CN113246018A - Automatic guide rail turnover device and using method thereof - Google Patents
Automatic guide rail turnover device and using method thereof Download PDFInfo
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- CN113246018A CN113246018A CN202110510805.0A CN202110510805A CN113246018A CN 113246018 A CN113246018 A CN 113246018A CN 202110510805 A CN202110510805 A CN 202110510805A CN 113246018 A CN113246018 A CN 113246018A
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- supporting
- turnover
- guide rail
- hinge
- disc
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- 230000007306 turnover Effects 0.000 title claims abstract description 118
- 238000000034 method Methods 0.000 title claims description 14
- 230000007704 transition Effects 0.000 claims abstract description 50
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 230000006835 compression Effects 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 15
- 230000009467 reduction Effects 0.000 claims abstract description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 12
- 239000010935 stainless steel Substances 0.000 claims description 12
- 239000004677 Nylon Substances 0.000 claims description 5
- 229920001778 nylon Polymers 0.000 claims description 5
- 238000003754 machining Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 1
- 208000034656 Contusions Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002173 cutting fluid Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/14—Single-purpose machines or devices for grinding slideways
Abstract
An automatic turnover device of a guide rail comprises a plurality of turnover devices arranged at intervals, wherein each turnover device comprises a left turnover roller support seat and a right turnover roller support seat, the inner sides of the upper ends of the turnover roller support seats are provided with turnover rollers, the upper ends of the turnover roller supports are provided with turnover discs, each turnover disc comprises an upper support disc and a lower support disc, the right ends of the upper support disc and the lower support disc are mutually semicircular, the right ends of the upper support disc and the lower support disc are rotatably connected through hinges, the left ends of the upper support disc and the lower support disc are connected through lock catches, the inner sides of the upper support disc and the lower support disc are internally provided with fixed parts, the left ends and the right ends of the fixed parts are connected with support plates through compression screws, the outer sides of the right ends of the upper support disc and the lower support disc are respectively provided with a transition gear, the central position of the inner sides of the transition gears is provided with a transition gear shaft, a transmission tubular shaft is arranged between the transition gear shaft, the outer side of the transition gear is provided with a drive gear meshed with a reduction motor with a band-type brake, and a motor supporting seat is arranged at the outer side end of the speed reducing motor with the band-type brake.
Description
Technical Field
The invention relates to the technical field of guide rail processing equipment, in particular to an automatic turnover device for a guide rail.
Background
At present, for machining a linear rolling guide rail, a conventional machining process is that a plurality of guide rails to be machined are sequentially arranged side by side and are reliably clamped on a workbench of a surface grinding machine through an electromagnetic chuck, flat grinding is firstly carried out on upper planes in sub-processes, then the machined guide rails are manually clamped in sequence, and the upper planes are used as references and then clamped and ground on turned lower planes.
Linear rolling guide rail in the past need the manual work to turn over the guide rail one by one when adding man-hour, and because the guide rail is longer, the quality is great, artifical upset clamping process intensity of labour is big and whole upset process occupies the auxiliary time long, has reduced the availability factor of lathe, staff's work burden is heavier, will process the last plane fish tail that is good or cause the kou to damage to other planes of guide rail at artifical upset clamping in-process very easily for linear rolling guide's machining precision and quality receive the influence.
Disclosure of Invention
The automatic guide rail turnover device is reasonable in structural design, a plurality of guide rails can be turned integrally, turnover efficiency is improved, the use efficiency of a surface grinding machine is effectively improved, meanwhile, burrs and damages to the machined guide rails are avoided, labor intensity of workers is reduced, and therefore machining accuracy and quality of the guide rails are guaranteed.
The invention adopts the technical scheme for solving the technical problems that: the guide rail automatic turnover device comprises a plurality of turnover devices arranged at intervals, each turnover device comprises a left turnover roller supporting seat and a right turnover roller supporting seat, the inner sides of the upper ends of the turnover roller supporting seats are rotatably connected with turnover roller supports, the upper ends of the turnover roller supports are provided with turnover discs, each turnover disc comprises an upper supporting disc and a lower supporting disc which are arranged in a semicircular way, the right ends of the upper supporting disc and the lower supporting disc are rotatably connected through hinges, the left ends of the upper supporting disc and the lower supporting disc are connected through lock catches, fixed parts are arranged in the inner sides of the upper supporting disc and the lower supporting disc, the inner sides of the left and right ends of the fixed parts are in threaded connection with compression screw rods, the inner side of one end of each compression screw rod is in sliding connection with an adjusting handle positioned in each turnover disc, the other end of each compression screw rod is fixedly connected with a supporting plate, a fixed cavity for placing a guide rail is arranged between the upper supporting plate and the lower supporting plate, and the outer sides of the right ends of the upper supporting disc and the lower supporting disc are provided with transmission gear rings, the lower end of the turnover table is provided with transition gears meshed with the transmission gear ring, the central position of the inner side of each transition gear is fixedly connected with a transition gear shaft, the front end and the rear end of each transition gear shaft are provided with transition gear supporting seats positioned on the outer sides of the transition gears, a transmission pipe shaft fixedly connected to the outer sides of the transition gear shafts is arranged between the transition gear shafts, the outer side of each transition gear is provided with a driving gear meshed with the transition gear, the central position of the inner side of each driving gear is fixedly connected with a reducing motor with a band-type brake, the outer side end of the reducing motor with the band-type brake is provided with a motor supporting seat, a processed guide rail is sucked by an electromagnetic hoisting device and then placed in the turnover table, and the turnover table is driven to rotate by the reducing motor with the band-type brake, the driving gear and the transition gears, so that the guide rail fixed in the turnover table rotates 180 degrees to complete integral turnover, time and labor are saved, the labor intensity of workers is reduced, the collision damage of the guide rail in the clamping process is effectively avoided, and the machining precision and quality of the guide rail are guaranteed.
For further perfection, the turn-over device outside is equipped with the stainless steel pond, upset gyro wheel supporting seat fixed connection is in stainless steel bottom of the pool portion, stainless steel pond lower extreme is equipped with a plurality of supporting legs, is equipped with the stainless steel pond for whole operation process all accomplishes in the stainless steel pond, has avoided the exorbitant of cutting fluid, plays the guard action to the environment.
When the device is used normally, one surface grinding machine is provided with two automatic turn-over devices for use, unprocessed guide rails are firstly placed on the two automatic turn-over devices before work, the guide rails on the automatic turn-over devices are sucked and placed on a surface grinding machine workbench through an electromagnetic hoisting and absorbing device for processing, the processed guide rails are sucked and placed back on the original automatic turn-over devices through the electromagnetic hoisting and absorbing device after the processing is finished, the guide rails on the other automatic turn-over devices are sucked and placed on the surface grinding machine workbench for processing, meanwhile, the guide rails after the processing of one surface are turned over under the action of the automatic turn-over devices, after the processing of the guide rails on the surface grinding machine workbench is finished, the guide rails are sucked and placed back on the original automatic turn-over devices through the electromagnetic hoisting and the guide rails on the turned-over automatic turn-over devices are sucked and placed on the surface grinding machine workbench for processing, meanwhile, the other guide rail after the plane machining is finished finishes the turnover under the action of the automatic turnover device, the guide rail after the two sides machining is finished is sucked and placed in a finished product area through the electromagnetic lifting and sucking device after the machining is finished, the guide rail after the turnover is sucked and placed on the workbench of the plane grinding machine through the electromagnetic lifting and sucking device for machining, and meanwhile, a new machining-substituted guide rail is placed on the idle automatic turnover device and is operated in a reciprocating mode in the same way, so that the auxiliary time occupied by the guide rail due to the turnover is shortened, the auxiliary time is overlapped into the machining time, and the use efficiency of the plane grinding machine is greatly improved.
Further perfect, the inboard fixedly connected with of support layer board prevents nylon pad of colliding with, is equipped with and prevents nylon pad of colliding with, avoids causing the damage to the guide rail when placing the guide rail and press from both sides tightly, guarantees the processingquality on guide rail surface.
Further perfection, the hinge includes that two respectively fixed connection are at the hinge outer panel and two hinge inner panels in the both ends outside around the upper end supporting disk that the both ends outside fixed connection is around the lower extreme supporting disk, hinge outer panel right side is equipped with first supporting part, hinge inner panel right side is equipped with and is located the second supporting part that first supporting part is inboard and correspond with first supporting part, the inboard rotation of first supporting part is connected with the hinge pin, and one end threaded connection of hinge pin is in the second supporting part, the other end of hinge pin is equipped with the boss that is located the first supporting part outside, is equipped with the hinge that is located both ends around the upset dish for the hinge is located both ends around the upset gyro wheel supports when the upset dish rotates, makes the hinge can be smooth and easy through the upset gyro wheel support, makes the rotation of upset dish more.
Further perfecting, the lock catch comprises a lock catch support fixedly connected to the outer side of the left end of the upper end supporting disc and a lock catch hinge support fixedly connected to the outer side of the left end of the lower end supporting disc.
Further perfect, upset gyro wheel supporting seat includes the bed plate, both sides fixedly connected with backup pad around the bed plate upper end, fixedly connected with center pin between the backup pad, two bearings about center pin outside fixedly connected with, bearing outside fixedly connected with supporting wheel, open in the supporting wheel outside have with the standing groove that the upset dish corresponds, the inboard central point of standing groove put open have with the holding tank that transmission ring gear corresponds is equipped with the supporting wheel that has standing groove and holding tank for the upset dish can the joint at the standing groove internal rotation, and the transmission ring gear of upset dish is located the holding tank, thereby guarantees the rotation that the upset dish can be smooth and easy.
The use method of the automatic guide rail turnover device comprises the following steps:
1) fixing a guide rail: rotating a boss on the lock catch hinge support to separate the lock catch hinge support from the lock catch support so as to open a support plate at the upper end, sucking guide rails which are arranged in parallel with each other from a grinder workbench through an electromagnetic hoisting device and moving the guide rails to be arranged at the upper end of a turnover device, turning the support plate at the upper end to the upper end of the support plate at the lower end, clamping screws on the rotating lock catch hinge support into the lock catch support, locking and fixing the screws through the boss, and respectively rotating a left adjusting handle and a right adjusting handle in the support plate at the upper end to drive a support supporting plate to move downwards so as to clamp the guide rails between an upper support supporting plate and a lower support supporting plate;
2) overturning the guide rail: a speed reduction motor with a band-type brake at the lower end of the middle turnover device is started to drive a driving gear to rotate, so that a transition gear and a transition gear shaft are driven to rotate, the transition gears at the lower sides of the turnover devices at the left end and the right end are simultaneously driven to rotate through a transmission tubular shaft, so that a supporting disk at the lower end is driven to rotate clockwise and slowly, a hinge inner side plate and a hinge outer side plate pass through the outer side of the supporting wheel, a transmission gear ring on the turnover disk is positioned in an accommodating groove, so that the supporting disk at the upper end rotates to the position of the supporting disk at the lower end, and a guide rail between the supporting trays rotates 180 degrees to complete turnover;
3) taking down the guide rail: the adjusting handle in the upper end supporting disk is rotated to enable the compression screw to drive the supporting plate at the upper end to move upwards, so that the upper and lower supporting plates are loosened, the upper end supporting plate is unscrewed by rotating to a boss on a right end lock catch hinge support, the lock catch hinge support and the lock catch support are separated to open the supporting plate at the upper end, the guide rail is sucked up from the supporting plate at the lower end by the electromagnetic lifting and sucking device and placed on a grinding machine workbench to be processed, the new guide rail to be overturned is placed back on the supporting plate at the lower end supporting plate, and the operation is carried out in the same way to overturn the guide rail next time.
The invention has the beneficial effects that: the invention has reasonable structural design, the processed guide rail is sucked by the electromagnetic hoisting device and then placed in the turnover disc, and the rotary turnover disc is driven by the reduction motor with the brake, the driving gear and the transition gear, so that the guide rail fixed in the turnover disc rotates 180 degrees to complete the whole turnover, time and labor are saved, the labor intensity of workers is reduced, the collision and damage of burrs in the process of clamping the guide rail are effectively avoided, and the processing precision and quality of the guide rail are ensured.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a schematic structural diagram of the turn-over device;
FIG. 3 is a schematic structural view of the turn-over device after rotating 180 degrees clockwise;
FIG. 4 is a schematic structural view of a hinge;
FIG. 5 is a left side view of the flipping mechanism of FIG. 2;
FIG. 6 is a schematic structural view of the support seat of the turnover roller;
fig. 7 is a schematic view of the installation of the reduction motor.
Description of reference numerals: 1. a turnover device, 2, a turnover roller supporting seat, 3, a turnover roller supporting seat, 4, a turnover disc, 4-1, a supporting plate, 5, a fixing part, 6, a compression screw, 7, an adjusting handle, 8, a supporting plate, 9, a fixing cavity, 10, a transmission gear ring, 11, a transition gear, 12, a transition gear shaft, 13, a transition gear supporting seat, 14, a transmission pipe, 15, a driving gear, 16, a speed reducing motor, 17, a motor supporting seat and 18, stainless steel pond, 19, supporting legs, 20, nylon cushion prevents knocking upon, 21, hinge outer panel, 22, hinge inner panel, 23, first supporting part, 24, second supporting part, 25, hinge axis, 26, boss, 27, hasp support, 28, hasp hinge support, 29, bed plate, 30, backup pad, 31, center pin, 32, bearing, 33, supporting wheel, 34, standing groove, 35, holding tank.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
referring to figures 2 and 3: the automatic guide rail turnover device comprises a plurality of turnover devices 1 arranged at intervals, wherein each turnover device 1 comprises a left turnover roller support seat and a right turnover roller support seat 2, the inner side of the upper end of each turnover roller support seat 2 is rotatably connected with a turnover roller support 3, the upper end of each turnover roller support 3 is provided with a turnover disc 4, each turnover disc 4 comprises an upper support disc 4-1 and a lower support disc 4-1 which are arranged in a semicircular manner, the right ends of the upper support disc 4-1 and the lower support disc 4-1 are rotatably connected through a hinge, the left ends of the upper support disc 4-1 and the lower support disc 4-1 are connected through a lock catch, a fixing part 5 is arranged in each of the upper support disc 4-1 and the lower support disc 4, the inner sides of the left end and the right end of each fixing part 5 are in threaded connection with a compression screw 6, the inner side of one end of each compression screw 6 is slidably connected with an adjusting handle 7 positioned in each turnover disc 4, and the other end of each compression screw 6 is fixedly connected with a support supporting plate 8, a fixed cavity 9 for placing a guide rail is arranged between the upper supporting plate and the lower supporting plate 8, a transmission gear ring 10 is arranged on the outer side of the right end of the upper supporting plate 4-1, a transition gear 11 meshed with the transmission gear ring 10 is arranged at the lower end of the turnover plate 4, a transition gear shaft 12 is fixedly connected to the central position of the inner side of the transition gear 11, transition gear supporting seats 13 positioned on the outer side of the transition gear 11 are arranged at the front end and the rear end of the transition gear shaft 12, a transmission tubular shaft 14 fixedly connected to the outer side of the transition gear shaft 12 is arranged between the transition gear shafts 12, a driving gear 15 meshed with the transition gear 11 is arranged on the outer side of the transition gear 11 at the middle end, a reducing motor 16 with a band-type brake is fixedly connected to the central position of the inner side of the driving gear 15, a motor supporting seat 17 is arranged on the outer side end of the reducing motor 16 with the band-type brake, the processed guide rail is placed in the turnover plate after being absorbed by an electromagnetic suspension device, the rotary turnover table is driven by the speed reducing motor with the band-type brake, the driving gear and the transition gear, so that the guide rail fixed in the turnover table rotates 180 degrees to complete integral turnover, time and labor are saved, the labor intensity of workers is reduced, the knocking and bruising in the process of clamping the guide rail are effectively avoided, and the processing precision and quality of the guide rail are ensured.
As shown in fig. 1, a stainless steel pool 18 is arranged outside the turn-over device 1, the turning roller supporting seat 2 is fixedly connected to the bottom of the stainless steel pool 18, a plurality of supporting legs 19 are arranged at the lower end of the stainless steel pool 18, and as shown in fig. 3, a nylon cushion 20 for preventing knocking is fixedly connected to the inner side of the supporting plate 8.
As shown in fig. 4 and 6, the hinge includes two hinge outer plates 21 fixedly connected to the outer sides of the front and rear ends of the upper end support plate 4-1, respectively, and two hinge inner plates 22 fixedly connected to the outer sides of the front and rear ends of the lower end support plate 4-1, a first support 23 is provided on the right side of the hinge outer plate 21, a second support 24 corresponding to the first support 23 is provided on the right side of the hinge inner plate 22, a hinge shaft 25 is rotatably connected to the inner side of the first support 23, one end of the hinge shaft 25 is screwed into the second support 24, a boss 26 provided on the outer side of the first support 23 is provided on the other end of the hinge shaft 25, hinges provided on the front and rear ends of the turnover plate, the hinge is arranged at the front end and the rear end of the turnover roller support when the turnover plate rotates, so that the hinge can smoothly support through the turnover roller, and the turnover plate can rotate more smoothly.
As shown in fig. 5, the locking device includes a locking device support 27 fixedly connected to the outer side of the left end of the upper end support plate 4-1 and a locking device hinge support 28 fixedly connected to the outer side of the left end of the lower end support plate 4-1. As shown in fig. 6, the supporting seat 2 of the turning roller includes a base plate 29, supporting plates 30 are fixedly connected to the front and rear sides of the upper end of the base plate 29, a central shaft 31 is fixedly connected between the supporting plates 30, two bearings 32 are fixedly connected to the left and right sides of the central shaft 31, supporting wheels 33 are fixedly connected to the outer sides of the bearings 32, a placing groove 34 corresponding to the turning disc 4 is formed in the outer side of each supporting wheel 33, an accommodating groove 35 corresponding to the transmission gear ring 10 is formed in the central position of the inner side of each placing groove 34, the supporting wheels with the placing grooves and the accommodating grooves are arranged, so that the turning disc can be clamped in the placing grooves to rotate, and the transmission gear ring of the turning disc is located in the accommodating groove, thereby ensuring that the turning disc can rotate smoothly.
The use method of the automatic guide rail turnover device comprises the following steps:
1) fixing a guide rail: rotating a boss on the lock catch hinge support 28 to separate the lock catch hinge support 28 from the lock catch support 27 so as to open the support plate 4-1 at the upper end, sucking up guide rails which are arranged in parallel with each other from a workbench of a surface grinding machine through an electromagnetic hoisting device and moving the guide rails to be arranged at the upper end of the turnover device 1, then overturning the support plate 4-1 at the upper end to the upper end of the support plate 4-1 at the lower end, clamping screws on the rotating lock catch hinge support 28 into the lock catch support 27, locking and fixing the guide rails through the boss, and respectively rotating a left adjusting handle 7 and a right adjusting handle 7 in the support plate 4-1 at the upper end so that a compression screw 6 drives a support plate 8 to move downwards to clamp the guide rails between an upper support plate 8 and a lower support plate 8;
2) overturning the guide rail: a speed reducing motor 16 with a band-type brake at the lower end of the middle turnover device 1 is started to drive a driving gear 15 to rotate, so that a transition gear 11 and a transition gear shaft 12 are driven to rotate, the transition gears 11 at the lower sides of the left and right turnover devices 1 are simultaneously driven to rotate through a transmission pipe shaft 14, so that a supporting disc 4-1 at the lower end is driven to rotate clockwise and slowly, a hinge inner side plate 22 and a hinge outer side plate 21 pass through the outer side of a supporting wheel 33, a transmission gear ring 10 on the turnover disc 4 is positioned in an accommodating groove 35, so that the supporting disc 4-1 at the upper end rotates to the supporting disc 4-1 at the lower end, and a guide rail between the supporting discs 8 rotates 180 degrees to complete turnover;
3) taking down the guide rail: rotating an adjusting handle 7 in an upper end supporting disk 4-1 to enable a compression screw 6 to drive a supporting plate 8 at the upper end to move upwards, so that the upper and lower supporting plates 8 are loosened, a boss rotated to a right end lock catch hinge support 28 is unscrewed, the lock catch hinge support 28 and a lock catch support 27 are separated to open the supporting disk 4-1 at the upper end, then an electromagnetic hoisting device is used for sucking the guide rail from the supporting disk 4-1 at the lower end and placing the guide rail on a surface grinding machine workbench for processing, finally, a new guide rail needing to be overturned is placed back on the supporting plate 8 of the supporting disk 4-1 at the lower end, and the next guide rail overturning can be carried out by carrying out the operations in the same way.
While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.
Claims (7)
1. The utility model provides an automatic turn-over device of guide rail, includes turn-over device (1) that a plurality of interval set up, characterized by: the turn-over device (1) comprises a left turn-over roller supporting seat and a right turn-over roller supporting seat (2), the inner side of the upper end of the turn-over roller supporting seat (2) is rotatably connected with a turn-over roller support (3), the upper end of the turn-over roller support (3) is provided with a turn-over disc (4), the turn-over disc (4) comprises an upper supporting disc and a lower supporting disc (4-1) which are arranged in a semicircular way, the right ends of the upper supporting disc and the lower supporting disc (4-1) are rotatably connected through a hinge, the left ends of the upper supporting disc and the lower supporting disc (4-1) are connected through a lock catch, a fixing part (5) is arranged in each of the inner sides of the upper supporting disc and the lower supporting disc (4), the inner sides of the left end and the right end of the fixing part (5) are in threaded connection with a compression screw (6), the inner side of one end of the compression screw (6) is slidably connected with an adjusting handle (7) positioned in the turn-over disc (4), and the other end of the compression screw (6) is fixedly connected with a supporting plate (8), a fixed cavity (9) for placing a guide rail is arranged between the upper supporting plate and the lower supporting plate (8), a transmission gear ring (10) is arranged on the outer side of the right end of each of the upper supporting plate and the lower supporting plate (4-1), a transition gear (11) meshed with the transmission gear ring (10) is arranged at the lower end of each turnover plate (4), a transition gear shaft (12) is fixedly connected to the inner side center position of each transition gear (11), transition gear supporting seats (13) positioned on the outer side of each transition gear (11) are arranged at the front end and the rear end of each transition gear shaft (12), a transmission tubular shaft (14) fixedly connected to the outer side of each transition gear shaft (12) is arranged between the transition gear shafts (12), a driving gear (15) meshed with the transition gear (11) is arranged on the outer side of the middle end of each transition gear (11), and a speed reducing motor (16) with a band-type brake is fixedly connected to the inner side center position of each driving gear (15), and a motor supporting seat (17) is arranged at the outer side end of the speed reducing motor (16) with the band-type brake.
2. The automatic guide rail turnover device of claim 1, wherein: the turnover device is characterized in that a stainless steel pool (18) is arranged on the outer side of the turnover device (1), the turnover roller supporting seat (2) is fixedly connected to the bottom of the stainless steel pool (18), and a plurality of supporting legs (19) are arranged at the lower end of the stainless steel pool (18).
3. The automatic guide rail turnover device as claimed in claim 1 or 2, wherein: the inner side of the supporting plate (8) is fixedly connected with a knock-proof nylon cushion (20).
4. The automatic guide rail turnover device of claim 1, wherein: the hinge comprises two hinge outer side plates (21) and two hinge inner side plates (22), wherein the hinge outer side plates are fixedly connected to the outer sides of the front end and the rear end of the upper end supporting plate (4-1) respectively, the hinge inner side plates (22) are fixedly connected to the outer sides of the front end and the rear end of the lower end supporting plate (4-1) respectively, a first supporting portion (23) is arranged on the right side of each hinge outer side plate (21), a second supporting portion (24) which is located on the inner side of the first supporting portion (23) and corresponds to the first supporting portion (23) is arranged on the right side of each hinge inner side plate (22), a hinge shaft (25) is rotatably connected to the inner side of the first supporting portion (23), one end of the hinge shaft (25) is in the second supporting portion (24) in a threaded manner, and a boss (26) located on the outer side of the first supporting portion (23) is arranged at the other end of the hinge shaft (25).
5. The automatic guide rail turnover device of claim 1, wherein: the lock catch comprises a lock catch support (27) fixedly connected to the outer side of the left end of the upper end supporting plate (4-1) and a lock catch hinge support (28) fixedly connected to the outer side of the left end of the lower end supporting plate (4-1).
6. The automatic guide rail turnover device of claim 1, wherein: upset gyro wheel supporting seat (2) include bed plate (29), both sides fixedly connected with backup pad (30) around bed plate (29) upper end, fixedly connected with center pin (31) between backup pad (30), two bearings (32) about center pin (31) outside fixedly connected with, bearing (32) outside fixedly connected with supporting wheel (33), open in supporting wheel (33) outside have with standing groove (34) that turnover dish (4) correspond, standing groove (34) inboard central point put open have with holding tank (35) that transmission ring gear (10) correspond.
7. The use method of the automatic guide rail turnover device comprises the following steps:
1) fixing a guide rail: rotating a boss on the lock catch hinge support (28) to separate the lock catch hinge support (28) from the lock catch support (27) so as to open a support plate (4-1) at the upper end, sucking up guide rails which are placed in parallel with each other from a workbench of a surface grinding machine through an electromagnetic hoisting device and placing the guide rails at the upper end of a turnover device (1), turning the support plate (4-1) at the upper end to the upper end of a support plate (4-1) at the lower end, clamping screws on the rotary lock catch hinge support (28) into the lock catch support (27), locking and fixing the guide rails through the boss, and respectively rotating a left adjusting handle and a right adjusting handle (7) in the support plate (4-1) at the upper end to drive a support supporting plate (8) to move downwards so as to clamp the guide rails between the upper support plate and the lower support plate (8);
2) overturning the guide rail: a speed reduction motor (16) with a band-type brake at the lower end of the middle turnover device (1) is started to drive a driving gear (15) to rotate, so that a transition gear (11) and a transition gear shaft (12) are driven to rotate, the transition gear (11) at the lower sides of the left and right turnover devices (1) is driven to rotate through a transmission pipe shaft (14) simultaneously, so that a supporting disc (4-1) at the lower end is driven to rotate clockwise and slowly, a hinge inner side plate (22) and a hinge outer side plate (21) pass through the outer side of a supporting wheel (33), a transmission gear ring (10) on the turnover disc (4) is positioned in an accommodating groove (35), so that the supporting disc (4-1) at the upper end rotates to the position of the supporting disc (4-1) at the lower end, and a guide rail between the supporting discs (8) rotates 180 degrees to complete turnover;
3) taking down the guide rail: rotating an adjusting handle (7) in an upper end supporting disk (4-1) to enable a compression screw (6) to drive a supporting plate (8) at the upper end to move upwards, so that an upper supporting plate and a lower supporting plate (8) are loosened, unscrewing a boss which is rotated to a right end lock catch hinge support (28), separating the lock catch hinge support (28) from a lock catch support (27) to open the supporting disk (4-1) at the upper end, sucking a guide rail from the supporting disk (4-1) at the lower end through an electromagnetic hoisting device, placing the guide rail on a workbench of a surface grinding machine for processing, finally placing the new guide rail to be overturned back to the supporting plate (8) of the supporting disk (4-1) at the lower end, and carrying out the operation in the same way to overturn the guide rail next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110510805.0A CN113246018A (en) | 2021-05-11 | 2021-05-11 | Automatic guide rail turnover device and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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| DE3224899A1 (en) * | 1982-07-03 | 1984-01-05 | Hans 7447 Aichtal Staeger | CONNECTING ELEMENT FOR PANELS |
| CN2721302Y (en) * | 2004-07-30 | 2005-08-31 | 徐州重型机械厂 | Welding turn-over apparatus |
| CN200975166Y (en) * | 2006-11-21 | 2007-11-14 | 国网南京自动化研究院 | External hinge |
| CN201198692Y (en) * | 2008-02-20 | 2009-02-25 | 谭锐强 | Hinge |
| WO2011036166A1 (en) * | 2009-09-23 | 2011-03-31 | Contitech Transportbandsysteme Gmbh | Steel cord conveyor belt with a connecting hinge for coupling two belt ends |
| CN203868100U (en) * | 2014-05-15 | 2014-10-08 | 南京南汽畅通公路机械有限公司 | Bearing and spacing hinge mechanism |
| CN111268405A (en) * | 2020-04-07 | 2020-06-12 | 河北卓越电气有限责任公司 | Semi-automatic upset machine with barrier propterty is convenient for antifriction structure |
| CN112707131A (en) * | 2020-12-15 | 2021-04-27 | 西安飞机工业（集团）有限责任公司 | Airplane beam overturning device and method |
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2021
- 2021-05-11 CN CN202110510805.0A patent/CN113246018A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3224899A1 (en) * | 1982-07-03 | 1984-01-05 | Hans 7447 Aichtal Staeger | CONNECTING ELEMENT FOR PANELS |
| CN2721302Y (en) * | 2004-07-30 | 2005-08-31 | 徐州重型机械厂 | Welding turn-over apparatus |
| CN200975166Y (en) * | 2006-11-21 | 2007-11-14 | 国网南京自动化研究院 | External hinge |
| CN201198692Y (en) * | 2008-02-20 | 2009-02-25 | 谭锐强 | Hinge |
| WO2011036166A1 (en) * | 2009-09-23 | 2011-03-31 | Contitech Transportbandsysteme Gmbh | Steel cord conveyor belt with a connecting hinge for coupling two belt ends |
| CN203868100U (en) * | 2014-05-15 | 2014-10-08 | 南京南汽畅通公路机械有限公司 | Bearing and spacing hinge mechanism |
| CN111268405A (en) * | 2020-04-07 | 2020-06-12 | 河北卓越电气有限责任公司 | Semi-automatic upset machine with barrier propterty is convenient for antifriction structure |
| CN112707131A (en) * | 2020-12-15 | 2021-04-27 | 西安飞机工业（集团）有限责任公司 | Airplane beam overturning device and method |
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Application publication date: 20210813 |