身携带的大量致病病原体,更是严重影响了人们的健康生活,特别是对于婴幼儿,婴幼儿的抵抗能力更为弱,蚊虫对其伤害更大,现有的防蚊虫面料透气性较差,而婴幼儿皮肤娇嫩,闷热的面料给婴幼儿带来不适,且在制作过程中,面料层需进行压合固定,但在压合过程中,容易造成压合受力不均匀,粘合效果不佳,影响生产的面料质量。
发明内容
本发明提供了一种功能性婴幼儿服饰专用面料及其制备方法,以解决上述背景技术中闷热性以及压合受力不均问题。
为实现上述目的,本发明提供如下技术方案:一种功能性婴幼儿服饰专用面料,包括耐磨纤维层,所述耐磨纤维层的下表面连接有弹性基布层,所述弹性基布层远离耐磨纤维层的一侧设置有透气层,所述透气层远离弹性基布层一侧设置有吸汗棉层,所述吸汗棉层远离透气层的一侧设置有亲肤层。
所述透气层包括第一胶固层、承托层、弹性球体、气腔和第二胶固层,其中,所述第一胶固层与第二胶固层结构相同,且均为网状,所述承托层设置在第一胶固层与第二胶固层之间,所述弹性球体设置在承托层内部,且设置有若干个,所述气腔设置在弹性球体的内部。
优选的,所述承托层由丝瓜络压制而成。
优选的,所述耐磨纤维层内部固定镶嵌有多个防静电点珠。
优选的,所述亲肤层为莫代尔纤维交错编织的平滑结构。
优选的,所述亲肤层远离吸汗棉层的一侧固定镶嵌有多个均匀分布的海绵凸起。
一种功能性婴幼儿服饰专用面料的制备方法,包括以下步骤:
步骤一:将原料耐磨纤维层、弹性基布层、透气层、吸汗棉层、亲肤层利用生物胶依次粘合在一起,形成胚料;
步骤二:通过压合装置对其胚料进行压合处理,以保证牢固性,形成面料;
步骤三:将步骤二的面料放在防蚊虫液中浸轧处理,压力1-2MPa,带液率70-75%,烘干后,将面料在135-140℃恒温1-2小时;
步骤四:再将烘干后面料进行冷水冲洗,再放入到烘箱中进行烘干;
步骤五:将步骤四处理后的面料放入到定型机中,定型机以5℃/min升温至130-145℃进行定型,定型机的机速为8-12m/min,制得具有防蚊虫功效的婴幼儿服饰专用面料。
优选的,所述步骤二中的压合装置包括机架,所述机架的上端设置有的上端设置有液压缸,所述液压缸的下端设置有伸入机架内部的液压杆,所述液压杆的下端设置有滑动杆,所述滑动杆的两端设置有滚轮,所述机架的内壁设置有与滚轮相对应的凹槽,所述滑动杆的下端设置有压合板,所述滑动杆的两侧设置有固定板,所述固定板的内部设置有空腔,所述滑动杆与固定板连接处设置有第二滑块,所述第二滑块的外部设置有滑行槽,所述压合板的下方设置有压合平台,所述压合平台的下端设置有多组支撑柱,所述支撑柱的下端设置有滑动板,所述滑动板的两侧设置有支撑杆,所述支撑柱的下端设置有减震机构。
优选的,所述减震机构包括固定座、压缩弹簧、横杆、转架、第一十字块、第一滑块和第二十字块,其中,所述第一十字块设置在滑动板的中心下端,所述第二十字块设置在第一十字块的下方,且第二十字块与第一十字块为相同机构,所述转架设置在第一十字块与第二十字块的十字外端,所述第一滑块设置在转架的外端,所述横杆贯穿设置在第一滑块的内部,所述固定座设置在横杆的外侧一端,所述固定座固定在支撑杆内侧,所述压缩弹簧设置在横杆的外部,且与第一滑块外侧以及固定座内侧相连接,所述第二十字块固定在机架底部。
与现有技术相比,本发明的有益效果是:
1、本发明通过丝瓜络压制形成的承托层使得面料整体在保持透气的同时防止其发生形变,经络复杂的丝瓜络能够保证在面料长时间使用后保持其原有的形状,并起到一定程度上抑菌效果,且面料抗压效果好,不易形变,通过在承托层内夹持弹性球体,使得承托层具有一定的弹性,具有进一步的缓冲效果,从而使得抗压层的抗压能力提高,通过在弹性球体内设置气腔,使得弹性球体具有更大的形变空间,增加弹性球体的弹力,从而使得抗压层的抗压能力进一步提高,通过第一胶固层与第二胶固层固定承托层,使得在紧密固定的同时不妨碍透气效果,此面料轻薄透气,适用于婴幼儿。
2、本发明的压合板对面料压合时,压合受力均匀,使粘合效果好,通过固定板来限位滑动杆和压合板的运动,通过第二滑块在滑行槽内滑行,保证升降的流畅,保证了滑动杆受力均匀,避免在运动过程中发生偏移,提高压合板下压的稳定性。
3、本发明设置的减震机构可有效消除压合过程中压合平台的震动,压合平台下压,带动滑动板下压,滑动板同时带动第一十字块下压,从而使转架的铰接角度变化,推动第一滑块在横杆向外侧滑动,通过压缩弹簧同时提供弹力,使得受力均匀,提供减震缓冲,消除震动,减震效果良好,从而增强压合平台的抗震性,使得平台损伤程度减轻,延长平台使用寿命。
附图说明
图1为本发明一种具有防蚊虫功效的婴幼儿服饰专用面料的结构示意图。
图2为本发明的压合装置结构示意图。
图3为本发明的固定板剖视图。
图4为本发明的减震机构结构示意图。
图5为本发明的减震机构的俯视图。
图中:1、亲肤层;2、吸汗棉层;3、弹性基布层;4、耐磨纤维层;5、透气层;51、第一胶固层;52、承托层;53、弹性球体;54、气腔;55、第二胶固层;10、机架;20、减震机构;201、固定座;202、压缩弹簧;203、横杆;204、转架;205、第一十字块;206、第一滑块;207、第二十字块;30、支撑杆;40、固定板;50、滑动杆;60、液压缸;70、液压杆;80、压合板;90、滚轮;100、压合平台;110、支撑柱;120、滑动板;130、空腔;140、第二滑块;150、滑行槽。
具体实施方式
下面将结合本发明实施例以及附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1
请参阅图1,本发明提供以下技术方案:一种功能性婴幼儿服饰专用面料,包括耐磨纤维层4,耐磨纤维层4的下表面连接有弹性基布层3,弹性基布层3远离耐磨纤维层4的一侧设置有透气层5,透气层5远离弹性基布层3一侧设置有吸汗棉层2,吸汗棉层2远离透气层5的一侧设置有亲肤层1,亲肤层1为莫代尔纤维交错编织的平滑结构,使得人体与面料接触时更加舒适;亲肤层1远离吸汗棉层2的一侧固定镶嵌有多个均匀分布的海绵凸起,避免面料直接与身体贴合而影响穿着的舒适性。
透气层5包括第一胶固层51、承托层52、弹性球体53、气腔54和第二胶固层55,其中,第一胶固层51与第二胶固层55结构相同,且均为网状,承托层52设置在第一胶固层51与第二胶固层55之间,承托层52由丝瓜络压制而成,丝瓜络压制形成的承托层52使得面料整体在保持透气的同时防止发生形变,提高其抗压能力,经络复杂的丝瓜络能够保证在面料长时间使用后保持其原有的形状,并起到一定程度上抑菌效果,弹性球体53设置在承托层52内部,且设置有若干个,气腔54设置在弹性球体53的内部;在第一胶固层51与第二胶固层55的固型之下,承托层52比较紧密,使得在紧密固定的同时不妨碍透气效果;通过在承托层52内夹持弹性球体53,使得承托层52具有一定的弹性,具有进一步的缓冲效果,通过在弹性球体53内设置气腔64,使得弹性球体53具有更大的形变空间,增加弹性球体53的弹力,从而使得透气层5的抗压能力进一步提高。
本实施例中,耐磨纤维层4内部固定镶嵌有多个防静电点珠,使面料具备防静电效果。
一种功能性婴幼儿服饰专用面料的制备方法,包括以下步骤:
步骤一:将原料耐磨纤维层4、弹性基布层3、透气层5、吸汗棉层2、亲肤层1利用生物胶依次粘合在一起,形成胚料;
步骤二:通过压合装置对其胚料进行压合处理,以保证牢固性,形成面料;
步骤三:将步骤二的面料放在防蚊虫液中浸轧处理,压力1MPa,带液率75%,烘干后,将面料在135℃恒温1小时;
步骤四:再将烘干后面料进行冷水冲洗,再放入到烘箱中进行烘干;
步骤五:将步骤四处理后的面料放入到定型机中,定型机以5℃/min升温至130℃进行定型,定型机的机速为8m/min,制得具有防蚊虫功效的婴幼儿服饰专用面料
参见图2-3,步骤二中的压合装置包括机架10,机架10的上端设置有的上端设置有液压缸60,液压缸60的下端设置有伸入机架10内部的液压杆70,液压杆70的下端设置有滑动杆50,滑动杆50的两端设置有滚轮90,机架10的内壁设置有与滚轮90相对应的凹槽,滑动杆50的下端设置有压合板80,滑动杆50的两侧设置有固定板40,固定板40的内部设置有空腔130,滑动杆50与固定板40连接处设置有第二滑块140,第二滑块140的外部设置有滑行槽150,压合板80的下方设置有压合平台100,压合平台100的下端设置有多组支撑柱110,支撑柱110的下端设置有滑动板120,滑动板120的两侧设置有支撑杆30,支撑柱110的下端设置有减震机构20;
通过液压缸60推动液压杆70下降,从而推动滑动杆50和压合板80下压,通过固定板40来限位滑动杆50的运动,通过第二滑块140在滑行槽150内滑行,保证升降的流畅,且保证了滑动杆50受力均匀,避免在运动过程中发生偏移,提高下压的稳定性,从而保证压合板80压合时,压合受力均匀,粘合效果好。
实施例2
作为一种可选情况,参见图2-5,一种压合装置,包括减震机构20,减震机构20包括固定座201、压缩弹簧202、横杆203、转架204、第一十字块205、第一滑块206和第二十字块207,其中,第一十字块205设置在滑动板120的中心下端,第二十字块207设置在第一十字块205的下方,且第二十字块207与第一十字块205为相同机构,转架204设置在第一十字块205与第二十字块207的十字外端,第一滑块206设置在转架204的外端,横杆203贯穿设置在第一滑块206的内部,固定座201设置在横杆203的外侧一端,固定座201固定在支撑杆30内侧,压缩弹簧202设置在横杆203的外部,且与第一滑块206外侧以及固定座201内侧相连接,第二十字块207固定在机架10底部。
压合板80对其压合平台100上放置的面料进行压合时,压合时产生冲击震动,压合平台100下压,带动滑动板120下压,滑动板120同时带动第一十字块205下压,从而使转架204的铰接角度变化,推动第一滑块206在横杆203向外侧滑动,通过压缩弹簧202同时提供弹力,使得受力均匀,提供减震缓冲,消除震动,减震效果良好,从而增强压合平台100的抗震性,延长平台使用寿命。
该实施例中的方案可以与其他实施例中的方案进行选择性的组合使用。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (7)

1.一种功能性婴幼儿服饰专用面料,包括耐磨纤维层(4),其特征在于:所述耐磨纤维层(4)的下表面连接有弹性基布层(3),所述弹性基布层(3)远离耐磨纤维层(4)的一侧设置有透气层(5),所述透气层(5)远离弹性基布层(3)一侧设置有吸汗棉层(2),所述吸汗棉层(2)远离透气层(5)的一侧设置有亲肤层(1)。
2.根据权利要求1所述的一种功能性婴幼儿服饰专用面料,其特征在于:所述透气层(5)包括第一胶固层(51)、承托层(52)、弹性球体(53)、气腔(54)和第二胶固层(55),其中,所述第一胶固层(51)与第二胶固层(55)结构相同,且均为网状,所述承托层(52)设置在第一胶固层(51)与第二胶固层(55)之间,所述弹性球体(53)设置在承托层(52)内部,且设置有若干个,所述气腔(54)设置在弹性球体(53)的内部。
3.根据权利要求2所述的一种功能性婴幼儿服饰专用面料,其特征在于:所述承托层(52)由丝瓜络压制而成。
4.根据权利要求1所述的一种功能性婴幼儿服饰专用面料,其特征在于:所述耐磨纤维层(4)内部固定镶嵌有多个防静电点珠。
5.根据权利要求1所述的一种功能性婴幼儿服饰专用面料,其特征在于:所述亲肤层(1)为莫代尔纤维交错编织的平滑结构。
6.根据权利要求1所述的一种功能性婴幼儿服饰专用面料,其特征在于:所述亲肤层(1)远离吸汗棉层(2)的一侧固定镶嵌有多个均匀分布的海绵凸起。
7.一种功能性婴幼儿服饰专用面料的制备方法,其特征在于:包括以下步骤:
步骤一:将原料耐磨纤维层(4)、弹性基布层(3)、透气层(5)、吸汗棉层(2)、亲肤层(1)利用生物胶依次粘合在一起,形成胚料;
步骤二:通过压合装置对其胚料进行压合处理,以保证牢固性,形成面料;
步骤三:将步骤二的面料放在防蚊虫液中浸轧处理,压力1-2MPa,带液率70-75%,烘干后,将面料在135-140℃恒温1-2小时;
步骤四:再将烘干后面料进行冷水冲洗,再放入到烘箱中进行烘干;
步骤五:将步骤四处理后的面料放入到定型机中,定型机以5℃/min升温至130-145℃进行定型,定型机的机速为8-12m/min,制得具有防蚊虫功效的婴幼儿服饰专用面料。
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Publication number Priority date Publication date Assignee Title
CN207449253U (zh) * 2017-11-27 2018-06-05 福建经纬新纤科技实业有限公司 一种透气面料
CN210617491U (zh) * 2019-10-08 2020-05-26 嘉善研仿纺织科技有限公司 一种具有自动调温功能的面料
CN212372837U (zh) * 2020-05-14 2021-01-19 泉州市六源印染织造有限公司 一种透气性好的防晒服面料

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207449253U (zh) * 2017-11-27 2018-06-05 福建经纬新纤科技实业有限公司 一种透气面料
CN210617491U (zh) * 2019-10-08 2020-05-26 嘉善研仿纺织科技有限公司 一种具有自动调温功能的面料
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