CN113275589B - Preparation method and system of high-purity titanium powder and tungsten-titanium alloy sputtering target material - Google Patents

Preparation method and system of high-purity titanium powder and tungsten-titanium alloy sputtering target material Download PDF

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CN113275589B
CN113275589B CN202110553332.2A CN202110553332A CN113275589B CN 113275589 B CN113275589 B CN 113275589B CN 202110553332 A CN202110553332 A CN 202110553332A CN 113275589 B CN113275589 B CN 113275589B
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titanium
tungsten
purity
sputtering target
alloy sputtering
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CN113275589A (en
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陈箫箫
林胜乐
高利
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Yaxin Semiconductor Materials Jiangsu Co ltd
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Yaxin Semiconductor Materials Jiangsu Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/16Making metallic powder or suspensions thereof using chemical processes
    • B22F9/30Making metallic powder or suspensions thereof using chemical processes with decomposition of metal compounds, e.g. by pyrolysis
    • B22F1/0003
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • C23C14/3414Metallurgical or chemical aspects of target preparation, e.g. casting, powder metallurgy
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/06Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material
    • C23C16/08Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of metallic material from metal halides
    • C23C16/14Deposition of only one other metal element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/20Refractory metals
    • B22F2301/205Titanium, zirconium or hafnium

Abstract

The invention belongs to the technical field of sputtering targets, and particularly relates to a preparation method and a system of a high-purity titanium powder and tungsten-titanium alloy sputtering target. The preparation method of the high-purity titanium powder adopts a vapor deposition method to decompose the halide of titanium by heating so as to prepare the high-purity titanium powder. The high-purity titanium powder is prepared by adopting a vapor deposition method, and is directly used for preparing the tungsten titanium sputtering target, so that the purity of the tungsten titanium sputtering target is improved, and the increase of the oxygen content caused by the reaction of the titanium powder and oxygen is avoided; the purity of the tungsten-titanium sputtering target material prepared by the method is not lower than 99.999%, the oxygen content is not higher than 300ppm, the purity and the oxygen content are far higher than those of products in the current market, and the requirements of the electronic industry are completely met.

Description

Preparation method and system of high-purity titanium powder and tungsten-titanium alloy sputtering target material
Technical Field
The invention belongs to the technical field of sputtering targets, and particularly relates to a preparation method and a system of a high-purity titanium powder and tungsten-titanium alloy sputtering target.
Background
The sputtering target material is mainly applied to the electronic and information industries, such as integrated circuits, information storage, liquid crystal display screens, laser memories, electronic control devices and the like; can also be applied to the field of glass coating; can also be applied to industries such as wear-resistant materials, high-temperature corrosion resistance, high-grade decorative articles and the like.
The tungsten-titanium target is a typical alloy target, and a large-scale semiconductor integrated circuit, a solar cell and the like can be coated by using the tungsten-titanium target to form a barrier layer.
At present, tungsten-titanium targets are produced by a powder metallurgy process, and a preparation method of mixing tungsten powder and titanium powder and then forming is adopted, but the hardness value of the obtained tungsten-titanium targets is higher, and cracks are easy to occur.
Disclosure of Invention
The invention provides a preparation method and a system of a high-purity titanium powder and tungsten-titanium alloy sputtering target material.
In order to solve the technical problems, the invention provides a preparation method of high-purity titanium powder, which adopts a vapor deposition method to heat and decompose titanium halide so as to prepare the high-purity titanium powder.
In a second aspect, the present invention also provides a high purity titanium powder prepared by the preparation method as described above, wherein the purity of the high purity titanium powder is not less than 99.99%.
In a third aspect, the present invention also provides a method for preparing a tungsten-titanium alloy sputtering target, comprising the following steps: step S1, after purging the whole pipeline by argon, closing each pipeline to remove residual air in each pipeline; step S2, respectively introducing hydrogen and tungsten hexafluoride into the reactor so that the hydrogen reduces the tungsten hexafluoride into high-purity metal tungsten and deposits the high-purity metal tungsten on the matrix material; and S3, introducing argon into a titanium halide raw material tank, heating the titanium halide raw material tank to decompose titanium tetraiodide, introducing the titanium tetraiodide into a reactor, and depositing the titanium tetraiodide on a base material to prepare the tungsten-titanium alloy sputtering target.
In a fourth aspect, the invention also provides a tungsten-titanium alloy sputtering target material prepared by the preparation method, wherein the purity of the tungsten-titanium alloy sputtering target material is not lower than 99.999 percent, and the oxygen content is lower than 300ppm.
In a fifth aspect, the present invention also provides a system for preparing a tungsten titanium alloy sputtering target, comprising: a reactor, each raw material tank connected with the reactor; wherein, each raw material tank is provided with a control valve on a pipeline connected with the reactor.
The method has the beneficial effects that the high-purity titanium powder is prepared by adopting a vapor deposition method, and is directly used for preparing the tungsten titanium sputtering target, so that the purity of the tungsten titanium sputtering target is improved, and the increase of the oxygen content caused by the reaction of the titanium powder and oxygen is avoided; the purity of the tungsten-titanium sputtering target material prepared by the method is not lower than 99.999%, the oxygen content is not higher than 300ppm, the purity and the oxygen content are far higher than those of products in the current market, and the requirements of the electronic industry are completely met.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
In order to make the above objects, features and advantages of the present invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
FIG. 1 is a process flow diagram of a system for preparing a tungsten titanium alloy sputter target according to the present invention.
In the figure:
1-a first control valve; 2-a second control valve; 3-a third control valve; 4-a fourth control valve; 5-a fifth control valve; 6-a sixth control valve; 7-a hydrogen tank; 8-a first feedstock tank; 9-argon tank; 10-a second raw material tank; 11-a reactor; 12-tail gas treatment device.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The existing methods for preparing tungsten-titanium targets are all powder methods, have various steps, and need to use high-purity titanium powder and tungsten powder as raw materials; titanium powder is a hazardous chemical because of the fact that the titanium powder is easy to react with oxygen, the oxygen content is generally high, and the sputtering target has very strict requirements on the oxygen content, and generally, the lower the oxygen content is, the better the oxygen content is; after qualified raw materials are obtained, the target material blank can be prepared generally by mixing, stirring, cold pressing, sintering, hot pressing and other links, and the parameters such as pressure, temperature, vacuum degree and the like are very strictly controlled in the whole process.
In order to solve the technical problems, the invention provides a preparation method of high-purity titanium powder, which is characterized in that a vapor deposition method is adopted to heat and decompose titanium halide to prepare the high-purity titanium powder.
Wherein, optionally, the halide of titanium comprises: tiCl 4 、TiI 4 、TiBr 4 And TiF 4 The method comprises the steps of carrying out a first treatment on the surface of the TiI is preferred because titanium-iodine bonds are more prone to cleavage than other titanium-halogen bonds (e.g., titanium-chlorine bonds) 4
Optionally, the heating temperature for the thermal decomposition of the halide of titanium is 1000-1500 ℃.
Specifically, the titanium tetraiodide is decomposed at high temperature to generate Ti and I 2 The deposition thickness of the target material is generally millimeter-scale and different from the nanometer-scale thickness of the deposited film, so that the high-purity titanium powder can be prepared by adopting a pyrolysis mode; in another aspect, the high temperature deposited film also causes a change in film properties, and the substrate material of the deposited target is typically a refractory material, so that the high purity titanium powder can be deposited on the substrate after being prepared by pyrolysis.
Further, the invention also provides the high-purity titanium powder prepared by the preparation method, and the purity of the high-purity titanium powder is not lower than 99.99%.
Further, the invention also provides a preparation method of the tungsten-titanium alloy sputtering target material, which comprises the following steps: step S1, after purging the whole pipeline by argon, closing each pipeline to remove residual air in each pipeline; step S2, respectively introducing hydrogen and tungsten hexafluoride into the reactor so that the hydrogen reduces the tungsten hexafluoride into high-purity metal tungsten and deposits the high-purity metal tungsten on the matrix material; and S3, introducing argon into a titanium halide raw material tank, heating the titanium halide raw material tank to decompose titanium tetraiodide, introducing the titanium tetraiodide into a reactor, and depositing the titanium tetraiodide on a base material to prepare the tungsten-titanium alloy sputtering target.
Wherein optionally, the matrix material may be, but is not limited to, copper or copper alloy, titanium or titanium alloy.
Optionally, the molar ratio of the hydrogen to the tungsten hexafluoride is 3:1.
optionally, in the step S2, tungsten hexafluoride is heated to 120-180 ℃, and the temperature of the matrix material is 550-650 ℃.
Optionally, in the step S3, the heating temperature for heating the halide of titanium is 200-350 ℃; the temperature of the matrix material is 900-1500 ℃.
Optionally, the ratio of tungsten to titanium in the tungsten-titanium sputtering target is controlled by adjusting the time of steps S2 and S3.
Furthermore, the invention also provides a tungsten-titanium alloy sputtering target material prepared by the preparation method, wherein the purity of the tungsten-titanium alloy sputtering target material is not lower than 99.999 percent, and the oxygen content is lower than 300ppm.
Further, as shown in fig. 1, the present invention further provides a system for preparing a tungsten-titanium alloy sputtering target, which comprises: a reactor 11, and each raw material tank connected to the reactor 11; wherein, each raw material tank is provided with a control valve on a pipeline connected with the reactor.
Specifically, tungsten hexafluoride and titanium tetraiodide are respectively added into the first raw material tank 8 and the second raw material tank 10; and connecting each raw material tank with the reactor 11 through a connecting pipe to form a closed system; the tightness of the whole system is checked, and if a leakage point is found, the system must be repaired.
The third control valve 3 and the fifth control valve 5 are opened, the first control valve 1, the second control valve 2, the fourth control valve 4 and the sixth control valve 6 are closed to switch on the argon tank 9, the lines of the whole system are purged with argon to remove the residual air in each line, and then all the control valves are closed.
Opening the first control valve 1, the second control valve 2 and the third control valve 3, while closing the other control valves; the heaters of the first raw material tank 8 and the reactor 11 are turned on to heat the tungsten hexafluoride and the base material; hydrogen gas and tungsten hexafluoride are introduced into the reactor 11 to reduce the tungsten hexafluoride to high purity metallic tungsten and deposit on the base material.
Turning on the heaters of the second raw material tank 10 and the reactor 11 to heat the titanium tetraiodide and the base material; closing the first control valve 1, the second control valve 2, the third control valve 3 and the fifth control valve 5, and opening the fourth control valve 4 and the sixth control valve 6; argon is introduced into titanium tetraiodide, so that the titanium tetraiodide is heated and decomposed, then introduced into a reactor 11 and deposited on a base material, and the tungsten-titanium alloy sputtering target is prepared.
Wherein, optionally, the reactor 11 is made of stainless steel, and each connecting pipeline is made of stainless steel.
Optionally, an exhaust gas treatment device 12 is further arranged downstream of the reactor 11.
Optionally, each connecting pipeline is also provided with a flowmeter respectively.
Example 1
Respectively adding tungsten hexafluoride and titanium tetraiodide into the first raw material tank 8 and the second raw material tank 10; and connecting each raw material tank with the reactor 11 through a connecting pipe to form a closed system; the tightness of the whole system is checked, and if a leakage point is found, the system must be repaired.
The third control valve 3 and the fifth control valve 5 are opened, the first control valve 1, the second control valve 2, the fourth control valve 4 and the sixth control valve 6 are closed to switch on the argon tank 9, the lines of the whole system are purged with argon to remove the residual air in each line, and then all the control valves are closed.
Opening the first control valve 1, the second control valve 2 and the third control valve 3, while closing the other control valves; turning on a heater of the first raw material tank 8 and controlling the temperature to 150 ℃; turning on a heater of the reactor 11 to control a first heating temperature of the base material to 550 ℃; passing hydrogen and tungsten hexafluoride into the reactor 11 to reduce the tungsten hexafluoride to high purity metallic tungsten and deposit on the base material; the molar ratio of the hydrogen to the tungsten hexafluoride is controlled to be 3:1, a step of; the introduction time of hydrogen and tungsten hexafluoride was controlled to be 80s.
Turning on a heater of the second raw material tank 10 to control the heating temperature of the titanium tetraiodide to 250 ℃; turning on a heater of the reactor 11 to control the second heating temperature of the base material to 1000 ℃; closing the first control valve 1, the second control valve 2, the third control valve 3 and the fifth control valve 5, and opening the fourth control valve 4 and the sixth control valve 6; argon is introduced into titanium tetraiodide, so that the titanium tetraiodide is heated and decomposed, then introduced into a reactor 11 and deposited on a matrix material, and a tungsten-titanium alloy sputtering target is prepared; wherein, the introducing time of argon and titanium tetraiodide is controlled to be 20s. The valve time control is switched by a computer according to a set program.
The remaining examples were prepared according to the procedure of example 1 and the process conditions are summarized in table 1.
Table 1 process conditions for each example
Performance tests were performed on the tungsten titanium sputtering targets prepared in the above examples, and the test results are summarized in table 2.
TABLE 2 Performance data for tungsten-titanium sputter targets
Purity/% Relative density/% Oxygen content/ppm
Example 1 99.9996% 99.5% 180
Example 2 99.9995% 99.3% 190
Example 3 99.9996% 99.1% 195
Example 4 99.9993% 99.1% 190
Example 5 99.9992% 98.9% 210
As can be seen from the data in Table 2, the purity of the tungsten titanium sputtering target material prepared in each example was higher than 99.999% and the oxygen content was not more than 300ppm.
In summary, the high-purity titanium powder is prepared by adopting a vapor deposition method, and is directly used for preparing the tungsten titanium sputtering target, so that the purity of the tungsten titanium sputtering target is improved, and the increase of oxygen content caused by the reaction of the titanium powder and oxygen is avoided; the purity of the tungsten-titanium sputtering target material prepared by the method is not lower than 99.999%, the oxygen content is not higher than 300ppm, the purity and the oxygen content are far higher than those of products in the current market, and the requirements of the electronic industry are completely met.
With the above-described preferred embodiments according to the present invention as an illustration, the above-described descriptions can be used by persons skilled in the relevant art to make various changes and modifications without departing from the scope of the technical idea of the present invention. The technical scope of the present invention is not limited to the description, but must be determined according to the scope of claims.

Claims (3)

1. The preparation method of the tungsten-titanium alloy sputtering target material is characterized by comprising the following steps of:
step S1, after purging the whole pipeline by argon, closing each pipeline to remove residual air in each pipeline;
step S2, respectively introducing hydrogen and tungsten hexafluoride into the reactor so that the hydrogen reduces the tungsten hexafluoride into high-purity metal tungsten and deposits the high-purity metal tungsten on the matrix material;
step S3, introducing argon into a titanium halide raw material tank, and heating the titanium halide raw material tank to decompose titanium tetraiodide, introducing the decomposed titanium tetraiodide into a reactor, and depositing the decomposed titanium tetraiodide on a matrix material to prepare a tungsten-titanium alloy sputtering target material;
the halide of titanium is titanium tetraiodide;
in the step S2, heating tungsten hexafluoride to 120-180 ℃, wherein the temperature of the matrix material is 550-650 ℃;
in the step S3, the heating temperature for heating the titanium halide is 200-350 ℃; the temperature of the matrix material is 900-1500 ℃;
the purity of the tungsten-titanium alloy sputtering target material is not lower than 99.999 percent, and the oxygen content is lower than 300ppm.
2. The method of claim 1, wherein,
the molar ratio of the hydrogen to the tungsten hexafluoride is 3:1.
3. a tungsten-titanium alloy sputtering target material prepared by the preparation method according to claim 1, which is characterized in that,
the purity of the tungsten-titanium alloy sputtering target material is not lower than 99.999 percent, and the oxygen content is lower than 300ppm.
CN202110553332.2A 2021-05-20 2021-05-20 Preparation method and system of high-purity titanium powder and tungsten-titanium alloy sputtering target material Active CN113275589B (en)

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