CN113276195B - 45-degree edge and corner trimming and tracking chamfering processing method for edge sealing process - Google Patents
45-degree edge and corner trimming and tracking chamfering processing method for edge sealing process Download PDFInfo
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- CN113276195B CN113276195B CN202110486501.5A CN202110486501A CN113276195B CN 113276195 B CN113276195 B CN 113276195B CN 202110486501 A CN202110486501 A CN 202110486501A CN 113276195 B CN113276195 B CN 113276195B
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- 238000009966 trimming Methods 0.000 title claims abstract description 93
- 238000000034 method Methods 0.000 title claims abstract description 44
- 238000007789 sealing Methods 0.000 title claims abstract description 23
- 238000003672 processing method Methods 0.000 title claims abstract description 12
- 229910003460 diamond Inorganic materials 0.000 claims abstract description 109
- 239000010432 diamond Substances 0.000 claims abstract description 109
- 238000005520 cutting process Methods 0.000 claims abstract description 95
- 238000007790 scraping Methods 0.000 claims abstract description 13
- 238000004026 adhesive bonding Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 claims description 4
- 238000003801 milling Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims 1
- 238000003754 machining Methods 0.000 description 3
- 239000003292 glue Substances 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/02—Means for moving the cutting member into its operative position for cutting
- B26D5/06—Means for moving the cutting member into its operative position for cutting by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
Abstract
The invention discloses a 45-degree edge angle trimming and tracking chamfer processing method for an edge sealing process, which comprises the steps of setting a spiral trimming blade with a forward inclination angle controlled at 35 degrees to be matched with a tracking blade with a 45-degree notch, sequentially finishing trimming and tracking, finally clearing away edge marks on a 45-degree surface in a shoveling mode through a diamond scraper, effectively preventing the problems of corner drop and edge scraping belt, ensuring the scraped surface to be smooth without cracks through a special design of the whole equipment, meeting the quality and process requirements of trimming, simultaneously designing a diamond cutting tracking cutter into special structures with different requirements through adjusting the position of the tracking blade, realizing multi-level multi-edge-angle chamfers, completing the processing process requirements of different 45-degree edge angles through one-step forming, and having good practicability.
Description
Technical Field
The invention relates to a processing method of an edge bonding machine, in particular to a processing method of 45-degree edge trimming and tracking chamfering for an edge bonding process.
Background
In the customized plate type edge sealing process, the edge trimming and chamfering processes for a long time are in a fillet form, and the presented product is in a round and smooth fillet state, so that the appearance form of the product is limited to a certain extent, and the product is single and lacks competitiveness. With the continuous increase of personalized and customized demands of the market, some embossed plates, corrugated plates and some thickened special laminated plates cannot meet actual processing requirements by adopting a traditional R fillet trimming and edge sealing process, and the fillet process can cause quality defects such as unevenness, repair damage to workpieces with special lines and thicknesses, repair failure in place, tracking failure or edge sealing glue hiding and the like.
Disclosure of Invention
The invention aims to provide a processing method for trimming and tracking a chamfer at a 45-degree edge angle for an edge sealing process, which has the advantages of effectively preventing the problems of corner drop and edge band scraping, ensuring that the scraped surface is smooth without cracks, meeting the requirements of quality and process and solving the problems in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a processing method that is used for 45 degrees edges and corners deburring of banding technology and trails chamfer, includes diamond cutting deburring sword, diamond cutting tracking sword, diamond scraper and mounting bracket, diamond cutting deburring sword, diamond cutting tracking sword and diamond scraper install the below at the mounting bracket in proper order, diamond cutting deburring sword includes first fitting ring, first ratchet and deburring blade, and the outer wall and the first ratchet of first fitting ring are fixed, and evenly distributed's deburring blade is installed at the edge of first ratchet, the edge of first ratchet is equipped with ten and inlays the teeth of a cogwheel that have the deburring blade, and the cross-section of deburring blade is the rectangle, and the deburring blade designs into spirally, and the control of rake blade forward rake angle is at 35 degrees, diamond cutting tracking sword includes second fitting ring, second ratchet and tracking blade, and the outer wall and the second ratchet of second fitting ring are fixed, and evenly distributed's tracking blade is installed at the edge of second ratchet, the edge of second ratchet is equipped with six and inlays the teeth of a cogwheel that have the tracking blade, and the edge of tracking blade is offered 45 jiaos of angle, the diamond scraper includes basic platform and sets up the notch at the both sides of basic cutting table of diamond cutting, and sets up the two sides of the base table, and set up the anticollision platform, and set up the corner of four angles of the corner of the base:
s1: workpiece pretreatment: the method comprises the following steps that a workpiece enters a linear edge bonding machine through a conveying belt, and the workpiece is subjected to pre-milling, gluing, edge sealing and pressing, and head and tail aligning processing in the linear edge bonding machine in advance;
s2: trimming; the method comprises the following steps that a workpiece pretreated by a linear edge bonding machine moves to the position below a diamond cutting trimming knife, the diamond cutting trimming knife carries out trimming processing on the workpiece, wherein the mounting angle of a motor of the diamond cutting trimming knife and the processed workpiece is 45 degrees, a trimming blade of the diamond cutting trimming knife is designed into a flat wide surface, the width of the diamond cutting trimming knife is larger than the maximum thickness of a normal edge bonding belt, the cutting edge of the trimming blade is designed into a spiral type, the front inclination angle of the trimming blade is controlled to be 35 degrees, and the upper surface and the lower surface of the edge bonding belt are cut into 45 degrees with the upper surface and the lower surface of the workpiece by the trimming blade in an inclined cutting mode;
s3: tracking processing; after finishing 45-degree upper and lower inclined plane trimming by the diamond cutting and trimming knife, moving the workpiece to the position below the diamond cutting tracking knife, and performing tracking processing on the workpiece by the diamond cutting tracking knife, wherein four corners of the workpiece are processed into 45 degrees by utilizing the profiling function of the diamond cutting tracking knife, four vertical surfaces of the workpiece are trimmed into 45 degrees, a tracking motor is designed to be vertically installed with the workpiece by utilizing the profiling characteristic of the diamond cutting tracking knife, and a tracking blade of the diamond cutting tracking knife is designed to form 45 degrees with the motor;
s4: and (4) scraping treatment, namely moving the workpiece to the lower part of the diamond scraper after trimming treatment and tracking treatment, and removing the lines of the 45-degree surface by the cutting edge of the diamond scraper in a shoveling manner, so that the problems of angle drop and edge band scraping can be effectively prevented.
Preferably, in S3, when the diamond cutting tracking knife tracks the upper and lower surfaces of the workpiece, the working track of the tracking knife is exactly the same as the 45-degree surface track trimmed by the previous process, when the upper, lower, front and rear corners of the workpiece are tracked, the end corner is trimmed to 45 degrees by the profile modeling tracking, the front and rear surfaces of the workpiece are tracked by the profile modeling, the front and rear processing surfaces are taken as references, and the edge of the tracking knife is trimmed to 45 degrees from the vertical surface, so that the vertical surface is also processed to 45-degree edge angle.
Preferably, in S3, the diamond cutting tracking knife is designed into special-shaped structures with different requirements by adjusting the relative position of the tracking blade and the second ratchet wheel, so that the chamfering of multi-level multi-edge angles is realized, and the requirements of different 45-degree edge angle processing technologies can be completed by one-step forming.
Compared with the prior art, the invention has the beneficial effects that: according to the 45-degree edge angle trimming and tracking chamfering processing method for the edge sealing process, the trimming blade with the forward inclination angle controlled at 35 degrees is arranged in a spiral mode and matched with the tracking blade with the 45-degree notch, trimming and tracking are sequentially completed, finally, the 45-degree face is subjected to edge line clearing in a shoveling mode through the diamond scraper, the problems of angle falling and edge belt scraping can be effectively solved, the scraped face can be guaranteed to be smooth and free of cracks through special design of the whole equipment, the trimming quality and process requirements are met, meanwhile, the whole 45-degree edge angle trimming and tracking chamfering processing method is reasonable in overall process during operation, common 45-degree edge angle processing can be performed, meanwhile, the diamond cutting tracking cutter is designed into special structures with different requirements through adjusting the position of the tracking blade, multi-level multi-edge-angle chamfering is achieved, different 45-degree edge angle processing process requirements can be completed through one-step forming, and the practicability is good.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the diamond cutting and trimming blade of the present invention;
FIG. 3 is a cross-sectional view of a diamond cutting and trimming blade of the present invention;
FIG. 4 is a schematic view of the structure of the tracking knife for cutting diamond according to the present invention;
FIG. 5 is a schematic cross-sectional view of a diamond cutting tracking knife of the present invention;
FIG. 6 is a schematic view of the diamond scraper structure of the present invention;
FIG. 7 is a top view of the diamond scraper of the present invention;
FIG. 8 is a side view of the diamond scraper blade of the present invention.
In the figure: 1. a diamond cutting and trimming knife; 11. a first mounting ring; 12. a first ratchet wheel; 13. trimming the blade; 2. a diamond cutting tracking knife; 21. a second mounting ring; 22. a second ratchet wheel; 23. tracking the blade; 3. a diamond scraper; 31. a base station; 32. cutting the strips by diamond; 4. and (7) mounting frames.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 8, a 45-degree edge trimming and tracking chamfering device for an edge sealing process includes a diamond cutting and trimming knife 1, a diamond cutting and tracking knife 2, a diamond scraper 3 and a mounting bracket 4, wherein the diamond cutting and trimming knife 1, the diamond cutting and tracking knife 2 and the diamond scraper 3 are sequentially mounted below the mounting bracket 4.
The diamond cutting and trimming knife 1 comprises a first assembling ring 11, a first ratchet wheel 12 and trimming blades 13, wherein the outer wall of the first assembling ring 11 is fixed with the first ratchet wheel 12, and the trimming blades 13 which are uniformly distributed are arranged at the edge of the first ratchet wheel 12; ten gear teeth embedded with trimming blades 13 are arranged on the edge of the first ratchet wheel 12, the cross sections of the trimming blades 13 are rectangular, the trimming blades 13 are designed into a spiral shape, and the forward inclination angle of the trimming blades 13 is controlled to be 35 degrees.
The diamond cutting tracking knife 2 comprises a second assembling ring 21, a second ratchet wheel 22 and tracking blades 23, the outer wall of the second assembling ring 21 is fixed with the second ratchet wheel 22, and the tracking blades 23 which are uniformly distributed are arranged at the edge of the second ratchet wheel 22; six gear teeth embedded with a tracking blade 23 are arranged on the edge of the second ratchet wheel 22, and a 45-degree notch is formed in the edge of the tracking blade 23.
Wherein the diamond scraper 3 comprises a base table 31 and diamond cutting strips 32, and the diamond cutting strips 32 are embedded at two sides of the base table 31; anticollision incision has all been seted up to four edges of basic platform 31, and the both ends of basic platform 31 are seted up the back of moving back 7 degrees and are moved back the sword incision.
A processing method of a 45-degree edge angle trimming and tracking chamfering device for an edge sealing process comprises the following steps:
the first step is as follows: workpiece pretreatment: a workpiece enters a linear edge bonding machine through a conveying belt, and the workpiece is subjected to pre-milling, gluing, edge sealing and pressing, and head and tail aligning processing in the linear edge bonding machine in advance;
the second step: trimming; the workpiece pretreated by the linear edge bonding machine moves below a diamond cutting and trimming knife 1, the diamond cutting and trimming knife 1 trims the workpiece, wherein the installation angle of a motor of the diamond cutting and trimming knife 1 is 45 degrees with the processed workpiece, a trimming blade 13 of the diamond cutting and trimming knife 1 is designed into a flat wide surface, the width of the diamond cutting and trimming knife 1 is larger than the maximum thickness of a normal edge sealing belt, the trimming effect is ensured, the cutting edge of the trimming blade 13 is designed into a spiral type, the front inclination angle of the trimming blade 13 is controlled at 35 degrees, the upper surface and the lower surface of the edge sealing belt are cut into 45 degrees with the upper surface and the lower surface of the workpiece by the trimming blade 13 in an inclined cutting mode, wherein the upper position and the lower position of the diamond cutting and trimming knife 1 are accurately controlled, the trimming amount of 45 degrees is realized, wherein in the trimming process of the diamond cutting trimming knife 1, in order to solve the processing problems of embossed plates, corrugated plates or thickened acrylic laminates and the like, the position of the diamond cutting trimming knife 1 is fixed up and down and is not changed, because the edge of the trimming knife 13 is designed to be 45 degrees, a 45-degree surface is trimmed, and the trimmed surface and a connection position also form a state with clear edges and corners, the effective films of the special embossed plates, the corrugated plates or the thickened laminates and the like are more than 0.3mm, the bottom layer cannot be damaged during chamfering, and meanwhile, the problems that glue is not hidden or the edges are repaired and the like at the connection position of the side band and a workpiece can be ensured;
the third step: tracking processing; after the diamond cutting and trimming knife 1 finishes 45-degree upper and lower inclined plane trimming, the workpiece moves to the lower part of the diamond cutting tracking knife 2, the diamond cutting tracking knife 2 tracks the workpiece, wherein the four corners of the workpiece are processed into 45 degrees by utilizing the profiling function of the diamond cutting tracking knife 2, the four vertical surfaces of the workpiece are trimmed into 45 degrees, a tracking motor is designed to be vertically installed with the workpiece by utilizing the profiling characteristic of the diamond cutting tracking knife 2, and a tracking blade 23 of the diamond cutting tracking knife 2 is designed to be 45 degrees with the motor; when the diamond cutting tracking knife 2 tracks the upper surface and the lower surface of a workpiece, the working track of the tracking blade 23 is just consistent with the track of a 45-degree surface trimmed by trimming in the previous process, when the upper front corner and the lower rear corner of the workpiece are tracked, the angle of the end of the profile modeling tracking handle is trimmed to be 45 degrees, the profile modeling tracks the front surface and the rear surface of the upper workpiece, the front machining surface and the rear machining surface are taken as the reference, the cutting edge of the tracking blade 23 and a vertical surface form 45-degree trimming machining, and thus the vertical surface is also machined to be a 45-degree edge angle; the diamond cutting tracking knife 2 is designed into special-shaped structures with different requirements by adjusting the relative position of the tracking blade 23 and the second ratchet wheel 22, so that multi-layer multi-edge-angle chamfering is realized, and different 45-degree edge angle processing process requirements can be finished by one-step forming;
the fourth step: and (2) scraping, namely after trimming and tracking, moving the workpiece to the lower part of the diamond scraper (3), removing the lines of the 45-degree surface by the cutting edge of the diamond scraper (3) in a scraping mode, effectively preventing the problems of corner falling and edge belt scraping, ensuring that the scraped surface is smooth without cracks through special design of the whole equipment, and meeting the quality and process requirements of trimming.
This 45 degrees edges and corners deburring and tracking chamfer processingequipment for banding technology, including diamond cutting deburring sword 1, diamond cutting tracking sword 2, diamond scraper 3 and mounting bracket 4, diamond cutting deburring sword 1 includes first mounting ring 11, first ratchet 12 and deburring blade 13, the cross-section of deburring blade 13 is the rectangle, deburring blade 13 designs into spirally, deburring blade 13 anteversion angle control is at 35 degrees, diamond cutting tracking sword 2 includes second mounting ring 21, second ratchet 22 and tracking blade 23, 45 angular cuts are seted up to the edge of tracking blade 23, diamond scraper 3 includes basic platform 31 and diamond cutting strip 32, crashproof cuts have all been seted up at four edges of basic platform 31. The processing method of the 45-degree edge angle trimming and tracking chamfering processing device for the edge sealing process comprises the steps of workpiece pretreatment, namely, a workpiece enters a linear edge sealing machine through a conveying belt, the workpiece is subjected to pre-milling, gluing, edge sealing pressing and tail trimming processing in the linear edge sealing machine in advance, then trimming is carried out, namely, the workpiece subjected to the pretreatment by the linear edge sealing machine moves to the position below a diamond cutting and trimming knife 1, the diamond cutting and trimming knife 1 trims the workpiece, then tracking processing is carried out, namely, the workpiece trimmed by the diamond cutting and trimming knife 1 moves to the position below a diamond cutting and tracking knife 2, the diamond cutting and tracking knife 2 tracks the workpiece, finally grain scraping is carried out, after the trimming processing and the tracking processing, the knife edge of a diamond scraper 3 carries out grain removal on a 45-degree surface in a shoveling mode, the problems of angle falling and grain scraping can be effectively prevented, the whole equipment can ensure that the trimmed surface is smooth and has no crack through special design, and the quality and the process requirements of trimming are met.
In conclusion, according to the 45-degree edge angle trimming and tracking chamfering device and method for the edge sealing process, the trimming blade 13 with the spiral type forward inclination angle controlled to be 35 degrees is matched with the tracking blade 23 with the 45-degree notch, trimming and tracking are sequentially completed, finally, the diamond scraper 3 is used for removing the edge lines of the 45-degree surface in a shoveling mode, the problems of angle falling and edge band scraping can be effectively solved, the whole device can ensure that the scraped surface is smooth and free of cracks through a special design, the trimming quality and the process requirements are met, meanwhile, the whole 45-degree edge angle trimming and tracking chamfering method is reasonable in overall process during operation, common 45-degree edge angle processing can be performed, meanwhile, the diamond cutting tracking cutter 2 is designed into special structures with different requirements through adjusting the position of the tracking blade 23, multi-level multi-edge-angle chamfering is achieved, different 45-degree edge angle processing process requirements can be completed through one-step forming, and the practicability is good.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (3)
1. A processing method for 45 degrees edges and corners deburring and tracking chamfer for banding technology, including diamond cutting deburring sword (1), diamond cutting tracking sword (2), diamond scraper (3) and mounting bracket (4), diamond cutting deburring sword (1), diamond cutting tracking sword (2) and diamond scraper (3) install the below at mounting bracket (4) in proper order, diamond cutting deburring sword (1) is including first fitting ring (11), first ratchet (12) and deburring blade (13), and the outer wall of first fitting ring (11) is fixed with first ratchet (12), and evenly distributed's deburring blade (13) is installed to the edge of first ratchet (12), the edge of first ratchet (12) is equipped with ten and inlays the teeth of a cogwheel that have deburring blade (13), and the cross-section of deburring blade (13) is the rectangle, and deburring blade (13) design into spiral, and deburring blade (13) forward rake angle control is 35 degrees, diamond cutting tracking sword (2) is including second fitting ring (21), second ratchet (22) and tracking blade (23), and the outer wall of second ratchet (23) is equipped with the even distribution of ratchet (23), and the ratchet wheel teeth of second fitting ring (21) is equipped with the even ratchet (23), the edge of tracking blade (23) has seted up 45 jiaos of incision, diamond scraper (3) are inlayed in the both sides of basic platform (31) including basic platform (31) and diamond cutting strip (32), four edges of basic platform (31) have all been seted up crashproof incision, and the both ends of basic platform (31) are seted up and are retreated the sword incision that moves back of 7 degrees, its characterized in that includes following step:
s1: workpiece pretreatment: a workpiece enters a linear edge bonding machine through a conveying belt, and the workpiece is subjected to pre-milling, gluing, edge sealing and pressing, and head and tail aligning processing in the linear edge bonding machine in advance;
s2: trimming; the method comprises the following steps that a workpiece pretreated by a linear edge bonding machine moves to the position below a diamond cutting and trimming knife (1), the diamond cutting and trimming knife (1) trims the workpiece, wherein the installation angle of a motor of the diamond cutting and trimming knife (1) is 45 degrees with the processed workpiece, a trimming blade (13) of the diamond cutting and trimming knife (1) is designed to be a flat wide surface, the width of the diamond cutting and trimming knife (1) is larger than the maximum thickness of a normal edge sealing belt, the cutting edge of the trimming blade (13) is designed to be spiral, the forward inclination angle of the trimming blade (13) is controlled to be 35 degrees, and the upper surface and the lower surface of the edge sealing belt are trimmed to be 45 degrees with the upper surface and the lower surface of the workpiece by the trimming blade (13) in an inclined cutting mode;
s3: tracking processing; after 45-degree upper and lower inclined surfaces are trimmed by the diamond cutting and trimming knife (1), a workpiece moves to the position below the diamond cutting tracking knife (2), the diamond cutting tracking knife (2) tracks the workpiece, wherein the four corners of the workpiece are machined to be 45 degrees by utilizing the profiling function of the diamond cutting tracking knife (2), the four vertical surfaces of the workpiece are trimmed to be 45 degrees, a tracking motor is designed to be vertically installed with the workpiece by utilizing the profiling characteristic of the diamond cutting tracking knife (2), and a tracking blade (23) of the diamond cutting tracking knife (2) is designed to be 45 degrees with the motor;
s4: and (4) scraping, namely moving the workpiece to the lower part of the diamond scraper (3) after trimming and tracking, and removing the lines of the 45-degree surface by the cutting edge of the diamond scraper (3) in a shoveling mode, so that the problems of angle drop and edge scraping can be effectively prevented.
2. The method of 45 degree corner trim and tracking chamfer finishing for edge banding process of claim 1, wherein: in S3, when the diamond cutting tracking knife (2) tracks the upper surface and the lower surface of a workpiece, the working track of the tracking knife blade (23) is just consistent with the track of a 45-degree surface trimmed by trimming in the previous process, when the upper front corner and the lower rear corner of the workpiece are tracked, the angle of the end is trimmed to be 45 degrees by the profiling tracking, the front surface and the rear surface of the upper workpiece are tracked by the profiling, the front processing surface and the rear processing surface are taken as references, and the edge of the tracking knife blade (23) and a vertical surface are trimmed to be 45 degrees, so that the vertical surface is also processed to be a 45-degree edge angle.
3. The method of 45 degree corner trim and tracking chamfer finishing for edge banding process of claim 1, wherein: in S3, the diamond cutting tracking knife (2) is designed into special-shaped structures with different requirements by adjusting the relative position of the tracking blade (23) and the second ratchet wheel (22), so that chamfering of multi-level multi-edge angles is realized, and different processing process requirements of 45-degree edge angles can be finished by one-step forming.
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ITBO20060188A1 (en) * | 2006-03-16 | 2007-09-17 | Biesse Spa | TRIMMING-SCRAPER GROUP FOR FINISHING WOOD COMPONENTS OR SYMBOLS |
CN201109145Y (en) * | 2007-08-28 | 2008-09-03 | 陈国泉 | Automatic tracking straight edge bonding machine |
CN204505494U (en) * | 2015-02-04 | 2015-07-29 | 湖北忠诚机械制造有限公司 | A kind of Cu Xiu mechanism on edge banding machine |
CN108381121B (en) * | 2018-02-08 | 2020-10-30 | 广州市濠田机械设备有限公司 | Processing technology method of edge bonding machine tracking device |
CN110466036B (en) * | 2019-08-15 | 2022-09-23 | 南兴装备股份有限公司 | Double-station automatic switching edge bonding machine |
CN110539370B (en) * | 2019-08-21 | 2021-12-28 | 江苏力维智能装备有限公司 | High-efficiency full-automatic edge sealing machine and edge sealing method thereof |
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