CN113245803A - Automatic assembling method for production of automobile air conditioner condenser - Google Patents
Automatic assembling method for production of automobile air conditioner condenser Download PDFInfo
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- CN113245803A CN113245803A CN202110577394.7A CN202110577394A CN113245803A CN 113245803 A CN113245803 A CN 113245803A CN 202110577394 A CN202110577394 A CN 202110577394A CN 113245803 A CN113245803 A CN 113245803A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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Abstract
The invention relates to an automatic assembly method for the production of an automobile air-conditioning condenser, which uses an automatic assembly device for the production of the automobile air-conditioning condenser, and the automatic assembly device comprises an installation bottom plate, supporting legs, an assembly mechanism, a shifting mechanism and a flattening mechanism, and can solve the problems that the accurate positioning of the installation position between a condenser fin and a condenser frame is difficult to realize in the automatic assembly process of the production of the automobile air-conditioning condenser, the position heights of all areas of the condenser frame are difficult to keep uniform during the assembly, the possibility of the condenser fin inclining and shaking in the condenser frame is increased, the continuous conveying and supplying of the condenser fin is difficult to realize, the condenser fin is difficult to carry out the secondary compaction operation in the condenser frame after the assembly is finished, and the possibility of the condenser fin inclining and tilting is increased, the problems of the assembly operation of the condenser and the like are reduced.
Description
Technical Field
The invention relates to the technical field of condenser assembly, in particular to an automatic assembly method for production of an automobile air conditioner condenser.
Background
The condenser is a component of a refrigeration system, and belongs to a heat exchanger, and can convert gas or vapor into liquid to transfer heat in a tube to air near the tube in a quick mode. Condenser working process is a exothermic process, so the condenser temperature all is higher, vehicle air conditioner is when the refrigeration, utilizes the condenser to carry out the heat exchange with the high-pressure gaseous state freon of high temperature with the air outdoors, becomes low temperature high pressure liquid freon, and then makes the temperature in the car descend, forms the refrigeration effect, vehicle air conditioner condenser mainly comprises frame, condenser pipe and fin, in carrying out vehicle air conditioner condenser assembling process, often can have following problem:
(1) traditional vehicle air conditioner condenser production equipment is often through artifical manual with condenser fin assembly to the condenser frame in, this kind of operation mode inefficiency, and according to the difference of workman's work experience, be difficult to realize the accurate positioning of mounted position between condenser fin and the condenser frame, make the mounted position of condenser fin in the condenser frame have very big difference, and then influence the life and the refrigeration effect of later stage condenser, and manual assembly is difficult to make condenser frame each regional position height keep unified when the equipment, the possibility that the condenser fin inclined in the condenser frame and rocked has been increased.
(2) The traditional production and assembly of the automobile air conditioner condenser are difficult to realize continuous conveying and supply of condenser fins, and the condenser fins are required to be continuously taken and assembled manually, so that the workload of manual assembly operation is increased by a large amount of repeated operation, and the condenser fins are difficult to carry out secondary compaction operation into a condenser frame after the assembly is completed, the possibility of inclination and tilting of the condenser fins is increased, and the operation efficiency of the condenser assembly operation is reduced.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic assembly method for the production of an automobile air conditioner condenser, which can solve the problems in the background technology.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: the automatic assembling method for the production of the automobile air conditioner condenser uses an automatic assembling device for the production of the automobile air conditioner condenser, the automatic assembling device for the production of the automobile air conditioner condenser comprises a mounting bottom plate, supporting legs, an assembling mechanism, a shifting mechanism and a flattening mechanism, and the specific method for the automatic assembling operation for the production of the automobile air conditioner condenser by adopting the automatic assembling device for the production of the automobile air conditioner condenser is as follows:
s1, placing fins: firstly, manually superposing fins in a condenser to be assembled one by one in an assembling mechanism, and checking the overall operation state of an assembling device;
s2, positioning the frame: manually placing a frame in the condenser to be assembled on the assembling mechanism, and clamping and positioning the frame by the shifting mechanism;
s3, conveying and assembling: after the step S2 is completed, the condenser frame is driven to move by the shifting mechanism, and the condenser fins are further filled into the condenser frame one by the assembling mechanism;
s4, taking out and collecting: in the step S3, the assembled condenser fins are flattened and compacted through a flattening mechanism, and then the assembled condenser is taken out integrally through manual work;
supporting legs are uniformly installed at the corners around the lower end of the installation bottom plate, an assembling mechanism is installed on the upper end face of the installation bottom plate, a flattening mechanism is installed on the assembling mechanism, a shifting mechanism is installed on the installation bottom plate, and the shifting mechanism is located below the assembling mechanism.
The assembling mechanism comprises an assembling support, a steering cylinder, assembling notches, fixing plates, a steering frame, partition plates, an assembling motor, a placing frame, assembling slide rods, an assembling seat, an assembling air cylinder and a pushing unit, wherein the assembling support is installed on the upper end face of an installing bottom plate, the steering cylinder is arranged in the middle of the assembling support, the assembling notches are evenly formed in the side wall of the steering cylinder along the circumferential direction of the steering cylinder, the fixing plates are symmetrically installed on two sides of the upper end face of the installing bottom plate, the steering frame is installed between the fixing plates in a rotating fit mode, a plurality of groups of partition plates are evenly arranged on the steering frame along the circumferential direction of the steering frame, the partition plates are positioned on the inner side of the steering cylinder and are in sliding fit with the steering cylinder, the assembling motor is installed on the fixing plates through a motor seat, an output shaft of the assembling motor is connected with the steering frame through a coupler, the placing frame is installed on the assembling support and is positioned above the steering cylinder, the equipment slide bar is installed through sliding fit's mode symmetry on the rack, the equipment seat is installed to the lower extreme of equipment slide bar, install the equipment cylinder on the rack, the output shaft and the equipment seat of equipment cylinder are connected, install the propelling movement unit on the equipment support, the sliding action that drives the equipment seat through the equipment cylinder can further with condenser fin propelling movement to the condenser frame in, reduce the work load of manual assembly operation, and promote the condenser fin because the positioning accuracy of condenser frame when assembling the location.
Further, the pushing unit comprises a pushing rotating shaft, a pushing gear, a pushing slide bar, a pushing seat, a pushing spring, a pushing rack and a pushing motor, the pushing rotating shaft is installed on the assembling support in a rotating fit mode, the pushing motor is installed on the assembling support through a motor seat, an output shaft of the pushing motor is connected with the pushing rotating shaft through a coupler, the pushing gear is installed on the pushing rotating shaft through a spline, the pushing slide bars are symmetrically installed on the assembling support in a sliding fit mode, the pushing seat is installed at one end of each pushing slide bar, the other end of each pushing slide bar is connected with the assembling support through the pushing spring, the pushing rack is installed on the assembling support in a sliding fit mode, the pushing rack is in meshing transmission with the pushing gear, one end of the pushing rack is connected with the pushing seat, and continuous conveying operation of the condenser fins in the placing frame can be realized through reciprocating sliding of the pushing seat, the working efficiency of condenser assembling work is improved.
Further, the equipment support including carry the pivot, the conveyer belt, spherical piece and stopper, install through the bearing symmetry on the equipment support and carry the pivot, carry and overlap through normal running fit's mode between the pivot and be equipped with the conveyer belt, evenly be provided with the stopper on the lateral wall of conveyer belt, evenly be provided with spherical piece on the lateral wall of equipment support, the spherical piece that sets up can carry out synchronous support spacing to the both sides of condenser frame, further make the condenser frame be in state placed in the middle when reducing condenser frame sliding resistance, can further reduce the condenser frame through the joint cooperation between stopper and the condenser frame on the conveyer belt and take place the possibility that the slope rocked when carrying.
Further, the bogie include support slide bar, support ring, supporting spring, the multiunit support slide bar is installed through sliding fit's mode to the both ends tip of bogie, the one end of supporting the slide bar is connected with the bogie through supporting spring, the support ring is installed to the other end of supporting the slide bar, the support slide bar that sets up can make the support ring support and lean on the both ends lateral wall of condenser fin under supporting spring promotes, further make the position of condenser fin in the division board be in state between two parties.
Furthermore, a plurality of groups of anti-skidding teeth are uniformly arranged on the side wall of the partition plate, and the arranged anti-skidding teeth can be used for synchronously limiting and supporting the side walls on the two sides of the condenser fin, so that the height position of the condenser fin in the partition plate is in a horizontal state.
Furthermore, the shifting mechanism comprises shifting chutes, shifting sliding plates, shifting gears, shifting racks, shifting motors, clamping cylinders, fixing rods and clamping frames, the shifting chutes are symmetrically arranged on the mounting base plate, the shifting sliding plates are arranged in the shifting chutes in a sliding fit manner, the shifting gears are arranged in the middle of the shifting sliding plates through bearings, the shifting motors are arranged on the shifting sliding plates through motor bases, output shafts of the shifting motors are connected with the shifting gears through splines, the shifting racks are uniformly arranged on the mounting base plate, the shifting gears are in meshing transmission with the shifting racks, a plurality of groups of fixing rods are arranged on the upper end surfaces of two sides of each shifting sliding plate, anti-skid grains are arranged at the upper ends of the fixing rods, the clamping frames are arranged between the fixing rods in the same group in a rotating fit manner, the clamping cylinders are arranged on the shifting sliding plates in a hinged manner, and the output shafts of the clamping cylinders are connected with the clamping frames in a rotating fit manner, the dead lever that evenly sets up can carry out synchronous support spacing to the both sides of condenser frame, makes the high position of condenser frame keep the level, sets up the anti-skidding line on the dead lever and can further increase the contact friction between dead lever and the condenser frame to form the cooperation with the holding frame, realize carrying out stable centre gripping location to it from the upper and lower both ends of condenser frame.
Further, the smoothing mechanism comprises a smoothing rotating shaft, a cam, a smoothing motor, a smoothing sliding groove, a lifting sliding rod, a lifting spring, a smoothing sliding block, a smoothing connecting rod and a compaction rotating shaft, the smoothing rotating shaft is installed on an assembling bracket in a rotating fit mode, the smoothing motor is installed on the assembling bracket through a motor base, an output shaft of the smoothing motor is connected with the smoothing rotating shaft through a coupler, the cam is installed on the smoothing rotating shaft through a spline, the smoothing sliding grooves are symmetrically formed in the assembling bracket, the lifting sliding rods are symmetrically installed between the smoothing sliding grooves in a sliding fit mode, the lifting sliding rods are connected with the assembling bracket through the lifting spring and abut against the cam in a sliding fit mode, a plurality of groups of smoothing sliding blocks are installed in the smoothing sliding grooves in a sliding fit mode, the smoothing sliding blocks are connected with the lifting sliding rods through the smoothing connecting rod and the compaction rotating shaft is installed between the same group of smoothing sliding blocks through a bearing, the rolling action of the compaction rotating shaft can press all areas of the condenser fins down into the condenser frame, so that the exposed heights of the condenser fins in the condenser frame are kept consistent, the flattening and compacting operation on the condenser fins is realized, the manual flattening and compacting operation amount is reduced, and the operation efficiency of the condenser assembling operation is improved.
Furthermore, the smoothing sliding groove is a T-shaped sliding groove and is located below the smoothing rotating shaft.
Furthermore, the pushing gear is of an incomplete gear structure, and the automatic conveying and supplying of the condenser fins can be realized through intermittent meshing transmission between the pushing gear and the pushing rack.
Furthermore, the shifting gear is of an incomplete gear structure, and the condenser frame can further move intermittently through intermittent meshing transmission between the shifting gear and the shifting rack, so that the working intensity of manual pushing and positioning operation is further reduced.
The invention has the beneficial effects that:
1. according to the shifting mechanism provided by the invention, the uniformly arranged fixed rods can synchronously support and limit two sides of the condenser frame to keep the height position of the condenser frame horizontal, the anti-skid lines arranged on the fixed rods can further increase the contact friction force between the fixed rods and the condenser frame and are matched with the clamping frame, so that the condenser frame can be stably clamped and positioned from the upper end and the lower end of the condenser frame, the condenser frame can further intermittently move through intermittent meshing transmission between the shifting gear and the shifting rack, and the operation intensity of manual pushing and positioning operation is further reduced.
2. The assembling mechanism provided by the invention has the advantages that the spherical blocks can synchronously support and limit the two sides of the condenser frame, the sliding resistance of the condenser frame is reduced, the condenser frame is in a centered state, the possibility of inclined shaking of the condenser frame during conveying can be further reduced through the clamping fit between the limiting blocks on the conveying belt and the condenser frame, the automatic conveying and supplying of the condenser fins can be realized through the intermittent meshing transmission between the pushing gear and the pushing rack, the vertical steering of the condenser fins can be realized through the limiting support of the partition plate and the rotating guide of the steering frame, the automatic alignment and positioning between the condenser fins and the condenser frame can be further realized, the condenser fins can be further pushed into the condenser frame through the sliding action of the assembling cylinder driving the assembling seat, and the workload of manual assembling operation is reduced, and the positioning precision of the condenser fins in the assembling and positioning process of the condenser frame is improved.
3. According to the smoothing mechanism provided by the invention, the smoothing sliding block can further move along the path of the smoothing sliding groove through the sliding and abutting action between the cam and the lifting sliding rod when rotating, the smoothing rotating shaft is further driven to linearly and reciprocally slide at the same horizontal height position, and each area of the condenser fin is further pressed into the condenser frame through the rolling action of the compaction rotating shaft, so that the exposed heights of the condenser fin in the condenser frame are kept consistent, the smoothing and compaction operation on the condenser fin is realized, the manual smoothing and compaction operation amount is reduced, and the operation efficiency of the condenser assembly operation is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a front view of the overall structure of the present invention;
FIG. 3 is a schematic top view of the present invention;
FIG. 4 is a schematic cross-sectional view taken along line D-D of FIG. 3 in accordance with the present invention;
FIG. 5 is a schematic view in section taken along line E-E of FIG. 3 in accordance with the present invention;
FIG. 6 is an enlarged schematic view taken at A of FIG. 4 in accordance with the present invention;
FIG. 7 is an enlarged view of the invention at B and C of FIG. 5;
FIG. 8 is a partial perspective view of the assembly mechanism of the present invention;
FIG. 9 is a schematic partial perspective view of a smoothing mechanism according to the present invention;
FIG. 10 is a schematic partial perspective view of a condenser for work applications according to the present invention;
Detailed Description
In order to make the technical problems, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments, it being understood that the specific embodiments described herein are only for the purpose of explaining the present invention and are not intended to limit the present invention.
Referring to 1-10, the automatic assembling method for the production of the automobile air conditioner condenser uses an automatic assembling device for the production of the automobile air conditioner condenser, the automatic assembling device for the production of the automobile air conditioner condenser comprises an installation bottom plate 1, supporting legs 2, an assembling mechanism 3, a shifting mechanism 4 and a smoothing mechanism 5, and the specific method for the automatic assembling operation of the production of the automobile air conditioner condenser by adopting the automatic assembling device for the production of the automobile air conditioner condenser is as follows:
s1, placing fins: firstly, manually superposing fins in a condenser to be assembled one by one in a placing rack for 3h, and checking the overall operation state of an assembling device;
s2, positioning the frame: the frame in the condenser to be assembled is placed on the fixing rod 4g through manual work, the limiting blocks 3a4 on the conveying belts 3a2 are mutually clamped with the grooves in the condenser frame, then the clamping frames 4h are further pushed to rotate on the fixing rod 4g through the clamping cylinders 4f, and the condenser frame is further clamped and positioned from the upper end of the condenser frame.
S3, conveying and assembling: after the clamping is finished, the shifting motor 4e is further started to rotate, the shifting gear 4c is further driven to rotate, the shifting gear 4c is of an incomplete gear structure, the shifting sliding plate 4b can further intermittently slide in the shifting chute 4a through intermittent meshing transmission between the shifting gear 4c and the shifting rack 4d, the condenser frame and the conveying belt 3a2 are further driven to integrally move, then the pushing motor 3n7 is further started to rotate, the pushing gear 3n2 is further driven to synchronously rotate through the pushing rotating shaft 3n1, the pushing seat 3n4 is further driven to slide in the assembling bracket 3a through meshing transmission between the pushing gear 3n2 and the pushing rack 3n6, the pushing slide bar 3n3 is further driven to synchronously slide, after the pushing seat 3n4 contacts with condenser fins in the placing rack 3h, the condenser fins are driven to move synchronously, so that the condenser fins enter between the partition plates 3f along the assembling notches 3 c;
after the condenser frame moves to the lower part of the steering cylinder 3b, the assembling motor 3g is further started to intermittently rotate, the steering frame 3e is further driven to intermittently rotate by a quarter of the circumference, the separation plate 3f containing one side of the condenser fins is made to rotate to the lower side position of the steering cylinder 3b, then the assembling seat 3k is further pushed by the assembling cylinder 3m to slide downwards, the assembling seat enters the separation plate 3f along the assembling notch 3c, the condenser fins are further pushed to move downwards by abutting action, the condenser fins enter gaps of the condensing tube, and continuous conveying and assembling operation of the condenser fins are realized.
S4, taking out and collecting: when the step S3 is carried out, the smoothing motor 5c is started to rotate, the smoothing rotating shaft 5a further drives the cam 5b to rotate, the lifting slide bar 5e is further pushed to slide downwards in the smoothing slide groove 5d through the abutting action of the cam 5b, the smoothing slide block 5g synchronously slides towards the two sides of the assembling bracket 3a in the smoothing slide groove 5d through the hinged transmission of the smoothing connecting rod 5h, and the compaction rotating shaft 5j is further driven to synchronously move, after the condenser frame and the condenser fins after the assembly are moved to a position below the compacting spindle 5j, the rolling action of the compacting spindle 5j further causes the various regions of the condenser fins to sag into the condenser frame, further keeping the exposed height positions of the condenser fins consistent, and then taking out the assembled condenser integrally through manual work.
Supporting legs 2 are uniformly installed at the corners around the lower end of the installation bottom plate 1, an assembly mechanism 3 is installed on the upper end face of the installation bottom plate 1, a smoothing mechanism 5 is installed on the assembly mechanism 3, a shifting mechanism 4 is installed on the installation bottom plate 1, and the shifting mechanism 4 is located below the assembly mechanism 3.
The shifting mechanism 4 comprises a shifting chute 4a, a shifting sliding plate 4b, a shifting gear 4c, a shifting rack 4d, a shifting motor 4e, a clamping cylinder 4f, a fixing rod 4g and a clamping frame 4h, the mounting base plate 1 is symmetrically provided with the shifting chute 4a, the shifting sliding plate 4b is arranged in the shifting chute 4a in a sliding fit mode, the shifting gear 4c is arranged in the middle of the shifting sliding plate 4b through a bearing, the shifting motor 4e is arranged on the shifting sliding plate 4b through a motor base, the output shaft of the shifting motor 4e is connected with the shifting gear 4c through a spline, the mounting base plate 1 is uniformly provided with the shifting rack 4d, the shifting gear 4c is of an incomplete gear structure, the shifting gear 4c is in meshing transmission with the shifting rack 4d, the upper end surfaces of two sides of the shifting sliding plate 4b are provided with a plurality of groups of fixing rods 4g, and the upper end of the fixing rod 4g is provided with anti-slip veins, the clamping frame 4h is installed between the same group of fixing rods 4g in a rotating fit mode, the clamping cylinder 4f is installed on the shifting sliding plate 4b in a hinged mode, and an output shaft of the clamping cylinder 4f is connected with the clamping frame 4h in a rotating fit mode.
When the condenser assembling device works specifically, fins in a condenser to be assembled are firstly stacked one by one in the placing rack 3h by manpower, then a frame in the condenser to be assembled is further placed on the fixed rod 4g, the limiting blocks 3a4 on the conveying belt 3a2 are mutually clamped with the grooves in the condenser frame (at the moment, the side walls of the two sides of the condenser frame are respectively propped against the spherical blocks 3a3 on the two sides of the assembling support 3a), then the clamping rack 4h is further pushed to rotate on the fixed rod 4g by the clamping cylinder 4f to further clamp and position the condenser frame from the upper end of the condenser frame, the anti-skid threads arranged on the fixed rod 4g can further increase the contact friction force between the fixed rod 4g and the condenser frame and are matched with the clamping rack 4h to realize stable clamping and positioning of the condenser frame from the upper end and the lower end of the condenser frame, after the clamping is finished, the shifting motor 4e is further started to rotate, the shifting gear 4c is further driven to rotate, the shifting gear 4c is of an incomplete gear structure, the shifting sliding plate 4b can further intermittently slide in the shifting sliding groove 4a through intermittent meshing transmission between the shifting gear 4c and the shifting rack 4d, the condenser frame and the conveying belt 3a2 are further driven to integrally move, the arranged spherical block 3a3 can synchronously support and limit two sides of the condenser frame, the condenser frame is further in a centered state while the sliding resistance of the condenser frame is reduced, and the possibility of inclined shaking of the condenser frame during conveying can be further reduced through clamping fit between the limiting block 3a4 on the conveying belt 3a2 and the condenser frame.
The assembling mechanism 3 comprises an assembling support 3a, a steering cylinder 3b, an assembling notch 3c, a fixing plate 3d, a steering frame 3e, a partition plate 3f, an assembling motor 3g, a placing frame 3h, an assembling slide rod 3j, an assembling seat 3k, an assembling cylinder 3m and a pushing unit 3n, wherein the assembling support 3a is installed on the upper end surface of the mounting base plate 1, the steering cylinder 3b is arranged in the middle of the assembling support 3a, the assembling notch 3c is uniformly formed in the side wall of the steering cylinder 3b along the circumferential direction of the steering cylinder, the fixing plates 3d are symmetrically installed on two sides of the upper end surface of the mounting base plate 1, the steering frame 3e is installed between the fixing plates 3d in a rotating fit mode, a plurality of groups of partition plates 3f are uniformly arranged on the steering frame 3e along the circumferential direction of the steering frame 3e, the partition plates 3f are positioned on the inner side of the steering cylinder 3b and are in sliding fit with the steering cylinder 3b, a plurality of groups of anti-skid teeth are uniformly arranged on the side wall of the partition plates 3f, an assembly motor 3g is mounted on the fixed plate 3d through a motor base, an output shaft of the assembly motor 3g is connected with a bogie 3e through a coupler, a placing frame 3h is mounted on an assembly support 3a, the placing frame 3h is located above a steering drum 3b, assembly sliding rods 3j are symmetrically mounted on the placing frame 3h in a sliding fit mode, an assembly base 3k is mounted at the lower end of each assembly sliding rod 3j, an assembly cylinder 3m is mounted on the placing frame 3h, an output shaft of the assembly cylinder 3m is connected with the assembly base 3k, and a pushing unit 3n is mounted on the assembly support 3 a;
the pushing unit 3n comprises a pushing rotating shaft 3n1, a pushing gear 3n2, a pushing sliding rod 3n3, a pushing seat 3n4, a pushing spring 3n5, a pushing rack 3n6 and a pushing motor 3n7, the assembling bracket 3a is provided with the pushing rotating shaft 3n1 in a rotating fit mode, the assembling bracket 3a is provided with the pushing motor 3n7 through a motor seat, an output shaft of the pushing motor 3n7 is connected with the pushing rotating shaft 3n1 through a coupler, the pushing rotating shaft 3n1 is provided with the pushing gear 3n2 through a spline, the pushing gear 3n2 is of an incomplete gear structure, the assembling bracket 3a is symmetrically provided with the pushing sliding rod 3n3 in a sliding fit mode, one end of the pushing sliding rod 3n3 is provided with the pushing seat 3n4, the other end of the pushing sliding rod 3n3 is connected with the assembling bracket 3a through the pushing spring 3n5, the assembling bracket 6 is provided with the pushing rack 3n6 in a sliding fit mode, the pushing rack 3n6 is in meshing transmission with the pushing gear 3n2, and one end of the pushing rack 3n6 is connected with the pushing seat 3n 4;
the assembling support 3a comprises a conveying rotating shaft 3a1, a conveying belt 3a2, spherical blocks 3a3 and a limiting block 3a4, the conveying rotating shaft 3a1 is symmetrically installed on the assembling support 3a through a bearing, the conveying rotating shaft 3a1 is sleeved with the conveying belt 3a2 in a rotating fit mode, the limiting block 3a4 is uniformly arranged on the side wall of the conveying belt 3a2, and the spherical blocks 3a3 are uniformly arranged on the side wall of the assembling support 3 a;
the bogie 3e comprises a supporting slide rod 3e1, a supporting ring 3e2 and a supporting spring 3e3, wherein a plurality of groups of supporting slide rods 3e1 are arranged at the end parts of two ends of the bogie 3e in a sliding fit mode, one end of each supporting slide rod 3e1 is connected with the bogie 3e through a supporting spring 3e3, and the other end of each supporting slide rod 3e1 is provided with the supporting ring 3e 2;
when the condenser works, the pushing motor 3n7 is further started to rotate while the condenser frame is conveyed and moved, the pushing rotating shaft 3n1 drives the pushing gear 3n2 to synchronously rotate, the pushing seat 3n4 is further driven to slide in the assembling bracket 3a through the meshing transmission between the pushing gear 3n2 and the pushing rack 3n6, the pushing slide bar 3n3 is further driven to synchronously slide, after the pushing seat 3n4 contacts with the condenser fins in the placing rack 3h, the condenser fins are driven to synchronously move to enter the space between the partition plates 3f along the assembling notch 3c (the arranged antiskid teeth can synchronously limit and support the side walls at the two sides of the condenser fins, so that the height positions of the condenser fins in the partition plates 3f are both in a horizontal state, the arranged supporting slide bar 3e1 can push the supporting spring 3e3 to enable the supporting ring 3e2 to abut against the side walls at the two ends of the condenser fins, further making the condenser fin in the partition plate 3f in a centered state), because the push gear 3n2 is an incomplete gear structure, after the push gear 3n2 rotates by a certain angle, the meshing effect with the push rack 3n6 is lost, then, the push slide bar 3n3 is pushed to further perform reset sliding under the elastic force reset push of the push spring 3n5, the push seat 3n4 is further pulled to perform reset sliding, after the push seat 3n4 moves to the initial position, the condenser fin in the placing rack 3h slides downwards again and is in abutting contact with the side wall of the push seat 3n 4;
after the condenser frame moves to the lower part of the steering cylinder 3b, the assembling motor 3g is further started to perform intermittent rotation, the steering frame 3e is further driven to perform intermittent rotation of a quarter circle, so that the partition plate 3f at one side containing the condenser fins rotates to the lower side position of the steering cylinder 3b, then the assembling cylinder 3m further pushes the assembling seat 3k to slide downwards so as to enter the space between the partition plates 3f along the assembling notch 3c, the condenser fins are further pushed to move downwards through the abutting action so as to enter the gap of the condenser tube, after the pushing is completed, the assembling cylinder 3m further pulls the assembling seat 3k to perform resetting sliding so as to move out of the steering cylinder 3b, and then the clamping frame 4h drives the condenser frame to perform intermittent sliding again under the intermittent meshing transmission action of the shifting gear 4c and the shifting rack 4d, after the condenser fins are moved to the position below the turning cylinder 3b where the next assembling position of the condenser fins is moved, the condenser fins in the rack 3h are pushed again to the partition plate 3f by the pushing seat 3n4, and the continuous transportation and assembling operation of the condenser fins is realized by repeating this operation.
The smoothing mechanism 5 comprises a smoothing rotating shaft 5a, a cam 5b, a smoothing motor 5c, a smoothing sliding groove 5d, a lifting slide rod 5e, a lifting spring 5f, a smoothing sliding block 5g, a smoothing connecting rod 5h and a compaction rotating shaft 5j, the smoothing rotating shaft 5a is installed on the assembly support 3a in a rotation fit mode, the smoothing motor 5c is installed on the assembly support 3a through a motor base, an output shaft of the smoothing motor 5c is connected with the smoothing rotating shaft 5a through a coupler, the cam 5b is installed on the smoothing rotating shaft 5a through a spline, the smoothing sliding groove 5d is symmetrically formed in the assembly support 3a, the smoothing sliding groove 5d is a T-shaped sliding groove and the smoothing sliding groove 5d is located below the smoothing rotating shaft 5a, the lifting slide rod 5e is symmetrically installed between the smoothing sliding grooves 5d in a sliding fit mode, the lifting slide rod 5e is connected with the assembly support 3a through the lifting spring 5f, and the lifting slide rod 5e is abutted against the cam in a sliding fit mode 5b, install multiunit through sliding fit's mode in the smoothing spout 5d and smooth slider 5g, smooth slider 5g is connected with lift slide bar 5e through smooth connecting rod 5h and install compaction pivot 5j through the bearing between the smooth slider 5g of the same group.
During the concrete work, in the process of assembling the condenser fins, the smoothing motor 5c is synchronously started to rotate, the smoothing rotating shaft 5a further drives the cam 5b to rotate, the lifting slide bar 5e is further pushed to slide downwards in the smoothing chute 5d under the abutting action of the cam 5b (the lifting spring 5f can enable the lifting slide bar 5e to always abut against the side wall of the cam 5b through the self elasticity), the smoothing slide block 5g is further enabled to synchronously slide towards the two sides of the assembling bracket 3a in the smoothing chute 5d through the hinged transmission of the smoothing connecting rod 5h, the compaction rotating shaft 5j is further driven to synchronously move, after the condenser frame and the condenser fins which are assembled are moved to the position below the compaction rotating shaft 5j, all areas of the condenser fins can be further sunk into the condenser frame through the rolling action of the compaction rotating shaft 5j, the flattening and compacting operation of the condenser fins is realized.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The automatic assembling method for the production of the automobile air conditioner condenser uses an automatic assembling device for the production of the automobile air conditioner condenser, and the automatic assembling device for the production of the automobile air conditioner condenser comprises a mounting bottom plate (1), supporting legs (2), an assembling mechanism (3), a shifting mechanism (4) and a flattening mechanism (5), and is characterized in that: the concrete method for the automatic assembly operation of the automobile air conditioner condenser production by adopting the automatic assembly device for the automobile air conditioner condenser production is as follows:
s1, placing fins: firstly, manually superposing fins in a condenser to be assembled one by one in an assembling mechanism (3), and checking the overall operation state of an assembling device;
s2, positioning the frame: manually placing a frame in the condenser to be assembled on the assembling mechanism (3), and clamping and positioning the frame by the shifting mechanism (4);
s3, conveying and assembling: after the step S2 is finished, the condenser frame is driven to move by the shifting mechanism (4), and the condenser fins are further filled into the condenser frame one by the assembling mechanism (3);
s4, taking out and collecting: in the step S3, the assembled condenser fins are flattened and compacted through a flattening mechanism (5), and then the assembled condenser is taken out integrally through manual work;
supporting legs (2) are uniformly arranged at the corners around the lower end of the mounting base plate (1), an assembling mechanism (3) is arranged on the upper end face of the mounting base plate (1), a flattening mechanism (5) is arranged on the assembling mechanism (3), a shifting mechanism (4) is arranged on the mounting base plate (1), and the shifting mechanism (4) is positioned below the assembling mechanism (3);
the assembling mechanism (3) comprises an assembling support (3a), a steering cylinder (3b), assembling notches (3c), a fixing plate (3d), a steering frame (3e), partition plates (3f), an assembling motor (3g), a placing frame (3h), assembling slide rods (3j), an assembling seat (3k), an assembling cylinder (3m) and a pushing unit (3n), the assembling support (3a) is installed on the upper end face of the mounting base plate (1), the steering cylinder (3b) is arranged in the middle of the assembling support (3a), the assembling notches (3c) are uniformly formed in the side wall of the steering cylinder (3b) along the circumferential direction of the steering cylinder, the fixing plates (3d) are symmetrically installed on two sides of the upper end face of the mounting base plate (1), the steering frame (3e) is installed between the fixing plates (3d) in a rotating matching mode, a plurality of groups of partition plates (3f) are uniformly arranged on the steering frame (3e) along the circumferential direction of the steering frame, the partition plate (3f) is located on the inner side of the steering cylinder (3b), the partition plate (3f) is in sliding fit with the steering cylinder (3b), an assembling motor (3g) is installed on a fixing plate (3d) through a motor base, an output shaft of the assembling motor (3g) is connected with the steering frame (3e) through a coupler, a placing frame (3h) is installed on an assembling support (3a), the placing frame (3h) is located above the steering cylinder (3b), assembling slide bars (3j) are symmetrically installed on the placing frame (3h) in a sliding fit mode, an assembling base (3k) is installed at the lower end of each assembling slide bar (3j), an assembling cylinder (3m) is installed on the placing frame (3h), the output shaft of each assembling cylinder (3m) is connected with the assembling base (3k), and a pushing unit (3n) is installed on the assembling support (3 a).
2. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 1, is characterized in that: the pushing unit (3n) comprises a pushing rotating shaft (3n1), a pushing gear (3n2), a pushing sliding rod (3n3), a pushing seat (3n4), a pushing spring (3n5), a pushing rack (3n6) and a pushing motor (3n7), the pushing rotating shaft (3n1) is installed on the assembling support (3a) in a rotating fit mode, the pushing motor (3n7) is installed on the assembling support (3a) through a motor seat, an output shaft of the pushing motor (3n7) is connected with the pushing rotating shaft (3n1) through a coupler, the pushing gear (3n2) is installed on the pushing rotating shaft (3n1) through a spline, the pushing sliding rod (3n3) is symmetrically installed on the assembling support (3a) in a sliding fit mode, the pushing seat (3n4) is installed at one end of the pushing sliding rod (3n3), and the other end of the pushing sliding rod (3n3) is connected with the assembling support (3n5), the assembling support (3a) is provided with a pushing rack (3n6) in a sliding fit mode, the pushing rack (3n6) is in meshing transmission with a pushing gear (3n2), and one end of the pushing rack (3n6) is connected with a pushing seat (3n 4).
3. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 1, is characterized in that: the assembling support (3a) comprises a conveying rotating shaft (3a1), a conveying belt (3a2), a spherical block (3a3) and a limiting block (3a4), the assembling support (3a) is symmetrically provided with the conveying rotating shaft (3a1) through bearings, the conveying rotating shaft (3a1) is sleeved with the conveying belt (3a2) in a rotation matching mode, the limiting block (3a4) is uniformly arranged on the side wall of the conveying belt (3a2), and the spherical block (3a3) is uniformly arranged on the side wall of the assembling support (3 a).
4. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 1, is characterized in that: bogie (3e) including support slide bar (3e1), support ring (3e2), supporting spring (3e3), the both ends tip of bogie (3e) is installed multiunit support slide bar (3e1) through sliding fit's mode, the one end of support slide bar (3e1) is connected with bogie (3e) through supporting spring (3e3), support ring (3e2) are installed to the other end of support slide bar (3e 1).
5. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 1, is characterized in that: and a plurality of groups of anti-skidding teeth are uniformly arranged on the side wall of the partition plate (3 f).
6. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 1, is characterized in that: the shifting mechanism (4) comprises a shifting chute (4a), a shifting sliding plate (4b), a shifting gear (4c), a shifting rack (4d), a shifting motor (4e), a clamping cylinder (4f), a fixing rod (4g) and a clamping frame (4h), the shifting chute (4a) is symmetrically arranged on the mounting base plate (1), the shifting sliding plate (4b) is arranged in the shifting chute (4a) in a sliding fit manner, the shifting gear (4c) is arranged in the middle of the shifting sliding plate (4b) through a bearing, the shifting motor (4e) is arranged on the shifting sliding plate (4b) through a motor base, an output shaft of the shifting motor (4e) is connected with the shifting gear (4c) through a spline, the shifting rack (4d) is uniformly arranged on the mounting base plate (1), and the shifting gear (4c) is in meshing transmission with the shifting rack (4d), the clamping frame is characterized in that a plurality of groups of fixing rods (4g) are installed on the upper end faces of two sides of the shifting sliding plate (4b), anti-skidding patterns are arranged at the upper ends of the fixing rods (4g), the clamping frame (4h) is installed between the fixing rods (4g) of the same group in a rotation fit mode, the clamping cylinder (4f) is installed on the shifting sliding plate (4b) in a hinged mode, and an output shaft of the clamping cylinder (4f) is connected with the clamping frame (4h) in a rotation fit mode.
7. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 1, is characterized in that: the smoothing mechanism (5) comprises a smoothing rotating shaft (5a), a cam (5b), a smoothing motor (5c), a smoothing sliding groove (5d), a lifting sliding rod (5e), a lifting spring (5f), a smoothing sliding block (5g), a smoothing connecting rod (5h) and a compaction rotating shaft (5j), the smoothing rotating shaft (5a) is installed on an assembling support (3a) in a rotating fit mode, the smoothing motor (5c) is installed on the assembling support (3a) through a motor base, an output shaft of the smoothing motor (5c) is connected with the smoothing rotating shaft (5a) through a coupler, the cam (5b) is installed on the smoothing rotating shaft (5a) through a spline, the smoothing sliding grooves (5d) are symmetrically formed in the assembling support (3a), the lifting sliding rods (5e) are symmetrically installed between the smoothing sliding grooves (5d) in a sliding fit mode, lifting slide bar (5e) are connected with equipment support (3a) through lift spring (5f) and lifting slide bar (5e) support and lean on cam (5b) through sliding fit's mode, smooth and install multiunit through sliding fit's mode in spout (5d) and smooth slider (5g), smooth slider (5g) through smooth connecting rod (5h) and lifting slide bar (5e) be connected and with organizing between smooth slider (5g) install compaction pivot (5j) through the bearing.
8. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 7, is characterized in that: the smoothing sliding groove (5d) is a T-shaped sliding groove, and the smoothing sliding groove (5d) is positioned below the smoothing rotating shaft (5 a).
9. The automatic assembly method for the production of the condenser of the automobile air conditioner, according to claim 2, is characterized in that: the pushing gear (3n2) is of an incomplete gear structure.
10. The automatic assembly method for the production of the automobile air conditioner condenser, according to claim 6, is characterized in that: the shifting gear (4c) is of an incomplete gear structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110577394.7A CN113245803A (en) | 2021-05-26 | 2021-05-26 | Automatic assembling method for production of automobile air conditioner condenser |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110577394.7A CN113245803A (en) | 2021-05-26 | 2021-05-26 | Automatic assembling method for production of automobile air conditioner condenser |
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| Publication Number | Publication Date |
|---|---|
| CN113245803A true CN113245803A (en) | 2021-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110577394.7A Withdrawn CN113245803A (en) | 2021-05-26 | 2021-05-26 | Automatic assembling method for production of automobile air conditioner condenser |
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| CN (1) | CN113245803A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115255873A (en) * | 2022-06-23 | 2022-11-01 | 庞卢秀 | Inner sleeve pressing-in equipment for automobile rod parts |
| CN115533205A (en) * | 2022-11-30 | 2022-12-30 | 济南市同心圆装饰工程有限公司 | Aluminum alloy profile saw cutting device |
-
2021
- 2021-05-26 CN CN202110577394.7A patent/CN113245803A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115255873A (en) * | 2022-06-23 | 2022-11-01 | 庞卢秀 | Inner sleeve pressing-in equipment for automobile rod parts |
| CN115533205A (en) * | 2022-11-30 | 2022-12-30 | 济南市同心圆装饰工程有限公司 | Aluminum alloy profile saw cutting device |
| CN115533205B (en) * | 2022-11-30 | 2023-02-28 | 济南市同心圆装饰工程有限公司 | Aluminum alloy profile saw cutting device |
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Application publication date: 20210813 |