CN113251106A - Double-mass flywheel with overload protection function and vehicle - Google Patents
Double-mass flywheel with overload protection function and vehicle Download PDFInfo
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- CN113251106A CN113251106A CN202110704961.0A CN202110704961A CN113251106A CN 113251106 A CN113251106 A CN 113251106A CN 202110704961 A CN202110704961 A CN 202110704961A CN 113251106 A CN113251106 A CN 113251106A
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- Prior art keywords
- mass
- flywheel
- scroll spring
- mass flywheel
- dual
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- 230000009977 dual effect Effects 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 description 10
- 230000000694 effects Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/10—Suppression of vibrations in rotating systems by making use of members moving with the system
- F16F15/14—Suppression of vibrations in rotating systems by making use of members moving with the system using masses freely rotating with the system, i.e. uninvolved in transmitting driveline torque, e.g. rotative dynamic dampers
- F16F15/1407—Suppression of vibrations in rotating systems by making use of members moving with the system using masses freely rotating with the system, i.e. uninvolved in transmitting driveline torque, e.g. rotative dynamic dampers the rotation being limited with respect to the driving means
- F16F15/1414—Masses driven by elastic elements
- F16F15/1421—Metallic springs, e.g. coil or spiral springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/10—Suppression of vibrations in rotating systems by making use of members moving with the system
- F16F15/12—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon
- F16F15/131—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon the rotating system comprising two or more gyratory masses
- F16F15/133—Suppression of vibrations in rotating systems by making use of members moving with the system using elastic members or friction-damping members, e.g. between a rotating shaft and a gyratory mass mounted thereon the rotating system comprising two or more gyratory masses using springs as elastic members, e.g. metallic springs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/30—Flywheels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2230/00—Purpose; Design features
- F16F2230/0023—Purpose; Design features protective
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Mechanical Engineering (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
A dual mass flywheel with overload protection function comprises a first mass and a second mass; the first mass comprises a flywheel provided with an axial boss and a gear ring; the second mass comprises a mandrel with a radial boss and a flange; the first mass and the second mass transmit torque through the elastic unit; the elastic unit comprises a first scroll spring and a second scroll spring; the first scroll spring and the second scroll spring are connected with the first mass and the second mass; the elastic unit also comprises an inner pad, an outer pad and an elastic piece; the inner pad and the outer pad are provided with first ends and second ends of a first scroll spring and a second scroll spring; the elastic member is disposed between the laps of the spiral spring.
Description
Technical Field
The present invention relates to a component of a vehicle and a vehicle using the same, and more particularly, to a dual mass flywheel having an overload protection function and a vehicle.
Background
A Dual Mass Flywheel (DMF) is a mechanical structure applied to an automobile power transmission system to isolate torsional vibration of an engine crankshaft. Under the condition that all parameters of the dual-mass flywheel are determined, the frequency of first-order torsional vibration resonance of the engine can be adjusted to be lower than the idle speed of the engine, and vibration, noise and instability caused in the whole working rotating speed range are avoided. And the effects of saving oil, reducing consumption and improving the reliability of the power transmission system of the automobile can be achieved.
The inventor provides the technical scheme in chinese patent No. 202110015123.2 to achieve the above function, but under special limit conditions, the power transmission system may be overloaded seriously, so that the reliability of the vehicle is reduced.
In view of this, the present invention provides a dual mass flywheel with an overload protection function, which overcomes the disadvantage of low reliability of the dual mass flywheel under extreme overload conditions and ultra-long service conditions.
Disclosure of Invention
The invention aims to provide a dual-mass flywheel with an overload protection function, which can ensure the normal work of the dual-mass flywheel under the extreme overload working condition and the overlong service condition.
In order to achieve the above object, the present invention discloses a dual mass flywheel with overload protection function, comprising a first mass and a second mass; the first mass comprises a gear ring and a flywheel provided with an axial boss; the second mass comprises a flange and a mandrel provided with a radial boss; the axial bosses of the flywheel and the radial bosses of the mandrel are arranged in a staggered mode, and torque is transmitted between the first mass and the second mass through the elastic unit; the elastic unit comprises a first scroll spring and a second scroll spring, one end of the first scroll spring and one end of the second scroll spring are connected with the first mass at the same time, and the other end of the first scroll spring and the other end of the second scroll spring are connected with the second mass at the same time.
Still further, the elastic unit further includes an inner pad and an outer pad disposed at the first and second ends of the first and second spiral springs, respectively.
Further, the inner and outer pads radially restrain the first and second scroll springs.
Still further, the elastic unit further includes elastic members uniformly arranged between the laps of the first and second scroll springs.
Furthermore, a relative rotation angle space is reserved between the axial boss and the radial boss.
Further, the first and second scroll springs are disposed coaxially with the first and second masses.
Further, the first and second scroll springs may be wound in the same or opposite directions.
The invention also discloses a vehicle, which is characterized by comprising a power transmission system, wherein the power transmission system comprises the dual-mass flywheel.
The dual-mass flywheel provided by the invention can effectively reduce NVH (noise, vibration and harshness) generated by a crankshaft of an engine, a starting motor and a transmission shaft of a gearbox, and can normally work in an overload working state.
Drawings
It will be appreciated by those skilled in the art that the drawings are provided for a better understanding of the invention and do not constitute any limitation to the scope of the invention. Wherein:
FIG. 1 is a cross-sectional view of a dual mass flywheel in accordance with a preferred embodiment of the present invention;
FIG. 2 is a cross-sectional view of a dual mass flywheel in accordance with a preferred embodiment of the present invention;
FIG. 3 is an exploded view of a dual mass flywheel in accordance with a preferred embodiment of the present invention;
FIG. 4 is a cross-sectional view of a flywheel in accordance with a preferred embodiment of the present invention;
FIG. 5 is a cross-sectional view of a mandrel in accordance with a preferred embodiment of the present invention;
FIG. 6 is a graph of stiffness curves and overload protection for a dual mass flywheel of the present invention.
In the figure:
01-flywheel; 02-mandrel; 03-end cap; 04-large bearing;
05-first scroll spring; 05 a-second scroll spring;
06-first elastic pad; 06 a-second elastic pad;
07-first gasket; 07 a-second gasket;
08-first inside pad; 08 a-second inner pad;
09-first outer pad; 09 a-second outboard pad;
10-thrust ring; 11-screw; 12-inner pin; 13-outer pin;
14-small bearing; 15-gear ring;
101-axial boss; 102-flywheel groove;
201-radial boss; 202-mandrel recess;
501-outer hanging feet; 502-inner hanger.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of modification in various respects, all without departing from the spirit and scope of the present invention.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," "up," "down," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment. The terms "outer" and "outboard" as used herein generally refer to a location away from the axis of the propeller shaft, and "inner" and "inboard" generally refer to a location closer to the axis of the propeller shaft. "axial" refers to the direction in which the drive shaft axis extends, and "radial" refers to the direction perpendicular to the drive shaft axis.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terms "first" and "second" used herein do not denote any particular order or quantity, but rather are used to distinguish one element from another. In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The invention aims to provide a dual-mass flywheel, which solves the problem that the conventional dual-mass flywheel can ensure the normal work of the dual-mass flywheel under the extreme overload working condition and the overlong service condition.
In order to achieve the above object, the present invention provides a dual mass flywheel with overload protection function, comprising a first mass and a second mass coaxially arranged; the first mass comprises a flywheel and a gear ring, and the right end face of the flywheel is provided with an axial boss; the second mass comprises a mandrel and a flange, and a radial boss is arranged on the outer surface of the mandrel; the axial bosses of the flywheel and the radial bosses of the mandrel are arranged in a staggered manner and have a certain angle space; the first mass and the second mass transmit torque through an elastic unit, the elastic unit comprises a first scroll spring, a second scroll spring, an inner side pad, an outer side pad and an elastic piece, the first scroll spring and the second scroll spring are coaxially arranged with the first mass and the second mass, the first ends of the first scroll spring and the second scroll spring are combined with the second mass, and the second ends of the first scroll spring and the second scroll spring are combined with the first mass; the inner pad and the outer pad radially limit the first and second volute springs; the elastic member is disposed between the laps of the first and second spiral springs.
The present invention will be described in detail below with reference to the drawings and embodiments, and typical examples and illustrations will be given for the sake of understanding in the course of the description, but are not intended to be the only way in which the present invention may be practiced.
FIG. 1 is a view of a dual mass flywheel according to a first preferred embodiment of the present invention. As shown in fig. 1, the dual mass flywheel includes a first mass (including the flywheel 01, the ring gear 15, the inner race of the large bearing 04, and the outer race of the small bearing 14) and a second mass (including the spindle 02, the screw 11, the inner pin 12, the outer pin 13, and the outer race of the large bearing 04). The first mass is coaxially connected to a crankshaft of the engine, and for the sake of simplicity of explanation, an axis of the crankshaft of the engine will be referred to as an axis of the dual mass flywheel, in view of the fact that several components of the present invention are coaxially connected. First quality and second quality are connected through first spiral spring 05 between, and the one end and the first quality of first spiral spring 05 combine, and the other end and the second quality combine, absorb vibration through elastic deformation. In this embodiment, the inventor has already described the chinese patent No. 202110015123.2, and the present invention is not repeated.
In a preferred version, as shown in fig. 1, the flywheel 01 includes at least one axial boss 101 and the spindle 02 includes at least one radial boss 201. The axial bosses 101 of the flywheel 01 and the radial bosses 201 of the mandrel 02 are arranged in a staggered manner, and have a certain angle space alpha. Therefore, under the extreme overload working condition and the overlong service condition, even under the condition that the volute spiral spring fails, the dual-mass flywheel can normally transmit torque, and the reliability of the dual-mass flywheel is ensured.
Fig. 2 is an overall view of a dual mass flywheel in accordance with a preferred embodiment of the present invention.
FIG. 3 is an exploded view and a schematic torque transmission path of a dual mass flywheel in accordance with a preferred embodiment of the present invention. Embodiments of the present invention will be described in detail below with reference to fig. 1, 2, and 3. As shown in fig. 3, when the engine is started, the gear ring 15 transmits torque to the flywheel 01, then the flywheel groove 102 transmits the torque to the inner hanging leg 502 of the spring, and then to the outer hanging leg 501, the outer hanging leg 502 transmits to the mandrel groove 202, and the mandrel 02 transmits the torque to the end cover 03.
Under the overload working condition, when the deformation angle of the first spiral spring 05 reaches alpha, the axial boss 101 of the flywheel 01 is contacted with the radial boss 201 of the mandrel 02 to form a new torque transmission path, so that the transmission torque passing through the first spiral spring 05 is not increased, and the effect of protecting the first spiral spring 05 is achieved.
In fig. 3, in addition to a first elastic system consisting of a first spiral spring 05, a first elastic pad 06, a first gasket 07, a first inner pad 08 and a first outer pad 09, there is a set of second elastic system connected in parallel with the first elastic system, consisting of a second spiral spring 05a, a second elastic pad 06a, a second gasket 07a, a second inner pad 08a and a second outer pad 09 a. The first elastic system and the second elastic system work in parallel, and the reliability of the dual-mass flywheel is improved. The first spiral spring 05 and the second spiral spring 05a are wound in the same direction or in opposite directions, so that the performance balance of the dual-mass flywheel during loading and unloading is improved.
FIG. 4 is a view of the flywheel of the preferred embodiment of the present invention, wherein the recess 102 is engaged with the inner leg 502 of the first spiral spring 05.
Fig. 5 is a view of the mandrel of the preferred embodiment of the present invention, with the groove 202 mating with the inner leg 501 of the first spiral spring 05.
Fig. 6 is a graph of stiffness and overload protection position for a dual mass flywheel in accordance with a preferred embodiment of the present invention. The stiffness graph is a variable stiffness curve, and the greater the torque, the greater the stiffness. When the load is lower, the rigidity is small, the deformation is large, and the wave energy can be absorbed; when the load is higher, the rigidity is large, the deformation is small, and the high-frequency buffer vibration absorber is suitable for high-frequency buffer vibration attenuation. It follows that the dual mass flywheel is particularly suitable for high power vehicles. Under the overload working condition, when the deformation angle of the spring 05 reaches alpha, the axial boss 101 of the flywheel 01 is contacted with the radial boss of the mandrel 02 to form a torque transmission path connected with the spring in parallel, so that the effect of protecting the spring is achieved, and the reliability of the dual-mass flywheel is improved.
The above description is only for the purpose of describing the preferred embodiments of the present invention, and is not intended to limit the scope of the present invention, and any variations and modifications made by those skilled in the art based on the above disclosure are within the scope of the appended claims.
Claims (8)
1. A dual mass flywheel with overload protection function is characterized by comprising a first mass and a second mass; the first mass comprises a gear ring and a flywheel provided with an axial boss; the second mass comprises a flange and a mandrel provided with a radial boss; the axial bosses of the flywheel and the radial bosses of the mandrel are arranged in a staggered mode, and torque is transmitted between the first mass and the second mass through the elastic unit; the elastic unit comprises a first scroll spring and a second scroll spring, one end of the first scroll spring and one end of the second scroll spring are connected with the first mass at the same time, and the other end of the first scroll spring and the other end of the second scroll spring are connected with the second mass at the same time.
2. A twin mass flywheel as defined in claim 1 in which said resilient unit further comprises inner and outer pads disposed at first and second ends of the first and second scroll springs, respectively.
3. A twin mass flywheel as defined in claim 2 in which said inboard and outboard pads radially confine the first and second wrap springs.
4. A twin mass flywheel as defined in claim 1 in which said resilient unit further comprises resilient members disposed evenly between the wraps of the first and second spiral springs.
5. A twin mass flywheel as defined in claim 1 in which there is angular space for relative rotation between the axial and radial bosses.
6. A twin mass flywheel as defined in claim 1 in which said first and second wrap springs are disposed coaxially with the first and second masses.
7. A twin mass flywheel as defined in claim 1 in which the first and second scroll springs are wound in the same or opposite directions.
8. A vehicle comprising a driveline comprising a dual mass flywheel as claimed in any one of claims 1 to 7.
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CN202110704961.0A CN113251106A (en) | 2021-06-24 | 2021-06-24 | Double-mass flywheel with overload protection function and vehicle |
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CN202110704961.0A CN113251106A (en) | 2021-06-24 | 2021-06-24 | Double-mass flywheel with overload protection function and vehicle |
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CN114233830A (en) * | 2021-12-30 | 2022-03-25 | 常州数加机械有限公司 | Crankshaft vibration damping decoupling belt pulley assembly |
CN216842893U (en) * | 2021-06-24 | 2022-06-28 | 常州数加机械有限公司 | Double-mass flywheel with overload protection function and vehicle |
CN115388146A (en) * | 2021-05-22 | 2022-11-25 | 潍坊先导传动科技有限公司 | Decoupling belt pulley with overload protection |
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2021
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JP2005155675A (en) * | 2003-11-20 | 2005-06-16 | Jatco Ltd | Torque fluctuation absorbing device |
KR20060104192A (en) * | 2005-03-29 | 2006-10-09 | 서흥석 | Power storage transmission apparatus |
DE102009052055A1 (en) * | 2008-11-27 | 2010-10-21 | Luk Lamellen Und Kupplungsbau Beteiligungs Kg | Centrifugal force pendulum device for vibration damping in dual mass flywheel of drive train of motor vehicle, has pendulum masses of two orders suspended at front side and rear side of rotating support disk |
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CN109488703A (en) * | 2018-12-21 | 2019-03-19 | 安徽昊方机电股份有限公司 | A kind of release type overload protective device |
CN111749992A (en) * | 2019-03-28 | 2020-10-09 | 舍弗勒技术股份两合公司 | Clutch and driven plate assembly |
CN211924843U (en) * | 2019-12-25 | 2020-11-13 | 常州数加机械有限公司 | Crankshaft decoupling belt pulley, assembly and crankshaft vibration damper |
CN111927921A (en) * | 2020-08-10 | 2020-11-13 | 华域动力总成部件系统(上海)有限公司 | Planetary gear type centrifugal pendulum vibration absorber |
CN112682474A (en) * | 2021-01-06 | 2021-04-20 | 常州数加机械有限公司 | Dual mass flywheel |
CN112879497A (en) * | 2021-03-11 | 2021-06-01 | 宁波市洋通汽车配件有限公司 | Bidirectional vibration damping decoupler |
CN115388146A (en) * | 2021-05-22 | 2022-11-25 | 潍坊先导传动科技有限公司 | Decoupling belt pulley with overload protection |
CN216842893U (en) * | 2021-06-24 | 2022-06-28 | 常州数加机械有限公司 | Double-mass flywheel with overload protection function and vehicle |
CN114233830A (en) * | 2021-12-30 | 2022-03-25 | 常州数加机械有限公司 | Crankshaft vibration damping decoupling belt pulley assembly |
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