Disclosure of Invention
The present invention is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, the invention aims to provide special drawing equipment for a stainless steel cross tube, wherein a stainless steel tube is always consistent with the center of a die in the drawing process, so that the drawing process is more stable, and the quality of a drawn finished product is effectively guaranteed.
The invention provides special drawing equipment for a stainless steel cross pipe, which comprises a traction mechanism and an electric control box which are arranged on a rack, and further comprises a core print positioning mechanism, a supporting mechanism, a straightening mechanism and a die holder assembly which are sequentially arranged on the rack along a drawing direction;
the core print positioning mechanism is used for positioning and adjusting the relative position of the core print and the die holder assembly;
the supporting mechanism is used for supporting the stainless steel pipe and the core print;
the straightening mechanism is used for straightening the stainless steel pipe and keeping the stainless steel pipe and the die holder assembly concentric and pressing the stainless steel pipe in the drawing process;
the die holder assembly is used for micro-adjusting the straightness of the stainless steel special pipe.
Preferably, the traction mechanism comprises linear guide rails erected on two sides of the traction mechanism along the length direction of the rack, two sliding blocks are connected to each linear guide rail in a sliding mode, the tops of the four sliding blocks are connected to the sliding seat together, a motor is fixedly mounted on the rack, the output end of the motor is connected with a ball screw through an elastic coupling, the bottom of the sliding seat is in threaded connection with the ball screw, and a clamping assembly used for clamping the stainless steel pipe is arranged on the sliding seat.
Preferably, the clamping assembly comprises a support frame and a pneumatic die holder, the support frame is fixed on the sliding seat, the pneumatic die holder is installed on the support frame, a pneumatic chuck is arranged inside the pneumatic die holder, and a spring chuck is installed inside the pneumatic chuck.
Preferably, the mould die holder subassembly is including spherical die holder, the inside of spherical die holder is provided with spherical mould, the inside of spherical mould is provided with drawing die, draw die and spherical mould between be connected through the key-type and fasten with the clamp plate, through spherical surface cooperation between spherical die holder and the spherical mould, and compress tightly through four first adjusting bolt, also through spherical surface cooperation between four first adjusting bolt and the spherical mould, and four first adjusting bolt evenly distributed are on spherical mould, down, a left side, four directions in the right side, it has the scale all to etch on every first adjusting bolt's the terminal surface, adjust the straightness accuracy of stainless steel mechanical tubes through adjusting the degree of compressing tightly of first adjusting bolt in four directions.
Preferably, the core print positioning mechanism comprises a core print positioning frame, a positioning groove is formed in the core print positioning frame, a positioning rod is placed in the positioning groove, one end of the positioning rod penetrates through the core print positioning frame to form a threaded connection and is connected with an adjusting nut, and the other end of the positioning rod is connected with the core print through a connecting rod.
Preferably, the supporting mechanism comprises a bracket and a carrier roller arranged on the bracket in a rolling manner through a bearing.
Preferably, straightening mechanism is including fixing the mounting panel in the frame, three groove has been seted up to the preceding terminal surface of mounting panel, every inslot is connected with two guide posts along vertical direction, the guide block has been cup jointed in the slip on the guide post, the top of guide block is connected with second adjusting bolt, and second adjusting bolt upwards extends to the mounting panel outside, the spring has still been cup jointed on the guide post, the top and the guide block of spring link to each other, the bottom links to each other with the tank bottom of mounting panel, all rotate on the preceding terminal surface of guide block and the preceding terminal surface of mounting panel and install the pinch roller of mutually supporting.
The beneficial effects of the invention are as follows: the drawing equipment can pre-straighten the stainless steel pipe through the straightening mechanism before drawing the stainless steel pipe, so that the stainless steel pipe can be always concentric with the drawing die in the drawing process, the drawing is more stable, meanwhile, the stainless steel pipe is pressed through the pressing wheel, the oscillation phenomenon caused by the fact that the rear part of the stainless steel pipe extends too long in the drawing process can be prevented, and the drawing forming quality of the stainless steel pipe is guaranteed. In addition, the spherical die and the spherical die holder in the die holder assembly are matched by spherical surfaces and are pressed by four first adjusting bolts, the four first adjusting bolts are matched with the spherical die by the spherical surfaces and are uniformly distributed in the upper, lower, left and right directions of the spherical die, scales are etched on the end surface of each first adjusting bolt, the pressing degree of the first adjusting bolts in the four directions is adjusted, the corresponding scales are read, the linearity of the stainless steel special-shaped pipe is adjusted, the drawing quality of the stainless steel pipe is guaranteed, and the whole device is suitable for drawing operation of various stainless steel pipes with different special shapes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The embodiment of the invention discloses special drawing equipment for a stainless steel cross pipe, which comprises a traction mechanism 100 and an electric control box 200 which are arranged on a rack 700, and further comprises a core print positioning mechanism, a supporting mechanism 500, a straightening mechanism 400 and a die holder assembly 300 which are sequentially arranged on the rack 700 along the drawing direction. The core print positioning mechanism is fixed at the end of the frame 700 and is used for positioning and adjusting the relative position of the core print 601 and the die holder assembly 300. The supporting mechanism 500 is used for supporting the stainless steel tube 800 and the core print 601, and ensuring that the centers of the stainless steel tube 800 and the drawing die 303 are on the same plane. The straightening mechanism 400 is used for straightening the stainless steel pipe 800 to be concentric with the die holder assembly 300 and pressing the stainless steel pipe 800 in the drawing process, so that the center of the stainless steel pipe 800 can be kept consistent with the center of the drawing die 303, and the phenomenon of oscillation caused by too long rear part extension in the drawing process of the stainless steel pipe 800 can be prevented. The die holder assembly 300 is used for fine adjustment of the straightness of the stainless steel special pipe.
Specifically, as shown in fig. 3, the traction mechanism 100 in this embodiment includes linear guide rails 103 erected on two sides of a machine frame 700 along a length direction thereof, each linear guide rail 103 is connected with two sliding blocks 104 in a sliding manner, tops of the four sliding blocks 104 are connected to a sliding base together, a motor 101 is further fixedly mounted on the machine frame 700, an output end of the motor 101 is connected with a ball screw 102 through an elastic coupling, a bottom of the sliding base is connected with the ball screw 102 in a threaded manner, the rotation of the motor 101 drives the ball screw 102 to rotate, so that the sliding base moves back and forth along the linear guide rails 103, in addition, photoelectric sensors are mounted on two sides of the ball screw 102 and used for protecting the sliding base and moving the sliding base within a safety range. The slide is provided with a clamping assembly for clamping the stainless steel tube 800.
Further, the clamping assembly comprises a support frame 105 and a pneumatic die holder 106, the support frame 105 is fixed on the sliding base, the pneumatic die holder 106 is installed on the support frame 105, a pneumatic chuck 107 is arranged inside the pneumatic die holder 106, a spring chuck is installed in the pneumatic chuck 107, and the stainless steel tube 800 is clamped by the pneumatic chuck 107 with the spring chuck.
As shown in fig. 4 and 5, the die holder assembly 300 of the present embodiment includes a spherical die holder 301, a spherical die 302 is disposed inside the spherical die holder 301, a drawing die 303 is disposed inside the spherical die 302, the drawing die 303 and the spherical die 302 are connected by a key 305 and fastened by a pressing plate 306, and the key 305 can prevent the drawing die 303 from rotating during drawing; the pressing plate 306 is adopted for fastening, so that the drawing die 303 can be prevented from popping out of the spherical die 302 due to recoil force generated by drawing after drawing is finished, the spherical die holder 301 is matched with the spherical die 302 through a spherical surface and is pressed through the four first adjusting bolts 304, the four first adjusting bolts 304 are also matched with the spherical die 302 through the spherical surface, the four first adjusting bolts 304 are uniformly distributed in the upper, lower, left and right directions of the spherical die 302, scales are etched on the end surface of each first adjusting bolt 304, the spherical die 302 is finely adjusted by adjusting the first adjusting bolts 304 in the four directions, the pressing degree of the first adjusting bolts 304 in the four directions can be adjusted, and the corresponding scales are read, so that the linearity of the stainless steel special pipe can be adjusted.
As shown in fig. 2, the core print positioning mechanism in this embodiment includes a core print positioning frame 600, a positioning groove is provided on the core print positioning frame 600, a positioning rod 603 is disposed in the positioning groove, one end of the positioning rod 603 passes through the core print positioning frame 600 to form a threaded connection with an adjusting nut 604, the other end of the positioning rod 603 is connected with a core print 601 through a connecting rod 602, and the position relationship of the core print 601 with respect to the drawing mold 303 is adjusted by rotating the adjusting nut 604.
Referring to fig. 1 again, the supporting mechanism 500 in this embodiment includes a bracket and a carrier roller rolling-disposed on the bracket through a bearing, and the supporting mechanism 500 is mainly used for supporting the stainless steel tube 800 and the core print 601, ensuring that the centers of the stainless steel tube 800 and the drawing die 303 are on the same plane, and during the drawing process, the carrier roller can rotate along with the movement of the stainless steel tube 800, so as to reduce the abrasion of the stainless steel tube 800 on the surface of the carrier roller.
As shown in fig. 6, the straightening mechanism 400 of the present invention comprises a mounting plate 406 fixed on a frame 700, the front end surface of the mounting plate 406 is provided with three slots, each slot is connected with two guide posts 404 along the vertical direction, the guide posts 404 are slidably sleeved with a guide block 403, the top of the guide block 403 is connected with a second adjusting bolt 401, the second adjusting bolt 401 extends upwards to the outside of the mounting plate 406, the guide column 404 is sleeved with a spring 405, the top of the spring 405 is connected with the guide block 403, the bottom of the spring 405 is connected with the bottom of the mounting plate 406, the front end surface of the guide block 403 and the front end surface of the mounting plate 406 are rotatably provided with a pressing wheel 402 which is matched with each other, when the stainless steel pipe 800 passes through the pinch rollers 402, the stainless steel pipe 800 is pinched by adjusting the distance between the upper and lower pinch rollers 402 by rotating the second adjusting bolt 401, and the bend can also be straightened.
The invention discloses a special drawing device for a stainless steel cross pipe, wherein before drawing a stainless steel pipe 800, the front end diameter of the stainless steel pipe 800 is firstly reduced to a certain size on one side of the stainless steel pipe 800 through a pipe reducing machine, then, the tube-reduced portion of the stainless steel tube 800 is passed through a drawing die 303, and the tube-reduced portion is held tightly by a pneumatic chuck 107, the stainless steel tube 800 is pressed by adjusting a screw of a straightening device, then a positioning rod 603 is placed in a positioning groove of a core print positioning frame 600, a rotating adjusting nut 604 drives the positioning rod 603 to drive a core print 601 to penetrate into the stainless steel tube 800 from the other side until a deformation area of a drawing die 303, finally a motor 101 is started, the motor 101 drives a ball screw 102 to rotate, and then the sliding base and the sliding block 104 at the bottom of the sliding base are driven to slide along the linear guide rail 103, and the pneumatic chuck 107 clamps the stainless steel pipe 800 and moves forwards to finish the drawing operation.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.