CN113263540B - Automatic material receiving multi-machine one-screen dicing all-in-one machine and control method thereof - Google Patents
Automatic material receiving multi-machine one-screen dicing all-in-one machine and control method thereof Download PDFInfo
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- CN113263540B CN113263540B CN202110585343.9A CN202110585343A CN113263540B CN 113263540 B CN113263540 B CN 113263540B CN 202110585343 A CN202110585343 A CN 202110585343A CN 113263540 B CN113263540 B CN 113263540B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
- B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
- B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
- B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
- B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper
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- Control Of Multiple Motors (AREA)
Abstract
The invention discloses a dicing all-in-one machine with automatic material receiving multiple machines and a screen and a control method thereof, wherein the dicing all-in-one machine comprises: each dicer comprises a cutter, a main motor, an electric eye, a material pulling motor, a displacement sensor, a feeding motor, a buzzer and a positioning plate; the cutting device comprises at least two lifting platforms, a cutter and a cutter shaft, wherein the lifting platforms are arranged below the cutters of the corresponding dicers, and each lifting platform comprises a material receiving platform, a servo motor and a material blocking piece arranged on the material receiving platform; the control cabinet comprises a PLC module, a dicer control module, a lifting platform control module, a digital acquisition system, a power supply module and an indicator lamp module, and is electrically connected with each dicer and each lifting platform; the cantilever box is arranged between the at least two dicers and internally provided with a plurality of cables; the touch screen is arranged below the cantilever box and is electrically connected with the control cabinet; and the code scanning gun is connected with the touch screen.
Description
Technical Field
The invention relates to the field of automatic control, in particular to an automatic material receiving multi-machine one-screen dicing all-in-one machine and a control method thereof.
Background
At present, a dicing machine control system used in the aluminum foil manufacturing industry generally adopts a bag making machine controller, the operation speed of the bag making machine controller is slow, the label alignment is not easy, an automatic material receiving device is not provided, and in the production process of each batch, workers need to pick materials for many times, and much labor is consumed. In addition, the control system of each dicer is independent, which is not beneficial to operating two or more machines by one person, and the digital acquisition system is also independent, usually far away from the dicer, which is inconvenient to operate, and can affect the production efficiency and the production cost.
Disclosure of Invention
In order to solve the problems, the invention provides a dicing all-in-one machine with automatic material receiving multiple machines and one screen and a control method thereof.
In order to achieve the purpose, the invention provides an automatic material receiving all-in-one machine with a plurality of machines and one screen, which comprises:
the automatic feed cutting device comprises at least two dicers, a cutter, a main motor, an electric eye, a material pulling motor, a displacement sensor, a feed motor, a buzzer and a cutter plate, wherein each dicer is used for cutting a feed material into blocks according to a preset size;
the automatic material receiving device comprises at least two lifting platforms, a material receiving platform, a servo motor and a material blocking piece, wherein the lifting platforms are arranged below a cutter of a corresponding dicer and used for automatically receiving and taking cut material blocks;
the control cabinet comprises a PLC module, a dicer control module, a lifting platform control module, a digital acquisition system, a power supply module and an indicator lamp module, and is electrically connected with each dicer and each lifting platform;
the cantilever box is arranged between the at least two dicers and internally provided with a plurality of cables;
the touch screen is arranged below the cantilever box, is electrically connected with the control cabinet and is used for displaying and operating the digital acquisition system;
and the code scanning gun is connected with the touch screen.
In an embodiment of the present invention, the power module includes a power input unit and a plurality of power supply units, wherein,
the power input unit includes:
the alternating current power supply is connected to a 220V50HZ alternating current single-phase power supply end through the first leakage protector;
the uninterrupted power supply is 220V50HZ alternating current single-phase power;
the single-phase input of the first switching power supply and the single-phase input of the second switching power supply are correspondingly connected with the single phase of the uninterruptible power supply through a second leakage protector, the output of the first switching power supply is 24V direct current, and the output of the second switching power supply is 5V direct current; and
every power supply unit, respectively through an air switch with the output of first earth-leakage protector is connected, and it includes:
two coil ends of the miniature relay are respectively connected to the 24V output end of the first switching power supply and the power supply control end of the PLC module;
one coil end of the alternating current contactor is connected to the live wire output end of the air switch through a power switch and a normally open loop of the miniature relay, and the other coil end of the alternating current contactor is connected to the zero line output end of the air switch;
the air switch comprises a first transformer, a second transformer and a feeding switch, wherein the input end of the feeding switch, one input end of the first transformer and one input end of the second transformer are connected to the live wire output end of the air switch through a first normally open loop of the alternating current contactor, and the other input end of the first transformer and the other input end of the second transformer are connected to the zero line output end of the air switch through a second normally open loop of the alternating current contactor.
In an embodiment of the present invention, the dicer control module includes a plurality of dicer control units, each of the dicer control units includes:
two power supply terminals of the main motor frequency converter are respectively connected to a first normally open loop output end and a second normally open loop output end of the alternating current contactor, and three motor terminals of the main motor frequency converter are respectively connected with three input ends of the main motor of the corresponding block cutting machine; the main motor frequency converter is also provided with a main motor speed regulation potentiometer for regulating the rotating speed of the main motor;
two power supply terminals of the direct current permanent magnet motor speed regulation plate are respectively connected to the output end of the feeding switch and the output end of a second normally open loop of the alternating current contactor, two direct current input ends and an IN end of the direct current permanent magnet motor speed regulation plate are respectively connected to three output ends of the displacement sensor on the corresponding block cutting machine, and two motor terminals of the direct current permanent magnet motor speed regulation plate are respectively connected to the input end of the feeding motor; the speed regulating plate of the direct current permanent magnet motor is also provided with a feeding speed regulating potentiometer for regulating the rotating speed of the feeding motor;
two power input ends of the stepping motor driver are respectively connected with two output ends of the first transformer, and the wiring ends of the five-phase motor of the stepping motor driver are respectively connected to the five-phase input end of the material pulling motor;
lift platform control module includes a plurality of lift platform the control unit, every lift platform the control unit with correspond the slabbing machine the control unit corresponds, and every lift platform the control unit includes:
two power input ends of the servo motor driver are respectively connected with two output ends of the second transformer, and an encoder output end and a motor output end of the servo motor driver are connected with corresponding input ends of the servo motor; the pulse positive input, the direction positive input and the enabling positive input are connected with the 5V output end of the second switching power supply, the enabling negative input is connected with the 0V output end of the second switching power supply, and the pulse negative input and the direction negative input are respectively connected with the lifting platform pulse output end and the lifting platform direction control end of the PLC module.
In an embodiment of the present invention, a power input end of the tool position plate is connected to an output end of the first switching power supply, an output end of the tool position plate is connected to a tool position collecting end of the PLC module, and is configured to transmit collected tool position plate information to the PLC module, and the PLC module starts the material pulling motor to start material pulling according to the tool position plate information.
In an embodiment of the present invention, a power input end of the electric eye is connected to an output end of the first switching power supply, an output end of the electric eye is connected to a color scale detection end of the PLC module, the electric eye collects a color scale state and sends a switching signal to the PLC module, and the PLC module controls the material pulling motor to stop in time according to the switching signal.
In an embodiment of the present invention, a connection mode between the touch screen and the code scanning gun specifically includes:
the 24V input end of the touch screen is connected to the 24V output end of the first switching power supply through a touch screen power supply switch, and the 0V input end of the touch screen is connected to the 0V output end of the first switching power supply;
the touch screen is connected with the PLC module through a network cable;
the code scanning gun is connected with the touch screen through a USB wire.
In an embodiment of the present invention, the mobile terminal further includes a printer, which is connected to the touch screen through a serial port.
In an embodiment of the present invention, the present invention further includes a high-speed optical coupling module, where the high-speed optical coupling module includes a plurality of high-speed optical couplers, and is configured to convert a low level output by the PLC module into a high level, specifically:
the VF + end of the first high-speed optocoupler is connected to the 5V output end of the second switching power supply through a first resistor, the VF-end of the first high-speed optocoupler is connected to the pulse output end of the stepping motor of the PLC module through a second resistor, and the GND end of the first high-speed optocoupler is connected to the pulse input end of the stepping motor driver;
and the VF + end of the second high-speed optocoupler is connected to a 5V output end of the second switching power supply through a third resistor, the VF-end is connected to a pulse direction output end of the stepping motor of the PLC module through a fourth resistor, and the GND end is connected to a pulse direction input end of the stepping motor driver.
In an embodiment of the present invention, the digital acquisition system includes:
digital scanning interface, it scans the sign indicating number through scanning the sign indicating number rifle and acquires information and calculates production quantity through gathering the tool bit board state, information includes: the system comprises equipment code information, order code information, a plurality of material code information, operator code information, collected data information and actual shift yield information;
dicer operation interface for the parameter and the state of a plurality of dicers are displayed and set up, specifically include: the cumulative bag making count, the bag making length, the bag making speed, the material pulling speed, the use condition of the lifting platform and the rotation direction of the material pulling motor;
any detailed operation interface of slabbing machine for adjust the operating parameter of any slabbing machine, specifically include: bag making length, bag making speed, material pulling speed, number of each batch, number of pause of each batch, mark tracing distance, single batch count, batch number, bag making cumulative count and pause rewind length;
lift platform operation interface for show a plurality of lift platform's state and parameter setting, specifically include: setting a stroke, resetting speed, unit distance, descending frequency, descending speed, current stroke and resetting delay time;
the database is used for storing all information and parameters acquired and set by the digital acquisition system;
and the digital scanning interface, the dicer operation interface, the detailed operation interface of any dicer and the lifting platform operation interface are displayed on the touch screen.
In order to achieve the purpose, the invention also provides a control method of the automatic material receiving multi-machine one-screen dicing all-in-one machine, which specifically comprises the following steps:
step 1: after feeding, an operator scans a work order through a code scanning gun, and the output of each coil of material is collected and transmitted to a database;
and 2, step: according to actual production requirements, setting various running parameters corresponding to a dicer on an operation interface of the dicer of the touch screen and a detailed operation interface of any dicer, and setting various running parameters corresponding to a lifting platform on an operation interface of the lifting platform of the touch screen;
and step 3: starting the dicing all-in-one machine, driving a feeding motor and a pulling motor to feed materials by a PLC module of the dicing all-in-one machine according to various operating parameters set in the step 2, controlling a main motor to drive a cutter to move up and down to cut materials, and controlling a lifting platform to drive the cut materials to automatically descend according to a set value;
and 4, step 4: when any dicer finishes one batch of secondary production, the PLC module controls the feeding motor and the pulling motor to stop feeding, controls the lifting platform to stop descending, and controls the cutter to be in a cutting-free state;
and 5: when the set material picking time is over, the PLC module controls the lifting platform to rise to the highest position, and the steps 3 and 4 are repeated;
step 6: and when all production requirements are finished, the PLC module controls each operation module to stop operating.
Compared with the prior art, the automatic material receiving multi-machine one-screen dicing all-in-one machine has the following advantages:
1) A unified human-computer interface is adopted to replace an originally separated bag making machine interface, so that one person can conveniently operate a plurality of machines;
2) The digital acquisition and the machine tool operation are integrated, so that the time and the energy wasted by the movement of the staff are reduced;
3) The PLC module is adopted to replace a traditional bag making machine controller, the precision and the speed are improved, the mark tracing distance is adjustable by adopting the electric eye mark tracing, and the mark alignment is easy;
4) Through the lift platform who sets up, reduce manual operation's input, improve production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a block diagram of an embodiment of the integrated machine system of the present invention;
FIG. 1A is a block diagram of any one of the dicers according to one embodiment of the present invention;
FIG. 2 is a circuit diagram of a power module according to an embodiment of the present invention;
FIG. 3 is a circuit diagram of the dicer control module and the lift platform control module in accordance with an embodiment of the present invention;
FIG. 4 is a schematic diagram of a touch screen according to an embodiment of the present invention;
FIG. 5 is a circuit diagram of a high-speed optocoupler module according to an embodiment of the invention;
FIG. 6 is a schematic diagram of a digital scanning interface according to an embodiment of the present invention;
FIG. 7 is a schematic view of an operation interface of the dicer according to an embodiment of the present invention;
FIG. 8 is a schematic view of a detailed interface for any dicer according to one embodiment of the present invention;
fig. 9 is a schematic view of an operation interface of the lifting platform according to an embodiment of the invention.
Description of the reference numerals: 101-dicer 1; 102-dicer 2; 103-a lifting platform 1; 104-lifting platform 2; 105-a control cabinet; 106-cantilever box; 109-a cutter 1; 110-a cutter 2; 201-electric eye; 202-a cutter; 203-material pulling motor; 204-a knife position plate; 205-a buzzer; 206-main motor; 207-displacement sensor; 208-a feed motor; QF 1-a first leakage protector; QFD-second leakage protector; v1-a first switching power supply; v2-a second switching power supply; QF 2-air switch; KA1, KA 2-minirelays; KM 1-AC contactor; SA 1-feeding switch; SA 2-power switch; t1-a first transformer; t3-a second transformer; INV 1-main motor frequency converter; m1-main motor; PR 2-main motor speed regulation potentiometer; BZY 1-DC permanent magnet motor speed regulation board; ZY 1-feed motor; u1-displacement sensor; BPM 1-stepper motor driver; PM 1-pulling motor; SSM 1-servo motor driver; SM 1-servo motor; HMI-touch screen; SCAN 1-scanning a yard gun; SA5, power switch of touch screen; DYJ-Printer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art based on the embodiments of the present invention without inventive step, are within the scope of the present invention.
Example one
Fig. 1 is a structure diagram of an all-in-one machine system according to an embodiment of the present invention, and as shown in fig. 1, the embodiment provides a dicing all-in-one machine capable of automatically receiving multiple machines and one screen, which includes:
at least two slabbing machines for with the feeding according to predetermineeing big or small slabbing, it is slabbing machine 1 (101) and slabbing machine 2 (102) respectively, every slabbing machine includes:
the cutting knife 1 (101) comprises a cutting knife 1 (109), and the cutting knife 2 (102) comprises a cutting knife 2 (110);
fig. 1A is a structural diagram of any dicer in an embodiment of the present invention, and as shown in fig. 1A, any dicer includes, in addition to a cutter (202):
the main motor (206) is used for driving the corresponding cutter to do reciprocating motion, so that the operation of cutting the fed material into blocks is realized;
the electric eye (201) is used for sending a switching signal according to the label alignment state, wherein the label alignment distance of the electric eye is adjustable, the label alignment can be easy, and after the electric eye catches up the label at a low speed, the material pulling motor can be controlled by the PLC module to be decelerated and stopped instead of being directly stopped, so that the material pulling motor can move stably, the precision of the material pulling distance is high, and the error can be controlled to be below 0.2 mm;
the material pulling motor (203) is used for pulling materials according to the switching signal of the electric eye;
a displacement sensor (207) for sensing feed displacement;
a feed motor (208) for adjusting the feed rate based on the sensed feedback from the displacement sensor;
the cutter pulling motor starts to pull the cutter after the cutter rises to a preset height, and if the cutter is stopped midway, the cutter can be stopped at the upper cutter position, and the cutter pulling motor stops after finishing the material pulling action, so that the equipment debugging is facilitated;
a buzzer (205) for alerting the operator by sounding;
the lifting platforms are arranged below the cutters of the corresponding dicers and used for automatically receiving the cut material blocks, wherein the lifting platform 1 (103) is arranged below the cutter 1 (109), and the lifting platform 2 (104) is arranged below the cutter 2 (110); each lift platform includes:
the material receiving platform is used for receiving the cut material blocks;
the servo motor is used for driving the corresponding lifting platform to move up and down;
the material blocking piece is arranged on the material receiving platform and used for keeping the cut material blocks in order;
the servo motor on each lifting platform drives the material receiving platform to move up and down, a chain can be adopted to drive the sliding block to slide on the sliding rail, the material receiving platform is fixed on the sliding block and can lift along with the sliding block, in order to prevent the chain from being blocked when the stroke of the material receiving platform moving up and down is too high or too low, a proximity switch can be respectively arranged at the upper limit and the lower limit, and the material receiving platform can stop moving when reaching the upper limit or the lower limit. According to the invention, through arranging the lifting platform, the height of the platform can be gradually reduced along with the accumulation of the number of cut materials, the manual material picking times are reduced, and the lifting frequency and the lifting distance of the lifting platform are adjustable (arranged in a digital acquisition system and controlled by a PLC module), so that the lifting platform is suitable for material blocks with various thicknesses.
A control cabinet (105) which comprises a PLC (programmable logic controller) module, a dicer control module, a lifting platform control module, a digital acquisition system, a power supply module and an indicator light module and is electrically connected with each dicer and each lifting platform; the PLC module of the embodiment is Mitsubishi FX5UPLC;
the cantilever box (106) is arranged between the at least two dicers, a plurality of cables are arranged in the cantilever box and used for being connected with the control cabinet (105), wherein the cantilever box adopted by the embodiment is a movable cantilever box and used for being flexibly moved when an operator controls a plurality of machines;
the touch screen (108) is arranged below the cantilever box (106), is electrically connected with the control cabinet (105) and is used for displaying and operating the digital acquisition system;
and the code scanning gun (107) is connected with the touch screen (108).
The overall working description of the dicing all-in-one machine used in the embodiment is as follows:
an operator installs the aluminum foil coil, and starts production after scanning the code by a code scanning gun (107); the aluminum foil roll is cut into block foils with certain specifications by a dicer, such as a dicer 1 (101) and a dicer 2 (102) in fig. 1, according to the requirements of users, the cut block foils are received and accumulated by a lifting platform, such as a lifting platform 1 (103) and a lifting platform 2 (104) in fig. 1, and then picked out by an operator and respectively packaged; the lifting platform (the lifting platform 1 and the lifting platform 2) can gradually descend according to the number of the block foils, and when the number of the block foils of the corresponding machine table reaches the number of a batch, a prompt alarm sound is given to remind an operator to pick up the materials; meanwhile, the cutters corresponding to the machine station, such as the cutter 1 (109) and the cutter 2 (110) in fig. 1, cut the blank cutters according to the number of the blank cutters set by the touch screen (108), and after the picking time set by the touch screen (108) is up, the lifting platforms (the lifting platform 1 and the lifting platform 2) corresponding to the machine station are lifted back to the height set by the touch screen (108); after the number of the blank knives set by the touch screen (108) is reached, the PLC module in the control cabinet (105) restarts the dicer (the dicer 1 and the dicer 2) to perform production of the next batch.
Fig. 2 is a circuit connection diagram of a power module according to an embodiment of the invention, as shown in fig. 2, the power module includes a power input unit and a plurality of power supply units, wherein,
the power input unit includes:
an alternating current power supply is connected to alternating current single-phase power supply terminals (L, N and PE) of 220V50HZ through a first leakage protector (QF 1); the output end of the first leakage protector (QF 1) is also connected with a total power supply indicator lamp (HL 1);
an Uninterruptible Power Supply (UPS) of 220V50HZ AC single-phase power (Ld, nd and PE);
the single-phase input (L, N and PE) of the first switching power supply (V1) and the single-phase input (L, N and PE) of the second switching power supply (V2) are connected with the single phase (Ld, nd and PE) of the Uninterruptible Power Supply (UPS) through a second leakage protector (QFD), the output of the first switching power supply (V1) is 24V direct current, and the output of the second switching power supply (V2) is 5V direct current;
every power supply unit is connected with live wire (L01) and zero line (N01) of first earth leakage protector (QF 1) output through an air switch (QF 2) respectively, and it includes:
a miniature relay (KA 2) with two coil ends respectively connected to the 24V output end of the first switch power supply (V1) and the power supply control end (not shown) of the PLC module; after the PLC module power control end outputs an opening signal, the miniature relay (KA 2) is attracted, and the normally open loop is conducted.
An alternating current contactor (KM 1), one coil end (A1) of which is connected to the live wire output end (1) of the air switch (QF 2) through a power switch (SA 2) and a normally open loop (13 and 14) of the miniature relay (KA 2), and the other coil end (A2) is connected to the zero line output end (2) of the air switch (QF 2); when the miniature relay (KA 2) is sucked, the normally open loop is conducted, so that each normally open loop of the alternating current contactor (KM 1) is conducted.
The power supply system comprises a first transformer (T1), a second transformer (T3) and a feeding switch (SA 1), wherein an input end (1) of the feeding switch (SA 1), an input end (2) of the first transformer (T1) and an input end (2) of the second transformer (T3) are connected to a live wire output end (1) of the air switch (QF 2) through a first normally-open loop (between the first normally-open loop (1 and the second normally-open loop (2) of the alternating current contactor (KM 1), the other input end (1) of the first transformer (T1) and the other input end (1) of the second transformer (T3) are connected to a zero wire output end (2) of the air switch (QF 2) through a second normally-open loop (between the normally-open loops (3 and 4) of the alternating current contactor (KM 1), and after the normally-open loops of the alternating current contactor (KM 1) are conducted, the first transformer (T1) and the second transformer (T3) are connected with a power supply and output transformed voltage.
A power indicator lamp (HL 2) is also connected between the two coil ends (A1 and A2) of the alternating current contactor (KM 1) and is used for displaying the condition of a power switch of the corresponding dicer; the output end of the first leakage protector (QF 1) is also connected with a socket (XS 1); each power supply unit supplies power to the corresponding dicing machine control module and the corresponding lifting platform control module, the circuits of the plurality of power supply units can be the same, only one of the power supply units is used as an example in the embodiment, and other power supply units are not described in detail herein.
Fig. 3 is a circuit connection diagram of the dicer control module and the lifting platform control module according to an embodiment of the present invention, as shown in fig. 3, in this embodiment, the dicer control module includes a plurality of dicer control units, each of which includes:
a main motor frequency converter (INV 1), two power terminals (R and T) of which are respectively connected to a first normally open loop output terminal (2 of KM1 in fig. 2) and a second normally open loop output terminal (4 of KM1 in fig. 2) of an ac contactor (KM 1 in fig. 2), and three motor terminals (U, V and W) of which are respectively connected to three input terminals (U1, V1 and W1) of a main motor (M1) of a corresponding block cutter; a small relay (KA 1) is further connected between the X1 end and the COM end of the main motor frequency converter (INV 1), and two coil ends of the small relay (KA 1) are respectively connected to the 24V output end of the first switching power supply (V1) and a cutter control end (not shown) of the PLC module and used for controlling the starting of the main motor through the PLC; the frequency converter of the main motor in this embodiment is HL3000-2015-T, in other embodiments of the present invention, other types of frequency converters may also be selected, and the present invention is not limited to the types thereof.
The two ends (RP 2A and RP 2C) of the main motor speed-regulating potentiometer (RP 2) are respectively connected with the 10V end and the COM end of the main motor frequency converter (INV 1), and the adjustable end (RP 2B) of the main motor speed-regulating potentiometer is connected with the FV end of the main motor frequency converter (INV 1) and is used for regulating the rotating speed of the main motor;
a DC permanent magnet motor speed regulation board (BZY 1), two power supply terminals (10 and 12) of which are respectively connected with an output terminal (2 terminal of SA1 IN fig. 2) of a feeding switch (SA 1 IN fig. 2) and a first normally open loop output terminal (2 terminal of KM1 IN fig. 2) of an AC contactor (KM 1 IN fig. 2), two DC input terminals (12V and 0V) and an IN terminal of which are respectively connected with three output terminals (1, 2 and 3) of a displacement sensor (U1) on a corresponding dicer, and two motor terminals (C2 and H1) of which are respectively connected with input terminals (1 and 2) of a feeding motor (ZY 1); in addition, a feeding speed regulation potentiometer (RP 1) is also connected to the direct current permanent magnet motor speed regulation plate (BZY 1), two ends of the feeding speed regulation potentiometer (RP 1) are connected to the 4 end and the 6 end of the direct current permanent magnet motor speed regulation plate (BZY 1), and the adjustable end of the feeding speed regulation potentiometer (RP 1) is connected to the 5 end of the direct current permanent magnet motor speed regulation plate (BZY 1) and is used for adjusting the rotating speed of the feeding motor (ZY 1);
a stepping motor driver (BPM 1), two power input ends (AC) of which are respectively connected with two output ends of a first transformer (T1 in figure 2), and five-phase motor wiring ends (A, B, C, D and E) of which are respectively connected with a five-phase input end of a material pulling motor (PM 1); the grounding end (GND) of the stepping motor driver (BPM 1) is grounded (PE), and the COM end of the stepping motor driver is connected with the 0V output end of the second switching power supply (V2); the driver of the stepping motor in this embodiment is HB 505A, and other types of drivers may also be adopted in other embodiments of the present invention.
Lift platform control module includes a plurality of lift platform the control unit, and every lift platform the control unit corresponds with the slabbing machine control unit who corresponds the slabbing machine, and it includes:
a servo motor driver (SSM 1), two power input ends (AC 1 and AC 2) of which are respectively connected with two output ends of a second transformer (T3 in figure 2), and an encoder output end (EB +, EB-, EA +, EA-, VCC and GND) and a motor output end (A +, A-, B + and B-) of which are connected with a corresponding input end (the encoder part corresponds to EB +, EB-, EA +, EA-, VCC and GND, and the motor part corresponds to A +, A-, B + and B-) of a servo motor (SM 1); the pulse positive input (PUL +), the direction positive input (DIR +) and the enabling positive input (ENA +) are connected with the 5V output end of a second switch power supply (V2), the enabling negative input (ENA-) is connected with the 0V output end of the second switch power supply (V2), the pulse negative input (PUL-) and the direction negative input (DIR-) are connected with the lifting platform pulse output end of a PLC module and the lifting platform direction control ends (Y2 and Y4) and are used for controlling a servo motor (SM 1) to adjust a lifting platform through the PLC module, wherein a servo motor driver of the embodiment is HSS86, the servo motor of the embodiment is 86HSE12N, and other embodiments of the invention can also adopt drivers and servo motors of other types.
Fig. 3 is a schematic diagram illustrating a circuit connection between the dicer control unit of one dicer and the corresponding lifting platform of this embodiment and the lifting platform control unit, and the connection between other dicers and the corresponding lifting platforms of this embodiment is the same, which is not repeated herein.
In this embodiment, as shown in fig. 1A again, a power input end of the tool position plate (204) is connected to an output end of the first switching power supply (V1), an output end of the tool position plate is connected to a tool position collecting end of the PLC module, and is configured to transmit the collected tool position plate information to the PLC module, and the PLC module starts the material pulling motor to start material pulling according to the tool position plate information.
In this embodiment, as shown in fig. 1A again, a power input end of the electric eye (201) is connected to an output end of the first switching power supply (V1), an output end of the electric eye (201) is connected to a color scale detection end of the PLC module, and the electric eye (201) collects a color scale state and sends a switching signal to the PLC module: when the light spot of the electric eye (201) falls outside the mark, sending a closing signal to the PLC module; when the light spot of the electric eye (201) falls on the mark, the signal is sent to the PLC module, and the PLC module controls the material pulling motor to stop in time according to the switching signal sent by the electric eye (201).
Fig. 4 is a schematic diagram of the connection of the touch screen in an embodiment of the present invention, as shown in fig. 4, in the embodiment, the connection mode of the touch screen (HMI) and the code scanning gun (SCAN 1) specifically includes:
the 24V input end of a power supply of a touch screen (HMI) is connected to the 24V output end of a first switch power supply (V1) through a touch screen power supply switch (SA 5), and the 0V input end is connected to the 0V output end of the first switch power supply (V1);
the touch screen (HMI) is connected with the PLC module through a network cable (RJ 1) inserted into a network port (NET);
sweep a yard rifle (SCAN 1) and be connected (USB mouth is connected) through USB line and touch-sensitive screen (HMI).
As shown in fig. 4, in the present embodiment, a printer (DYJ) is further included, and is connected to the touch screen (HMI) through a serial port (COM 1), where the printer (DYJ) of the present embodiment is a zebra printer, and may be other types of printers in other embodiments of the present invention.
Fig. 5 is a circuit diagram of a high-speed optocoupler module according to an embodiment of the present invention, as shown in fig. 5 and combined with fig. 3, in this embodiment, since an adopted PLC module is a transistor drain output type, and a pulse input signal and a direction input signal of a stepper motor driver are only high level effective (source input), that is, the drain output by the PLC module needs to be converted into a source input, the present embodiment further includes a high-speed optocoupler module, where the high-speed optocoupler module includes a plurality of high-speed optocouplers, where the high-speed optocoupler adopted in this embodiment is 6N136, configured to convert a low level (drain) output by the PLC module into a high level (source input), specifically:
a VF + end (2 pins) of the first high-speed optocoupler (OC 1) is connected to a 5V output end of the second switching power supply (V2) through a first resistor (R1), a VF-end (3 pins) is connected with a stepping motor pulse output end of the PLC module through a second resistor (R2), and a GND end (5 pins) is connected to a pulse input end (CP) of the stepping motor driver (BPM 1);
VF + end (2 feet) of the second high-speed optocoupler (OC 3) is connected to a 5V output end of the second switch power supply (V2) through a third resistor (R5), VF-end (3 feet) is connected with a pulse direction output end of a stepping motor of the PLC module through a four resistor (R6), and GND end (5 feet) is connected to a pulse direction input end (1 CWCCW) of the stepping motor driver (BPM 1).
In addition, VCC end (8 pins) and Vo end (6 pins) of the first high-speed optical coupler (OC 1) and the second high-speed optical coupler (OC 3) are also connected to the 5V output end of the second switching power supply (V2). OC2 and OC4 in fig. 5 are used for providing pulse input signals and direction input signals for a stepper motor driver on another dicer, and the connection mode of the pins is the same as that of the first high-speed optical coupler (OC 1) and the second high-speed optical coupler (OC 3), which is not described again here.
In this embodiment, among others, the digital acquisition system includes:
fig. 6 is a schematic view of a digital scanning interface according to an embodiment of the present invention, and as shown in fig. 6, the digital scanning interface of this embodiment displays information obtained by scanning a code by a code scanning gun and production data information calculated by collecting a status of a knife position plate, and includes: in other embodiments of the present invention, the content of the information displayed on the digital scanning interface may be set in the system according to the requirements, and this embodiment does not limit the content of the information;
fig. 7 is a schematic view of an operation interface of a dicer according to an embodiment of the present invention, and as shown in fig. 7, the operation interface of the dicer according to this embodiment displays parameters and states of a plurality of dicers, and is used for operating the plurality of dicers, and specifically includes: the accumulated bag making number, the bag making length, the bag making speed, the material pulling speed, the use condition of the lifting platform, the rotation direction of the material pulling motor and the like can be set in the system according to requirements, and the information content is not limited in the embodiment;
any detailed operation interface of the dicer is entered by clicking the corresponding dicer on the operation interface of the dicer, fig. 8 is a schematic view of the detailed operation interface of any dicer in an embodiment of the present invention, as shown in fig. 8, the detailed operation interface of any dicer in the embodiment is used for adjusting and displaying the operation parameters of any dicer, and the specific parameters include: bag making length, bag making speed, material pulling speed, number of each batch, number of pause of each batch, tag tracking distance, single batch count, batch number, cumulative bag making count, pause rewind length, etc., in other embodiments, the parameters to be adjusted may be set in the system according to the requirements, and the parameters are not limited in this embodiment;
as shown in fig. 7 and 8, the parameters displayed and adjusted in the present embodiment are described as follows:
bag making length and mark tracing distance: after each piece of foil runs at a high speed for the length of the bag, starting to trace the label at a low speed, and stopping after detecting a label signal within a tracing distance;
material pulling speed: the speed of the aluminum foil pull;
bag making speed: the reciprocating times of the cutter per minute;
the number of each batch is as follows: setting the number of produced foils and then starting to cut the blank cutter;
number of pauses per batch: setting the number of blanking cutters to cut after reaching the number of each batch;
single batch counting, batch times and bag making cumulative count: displaying the production quantity in real time;
pause rewind length: setting the backward distance of the aluminum foil after reaching the quantity of each batch, wherein the data is set to avoid the phenomenon of shredding during the cutting of the cutter;
blank/print selection: whether mark alignment is required or not is selected (printing is selected if mark alignment is required for printing, and blank, namely no mark alignment is selected if mark alignment is required for printing).
Normal/debug: the system counts in the normal state and does not count in the debugging state.
Fig. 9 is a schematic view of an operation interface of a lifting platform according to an embodiment of the present invention, and as shown in fig. 9, the operation interface of the lifting platform according to the embodiment is used for displaying states and parameter settings of a plurality of lifting platforms, and specifically includes: the method comprises the following steps of stroke setting, resetting speed, unit distance, descending frequency, descending speed, current stroke, resetting delay time and the like, parameters required to be adjusted in other embodiments can be set in a system according to requirements, and the parameters are not limited in the embodiment;
the parameters included in the present embodiment are described as follows:
and (3) stroke setting: the lifting platform gradually descends along with the action of the cutter from the distance;
reset speed: the motor speed when the lifting platform is reset to the distance set by the stroke;
unit distance: setting the distance of each descending;
the frequency of the fall: setting the number of cut pieces of foil to fall each time;
the descending speed is as follows: setting the motor speed when the lifting platform gradually descends along with the action of the cutter;
current trip: displaying the current position;
resetting the delay time: and setting the material picking time. After the quantity of each batch is reached, the lifting platform is descended to the lowest point, the cutter is cut off, meanwhile, the operator starts to pick materials, and when the material picking time is up, the lifting platform is lifted back to the distance set by the stroke.
Returning to the original point: after the work is finished, the button is clicked, and the lifting platform returns to the original point.
The database is used for storing all information and parameters acquired and set by the digital acquisition system;
and the digital scanning interface, the dicing machine operation interface, any one dicing machine detailed operation interface and the lifting platform operation interface are displayed on the touch screen.
The number of times of the cutting knives is set through setting the number of pauses in each batch, the reset time of the lifting platform is set through setting the reset delay time, the two parameters are adjustable, and the difference of the individual efficiency of operators can be adapted.
Example two
The invention also provides a control method of the automatic material receiving multi-machine one-screen dicing all-in-one machine, which specifically comprises the following steps:
step 1: after feeding, an operator scans a work order through a code scanning gun, and the output of each coil of material is collected and transmitted to a database;
step 2: setting various running parameters corresponding to the dicer on an operation interface of the dicer of the touch screen and a detailed operation interface of any dicer according to actual production requirements, and setting various running parameters corresponding to the lifting platform on an operation interface of the lifting platform of the touch screen;
and 3, step 3: starting the dicing all-in-one machine, driving a feeding motor and a pulling motor to feed materials by a PLC module of the dicing all-in-one machine according to various operating parameters set in the step 2, controlling a main motor to drive a cutter to move up and down to cut materials, and controlling a lifting platform to drive the cut materials to automatically descend according to a set value;
and 4, step 4: when any one dicer finishes a batch of secondary production, the PLC module controls the feeding motor and the pulling motor to stop feeding, controls the lifting platform to stop descending, and controls the cutter to be in an empty cutter state at the moment, so that an operator can pick up a material block cut on the lifting platform;
and 5: when the set material picking time is over, the PLC module controls the lifting platform to rise to the highest position, and the steps 3 and 4 are repeated;
and 6: when all production requirements are completed, the PLC module controls each operation module to stop operating, and at the moment, the integrated machine can be closed by closing the main switch or code scanning collection of next secondary production requirements is carried out.
The automatic material receiving multi-machine one-screen dicing all-in-one machine has the following advantages:
1) A unified human-computer interface is adopted to replace the originally separated bag making machine interface, so that one person can conveniently operate a plurality of machines;
2) The digital acquisition and the machine tool operation are integrated, so that the information acquisition and the machine tool control can run cooperatively, and the time and energy wasted by the movement of the staff are reduced;
3) The PLC module is adopted to replace a traditional bag making machine controller, the precision and the speed are improved, the electric eye mark tracing distance is adjustable, and the mark alignment is easy. Through operation statistics, the highest production efficiency of the traditional bag making machine controller is 130/min, the standard alignment is not easy, and the dicing error is below 1 mm; the slicing integrated machine controlled by the PLC module has the highest production efficiency of 180 pieces/minute, is simple and accurate in standard alignment, and has the slicing error below 0.2 mm. The counting is carefully processed through the program in the PLC module, so that the counting is accurate, and the counting accuracy is not influenced by starting, stopping midway and cutting a blank knife.
4) Through the lifting platform that sets up, production efficiency has been improved. In the existing bag making machine, during the production of a batch of block foils, the cut blocks can be stacked only in a small number, and operators need to pick the blocks for many times, so that the moving range of the operators is severely limited, and the limit can be reached by operating two machines by one person; the lifting platform is additionally arranged below the cutter, and after a batch of foils are produced, the cut material blocks orderly fall on the material receiving platform, so that an operator only needs to pick materials once. Usually, every batch of production quantity (generally 500 or 1000), operating personnel need take 3 minutes at least for examining the material, and connect the material through lift platform and reduced artifical input, can realize that one person operates two-machine, three-machine or even four-machine, improved production efficiency greatly.
Those of ordinary skill in the art will understand that: the figures are schematic representations of one embodiment, and the blocks or processes shown in the figures are not necessarily required to practice the present invention.
Those of ordinary skill in the art will understand that: modules in the devices in the embodiments may be distributed in the devices in the embodiments according to the description of the embodiments, or may be located in one or more devices different from the embodiments with corresponding changes. The modules of the above embodiments may be combined into one module, or further split into multiple sub-modules.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (8)
1. The utility model provides an automatic connect one screen of material multimachine stripping and slicing all-in-one which characterized in that includes:
the automatic feed cutting device comprises at least two dicers, a cutter, a main motor, an electric eye, a material pulling motor, a displacement sensor, a feed motor, a buzzer and a cutter plate, wherein each dicer is used for cutting a feed material into blocks according to a preset size;
the automatic material receiving and conveying device comprises at least two lifting platforms, a material receiving platform, a servo motor and a material blocking piece, wherein the lifting platforms are arranged below a cutter of a corresponding block cutting machine and used for automatically receiving and taking a cut material block;
the control cabinet comprises a PLC module, a dicer control module, a lifting platform control module, a digital acquisition system, a power supply module and an indicator lamp module, and is electrically connected with each dicer and each lifting platform;
the cantilever box is arranged between the at least two dicers and internally provided with a plurality of cables;
the touch screen is arranged below the cantilever box, is electrically connected with the control cabinet and is used for displaying and operating the digital acquisition system;
the scanning gun is connected with the touch screen;
wherein, the power module includes a power input unit and a plurality of power supply unit, wherein the power input unit includes:
the alternating current power supply is connected to a 220V50HZ alternating current single-phase power supply end through the first leakage protector;
the uninterrupted power supply is 220V50HZ alternating current single-phase power;
the single-phase input of the first switching power supply and the single-phase input of the second switching power supply are correspondingly connected with the single phase of the uninterruptible power supply through a second leakage protector, the output of the first switching power supply is 24V direct current, and the output of the second switching power supply is 5V direct current; and
every power supply unit, respectively through an air switch with the output of first earth-leakage protector is connected, and it includes:
two coil ends of the miniature relay are respectively connected to the 24V output end of the first switching power supply and the power supply control end of the PLC module;
one coil end of the alternating current contactor is connected to the live wire output end of the air switch through a power switch and a normally open loop of the miniature relay, and the other coil end of the alternating current contactor is connected to the zero line output end of the air switch;
the input end of the feeding switch, one input end of the first transformer and one input end of the second transformer are connected to the live wire output end of the air switch through a first normally open loop of the alternating current contactor, and the other input end of the first transformer and the other input end of the second transformer are connected to the zero line output end of the air switch through a second normally open loop of the alternating current contactor;
wherein, slabbing machine control module includes a plurality of slabbing machine control units, and every slabbing machine control unit includes:
two power supply terminals of the main motor frequency converter are respectively connected to a first normally open loop output end and a second normally open loop output end of the alternating current contactor, and three motor terminals of the main motor frequency converter are respectively connected with three input ends of the main motor of the corresponding block cutting machine; the main motor frequency converter is also provided with a main motor speed regulation potentiometer for regulating the rotating speed of the main motor;
two power supply terminals of the direct current permanent magnet motor speed regulation plate are respectively connected to the output end of the feeding switch and the output end of a second normally open loop of the alternating current contactor, two direct current input ends and an IN end of the direct current permanent magnet motor speed regulation plate are respectively connected to three output ends of the displacement sensor on the corresponding block cutting machine, and two motor terminals of the direct current permanent magnet motor speed regulation plate are respectively connected to the input end of the feeding motor; the speed regulating plate of the direct current permanent magnet motor is also provided with a feeding speed regulating potentiometer for regulating the rotating speed of the feeding motor;
two power input ends of the stepping motor driver are respectively connected with two output ends of the first transformer, and the wiring ends of the five-phase motor of the stepping motor driver are respectively connected to the five-phase input end of the material pulling motor;
lift platform control module includes a plurality of lift platform the control unit, every lift platform the control unit with correspond the slabbing machine the control unit corresponds, and every lift platform the control unit includes:
two power input ends of the servo motor driver are respectively connected with two output ends of the second transformer, and an encoder output end and a motor output end of the servo motor driver are connected with corresponding input ends of the servo motor; the pulse positive input, the direction positive input and the enabling positive input of the PLC module are connected with the 5V output end of the second switching power supply, the enabling negative input is connected with the 0V output end of the second switching power supply, and the pulse negative input and the direction negative input are respectively connected with the lifting platform pulse output end and the lifting platform direction control end of the PLC module.
2. The dicing all-in-one machine according to claim 1, wherein a power input end of the tool position plate is connected with an output end of the first switching power supply, an output end of the tool position plate is connected with a tool position acquisition end of the PLC module, the tool position acquisition end is used for transmitting acquired tool position plate information to the PLC module, and the PLC module starts a material pulling motor to pull materials according to the tool position plate information.
3. The dicing all-in-one machine according to claim 1, wherein a power input end of the electric eye is connected with an output end of the first switching power supply, an output end of the electric eye is connected with a color code detection end of the PLC module, the electric eye collects a color code matching state and sends a switching signal to the PLC module, and the PLC module controls the material pulling motor to stop in time according to the switching signal.
4. The dicing all-in-one machine according to claim 1, wherein the wiring mode of the touch screen and the code scanning gun is specifically as follows:
the 24V input end of the touch screen is connected to the 24V output end of the first switching power supply through a touch screen power supply switch, and the 0V input end of the touch screen is connected to the 0V output end of the first switching power supply;
the touch screen is connected with the PLC module through a network cable;
the code scanning gun is connected with the touch screen through a USB wire.
5. The dicing all-in-one machine according to claim 1, further comprising a printer connected to the touch screen through a serial port.
6. The dicing all-in-one machine according to claim 1, further comprising a high-speed optical coupler module, wherein the high-speed optical coupler module comprises a plurality of high-speed optical couplers and is used for converting a low level output by the PLC module into a high level, specifically:
the VF + end of the first high-speed optocoupler is connected to the 5V output end of the second switching power supply through a first resistor, the VF-end of the first high-speed optocoupler is connected to the pulse output end of the stepping motor of the PLC module through a second resistor, and the GND end of the first high-speed optocoupler is connected to the pulse input end of the stepping motor driver;
and the VF + end of the second high-speed optocoupler is connected to a 5V output end of the second switching power supply through a third resistor, the VF-end is connected to a pulse direction output end of the stepping motor of the PLC module through a fourth resistor, and the GND end is connected to a pulse direction input end of the stepping motor driver.
7. The dicing all-in-one machine according to claim 1, wherein the digital acquisition system comprises:
digital scanning interface, it scans the sign indicating number through scanning the sign indicating number rifle and acquires information and through gathering the production data information that the sword position board state calculated, information includes: the system comprises equipment code information, order code information, a plurality of material code information, operator code information, collected data information and actual shift yield information;
dicer operation interface for the parameter and the state of a plurality of dicers are displayed and set up, specifically include: bag making cumulative number, bag making length, bag making speed, material pulling speed, use condition of a lifting platform and rotation direction of a material pulling motor;
any detailed operation interface of slabbing machine for adjust the operating parameter of any slabbing machine, specifically include: bag making length, bag making speed, material pulling speed, number of each batch, number of pause of each batch, label tracking distance, single batch count, batch number, bag making cumulative count and pause rewind length;
lift platform operation interface for show a plurality of lift platform's state and parameter setting, specifically include: setting a stroke, resetting speed, unit distance, descending frequency, descending speed, current stroke and resetting delay time;
the database is used for storing all information and parameters acquired and set by the digital acquisition system;
and the digital scanning interface, the dicer operation interface, the detailed operation interface of any dicer and the lifting platform operation interface are displayed on the touch screen.
8. A control method of a dicing all-in-one machine capable of automatically receiving one screen of multiple machines is realized by the dicing all-in-one machine according to any one of claims 1 to 7, and is characterized by specifically comprising the following steps:
step 1: after feeding, an operator scans a work order through a code scanning gun, and the output of each coil of material is collected and transmitted to a database;
step 2: setting various running parameters corresponding to the dicer on an operation interface of the dicer of the touch screen and a detailed operation interface of any dicer according to actual production requirements, and setting various running parameters corresponding to the lifting platform on an operation interface of the lifting platform of the touch screen;
and 3, step 3: starting the dicing all-in-one machine, wherein a PLC (programmable logic controller) module of the dicing all-in-one machine drives a feeding motor and a material pulling motor to feed materials according to various operating parameters set in the step 2, controls a main motor to drive a cutter to move up and down to cut materials, and controls a lifting platform to drive the cut materials to automatically descend according to a set value;
and 4, step 4: when any dicer finishes one batch of secondary production, the PLC module controls the feeding motor and the pulling motor to stop feeding, controls the lifting platform to stop descending, and controls the cutter to be in a cutting-free state;
and 5: when the set material picking time is over, the PLC module controls the lifting platform to rise to the highest position, and the steps 3 and 4 are repeated;
step 6: and when all production requirements are finished, the PLC module controls each operation module to stop operating.
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| CN106814684A (en) * | 2017-01-05 | 2017-06-09 | 重庆长安汽车股份有限公司 | Higher speed elevator control system based on PLC controls |
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