CN113245785A - Regeneration and repair method for waveform beam of guardrail - Google Patents
Regeneration and repair method for waveform beam of guardrail Download PDFInfo
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- CN113245785A CN113245785A CN202110589143.0A CN202110589143A CN113245785A CN 113245785 A CN113245785 A CN 113245785A CN 202110589143 A CN202110589143 A CN 202110589143A CN 113245785 A CN113245785 A CN 113245785A
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Abstract
The invention discloses a regeneration repairing method of a guardrail wave-shaped beam, which can regenerate and repair the slightly damaged wave-shaped beam such as a bent wave-shaped beam, a convex point wave-shaped beam and the like detached in traffic accidents and road maintenance reconstruction on the basis of strict inspection, detection and evaluation through the procedures of straightening and correction, chemical degreasing and passivation, plastic coating dipping and spraying and the like. Furthermore, the self-luminous material powder of alkaline earth aluminate and the like is added into the plastic raw material for dipping and spraying the plastic coating, and the self-luminous material powder can continuously emit light for more than 12 hours in the dark, thereby not only improving the convenience and safety of people going out at night, but also beautifying the environment. Therefore, the regeneration and regeneration method for the guardrail corrugated beam is convenient to operate, low in cost, safe, reliable and high in resource utilization rate, can effectively improve the regeneration and regeneration effects of the guardrail corrugated beam, and has high economic and social benefits.
Description
Technical Field
The invention relates to a method for repairing road safety facilities, in particular to a method for regenerating and repairing a corrugated beam of a guardrail.
Background
The guardrail corrugated beam is a continuous structure formed by mutually splicing corrugated steel plates and supported by upright posts, adopts different specifications according to different highway grades, is arranged at the road side and the central dividing strip and mainly aims to prevent out-of-control vehicles from rushing out of a road. The guard rail wave beam is divided into two waves and three waves, has the thickness of 3mm or 4mm, and is generally protected by a single coating and a composite coating, wherein the coatings are zinc, plastic and the like. Road traffic accidents can cause fracture, distortion, bending and local concave deformation of the guardrail corrugated beam, the guardrail corrugated beam needs to be replaced and updated during road upgrading and maintenance transformation, and a large number of guardrail corrugated beams can be regenerated and restored on the basis of strict inspection, detection and evaluation.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a regeneration and repair method for a corrugated guardrail beam, which has the advantages of convenience in operation, low cost, safety, reliability, high resource utilization rate and environment beautification.
The technical problem of the invention is realized by the following technical scheme:
a regeneration and repair method for a waveform beam of a guardrail comprises the following steps:
step one, visual inspection, detection and evaluation of old corrugated beams
Through visual inspection and simple measurement, the old corrugated beam is classified, namely, the waste is recycled and repaired and regenerated:
the first type: the corrugated beam has serious damage such as distortion, breakage and serious fracture, so that the corrugated beam can not be used again generally and can be treated by a furnace return method or other methods;
the second type: the corrugated beam is generally repaired and recycled through welding if minor fracture exists;
in the third category: slightly bending the wave-shaped beam and locally sinking and deforming to form the convex point wave-shaped beam, and repairing and regenerating for reuse;
the second and third types of wave beams are detected in detail and evaluated according to relevant standard regulations, so that the wave beams can be repaired and recycled;
step two, straightening and correcting the corrugated beam through straightening and correcting machinery
The straightening and correcting machine consists of a clamp, a hydraulic jack, a matched rigid base plate and a matched rigid cushion block, wherein the clamp, the hydraulic jack, the matched rigid base plate and the matched rigid cushion block are used for straightening and correcting the bent corrugated beam and the convex point corrugated beam which is locally convex;
selecting the type and specification of the hydraulic jack according to the detection data, and manufacturing a plurality of rigid base plates and a plurality of rigid cushion blocks;
determining the control and detection requirements of mechanical straightening and correcting operation according to the detection data of the bent waveform beam and the convex-point waveform beam;
the two clamps are provided with a bending wave-shaped beam or a salient point wave-shaped beam in a clamping manner, and the bending point of the bending wave-shaped beam is measuredAnd the distance between the bending point and the two clamps or the salient point of the wave-shaped beam is measuredAnd the distance from the salient point to the two clamps;
installing an automatic distance detector, and automatically detecting and recording the pressurizing stroke of the hydraulic jack;
selecting andbending a rigid base plate with the same width as the corrugated beam or a rigid base plate and a rigid cushion block which are matched with the convex points of the convex point corrugated beam in size, installing and adjusting the position of a hydraulic jack, preliminarily jacking the bending part of the bent corrugated beam or the convex point of the convex point corrugated beam, starting the hydraulic jack, and automatically detecting and recording the initial value of the pressurizing stroke of the hydraulic jack;
the hydraulic jack slowly continues to jack until the jacking stroke of the hydraulic jack reachesOrHolding the lotus for 1-2 min;
the hydraulic jack cylinder returns oil slowly, when the jacking stroke of the hydraulic jack is recoveredOrStopping oil return and holding the load for 1-2 min;
the hydraulic jack cylinder continues to slowly return oil, and the jacking stroke of the hydraulic jack returns to the initial value;
removing the hydraulic jack, and detecting the straightening or correcting effect at the bending part of the bent corrugated beam or the convex point of the convex point corrugated beam, wherein the straightening or correcting effect is required to meet the standard requirement;
such as straightening or straightening of corrugated beamsThe processing method which does not meet the standard requirement comprises the following steps: the straightening or correcting effect is not achievedOrUn-straightened or corrected, the bent wave-shaped beam or the convex point wave-shaped beam is detached, laid flat and kept stand for 30 to 50min, and the detection is carried out againOrSetting the jacking stroke of the hydraulic jackOrValue, again according to step two~Straightening or correcting the wave-shaped beam; removing the bent wave-shaped beam or the salient point wave-shaped beam beyond the straightening or correcting effect, keeping flat and standing for 30-50 min, and detecting againOrReversely installing and clamping the bent corrugated beam or the convex point corrugated beam, and setting the jacking stroke of the hydraulic jackOrValue, again according to step two~Straightening or correcting the beam;
step three, chemical degreasing of the corrugated beam
A stirring water pump is arranged in the chemical degreasing tank, 5-7% of degreasing agent is added into the chemical degreasing tank, and the water temperature is 40-50 ℃;
placing the wave-shaped beam qualified through straightening or correction detection into a chemical degreasing pool, wherein the liquid level of the mixed liquid of pool water and degreasing agent is 10-20 cm higher than that of the wave-shaped beam;
starting a stirring water pump, degreasing for 15-20 min, and removing oil stain attachments on the surface of the corrugated beam;
hoisting the degreased corrugated beams out of the chemical degreasing tank one by using a crane, washing the degreased corrugated beams clean by using a strong spray, and airing or drying the degreased corrugated beams;
step four, passivating the corrugated beam
Adding 3-5% of passivator into the chemical passivation tank, and keeping the water temperature at 50-55 ℃;
degreasing, washing, air drying or dryingThe corrugated beam is hung in a chemical passivation tank, and the liquid level of the mixed liquid of the tank water and the passivating agent is 10-20 cm higher than that of the corrugated beam;
hoisting the passivated wave-shaped beams out of the chemical passivation pool one by using a crane, and airing or drying again;
step five, dipping and spraying the plastic coating
Selecting a plastic dipping coating or a plastic spraying coating according to the needs of customers, adopting a professional plastic dipping coating device or a plastic spraying coating device to dip the plastic coating or the plastic spraying coating, detecting the coating by a coating thickness gauge to be qualified, and transporting the coating to a construction site to install a regenerated and repaired corrugated beam; or 10-30 percent of alkaline earth aluminate self-luminous material powder with 600-800 meshes can be added into the plastic raw material for dipping and spraying the plastic coating;
step six, installation and construction
Inspecting the quality of the regenerated and repaired finished product of the waveform beam of the guardrail, packaging the product in an anti-collision and anti-abrasion manner, and transporting the product to a construction site;
and installing a regeneration and repair finished product of the guardrail corrugated beam on the guardrail column which is straightened and regulated and has the height meeting the requirement, wherein the installation quality meets the design requirement.
The straightening and correcting machine leaves the bending point of the bent wave-shaped beamAt a certain distanceTo treat andclamping with a clamp, deviating from the clampConnecting wireBending pointHydraulic jack for officePoint of bendingSlowly jacking in the opposite direction until the initial deviationConnecting wireEnding of distance, i.e. bending wave beam axisTo recurved wave-shaped beamAxial, backward bending wave-shaped beam after removing hydraulic jackAxis rebounding elasticity to straightening wave-shaped beamAn axis; the local convex point waveform beam is composed of clamp and hydraulic jackAnd associated rigid padsStraightening and correcting machine for correcting local convex pointsEqual distance between two sidesIs clamped by a clamp and deviatesConnecting wireLocal salient pointHydraulic jack for officePoint of protrusionSlowly jacking in the opposite direction until the initial deviationConnecting wireDistance termination to make salient point wave beam axisTo the inverted concave corrugated beamAxis, dismounting hydraulic jack rear salient point wave beamAxis rebounding elasticity to correct wave beamAxial line。
The bent wave-shaped beam is straightened, the bent wave-shaped beam is assumed to be a two-end fixed beam fixed on a two-end clamp and leaves a bending point of the bent wave-shaped beamAt a certain distanceTo treat andthe part is clamped by a clamp, and the pressure of a hydraulic jack acts at the bending pointThe thickness, the moment of inertia and the elastic modulus of the bent corrugated beam are respectivelyAnd then, the stress of the bent corrugated beam is calculated by a formula I:
formula I,
Correcting the local convex point wave-shaped beam, and assuming that the local convex point of the convex point wave-shaped beam is in a spherical crown shell shape, the central diameter of the cross section of the bottom surface of the spherical crown shell isI.e. the bottom surface of the spherical crown shellThe radius of curvature of the spherical crown shell of the convex point wave-shaped beam isAnd the radius of curvature of the spherical crown shell of the anti-concave wave beam areSpherical crown shellBottom surfaceWith respective side clampsAt a distance ofThe rise of the spherical crown shell isTwo-part clampThe distance between the two beams is the width of the wave beamTop of spherical crown shellActing on the pressure of a hydraulic jackBottom of spherical crown shellA rigid cushion block is arranged on the pad, the rigid cushion block is hollow, and the hollow radius isRadius of center of cross section of bottom surface of spherical crown shellBig (a)I.e. byThe shape of one side of the rigid cushion block, which is contacted with the wave-shaped beam, is the same as that of the wave-shaped beam, and the other side is a plane,placing on a working platform; assuming rigid pad hollow edgeFor consolidation, the pressure of the local convex point waveform beam on the hydraulic jack is corrected according to the principles of elasticity mechanics, force balance and function conservation theoremUnder the action, the section stress is calculated by a formula II:
the second formula,
The symbols in the formula I and the formula II are defined as follows:
-bump wave beamAnd an inverted concave corrugated beamThe center radius of the section of the bottom surface of the spherical crown shell,;
half width of the wave beam, i.e. two clampsThe distance between the two electrodes is half of the distance between the two electrodes,;
-bottom surface section edge of convex point wave beam and concave wave beam spherical crown shellTo the clampThe distance of (a) to (b),;
-the hollow radius of the rigid cushion block for correcting the convex point wave-shaped beam is larger than the central radius of the section of the bottom surface of the spherical crown shellLarge size, i.e.The distance between the two or more of the two or more,;
respectively a bent wave-shaped beamAnd recurved wave shaped beamTo the clampOr holders forThe distance between the two or more of (a) and (b),;
-bent wave beamAnd recurved wave shaped beamTo the clampThe distance between the connecting lines is greater than the distance between the connecting lines,;
the difference between the radius of the bottom section of the spherical crown shell of the concave-inverted wave beam and the radius of the bottom section of the spherical crown shell of the convex-point wave beam,;
-bump wave beamAnd an inverted concave corrugated beamTo the clampThe distance between the connecting lines is greater than the distance between the connecting lines,;
The maximum pressure value of the jack pressure required for straightening the bent wave-shaped beam is determined by calculation or tests,;
the maximum pressure value of the jack pressure required by correcting the convex point corrugated beam is determined by calculation or tests,;
convex point wave beam spherical crown shell bottom arc lengthHalf of the corresponding central angle of the circle,;
arc length of bottom surface of spherical crown shell of anti-concave wave beamHalf of the corresponding central angle of the circle,;
respectively of a reverse-curved wave-shaped beamPressure of jackThe bending moment under the action of the bending moment,;
-the center of the section of the bottom surface of the spherical crown shell of the anti-concave wave beamTo be provided withIs unit arc length section tension, shearing force and bending moment of radius,;
the allowable tensile force, the allowable shearing force and the allowable bending moment of the section of the inverse bending wave-shaped beam respectively,;
-the center of the section of the bottom surface of the spherical crown shell of the anti-concave wave beamTo be provided withIs the allowable tensile force, the allowable shearing force and the allowable bending moment of a unit arc length section of the radius,。
the straightening and correcting machine is used for straightening and correcting bent corrugated beams and correcting salient point corrugated beams, when a hydraulic jack applies pressure, the hydraulic jack needs to be slowly loaded step by step, sudden or impact application is avoided, the stroke of the hydraulic jack is automatically measured, and the total stroke is not suitable to exceed the total strokeOrAfter the hydraulic jack is detached, the rebound quantity of the straightened bent wave-shaped beam and the corrected convex point wave-shaped beam is detected to meet the requirement and meet the standard specified by the specification.
The rigid base plate with the same width as the bent corrugated beam is required to be arranged at the contact part of the hydraulic jack and the bent corrugated beam for straightening the bent corrugated beam, so that the whole section of the bent corrugated beam is straightened; the shape of one side of the rigid backing plate, which is contacted with the wave-shaped beam, needs to be the same as that of the wave-shaped beam, the other side of the rigid backing plate is a plane, and the jack acts on the central point of the rigid backing plate; the convex point waveform beam is corrected, a rigid cushion block is required to be arranged at the contact part of the jack and the convex point waveform beam, and the convex height of the convex point is detected in advanceAnd the central radius of the section of the bottom surface of the spherical crown shellSelecting the size and the shape of a proper rigid cushion block; the rigid cushion block is hollow, and the hollow radius is larger than the central radius of the section of the bottom surface of the spherical crown shellBig (a)The shape of one side of the rigid cushion block, which is in contact with the corrugated beam, needs to be the same as that of the corrugated beam, the other side of the rigid cushion block is a plane, one side of the plane is placed on the working platform, and the jack acts on the central point of the salient point corrugated beam.
The clamps are a pair of tools for clamping the wavy beam to be straightened and bent and correcting the wavy beam with convex points, the middle part of each clamp is provided with a loading hydraulic jack, and the distance between the two clamps is the straightening and bending wavy beamConvex point waveform correcting beam(ii) a The jack is driven by hydraulic pressure; the two clamps and the hydraulic jack need to be provided with a firm and stable supporting mechanism, and the supporting mechanism cannot deform or move when the corrugated beam is straightened and bent and the convex point corrugated beam is corrected.
Compared with the prior art, the invention mainly provides a regeneration and repair method for the guardrail corrugated beam, which can regenerate and repair the slightly damaged corrugated beam such as a bent corrugated beam, a convex point corrugated beam and the like detached in traffic accidents and road maintenance reconstruction on the basis of strict inspection, detection and evaluation through the procedures of straightening and correction, chemical degreasing and passivation, plastic coating dipping and spraying and the like. Furthermore, the self-luminous material powder of alkaline earth aluminate and the like is added into the plastic raw material for dipping and spraying the plastic coating, and the self-luminous material powder can continuously emit light for more than 12 hours in the dark, thereby not only improving the convenience and safety of people going out at night, but also beautifying the environment. Therefore, the regeneration and regeneration method for the guardrail corrugated beam is convenient to operate, low in cost, safe, reliable and high in resource utilization rate, can effectively improve the regeneration and regeneration effects of the guardrail corrugated beam, and has high economic and social benefits.
Drawings
FIG. 1 is a flow chart of the method steps of the present invention.
Fig. 2 is an elevation view of a bent wave-shaped beam and a force calculation diagram.
Fig. 3 is an elevation view of a bump wave beam and a force calculation diagram.
Fig. 4 is a top view and computational diagram of fig. 3.
Detailed Description
The embodiments of the present invention will be described in detail below with reference to the above drawings.
As shown in figures 1-4, 1, a corrugated beam, 11, a bent corrugated beam, 12, a reversely bent corrugated beam, 13, a straightened corrugated beam, 14, a convex corrugated beam, 15, a reversely concave corrugated beam, 16, a corrected corrugated beam, 2, a clamp, 21, a rigid cushion plate, 22, a rigid cushion block, 3, a hydraulic jack, 4, a chemical degreasing passivation tank, 5, a plastic coating dipping and spraying device and 6, a coating thickness gauge are adopted.
A regeneration and repair method for waveform beams of guardrails is mainly used for regenerating and repairing slightly damaged waveform beams 1 such as bent waveform beams 11 and salient point waveform beams 14 detached in traffic accidents and road maintenance reconstruction, and the operation steps of the repair method are as shown in figure 1:
step one, visual inspection, detection and evaluation of old corrugated beams
And (3) performing quality evaluation classification on the old corrugated beam through visual inspection and simple measurement, namely scrap melting and repair regeneration:
the first type: the corrugated beam 1 can not be reused generally due to serious damage such as distortion, breakage, serious fracture and the like, and can be processed by a furnace return method or other methods;
the second type: the corrugated beam 1 can be repaired and reused again through welding if slight fracture exists;
in the third category: slightly bending the corrugated beam 11 and locally sinking and deforming the corrugated beam 14, namely repairing and regenerating the corrugated beam and then reusing the corrugated beam;
the second and third types of wave beams are detected in detail and evaluated according to relevant standard regulations, so that the wave beams can be repaired and recycled;
step two, straightening and correcting the corrugated beam through straightening and correcting machinery
The straightening and correcting machine consists of a clamp 2, a hydraulic jack 3, a matched rigid base plate 21 and a matched rigid cushion block 22, the clamp 2, the hydraulic jack 3, the matched rigid cushion plate 21 and the matched rigid cushion block 22 are used for straightening and correcting the bent waveform beam 11 and the convex point waveform beam 14 which is partially raised, the hydraulic jack 3 is used for applying straightening and correcting pressure according to detection data, the strength of the waveform beam under the action of the straightening and correcting pressure is met, and the bent waveform beam 11 and the convex point waveform beam 14 need to meet the straightening and correcting strength requirement of the straightening and correcting machine;
selecting the model and specification of the hydraulic jack 3 and manufacturing a plurality of rigid base plates 21 and a plurality of rigid cushion blocks 22 according to the detection data;
determining the control and detection requirements of mechanical straightening and correcting operation according to the detection data of the bent waveform beam 11 and the convex-point waveform beam 14;
two clamps 2 are provided with a clamping bending wave-shaped beam 11 or a salient point wave-shaped beam 14, and the bending point of the bending wave-shaped beam 11 is measuredAnd the distance between the bending point and the two clamps 2, or measuring the salient point of the salient point wave-shaped beam 14And the distance from the salient point to the two clamps 2;
installing an automatic distance detector, and automatically detecting and recording the pressurizing stroke of the hydraulic jack 3;
selecting a rigid base plate 21 and a rigid cushion block 22 which are matched with the rigid base plate 21 or the salient point corrugated beam 14 with the same width as the bent corrugated beam 11 in size, installing and adjusting the position of the hydraulic jack 3, preliminarily jacking the bent part of the bent corrugated beam 11 or the salient point of the salient point corrugated beam 14, starting the hydraulic jack 3, and automatically detecting and recording the initial value of the pressurizing stroke of the hydraulic jack 3;
the hydraulic jack 3 is slowly pushed in continuously until the jacking stroke of the hydraulic jack reachesOrHolding the lotus for 1-2 min;
the oil cylinder 3 of the hydraulic jack returns oil slowly, and when the jacking stroke of the hydraulic jack returns toOrStopping oil return and holding the load for 1-2 min;
the oil cylinder of the hydraulic jack 3 continues to return oil slowly, and the jacking stroke of the hydraulic jack returns to the initial value;
the hydraulic jack 3 is removed, the straightening or correcting effect at the bending part of the bent corrugated beam 11 or the convex point of the convex point corrugated beam 14 is detected, and the straightening or correcting effect is required to meet the standard requirement;
if the straightening or straightening of the corrugated beam 1 does not meet the standard requirement, the processing method comprises the following steps: the straightening or correcting effect is not achievedOrUn-straightened or corrected, the bent wave-shaped beam 11 or the convex point wave-shaped beam 14 is detached, laid flat and kept stand for 30 to 50min, and the detection is carried out againOrSetting the jacking stroke of the hydraulic jack 3OrValue, again according to step two~Straightening or correcting the corrugated beam 1; removing the bent corrugated beam 11 or the convex point corrugated beam 14 beyond the straightening or correcting effect, keeping flat and standing for 30-50 min, and detecting againOrReversely installing and clamping the bent wave-shaped beam 11 or the convex point wave-shaped beam 14, and setting the jacking stroke of the hydraulic jack 3OrValue, again according to step two~Straightening or correcting the corrugated beam 1;
step three, chemical degreasing of the corrugated beam
A stirring water pump is arranged in the chemical degreasing tank, 5-7% of degreasing agent is added into the chemical degreasing tank, and the water temperature is 40-50 ℃;
placing the wave-shaped beam 1 qualified through straightening or correction detection into a chemical degreasing pool, wherein the liquid level of the pool water and degreasing agent mixed liquid is 10-20 cm higher than that of the wave-shaped beam;
starting a stirring water pump, degreasing for 15-20 min, and removing attachments such as oil stains on the surface of the corrugated beam 1;
degreasing the waveform by a craneThe beams 1 are lifted out of the chemical degreasing tank one by one, washed clean by strong spraying and dried or baked;
step four, passivating the corrugated beam
Adding 3-5% of passivator into the chemical passivation tank, and keeping the water temperature at 50-55 ℃;
the wave-shaped beam 1 after degreasing, washing, airing or drying is hung in a chemical passivation tank, and the liquid level of the mixed liquid of the tank water and the passivating agent is 10-20 cm higher than that of the wave-shaped beam;
hoisting the passivated wave-shaped beams 1 out of the chemical passivation pool one by using a crane, and airing or drying again;
step five, dipping and spraying the plastic coating
Selecting a plastic dipping coating or a plastic spraying coating according to the needs of customers, adopting a professional plastic dipping coating device or a plastic spraying coating device to dip or spray the plastic coating, detecting the plastic dipping coating or the plastic spraying coating by a coating thickness gauge 6 to be qualified, and transporting the plastic dipping coating or the plastic spraying coating device to a construction site to install the regenerated and repaired corrugated beam 1; or 10-30 percent of self-luminous material powder of alkaline earth aluminate with 600-800 meshes and the like can be added into the plastic raw material for dipping and spraying the plastic coating, and the self-luminous material powder can continuously emit light for more than 12 hours in the dark, thereby not only improving the convenience and safety of people going out at night, but also beautifying the environment.
Step six, installation and construction
Inspecting the quality of the final regenerated and repaired guardrail corrugated beam product for preventing collision and collisionWearing and packaging, and transporting to a construction site;
and installing a regeneration and repair finished product of the guardrail corrugated beam on the guardrail column which is straightened and regulated and has the height meeting the requirement, wherein the installation quality meets the design requirement.
The straightening and correcting machine leaves the bending point of the bent wave-shaped beam 11At a certain distanceTo treat andis clamped by a clamp 2 and deviates from the clampConnecting wireBending pointHydraulic jack for officePoint of bendingSlowly jacking in the opposite direction until the initial deviationConnecting wireEnding of distance, i.e. bending the axis of the corrugated beam 11To recurved wave-shaped beamAxial line, backward bending wave-shaped beam after dismounting hydraulic jack 3Axis rebounding elasticity to straightening wave-shaped beamThe axis line achieves the purpose of straightening the bent wave-shaped beam 11; a local convex point waveform beam 14 consisting of a clamp 2 and a hydraulic jackAnd a matched rigid cushion block 22 to correct local convex pointsEqual distance between two sidesIs clamped and deviated by a clamp 2Connecting wireLocal salient pointHydraulic jack for officePoint of protrusionSlowly jacking in the opposite direction until the initial deviationConnecting wireThe distance is stopped to enable the axis of the convex point wave-shaped beam 14To the inverted concave corrugated beamAxis, relief of convex point wave beam after hydraulic jack 3 is dismountedAxis rebounding elasticity to correct wave beamAxis, achieving the purpose of correcting the local convex point wave-shaped beam 14.
The bent wave-shaped beam 11 is straightened, and the bent wave-shaped beam is supposed to be a two-end fixed beam fixed on the two-end clamp 2 and leaves the bending point of the bent wave-shaped beam 11At a certain distanceTo treat andthe part is clamped by a clamp 2, and the pressure of a hydraulic jack 3 acts at the bending pointThe thickness, the moment of inertia and the elastic modulus of the bent corrugated beam 11 are respectivelyThen, the stress of the bent corrugated beam 11 is calculated by the formula one:
formula I,
Correcting the local convex point wave-shaped beam 14, assuming that the local convex point wave-shaped beam is in a spherical crown shell shape, the central diameter of the bottom surface section of the spherical crown shell isI.e. the bottom surface of the spherical crown shellThe radius of curvature of the spherical crown shell of the convex-point wave-shaped beam 14 isAnd the radius of curvature of the spherical crown shell of the anti-concave wave beam 15 are bothBottom surface of spherical crown shellWith respective side clampsAt a distance ofThe rise of the spherical crown shell isTwo-part clampThe distance between the two beams is the width of the wave beamTop of spherical crown shellActing liquidPressure of the pressure jack 3Bottom of spherical crown shellA rigid cushion block 22 is arranged on the mattress, the rigid cushion block is hollow, and the hollow radius isRadius of center of cross section of bottom surface of spherical crown shellBig (a)I.e. byOne side of the rigid cushion block 22, which is in contact with the corrugated beam, has the same shape as the corrugated beam, and the other side is a plane and is placed on the working platform; assuming a hollow edge of the rigid pad 22For consolidation, the pressure of the local convex point waveform beam 14 on the hydraulic jack 3 is corrected according to the principles of elasticity mechanics, force balance and function conservation theoremUnder the action, the section stress is calculated by a formula II:
the second formula,
The symbols in the formula I and the formula II are defined as follows:
-bump wave beamAnd an inverted concave corrugated beamThe center radius of the section of the bottom surface of the spherical crown shell,;
half width of the wave beam 1, i.e. two clampsThe distance between the two electrodes is half of the distance between the two electrodes,;
the bottom section edge of the spherical crown shell of the convex point wave beam 14 and the reverse concave wave beam 15To the clampThe distance of (a) to (b),;
the hollow radius of the rigid cushion block 22 for correcting the convex point waveform beam 14 is larger than the central radius of the section of the bottom surface of the spherical crown shellLarge size, i.e.The distance between the two or more of the two or more,;
respectively a bent wave-shaped beamAnd recurved wave shaped beamTo the clampOr holders forThe distance between the two or more of (a) and (b),;
-bent wave beamAnd recurved wave shaped beamTo the clampThe distance between the connecting lines is greater than the distance between the connecting lines,;
the difference between the radius of the spherical crown shell bottom section of the inverted concave wave beam 15 and the radius of the spherical crown shell bottom section of the convex wave beam 14,;
-bump waveBeamAnd an inverted concave corrugated beamTo the clampThe distance between the connecting lines is greater than the distance between the connecting lines,;
the moment of inertia of the sections of the bent wave-shaped beam 11 and the reverse bent wave-shaped beam 12,;
the maximum pressure value of the jack pressure required for straightening the bent corrugated beam 11 is determined by calculation or tests,;
the maximum pressure value of the jack pressure required for correcting the convex point corrugated beam 14 is determined by calculation or experiments,;
convex point wave beam 14 spherical crown shell bottom arc lengthHalf of the corresponding central angle of the circle,;
arc length of bottom surface of spherical crown shell of inverted concave wave beam 15Half of the corresponding central angle of the circle,;
respectively of a reverse-curved wave-shaped beamPressure of jackThe bending moment under the action of the bending moment,;
-the center of the section of the bottom surface of the spherical crown shell is respectively an inverted concave wave beam 15To be provided withIs unit arc length section tension, shearing force and bending moment of radius,;
allowable tensile force, allowable shearing force and allowable bending moment of the section of the inverse bending wave shaped beam 12,;
-the center of the section of the bottom surface of the spherical crown shell is respectively an inverted concave wave beam 15To be provided withIs the allowable tensile force, the allowable shearing force and the allowable bending moment of a unit arc length section of the radius,。
meanwhile, the bent corrugated beam 11 and the convex point corrugated beam 14 are straightened by the straightening and straightening machine, the hydraulic jack 3 needs to be slowly loaded step by step when applying pressure, sudden or impact application is avoided, the stroke of the hydraulic jack 3 is automatically measured, and the total stroke is not suitable to exceedOrAfter the hydraulic jack 3 is detached, the rebound quantity of the straightened bent corrugated beam 11 and the corrected convex point corrugated beam 14 is detected to meet the requirement and meet the standard specified by the specification.
A rigid base plate 21 with the same width as the bent corrugated beam 11 needs to be arranged at the contact position of the hydraulic jack 3 and the bent corrugated beam 11 so as to straighten the whole section of the bent corrugated beam 11; the shape of one side of the rigid backing plate 21, which is contacted with the wave-shaped beam, needs to be the same as that of the wave-shaped beam, the other side of the rigid backing plate 21 is a plane, and the jack acts on the central point of the rigid backing plate 21; the convex point waveform beam 14 is corrected, the contact part of the jack and the convex point waveform beam is required to be padded with a rigid cushion block 22, and the convex height of the convex point is detected in advanceAnd the central radius of the section of the bottom surface of the spherical crown shellTo select the appropriate size and shape of the rigid spacer 22; the rigid cushion block is hollow, and the hollow radius is larger than the central radius of the section of the bottom surface of the spherical crown shellBig (a)The shape of one side of the rigid cushion block 22, which is in contact with the corrugated beam 1, needs to be the same as that of the corrugated beam, the other side of the rigid cushion block is a plane, one side of the plane is placed on a working platform, and the jack acts on the central point of the salient point corrugated beam 14.
The clamps 2 are a pair of tools for clamping the corrugated beam 11 to be straightened and bent and the convex point corrugated beam 14 to be corrected, the middle part of each clamp is provided with a loading jack, and the distance between the two clamps 2 is the straightening and bending corrugated beamConvex point waveform correcting beam(ii) a The jack is driven by hydraulic pressure, and is calibrated to be qualified before use; the two clamps 2 and the jack need to be provided with a firm and stable supporting mechanism, and the supporting mechanism cannot deform or move when the bent corrugated beam 11 is straightened and the convex point corrugated beam 14 is straightened.
The invention is a repairing method which carries out regeneration repairing on a bent wave-shaped beam 11 and a salient point wave-shaped beam 14 sequentially by instruments such as a mechanical straightening and correcting tank, a chemical degreasing and passivating tank 4, a plastic coating soaking and spraying device 5, a coating thickness gauge 6 and the like to meet the specified standard, and then installs the beams on the road side and the upright posts at the central separation zone for use again, so the repairing method has the use advantages of convenient operation, low cost, safety, reliability, high resource utilization rate and the like, can effectively improve the repairing and regenerating effects of the guardrail wave-shaped beam, and has higher economic benefit and social benefit.
The above description is only a specific embodiment of the present invention, and those skilled in the art should understand that any similar structural design to the embodiment is included in the protection scope of the present invention.
Claims (6)
1. A regeneration repairing method for a guardrail corrugated beam is characterized by comprising the following steps:
step one, visual inspection, detection and evaluation of old corrugated beams
Through visual inspection and simple measurement, the old corrugated beam is classified, namely, the waste is recycled and repaired and regenerated:
the first type: the corrugated beam (1) has serious damage such as distortion, breakage and serious fracture, so that the corrugated beam can not be used again generally and can be treated by a furnace returning method or other methods;
the second type: the corrugated beam (1) is generally repaired and recycled by welding if slight fracture exists;
in the third category: slightly bending the corrugated beam (11) and locally sinking and deforming the corrugated beam (14), namely repairing and regenerating the corrugated beam (11) and then reusing the corrugated beam (14);
the second and third type wave beams (1) are detected in detail and evaluated according to relevant standard regulations, so that the wave beams can be repaired and recycled;
step two, straightening and correcting the corrugated beam through straightening and correcting machinery
The straightening and correcting machine consists of a clamp (2), a hydraulic jack (3), a matched rigid base plate (21) and a rigid cushion block (22), wherein the clamp (2), the hydraulic jack (3), the matched rigid base plate (21) and the rigid cushion block (22) are used for straightening and correcting the bent waveform beam (11) and the convex point waveform beam (14) which is locally convex, the hydraulic jack (3) is used for applying straightening and correcting pressure according to detection data, the strength of the waveform beam under the action of the straightening and correcting pressure is met, and the bent waveform beam (11) and the convex point waveform beam (14) need to meet the straightening and correcting strength requirement of the straightening and correcting machine;
selecting the type and specification of the hydraulic jack (3) and manufacturing a plurality of rigid base plates (21) and a plurality of rigid cushion blocks (22) according to the detection data;
determining the control and detection requirements of mechanical straightening and correcting operation according to the detection data of the bent wave-shaped beam (11) and the convex point wave-shaped beam (14);
two clamps (2) are provided with clamping bending wave-shaped beams (11) or salient point wave-shaped beams (14), and the bending points of the bending wave-shaped beams (11) are measuredAnd the distance between the bending point and the two clamps (2) or the measurement of the salient point wave-shaped beam (14)And the distance between the salient point and the two clamps (2);
an automatic distance detector is arranged for automatically detecting and recording the pressurizing stroke of the hydraulic jack (3);
selecting a rigid base plate (21) with the same width as the bent corrugated beam (11) or a rigid base plate (21) and a rigid cushion block (22) which are matched with the sizes of the salient points of the salient point corrugated beam (14), installing and adjusting the position of a hydraulic jack (3), preliminarily jacking the bent part of the bent corrugated beam (11) or the salient points of the salient point corrugated beam (14), starting the hydraulic jack (3), and automatically detecting and recording the initial value of the pressurizing stroke of the hydraulic jack (3);
the hydraulic jack (3) slowly continues to jack until the jacking stroke of the hydraulic jack reachesOrHolding the lotus for 1-2 min;
the oil cylinder of the hydraulic jack (3) returns oil slowly, and when the jacking stroke of the hydraulic jack is recoveredOrStopping oil return and holding the load for 1-2 min;
the oil cylinder of the hydraulic jack (3) continues to return oil slowly, and the jacking stroke of the hydraulic jack returns to the initial value;
the hydraulic jack (3) is dismounted, the straightening or correcting effect at the bending part of the bent corrugated beam (11) or the convex point of the convex point corrugated beam (14) is detected, and the straightening or correcting effect is required to meet the standard requirement;
if the straightening or straightening of the corrugated beam (1) does not meet the standard requirement, the processing method comprises the following steps: the straightening or correcting effect is not achievedOrThe bent wave-shaped beam (11) or the salient point wave-shaped beam (14) is detached and kept flat for 30 to 50min without straightening or correcting, and the detection is carried out againOrSetting the top pressure of the hydraulic jack (3)Program for programmingOrValue, again according to step two~Straightening or correcting the wave-shaped beam (1); removing the bent corrugated beam (11) or the salient point corrugated beam (14) beyond the straightening or correcting effect, laying flat and standing for 30-50 min, and detecting againOrReversely installing and clamping a bent wave-shaped beam (11) or a salient point wave-shaped beam (14) and setting the jacking stroke of the hydraulic jack (3)OrValue, again according to step two~Straightening or correcting the corrugated beam (1);
step three, chemical degreasing of the corrugated beam
A stirring water pump is arranged in the chemical degreasing tank, 5-7% of degreasing agent is added into the chemical degreasing tank, and the water temperature is 40-50 ℃;
placing the wave-shaped beam (1) qualified through straightening or correction detection into a chemical degreasing pool, wherein the liquid level of the pool water and degreasing agent mixed liquid is 10-20 cm higher than that of the wave-shaped beam;
starting a stirring water pump, degreasing for 15-20 min, and removing oil stain attachments on the surface of the corrugated beam (1);
hoisting the degreased corrugated beams (1) out of the chemical degreasing tank one by using a crane, washing the degreased corrugated beams by using strong spraying, and airing or drying the degreased corrugated beams;
step four, passivating the corrugated beam
Adding 3-5% of passivator into the chemical passivation tank, and keeping the water temperature at 50-55 ℃;
the wave-shaped beam (1) which is degreased, washed, dried or dried is hung in a chemical passivation tank, and the liquid level of the mixed liquid of the tank water and the passivating agent is 10-20 cm higher than the wave-shaped beam;
hoisting the passivated wave-shaped beams (1) out of the chemical passivation pool one by using a crane, and airing or drying again;
step five, dipping and spraying the plastic coating
Selecting a plastic dipping coating or a plastic spraying coating according to the needs of customers, adopting a professional plastic dipping coating device or a plastic spraying coating device to dip the plastic coating or the plastic spraying coating, detecting the coating by a coating thickness gauge (6) to be qualified, and transporting the coating to a construction site to install the regenerated and repaired corrugated beam (1); or 10-30 percent of alkaline earth aluminate self-luminous material powder with 600-800 meshes can be added into the plastic raw material for dipping and spraying the plastic coating;
step six, installation and construction
Inspecting the quality of the regenerated and repaired finished product of the waveform beam of the guardrail, packaging the product in an anti-collision and anti-abrasion manner, and transporting the product to a construction site;
2. A method for regenerating and repairing a corrugated guardrail beam as claimed in claim 1, wherein the straightening and straightening machine is away from the bending point of the bent corrugated guardrail beam (11)At a certain distanceTo treat andis clamped by a clamp (2) and deviates from the clampConnecting wireBending pointHydraulic jack for officePoint of bendingSlowly jacking in the opposite direction until the initial deviationConnecting wireAt the end of the distance, i.e. bending the axis of the corrugated beam (11)To recurved wave-shaped beamAxial line, backward bending wave-shaped beam after removing hydraulic jack (3)The axis rebounds the elasticity to the straightening wave-shaped beam (13)An axis; a local convex point wave-shaped beam (14) consisting of a clamp (2) and a hydraulic jackAnd a straightening machine consisting of a matched rigid cushion block (22) for straightening, wherein the local convex point is formedEqual distance between two sidesIs clamped by a clamp (2) and deviatesConnecting wireLocal salient pointHydraulic jack for officePoint of protrusionSlowly jacking in the opposite direction until the initial deviationConnecting wireThe distance is terminated so that the axes of the convex point wave-shaped beams (14)To the inverted concave corrugated beamAxial, relieving hydraulic jacks(3) Rear convex point wave beamThe axis rebounds the elasticity to the correction wave beam (16)An axis.
3. A regeneration and repair method for waveform beam of guardrail as claimed in claim 2, wherein the bending waveform beam (11) is straightened, assuming that the bending waveform beam is a two-end fixing beam fixed on the two-end clamp (2), and departs from the bending point of the bending waveform beam (11)At a certain distanceTo treat andthe part is clamped by a clamp (2), and the pressure of a hydraulic jack (3) acts on the bending pointThe thickness, the moment of inertia and the elastic modulus of the bent corrugated beam (11) are respectivelyAnd then, the stress of the bending wave-shaped beam (11) is calculated by a formula I:
formula I,
Correcting the local convex point wave-shaped beam (14), and assuming that the local convex point wave-shaped beam is in a spherical crown shell shape, the bottom surface of the spherical crown shellCross-sectional center diameter ofI.e. the bottom surface of the spherical crown shellThe radius of curvature of the spherical crown shell of the convex point wave-shaped beam (14) isAnd the spherical crown shell curvature radius of the anti-concave wave beam (15) are allBottom surface of spherical crown shellWith respective side clampsAt a distance ofThe rise of the spherical crown shell isTwo-part clampThe distance between the two beams is the width of the wave beamTop of spherical crown shellActing on the pressure of the hydraulic jack (3)Bottom of spherical crown shellA rigid cushion block (22) is arranged on the pad, the rigid cushion block is hollow, and the hollow radius isRadius of center of cross section of bottom surface of spherical crown shellBig (a)I.e. byOne side of the rigid cushion block (22) in contact with the corrugated beam is the same as the corrugated beam in shape, and the other side of the rigid cushion block is a plane and is placed on the working platform; assuming a hollow edge of the rigid pad (22)For consolidation, the pressure of the local convex point wave-shaped beam (14) on the hydraulic jack (3) is corrected according to the principles of elasticity mechanics, force balance and function conservation theoremUnder the action, the section stress is calculated by a formula II:
the second formula,
The symbols in the formula I and the formula II are defined as follows:
-bump wave beamAnd an inverted concave corrugated beamThe center radius of the section of the bottom surface of the spherical crown shell,;
half the width of the wave beam (1), i.e. two clampsThe distance between the two electrodes is half of the distance between the two electrodes,;
-the bottom section edge of the spherical crown shell of the convex point wave beam (14) and the reverse concave wave beam (15)To the clampThe distance of (a) to (b),;
the hollow radius of the rigid cushion block (22) for correcting the convex point wave-shaped beam (14) is larger than the central radius of the section of the bottom surface of the spherical crown shellLarge size, i.e.The distance between the two or more of the two or more,;
respectively a bent wave-shaped beamAnd recurved wave shaped beamTo the clampOr holders forThe distance between the two or more of (a) and (b),;
-bent wave beamAnd recurved wave shaped beamTo the clampThe distance between the connecting lines is greater than the distance between the connecting lines,;
the difference between the radius of the spherical crown shell bottom section of the anti-concave wave beam (15) and the radius of the spherical crown shell bottom section of the convex wave beam (14),;
-bump wave beamAnd an inverted concave corrugated beamTo the clampThe distance between the connecting lines is greater than the distance between the connecting lines,;
the inertia moment of the sections of the bending wave-shaped beam (11) and the reverse bending wave-shaped beam (12),;
the maximum pressure value of the jack pressure required by straightening the bent wave-shaped beam (11) is determined by calculation or tests,;
the maximum pressure value of the jack pressure required for correcting the convex point wave-shaped beam (14) is determined by calculation or experiments,;
convex point wave beam (14) spherical crown shell bottom arc lengthHalf of the corresponding central angle of the circle,;
arc length of bottom surface of spherical crown shell of anti-concave wave beam (15)Half of the corresponding central angle of the circle,;
respectively of a reverse-curved wave-shaped beamPressure of jackThe bending moment under the action of the bending moment,;
-each is a section center of the bottom surface of the spherical crown shell of the anti-concave wave beam (15)To be provided withIs unit arc length section tension, shearing force and bending moment of radius,;
-allowable tensile force, allowable shearing force and allowable bending moment of the section of the inverse bending wave shaped beam (12) respectively,;
4. the regeneration and repair method for waveform beams of guardrails according to claim 3, characterized in that the straightening and straightening machines straighten and bend the waveform beams (11) and straighten the bump waveform beams (14), when the hydraulic jacks (3) apply pressure, the hydraulic jacks (3) need to be slowly loaded step by step, sudden or impact application is avoided, the stroke of the hydraulic jacks (3) is automatically measured, and the total stroke is not suitable to exceed the total strokeOrAfter the hydraulic jack (3) is detached, the rebound quantity of the straightened bent wave-shaped beam (11) and the corrected convex point wave-shaped beam (14) is detected to meet the requirement and meet the standard specified by the specification.
5. The regeneration and repair method for waveform beam of guardrail as claimed in claim 3, wherein the straightening and bending waveform beam (11) is provided with a cushion at the contact position of the hydraulic jack (3) and the bending waveform beam (11)Bending the rigid backing plates (21) with the same width of the wave-shaped beam (11) to straighten the whole section of the bent wave-shaped beam (11); the shape of one side of the rigid backing plate (21) contacted with the wave-shaped beam needs to be the same as that of the wave-shaped beam, the other side of the rigid backing plate is a plane, and the jack acts on the central point of the rigid backing plate (21); the convex point waveform beam (14) is corrected, a rigid cushion block (22) is required to be arranged at the contact position of the jack and the convex point waveform beam, and the convex height of the convex point is detected in advanceAnd the central radius of the section of the bottom surface of the spherical crown shellTo select the proper size and shape of the rigid pad (22); the rigid cushion block (22) is hollow, and the hollow radius is larger than the central radius of the section of the bottom surface of the spherical crown shellBig (a)The shape of one side of the rigid cushion block (22) contacted with the wave-shaped beam needs to be the same as that of the wave-shaped beam, the other side of the rigid cushion block is a plane, one side of the plane is placed on the working platform, and the jack acts on the central point of the salient point wave-shaped beam (14).
6. The regeneration and repair method for the waveform beam of the guardrail according to claim 3, characterized in that the clamps (2) are tools for clamping the waveform beam (11) to be straightened and bent and the waveform beam (14) with the convex points, the clamps are a pair, the middle part is provided with the loading hydraulic jack (3), and the distance between the two clamps (2) is respectively the straightening and bending waveform beamConvex point waveform correcting beam(ii) a The jack is driven by hydraulic pressure; the two clamps (2) and the hydraulic jack (3) need to be provided with firm and stable supporting mechanisms, and the supporting mechanisms cannot deform or move when the corrugated beam (11) is straightened and bent and the convex point corrugated beam (14) is corrected.
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CN102470498A (en) * | 2009-12-28 | 2012-05-23 | 三菱重工业株式会社 | Deflection correction device for ram |
CN104550325A (en) * | 2015-01-07 | 2015-04-29 | 宁波亚洲浆纸业有限公司 | Correcting device and correcting method thereof |
CN209156779U (en) * | 2018-12-07 | 2019-07-26 | 中冶建工集团有限公司 | A kind of apparatus for correcting of welding combination T-steel column |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN102470498A (en) * | 2009-12-28 | 2012-05-23 | 三菱重工业株式会社 | Deflection correction device for ram |
CN104550325A (en) * | 2015-01-07 | 2015-04-29 | 宁波亚洲浆纸业有限公司 | Correcting device and correcting method thereof |
CN209156779U (en) * | 2018-12-07 | 2019-07-26 | 中冶建工集团有限公司 | A kind of apparatus for correcting of welding combination T-steel column |
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