CN113275769B - Intelligent control clears up unedged sponge cutting machine - Google Patents

Intelligent control clears up unedged sponge cutting machine Download PDF

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Publication number
CN113275769B
CN113275769B CN202110832138.8A CN202110832138A CN113275769B CN 113275769 B CN113275769 B CN 113275769B CN 202110832138 A CN202110832138 A CN 202110832138A CN 113275769 B CN113275769 B CN 113275769B
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China
Prior art keywords
wall
cutting
rail
conveying
sponge
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CN202110832138.8A
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Chinese (zh)
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CN113275769A (en
Inventor
佘露根
汤伟哲
周德彬
石海龙
刘伯春
袁彬彬
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Nantong Zhigu Cnc Machinery Co ltd
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Nantong Zhigu Cnc Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/38Removing material by boring or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/08Devices involving relative movement between laser beam and workpiece
    • B23K26/0869Devices involving movement of the laser head in at least one axial direction
    • B23K26/0876Devices involving movement of the laser head in at least one axial direction in at least two axial directions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
    • B23K26/142Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/16Removal of by-products, e.g. particles or vapours produced during treatment of a workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/36Removing material
    • B23K26/40Removing material taking account of the properties of the material involved
    • B23K26/402Removing material taking account of the properties of the material involved involving non-metallic material, e.g. isolators
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

Abstract

The invention relates to the technical field of intelligent manufacturing devices, in particular to a sponge cutting machine capable of intelligently controlling and cleaning burrs. It at least comprises: cutting longmen, the cutting longmen includes the support frame of two symmetries, support frame bottom fixedly connected with slider, fixedly connected with cutting frame between two support frame tops, the fluting has been seted up at cutting frame top, the inside rotation of fluting is equipped with the conveying lead screw, conveying lead screw outer wall threaded connection has the conveying board, conveying board bottom fixedly connected with laser cutting appearance, the slide rail both ends all articulate there is the extension device, the extension device is including the articulated rail, articulated rail one end is passed through the rotor plate and is rotated at the slide rail tip, the articulated rail is provided with a plurality ofly, it has the extension rail to articulate through the rotor plate between two articulated rails, a slide rail, the spout has all been seted up with the intercommunication in articulated rail top, the slider slides inside the spout. The invention has the advantages of convenient adjustment of cutting range, stronger applicability and capability of detecting the cut sponge rough edges.

Description

Intelligent control clears up unedged sponge cutting machine
Technical Field
The invention relates to the technical field of intelligent manufacturing devices, in particular to a sponge cutting machine capable of intelligently controlling and cleaning burrs.
Background
The sponge cutting machine comprises a manual sponge cutting machine and a numerical control sponge cutting machine, the manual sponge cutting machine is low in price, but the utilization rate of the sponge is low, the operation is complex, the numerical control sponge cutting machine is moderate in price and simple and convenient to operate, people who generally use a computer can control the numerical control sponge cutting machine, the utilization rate of the sponge can be effectively improved, and no dust is generated after the sponge cutting machine is cut;
the sponge cutting machine directly takes off the sponge after cutting, a detector is additionally used for detecting burrs at the cutting position of the sponge, and the sponge cutting machine is required to be used again for cutting the edges at the position with longer burrs, so that the sponge is carried back and forth, the labor intensity is high, and the production efficiency is not facilitated;
the existing sponge cutting machine is characterized in that a cutting gantry cover is matched with the top of a conveying mechanism for use, sponge is placed at the top of the conveying mechanism for conveying and cutting, the conveying range of the conveying mechanism is limited, the conveying mechanism is limited in conveying the sponge for cutting, the sponge cutting machine cannot be suitable for cutting longer sponge, when the sponge with different lengths is cut, the conveying mechanism needing to be matched is prepared for conveying and cutting, the production cost is increased, the practicability is poor, and therefore the intelligent sponge cutting machine for clearing burrs is provided.
Disclosure of Invention
The invention aims to provide a sponge cutting machine capable of intelligently controlling and cleaning burrs, and aims to solve the problems that the cutting range is limited and the burrs cannot be detected at that time in the background technology.
In order to achieve the above object, the present invention provides a sponge cutting machine capable of intelligently controlling and cleaning burrs, which at least comprises:
the cutting gantry comprises two symmetrical support frames, the bottoms of the support frames are fixedly connected with sliding blocks, a cutting frame is fixedly connected between the tops of the two support frames, the tops of the cutting frames are provided with grooves, a conveying screw rod is rotatably arranged in each groove, the end part of each conveying screw rod is connected with a conveying motor, the outer wall of each conveying screw rod is in threaded connection with a conveying plate, the conveying plate is matched with the size of the section of each groove, and the bottom of each conveying plate is fixedly connected with a laser cutting instrument;
when the cutting gantry is used specifically, sponge can be placed under a laser cutting instrument, then the cutting gantry moves back and forth on the outer side of the sponge, the output shaft of the transmission motor drives the transmission screw rod to rotate in the groove, the surface of the transmission plate slides in the groove along the thread on the outer wall of the transmission screw rod, the cutting position is adjusted horizontally, meanwhile, laser is released from the output end of the laser cutting instrument, and energy is generated by the high temperature of the laser to cut the sponge.
The slide rail, the slide rail both ends all articulate there is the extension device, the extension device is including the articulated rail, articulated rail one end is passed through the rotor plate and is rotated the slide rail tip, articulated rail is provided with a plurality ofly, two it has the extension rail to articulate through the rotor plate between the articulated rail, the slide rail articulated rail with the spout has all been seted up in extension rail top, the spout with the slider is "T" word form adaptation, the slider slides inside the spout.
When the sliding rail is used specifically, the horizontal length of the extending device is adjusted according to the cutting length of the sponge, so that the sliding block slides in the sliding groove to drive the supporting frame and the cutting frame to move back and forth, and the sponge is completely cut according to the cutting length of the sponge.
Laser cutting appearance bottom is equipped with deckle edge detector, the deckle edge detector is used for detecting the deckle edge in the sponge cutting outside.
The burr detector is inside to be equipped with vision orientation module, deckle edge identification module and information transmission module, vision orientation module is used for the unedged position of accurate location sponge cutting department, deckle edge identification module is used for utilizing machine vision to handle, analysis and understanding, discernment vision orientation module location position's deckle edge information to the image, information transmission module is used for receiving deckle edge information transmission of deckle edge identification module discernment gives the laser cutting appearance.
As a further improvement of the technical scheme, a rotary groove is formed in the bottom of the sliding block, two symmetrical idler wheels are arranged in the rotary groove in a rotating mode, and the outer wall of each idler wheel is tightly attached to the bottom of the inner cavity of the sliding groove.
As a further improvement of the technical scheme, the two outer walls of the rollers close to the end parts are provided with driven gears, the outer walls of the driven gears are meshed with a plurality of driving gears, the outer walls of the driving gears are meshed with one another and connected with one another, the end part of one driving gear is connected with a brake motor, and the outer wall of the brake motor is fixed on the inner wall of the rotary groove.
As a further improvement of the technical scheme, the two side walls of the sliding block are provided with limit grooves, a plurality of rollers are arranged in the limit grooves in an equidistant rotating mode, and the outer wall of each roller is tightly attached to the side wall of the corresponding sliding groove.
As a further improvement of the technical scheme, a cavity is formed in the supporting frame, a partition plate is arranged on the inner wall, close to the end portion, of the cavity, a plurality of induced fans are embedded in the surface of the partition plate, the induced fans are communicated with the cavity in the inner portion, and the end portion, close to the outer surface, of the cavity is hinged to a hinged door.
As a further improvement of the technical scheme, a brush plate is arranged between the partition plate and the hinged door in a sliding mode and slides inside the cavity, a plurality of cleaning brushes are arranged on the outer wall of the brush plate at equal intervals, the end portions of the cleaning brushes are tightly attached to the inner wall of the cavity, a rack is fixedly connected to the top of the brush plate, a linkage gear is meshed with the outer wall of the rack, the linkage gear rotates to the top of the inner cavity of the cavity, and the end portion of the linkage gear is connected with an output shaft of a mobile motor.
As a further improvement of the technical scheme, positioning grooves communicated with the inside of the grooves are formed in two side walls of the support frame, positioning blocks are arranged on two side walls of the conveying plate, and the positioning blocks are matched with the positioning grooves.
As a further improvement of the technical scheme, slots are formed in two side walls of the conveying plate, the positioning block slides in the slots, and limiting springs are fixedly connected between the end portions of the positioning block and the end portions of the inner cavities of the slots.
Compared with the prior art, the invention has the beneficial effects that:
1. in this intelligent control clearance unedged sponge cutting machine, through putting the sponge when cutting longmen is inside, according to the length of sponge cutting, adjust extension fixture's horizontal length, the convenience slides inside the spout through the slider, improves the scope of support frame and cutting frame seesaw, ensures that the cutting sponge is more complete, and the suitability is stronger.
2. In this intelligent control clearance unedged sponge cutting machine, rotate towards the equidirectional in the rotary trough inside through two gyro wheels, conveniently drive the slider independently slip inside the spout, convenient operation, degree of automation is high, convenient more stable even cutting sponge to reduce the inside frictional resistance of slider bottom and spout, make the slider drive the support frame and remove more easily with the cutting frame.
3. In this intelligent control clearance unedged sponge cutting machine, through the dust that will cut the sponge in-process inside from cavity internal surface tip through induced air fan, inhale between cavity and the division board to can avoid the dust of cutting in-process to float and be unfavorable for staff's life health, improve the security.
4. In this intelligent control clearance unedged sponge cutting machine, slide in the cavity is inside through the brush board, drive a plurality of clearance brush tip laminating cavity inner walls and brush, brush the adnexed dust of cavity inner wall, open the hinged door, conveniently concentrate and collect the dust, save intensity of labour, convenient clearance.
5. In this intelligent control clears up unedged sponge cutting machine, through sliding at the conveying board inside the fluting, make the locating piece slide inside the constant head tank, can make the conveying board along the direction horizontal migration that the locating piece removed, ensure to drive the laser cutting appearance and remove more stably.
6. In this intelligent control clearance unedged sponge cutting machine, carry out preliminary cutting back to the sponge through laser cutting appearance, through the position of the cutting of the vision orientation module location sponge of deckle edge detector, then the deckle edge length of deckle edge identification module discernment sponge cutting department, when deckle edge length exceedes the default, transmit deckle edge information to laser cutting appearance through information transmission module, use laser cutting appearance to carry out the secondary cutting, be favorable to improving the quality of sponge cutting.
Drawings
Fig. 1 is a first schematic view of the overall structure of embodiment 1 of the present invention;
FIG. 2 is a second drawing illustrating the overall structure of embodiment 1 of the present invention;
fig. 3 is a third schematic view of the overall structure of embodiment 1 of the present invention;
FIG. 4 is a fourth drawing illustrating the overall structure of embodiment 1 of the present invention;
FIG. 5 is a schematic structural view of a cutting gantry according to embodiment 1 of the present invention;
FIG. 6 is an exploded view of a cutting frame according to embodiment 1 of the present invention;
FIG. 7 is an exploded view of an extension device according to embodiment 1 of the present invention;
FIG. 8 is an exploded view of a hinge rail according to embodiment 1 of the present invention;
FIG. 9 is an exploded view of a slider structure according to embodiment 2 of the present invention;
FIG. 10 is an exploded view of the drum of embodiment 2 of the present invention;
FIG. 11 is a cut-away view of the supporting frame structure of example 3 of the present invention;
FIG. 12 is a schematic view of a brush plate structure according to example 3 of the present invention;
fig. 13 is an exploded view of a structure of a conveyor according to embodiment 4 of the present invention;
FIG. 14 is an exploded view of a laser cutting machine according to embodiment 5 of the present invention;
fig. 15 is a schematic block diagram of a burr detector according to embodiment 5 of the present invention.
The various reference numbers in the figures mean:
100. cutting the gantry; 110. a support frame; 111. a slider; 1111. rotating the groove; 1112. a roller; 1113. a driven gear; 1114. a driving gear; 1115. braking the motor; 1116. a limiting groove; 1117. a drum; 112. a cavity; 113. a partition plate; 1130. a fan guide; 114. a hinged door; 115. brushing the board; 1151. cleaning the brush; 1152. a rack; 1153. a linkage gear; 1154. a moving motor; 120. a cutting frame; 121. grooving; 1210. positioning a groove; 122. a conveying screw rod; 1220. a transfer motor; 123. a transfer plate; 1231. a slot; 1232. positioning blocks; 1233. a limiting spring; 124. a laser cutting instrument; 1240. a burr detector;
200. a slide rail; 210. an extension device; 211. hinging the rail; 2110. a rotating plate; 212. an extension rail; 220. a chute.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 8, the present embodiment provides an intelligent control burr-cleaning sponge cutting machine, which at least includes:
the cutting gantry 100 comprises two symmetrical support frames 110, the bottoms of the support frames 110 are fixedly connected with sliding blocks 111, a cutting frame 120 is fixedly connected between the tops of the two support frames 110, a slot 121 is formed in the top of the cutting frame 120, a conveying screw rod 122 is rotatably arranged in the slot 121, the end part of the conveying screw rod 122 is connected with a conveying motor 1220, the outer wall of the conveying motor 1220 is fixed on the outer wall of the cutting frame 120, the conveying screw rod 122 is driven by an output shaft of the conveying motor 1220 to rotate in the slot 121 more easily and conveniently, a conveying plate 123 is in threaded connection with the outer wall of the conveying screw rod 122 and is matched with the size of the inner section of the slot 121, when the conveying screw rod 122 rotates, the surface of the conveying plate 123 slides in the slot 121 along the threads of the outer wall of the conveying screw rod 122, the subsequent cutting position adjustment is convenient, the cutting is in a sponge arc shape, and the bottom of the conveying plate 123 is fixedly connected with a laser cutting instrument 124, the output end of the laser cutting instrument 124 can release laser, the sponge is cut by utilizing the energy generated by the high temperature of the laser, and meanwhile, the sponge can be placed below the laser cutting instrument 124 for laser cutting because the laser beam is thin to meet the requirement of high material saving precision, so that the structural integrity is ensured;
when the cutting gantry 100 is used specifically, a sponge can be placed under the laser cutting instrument 124, then the cutting gantry 100 moves back and forth on the outer side of the sponge, the output shaft of the transmission motor 1220 drives the transmission screw rod 122 to rotate inside the groove 121, the surface of the transmission plate 123 slides inside the groove 121 along the thread on the outer wall of the transmission screw rod 122, the cutting position is adjusted horizontally, meanwhile, laser is released from the output end of the laser cutting instrument 124, and energy is generated by the high temperature of the laser to cut the sponge.
The sliding rail 200, the two ends of the sliding rail 200 are hinged with the extending device 210, the extending device 210 includes a plurality of hinged rails 211, one end of the hinged rail 211 rotates at the end of the sliding rail 200 through the rotating plate 2110, the rotating plate 2110 rotates at the outer wall of the sliding rail 200 near the end, the hinged rail 211 rotates at the inner wall of the rotating plate 2110 to ensure that the end of the hinged rail 211 can rotate at the end of the sliding rail 200, the hinged rails 211 are hinged with the extending rail 212 through the rotating plate 2110, the inner wall at one end of the rotating plate 2110 rotates at the outer wall of the hinged rail 211, the inner wall at the other end rotates at the outer wall of the extending rail 212 to ensure the mutual rotation between the end of the hinged rail 211 and the extending rail 212, the tops of the sliding rail 200, the hinged rail 211 and the extending rail 212 are all communicated with a sliding groove 220, the sliding groove 220 is in a "T" shape fit with the sliding block 111, the sliding block 111 slides inside the sliding groove 220, when the sponge is placed inside the cutting gantry 100, according to the cutting length of the sponge, the horizontal length of the extending device 210 is adjusted, the sliding block 111 can conveniently slide in the sliding groove 220, the range of front-back movement of the support frame 110 and the cutting frame 120 is increased, the cutting sponge is ensured to be more complete, and the applicability is stronger;
in order to save the occupied space of the sliding rail 200 when the sponge is not cut, as shown in fig. 1, a plurality of extension rails 212 are stacked right above the sliding rail 200, and at this time, the rotating plate 2110 can rotate at the end of the sliding rail 200 to enable the plurality of hinged rails 211 to be perpendicular to the sliding rail 200, and the plurality of extension rails 212 to be parallel to the sliding rail 200, so that the sliding block 111 can only slide in the sliding groove 220 formed in the top of the sliding rail 200, the cutting range is minimum, and the occupied space of the extension device 210 is saved;
in order to adjust the cutting range according to the length of the sponge, as shown in fig. 2-3, the partial extension rails 212 are stacked together, another partial extension rail 212 and the hinge rail 211 are located on the same horizontal line with the slide rail 200, at this time, the rotation plate 2110 can rotate at the end of the slide rail 200, and a partial extension rail 212 rotates at the end of the hinge rail 211, so that the partial hinge rail 211 and the partial extension rail 212 are located on the same horizontal line with the slide rail 200, another partial hinge rail 211 is perpendicular to the slide rail 200, another partial extension rail 212 is parallel to the slide rail 200, so that the sliding block 111 can slide along the slide rail 200 inside a partial sliding slot 220, the cutting range can be extended, and when all the hinge rails 211 and all the extension rails 212 are located on the same horizontal line with the slide rail 200, the sliding block 111 can slide inside all the sliding slots 220, and the maximum cutting range can be reached;
in order to adjust the cutting height according to sponges with different thicknesses, as shown in fig. 4, a plurality of extension rails 212 are stacked under the sliding rail 200, so that the extension rails 212 are stacked to support the sliding rail 200, the height from the sliding rail 200 to the ground is increased, and the distance from the laser cutting instrument 124 to the top of the sponge is adjusted when the sponge is placed at the bottom of the cutting gantry 100, so that the sponge with different thicknesses is suitable.
When the slide rail 200 of the present invention is used specifically, the horizontal length of the extension device 210 is adjusted according to the cutting length of the sponge, so that the sliding block 111 slides inside the sliding groove 220 to drive the supporting frame 110 and the cutting frame 120 to move back and forth, and the sponge is completely cut according to the cutting length of the sponge.
Example 2
In order to make the sliding block 111 drive the supporting frame 110 and the cutting frame 120 to move more easily, the embodiment is different from embodiment 1, please refer to fig. 9-10, in which:
the turning groove 1111 has been seted up to slider 111 bottom, the inside gyro wheel 1112 that is equipped with two symmetries that rotates of turning groove 1111, gyro wheel 1112 outer wall and the inseparable laminating of spout 220 inner chamber bottom, can drive gyro wheel 1112 and rotate inside turning groove 1111 when slider 111 slides inside spout 220, make gyro wheel 1112 roll along spout 220, be favorable to reducing the inside frictional resistance of slider 111 bottom and spout 220, it is more light to make slider 111 drive support frame 110 and cutting frame 120 remove.
It is specific, in order to drive the independent slip of slider 111 inside spout 220, the outer wall that two gyro wheels 1112 are close to the tip all is equipped with driven gear 1113, the meshing has a plurality of driving gear 1114 between two driven gear 1113 outer walls, the meshing is connected between a plurality of driving gear 1114 outer walls, one of them driving gear 1114 end-to-end connection has brake motor 1115, brake motor 1115 outer wall is fixed at the turn trough 1111 inner wall, can drive one of them driving gear 1114 by brake motor 1115 output shaft and rotate, make a plurality of driving gear 1114 outer wall meshing drive two driven gear 1113 and rotate towards the same direction, make two gyro wheels 1112 rotate towards the same direction inside the turn trough 1111, conveniently drive the independent slip of slider 111 inside spout 220, and convenient for operation, the automation degree is high, convenient more stable even cutting sponge.
In addition, in order to reduce the frictional resistance of slider 111 and spout 220 inner wall, spacing groove 1116 has all been seted up to slider 111 both sides wall, the equidistant rotation of spacing groove 1116 inside has a plurality of cylinders 1117, cylinder 1117 outer wall and the close laminating of spout 220 lateral wall, can slide when spout 220 is inside at slider 111, drive cylinder 1117 and rotate at spacing groove 1116 inside, make cylinder 1117 roll along spout 220 lateral wall, can reduce the frictional resistance of slider 111 and spout 220 inner wall, not only make the removal more light, and reduce wearing and tearing, be favorable to increase of service life.
Example 3
In order to avoid the floating of dust during the cutting process to be unfavorable for the life health of the worker, the present embodiment is different from embodiment 1, please refer to fig. 11-12, in which:
cavity 112 has been seted up to support frame 110 inside, the inner wall that cavity 112 is close to the tip is equipped with division board 113, division board 113 surface inlays and is equipped with a plurality of induced air fans 1130, the inside and the inside intercommunication of cavity 112 of induced air fan 1130, the tip that cavity 112 is close to the surface articulates there is hinged door 114, can drive the fan by the inside motor of induced air fan 1130 and rotate, inside cavity 112 internal surface tip process induced air fan 1130 is followed to the dust that will cut the sponge in-process, inhale between cavity 112 and the division board 113, thereby can avoid the dust of cutting in-process to float and be unfavorable for staff's life health, the security is improved.
Wherein, in order to brush off the dust attached to the inner wall of the cavity 112 and collect the dust conveniently, a brush plate 115 is arranged between the separation plate 113 and the hinged door 114 in a sliding manner, the brush plate 115 slides in the cavity 112, a plurality of cleaning brushes 1151 are arranged on the outer wall of the brush plate 115 at equal intervals, the end parts of the cleaning brushes 1151 are tightly attached to the inner wall of the cavity 112, when the dust collector is not used, the brush plate 115 slides in the cavity 112 to drive the end parts of the cleaning brushes 1151 to be attached to the inner wall of the cavity 112 for brushing, the dust attached to the inner wall of the cavity 112 is brushed off, the hinged door 114 is opened, the dust is collected conveniently in a concentrated manner, the labor intensity is saved, the cleaning is convenient, a rack 1152 is fixedly connected to the top of the brush plate 115, a linkage gear 1153 is engaged with the outer wall of the rack 1152, the linkage gear 1153 rotates at the top of the inner cavity 112, the end part of the linkage gear 1153 is connected with an output shaft of a mobile motor 1154, the outer wall of the mobile motor 1154 is embedded in the inner wall of the cavity 112, the output shaft of the moving motor 1154 drives the linkage gear 1153 to move, so that the rack 1152 can be meshed to move back and forth, the brush plate 115 is driven to move back and forth more conveniently, and the automation degree is improved.
Example 4
In order to ensure that the laser cutting machine 124 is driven to move more stably, the embodiment is different from embodiment 1 in that please refer to fig. 13, in which:
the constant head tank 1210 with the inside intercommunication of fluting 121 is seted up to support frame 110 both sides wall, and conveying board 123 both sides wall all is equipped with locating piece 1232, and locating piece 1232 and constant head tank 1210 looks adaptation can slide when fluting 121 is inside at conveying board 123, make locating piece 1232 slide inside constant head tank 1210, can make conveying board 123 along the direction horizontal migration that locating piece 1232 removed, ensure to drive laser cutting appearance 124 and remove more stably.
It is worth explaining, in order to buffer the damage of the rigid impact of the collision to the laser cutting instrument 124 at the bottom of the transmission plate 123 and be beneficial to prolonging the service life, the slots 1231 are formed in the two side walls of the transmission plate 123, the positioning block 1232 slides inside the slots 1231, the limiting springs 1233 are fixedly connected between the end parts of the positioning block 1232 and the end parts of the inner cavity of the slots 1231, when the external collision occurs to the cutting frame 120, the positioning block 1232 is firstly contacted with the rigid impact of the external collision, the limiting springs 1233 are compressed, under the elastic action of the limiting springs 1233, the damage of the rigid impact of the collision to the laser cutting instrument 124 at the bottom of the transmission plate 123 can be buffered, and the service life can be prolonged.
Example 5
In order to detect the rough edges of the primarily cut sponge, the rough edges are conveniently cut again in the following process, which is beneficial to improving the quality of the cut sponge, the embodiment is different from embodiment 1 in that please refer to fig. 14 to 15, wherein:
the bottom of the laser cutting instrument 124 is provided with a burr detector 1240, and the burr detector 1240 is used for detecting burrs outside the sponge cutting.
Specifically, a visual positioning module, a burr recognition module and an information transmission module are arranged in the burr detector 1240, the visual positioning module is used for accurately positioning the burr position of the sponge cutting position, the burr recognition module is used for processing, analyzing and understanding the image by using machine vision and recognizing burr information of the positioning position of the visual positioning module, and the information transmission module is used for receiving the burr information recognized by the burr recognition module and transmitting the burr information to the laser cutting instrument 124;
the visual positioning module transmits the acquired real object image to a PLC image processing system through a CCD, calculates an offset position and an angle through image processing positioning software, feeds the offset position and the angle back to the controller, and corrects the position by adopting a KF algorithm, so that the CCD can acquire the real object image of the sponge cutting edge;
the burr identification module adopts an image analysis algorithm and comprises the following steps:
acquisition of image information: and digitizing the image of the real object acquired by the visual positioning module by using an image scanner and the like.
Secondly, storing image information: for the acquired digital image, the image information in the process and the processing result are stored in a digital system such as a computer.
Thirdly, computer digital image processing: various processes are performed on digital images with a digital computer or digital system.
Fourthly, transmission of image information: the main problem to be solved is the contradiction between the transmission channel and the data volume.
Outputting and displaying image information: outputting and displaying by using a visualization method, and analyzing the burr condition;
the information transmission module adopts a wireless microwave method, converts the burr identification signal picked up by the burr identification module into electromagnetic wave after modulation and transmits the electromagnetic wave to the air, and can transmit the electromagnetic wave to the laser cutting instrument 124, and simultaneously, a remote control signal transmitter is used for transmitting a remote control signal for remotely controlling the action of a camera, wherein the remote control signal transmitter encodes and modulates a control signal and transmits the control signal to the air, and a remote control signal receiver arranged on a monitoring site demodulates and decodes the remote control signal for remotely controlling the action of the laser cutting instrument 124;
after using laser cutting appearance 124 to carry out preliminary cutting to the sponge, the position of sponge cutting is fixed a position to visual positioning module location through deckle edge detector 1240, then deckle edge recognition module discerns the deckle edge length of sponge cutting department, when deckle edge length exceeded the default, transmitted deckle edge information to laser cutting appearance 124 through information transmission module, used laser cutting appearance 124 to carry out the secondary cutting, was favorable to improving the quality of sponge cutting.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (8)

1. The utility model provides a deckle edge's sponge cutting machine is cleared up in intelligent control which characterized in that includes at least:
the cutting gantry (100) comprises two symmetrical support frames (110), the bottoms of the support frames (110) are fixedly connected with sliding blocks (111), a cutting frame (120) is fixedly connected between the tops of the two support frames (110), the top of the cutting frame (120) is provided with a notch (121), a conveying screw rod (122) is rotatably arranged in the notch (121), the end part of the conveying screw rod (122) is connected with a conveying motor (1220), the outer wall of the conveying screw rod (122) is in threaded connection with a conveying plate (123), the conveying plate (123) is matched with the size of the inner section of the notch (121), and the bottom of the conveying plate (123) is fixedly connected with a laser cutting instrument (124);
the sliding rail (200), two ends of the sliding rail (200) are hinged with extension devices (210), each extension device (210) comprises a hinged rail (211), one end of each hinged rail (211) is hinged to the end of the corresponding sliding rail (200) through a rotating plate (2110), a plurality of hinged rails (211) are arranged, each hinged rail (211) is hinged to an extension rail (212) through the corresponding rotating plate (2110), sliding grooves (220) are formed in the tops of the sliding rail (200), the hinged rails (211) and the extension rails (212) and communicated with the tops of the sliding rails (200), the sliding grooves (220) are matched with the sliding blocks (111) in a T shape, and the sliding blocks (111) slide inside the sliding grooves (220);
a burr detector (1240) is arranged at the bottom of the laser cutter (124), and the burr detector (1240) is used for detecting burrs at the outer side of the cut sponge;
burr detector (1240) inside vision orientation module, deckle edge identification module and the information transmission module of being equipped with, vision orientation module is used for the deckle edge position of accurate location sponge cutting department, deckle edge identification module is used for utilizing machine vision to handle, analysis and understanding, discernment vision orientation module location position's deckle edge information to the image, the information transmission module is used for receiving deckle edge information transmission of deckle edge identification module discernment gives laser cutting appearance (124).
2. The intelligent control burr-cleaning sponge cutting machine according to claim 1, wherein: a rotary groove (1111) is formed in the bottom of the sliding block (111), two symmetrical idler wheels (1112) are arranged in the rotary groove (1111) in a rotating mode, and the outer wall of each idler wheel (1112) is tightly attached to the bottom of the inner cavity of the sliding groove (220).
3. The intelligent control burr-cleaning sponge cutting machine according to claim 2, wherein: two outer wall that gyro wheel (1112) are close to the tip all is equipped with driven gear (1113), two the meshing has a plurality of driving gears (1114) between driven gear (1113) outer wall, and the meshing is connected between a plurality of driving gears (1114) outer wall, and one of them driving gear (1114) end connection has brake motor (1115), brake motor (1115) outer wall is fixed in rotary trough (1111) inner wall.
4. The intelligent control burr-cleaning sponge cutting machine according to claim 1, wherein: spacing groove (1116) have all been seted up to slider (111) both sides wall, inside equidistant rotation of spacing groove (1116) has a plurality of cylinders (1117), cylinder (1117) outer wall with spout (220) lateral wall is closely laminated.
5. The intelligent control burr-cleaning sponge cutting machine according to claim 1, wherein: the utility model discloses a fan support frame, including support frame (110), support frame (110) inside has seted up cavity (112), the inner wall that cavity (112) are close to the tip is equipped with division board (113), division board (113) surface inlays and is equipped with a plurality of fans (1130), fan (1130) inside with cavity (112) inside intercommunication, the tip that cavity (112) are close to the surface articulates there is articulated door (114).
6. The intelligent control burr-cleaning sponge cutting machine of claim 5, wherein: division board (113) with it is equipped with brush board (115) to slide between articulated door (114), brush board (115) slide inside cavity (112), brush board (115) outer wall equidistant is equipped with a plurality of clearance brushes (1151), clearance brush (1151) tip is closely laminated cavity (112) inner wall, brush board (115) top fixedly connected with rack (1152), rack (1152) outer wall meshing has linkage gear (1153), linkage gear (1153) rotate cavity (112) inner chamber top, linkage gear (1153) end connection has mobile motor (1154) output shaft.
7. The intelligent control burr-cleaning sponge cutting machine according to claim 1, wherein: the supporting frame (110) both sides wall seted up with constant head tank (1210) of fluting (121) inside intercommunication, conveying board (123) both sides wall all is equipped with locating piece (1232), locating piece (1232) with constant head tank (1210) looks adaptation.
8. The intelligent control burr-cleaning sponge cutting machine of claim 7, wherein: slots (1231) have been seted up to conveying board (123) both sides wall, locating piece (1232) slide inside slot (1231), locating piece (1232) tip with spacing spring (1233) of fixedly connected with between slot (1231) inner chamber tip.
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