CN113245102A - Fiber device spraying machine - Google Patents
Fiber device spraying machine Download PDFInfo
- Publication number
- CN113245102A CN113245102A CN202110631341.9A CN202110631341A CN113245102A CN 113245102 A CN113245102 A CN 113245102A CN 202110631341 A CN202110631341 A CN 202110631341A CN 113245102 A CN113245102 A CN 113245102A
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- Prior art keywords
- fixedly connected
- steel ball
- fiber
- nut
- spraying
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- 239000000835 fiber Substances 0.000 title claims abstract description 74
- 238000005507 spraying Methods 0.000 title claims abstract description 50
- 230000007246 mechanism Effects 0.000 claims abstract description 98
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 54
- 239000010959 steel Substances 0.000 claims abstract description 54
- 230000005540 biological transmission Effects 0.000 claims description 29
- 239000003595 mist Substances 0.000 claims description 14
- 210000000078 claw Anatomy 0.000 claims description 10
- 239000007921 spray Substances 0.000 claims description 7
- 208000032369 Primary transmission Diseases 0.000 claims description 6
- 208000032370 Secondary transmission Diseases 0.000 claims description 6
- 239000002657 fibrous material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052755 nonmetal Inorganic materials 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 2
- 230000003028 elevating effect Effects 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 16
- 239000000758 substrate Substances 0.000 abstract description 14
- 230000033001 locomotion Effects 0.000 abstract description 9
- 239000000443 aerosol Substances 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 230000008569 process Effects 0.000 abstract description 2
- 239000007789 gas Substances 0.000 description 26
- 238000000889 atomisation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012159 carrier gas Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0442—Installation or apparatus for applying liquid or other fluent material to separate articles rotated during spraying operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
- B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
- B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
- B05B7/08—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point
- B05B7/0869—Spray pistols; Apparatus for discharge with separate outlet orifices, e.g. to form parallel jets, i.e. the axis of the jets being parallel, to form intersecting jets, i.e. the axis of the jets converging but not necessarily intersecting at a point the liquid or other fluent material being sucked or aspirated from an outlet orifice by another fluid, e.g. a gas, coming from another outlet orifice
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a fiber device spraying machine which comprises a base, a linear dimension module, a rotary dimension mechanism and a spraying mechanism, wherein the linear dimension module is arranged on the base; compared with the traditional material spraying equipment in a two-dimensional linear linkage mode, the fiber device spraying machine is not used for spraying a plane or curved surface base, but is used for spraying a fiber substrate material as a spraying base; the invention uses the linkage form of the linear dimension and the rotary dimension, namely, completes the micro-scale fine assembly and processing of various materials on the fiber substrate by the continuous rotation of the fiber and the linear motion of the nozzle, and realizes the spraying of any pattern on the surface of the fiber substrate; the fiber fixing mechanism mainly adopts the fiber fixing mechanism, the first nut, the first steel ball and the second steel ball to finish the accurate fixation of the fibers in the rotation dimension, so that the radial runout of the fibers in the rotation process is reduced; the aerosol-based fine material spraying system is used in the invention, so that the spraying is more fine.
Description
Technical Field
The invention relates to a spraying machine, in particular to a fiber device spraying machine.
Background
Traditional aerosol spraying equipment can realize the fine preparation of material films on two-dimensional surfaces, but with the development of fiber electronics, one-dimensional structure devices play an increasingly important role in the field of flexible wearability. Based on the limitations of the existing material spraying equipment, the fiber device spraying machine disclosed by the invention is material spraying equipment taking fiber wires as a spraying substrate, and aiming at the characteristics of the fiber substrate, a linear dimension and rotary dimension movement mechanism is designed, so that the two-dimensional linkage of fiber rotation and nozzle linear is realized. The invention not only has the basic characteristics of wide printing precision adjusting range, good edge control, multiple applicable material systems and other fine material printers, but also can complete the micro-scale fine assembly and processing of various materials on a fiber substrate, pushes the fine spraying of the materials to another dimension, and is a brand-new aerosol spraying scheme.
Disclosure of Invention
The invention aims to solve the problems and provide a fiber device spraying machine which can continuously rotate fibers and linearly move a nozzle under the motion mechanisms of the linear dimension and the rotary dimension based on the traditional aerosol spraying system to finish micro-scale fine assembly and processing of various materials on a fiber substrate and realize the spraying of any pattern on the surface of the fiber substrate.
In order to solve the above problems, the present invention provides a technical solution: the utility model provides a fiber device flush coater which innovation point lies in: the device comprises a base, a linear dimension module, a rotary dimension mechanism and a spraying mechanism; the bottom of the linear dimension module is fixedly connected to the center of the upper surface of the base; the bottom of the rotary dimension mechanism is fixedly connected to the front side of the upper surface of the base; the bottom of the spraying mechanism is fixedly connected to the rear side of the upper surface of the base, and a nozzle in the spraying mechanism is fixedly connected to the linear dimension module; the specific structure of the linear dimension module comprises a linear guide rail module, a camera, a linear dimension power source, a lifting mechanism, a limit sensor, an angle adjusting hinge, a camera fixing claw disc, a fourth nut and a fixing screw; the upper surface of the linear guide rail module is movably connected with a lifting mechanism, one side of the linear guide rail module is provided with a linear dimension power source, and the other side of the linear guide rail module is fixedly connected with a limit sensor; one side of the angle adjusting hinge is fixedly connected to one side of the lifting mechanism through a fourth nut; the upper side of the camera fixing claw disc is fixedly connected to the lower side of the angle adjusting hinge through a fixing screw, and the camera is fixedly connected inside the camera fixing claw disc.
Preferably, the specific structure of the rotational dimension mechanism comprises a fiber fixing mechanism, a fine motion adjusting mechanism, a primary transmission belt, a secondary transmission belt, a first nut, a first steel ball, a hollow rotating shaft, a first bearing seat, a fourth transmission wheel, a limiting ring, a second nut, a fixing mechanism support, a fine motion adjusting mechanism support, a rotational dimension power source, a power shaft, a third nut, a tensioning wheel support, a fifth transmission wheel, a third transmission wheel, a fine motion swing rod, a transfer plate, a second bearing seat, a primary tensioning mechanism, a fiber wire, a rotational limit sensor, a first transmission wheel, a second transmission wheel, a steel ball hole and a second steel ball; the bottom parts of the two micro-motion adjusting mechanism brackets are respectively and fixedly connected to two sides of the upper surface of the front side of the base, the inner sides of the two micro-motion adjusting mechanism brackets are respectively and fixedly connected with a micro-motion adjusting mechanism, and a micro-motion rotating rod is arranged at the lower side of the micro-motion adjusting mechanism; the number of the adapter plates is two, the two adapter plates are respectively and fixedly connected to the inner sides of the corresponding micro-motion adjusting mechanisms, the tops of the two adapter plates are respectively and fixedly connected with a fixing mechanism support, the tops of the fixing mechanism supports are respectively and fixedly connected with two first bearing seats, and the centers of the inner sides of the two adapter plates are respectively and fixedly connected with a rotation limiting sensor; the number of the hollow rotating shafts is two, one side of each hollow rotating shaft is movably connected to the inner side of the upper side of the corresponding first bearing seat through a limiting ring, the external threads on the other side of each hollow rotating shaft are fixedly connected with a second nut and a first nut, a second steel ball is arranged between the inner part of each first nut and the corresponding opening on the other side of each hollow rotating shaft, and the outer part of the center of one side of each hollow rotating shaft is fixedly connected with a fourth driving wheel; the inner sides of the openings of the two first nuts are both connected with first steel balls, and a fiber line is connected between the inner sides of the two first nuts; a steel ball hole is formed in the center of the first steel ball, and the diameter of the first steel ball is smaller than that of the second steel ball; the two second bearing seats are respectively and fixedly connected to the two sides of the center of the upper surface of the front side of the base, power shafts are movably connected to the inner parts of the upper sides of the two second bearing seats, third driving wheels are fixedly connected to the outer parts of the two sides of the power shafts, and secondary driving belts of the third driving wheels are connected with corresponding fourth driving wheels; the top parts of the two tensioning wheel supports are respectively and fixedly connected to the center of one side of the bottom surface of the corresponding adapter plate, and a fifth driving wheel is movably connected inside one side of each of the two tensioning wheel supports and is respectively connected with the inner sides of the corresponding secondary driving belts; the second driving wheel is positioned on one side between the two second bearing seats, and the inside of the second driving wheel is fixedly connected to the outside of the power shaft; the rotary dimension power source is positioned at the rear side of the second transmission wheel, the bottom of the rotary dimension power source is fixedly connected to the upper surface of the base, a first transmission wheel is fixedly connected to an output shaft of the rotary dimension power source, and the first transmission wheel is connected with the second transmission wheel through a primary transmission belt; the upper side of the first-stage tensioning mechanism is connected with the lower side of the first-stage transmission belt, and the bottom of the first-stage tensioning mechanism is fixedly connected to the base.
Preferably, the specific structure of the first nut comprises a wire outlet hole, a primary cone angle, a secondary cone angle, a primary stepped hole and a secondary stepped hole; a stepped hole is formed in the first nut, and the stepped hole is a secondary stepped hole, a primary stepped hole and a wire outlet hole in sequence from large to small; a second-stage taper angle is arranged at the joint of the second-stage stepped hole and the first-stage stepped hole, the aperture of the second-stage stepped hole is larger than the diameter of the second steel ball, and an internal thread is arranged inside the second-stage stepped hole; the connection part of the first-stage stepped hole and the wire outlet hole is provided with a first-stage cone angle, the aperture of the first-stage stepped hole is smaller than the diameter of the second steel ball, and the second steel ball is positioned at the position of the second-stage cone angle.
Preferably, the second steel ball is a solid steel ball.
Preferably, two bearings are arranged inside the upper side of the first bearing seat.
Preferably, the fiber yarn is made of a fiber material of metal, inorganic nonmetal, or polymer component.
Preferably, the specific structure of the spraying mechanism comprises a nozzle, an atomizer, a control board box, an air carrying pipeline, a mist conveying pipeline, a sixth nut, a nozzle spray head, a gas flowmeter A and a gas flowmeter B; the bottom parts of the atomizer, the control board box, the gas flowmeter A and the gas flowmeter B are all fixedly connected to the rear side of the upper surface of the base; the gas inlet on the upper side of the atomizer is connected with the outlet of the gas flowmeter A through a gas pipe, and the mist conveying outlet on the side surface of the atomizer is connected with the mist conveying inlet on the upper side of the nozzle through a mist conveying pipeline; the nozzle is fixedly connected to the lifting mechanism through a sixth nut, a nozzle spray head is arranged in the center of the lower side of the nozzle, and a gas inlet in the side face of the nozzle is connected with a gas outlet of the gas flowmeter B through a gas pipeline.
The invention has the beneficial effects that:
(1) compared with the traditional material spraying equipment in a two-dimensional linear linkage mode, the fiber device spraying machine is not used for spraying a plane or curved surface base, but is used for spraying a fiber substrate material as a spraying base.
(2) The invention completes the micro-scale fine assembly and processing of various materials on the fiber substrate in a linkage mode of linear dimension and rotary dimension, namely, through the continuous rotation of the fiber and the linear motion of the nozzle, and realizes the spraying of any pattern on the surface of the fiber substrate.
(3) The fiber fixing mechanism mainly adopts the fiber fixing mechanism, the first nut, the first steel ball and the second steel ball to finish the accurate fixation of the fibers in the rotation dimension, and the radial runout of the fibers in the rotation process is reduced.
(4) According to the invention, multistage power transmission is used, so that the integral synchronous rotation of the hollow rotating shafts at the two ends can be realized, and the phenomenon that the fiber wire twists due to asynchronous rotation at the two ends is avoided.
(5) The aerosol-based fine material spraying system is used in the invention, so that the spraying is more fine.
(6) According to the invention, a certain dimension of the fiber in the space is selected for micro-motion adjustment, and the alignment of the nozzle and the fiber line is completed by the aid of the camera, so that the nozzle can be accurately sprayed on the substrate of the fiber line.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of a fiber securing mechanism of the present invention.
Fig. 3 is a schematic structural view of a first nut of the present invention.
Fig. 4 is a schematic view of a rotational dimension mechanism of the present invention.
FIG. 5 is a block diagram of the linear dimension module of the present invention.
Fig. 6 is a schematic view of a rotational dimension transmission mechanism of the present invention.
Fig. 7 is a schematic structural view of a first steel ball of the present invention.
1-a base; 100-linear dimension module; 200-a rotational dimension mechanism; 300-a spraying mechanism; 3-a fiber securing mechanism; 2-a linear guide rail module; 5-a camera; 20-linear dimension power source; 22-a lifting mechanism; 23-a limit sensor; 34-an angle adjustment hinge; 37-camera fixed claw disc; 38-a fourth nut; 47-set screw; 6-a micro-motion adjusting mechanism; 7-primary transmission belt; 8-a secondary transmission belt; 9-a first nut; 10-a first steel ball; 11-a hollow rotating shaft; 12-a first bearing seat; 13-a fourth transmission wheel; 14-a stop collar; 15-a second nut; 16-a fixture mount; 18-a fine adjustment mechanism support; 19-a rotational dimension power source; 21-a power shaft; 28-a third nut; 29-a tensioner bracket; 30-a fifth transmission wheel; 31-a third transmission wheel; 32-micro-motion rotary rod; 33-an adapter plate; 39-a second bearing seat; 40-first order tensioning mechanism; 41-fiber thread; 42-rotation limit sensor; 45-a first drive wheel; 46-a second drive wheel; 52-steel bead holes; 53-a second steel ball; 27-outlet hole; 48-first taper angle; 49-secondary cone angle; 50-first-stage stepped hole; 51-secondary stepped bore; 4-a nozzle; 17-an atomizer; 24-a control panel box; 25-a carrier gas line; 26-a mist conveying pipeline; 35-a sixth nut; 36-nozzle spray heads; 43-gas flowmeter A; 44-gas flowmeter B.
Detailed Description
As shown in fig. 1 to 7, the following technical solutions are adopted in the present embodiment: a fiber device applicator includes a base 1, a linear dimension module 100, a rotational dimension mechanism 200, and a spray mechanism 300. The bottom of the linear dimension module 100 is fixedly connected to the center of the upper surface of the base 1; the bottom of the rotary dimension mechanism 200 is fixedly connected to the front side of the upper surface of the base 1; the bottom of the spraying mechanism 300 is fixedly connected to the rear side of the upper surface of the base 1, wherein a nozzle in the spraying mechanism 300 is fixedly connected to the linear dimension module 100; the specific structure of the linear dimension module 100 comprises a linear guide rail module 2, a camera 5, a linear dimension power source 20, a lifting mechanism 22, a limit sensor 23, an angle adjusting hinge 34, a camera fixing claw disc 37, a fourth nut 38 and a fixing screw 47; the upper surface of the linear guide rail module 2 is movably connected with a lifting mechanism 22, one side of the linear guide rail module 2 is provided with a linear dimension power source 20, and the other side of the linear guide rail module 2 is fixedly connected with a limit sensor 23; one side of the angle adjusting hinge 34 is fixedly connected to one side of the lifting mechanism 22 through a fourth nut 38; the upside of the camera fixing claw disc 37 is fixedly connected to the lower side of the angle adjusting hinge 34 through a fixing screw 47, and the camera 5 is fixedly connected inside the camera fixing claw disc 37.
The specific structure of the rotational dimension mechanism 200 comprises a fiber fixing mechanism 3, a fine adjustment mechanism 6, a primary transmission belt 7, a secondary transmission belt 8, a first nut 9, a first steel ball 10, a hollow rotating shaft 11, a first bearing seat 12, a fourth transmission wheel 13, a limiting ring 14, a second nut 15, a fixing mechanism support 16, a fine adjustment mechanism support 18, a rotational dimension power source 19, a power shaft 21, a third nut 28, a tensioning wheel support 29, a fifth transmission wheel 30, a third transmission wheel 31, a fine turning rod 32, an adapter plate 33, a second bearing seat 39, a primary tensioning mechanism 40, a fiber wire 41, a rotational limit sensor 42, a first transmission wheel 45, a second transmission wheel 46, a steel ball hole 52 and a second steel ball 53; the number of the micro-motion adjusting mechanism brackets 18 is two, the bottoms of the two micro-motion adjusting mechanism brackets 18 are respectively and fixedly connected to two sides of the upper surface of the front side of the base 1, the inner sides of the two micro-motion adjusting mechanism brackets 18 are both fixedly connected with a micro-motion adjusting mechanism 6, and a micro-motion rotary rod 32 is arranged at the lower side of the micro-motion adjusting mechanism 6; the number of the adapter plates 33 is two, the two adapter plates 33 are respectively and fixedly connected to the inner sides of the corresponding micro-motion adjusting mechanisms 6, the tops of the two adapter plates 33 are respectively and fixedly connected with a fixing mechanism support 16, the tops of the fixing mechanism supports 16 are respectively and fixedly connected with two first bearing seats 12, and the centers of the inner sides of the two adapter plates 33 are respectively and fixedly connected with a rotation limiting sensor 42; the number of the hollow rotating shafts 11 is two, one side of each of the two hollow rotating shafts 11 is movably connected to the inner side of the upper side of the corresponding first bearing seat 12 through a limiting ring 14, the external threads on the other side of each of the two hollow rotating shafts 11 are fixedly connected with a second nut 15 and a first nut 9, a second steel ball 53 is arranged between the inner part of each first nut 9 and the opening on the other side of the corresponding hollow rotating shaft 11, and the outer part of the center of one side of each of the two hollow rotating shafts 11 is fixedly connected with a fourth driving wheel 13; the inner sides of the openings of the two first nuts 9 are both connected with first steel balls 10, and a fiber wire 41 is connected between the inner sides of the two first nuts 9; a steel ball hole 52 is formed in the center of the first steel ball 10, and the diameter of the first steel ball 10 is smaller than that of the second steel ball 53; the number of the second bearing seats 39 is two, the bottoms of the two second bearing seats 39 are respectively and fixedly connected to two sides of the center of the upper surface of the front side of the base 1, the power shafts 21 are movably connected inside the upper sides of the two second bearing seats 39, the outer parts of two sides of each power shaft 21 are respectively and fixedly connected with third driving wheels 31, and the third driving wheels 31 are respectively connected with second-stage driving belts 8 and corresponding fourth driving wheels 13; the number of the tensioning wheel supports 29 is two, the tops of the two tensioning wheel supports 29 are respectively and fixedly connected to the center of one side of the bottom surface of the corresponding adapter plate 33, a fifth driving wheel 30 is movably connected inside one side of each of the two tensioning wheel supports 29, and the fifth driving wheels 30 are respectively connected with the inner sides of the corresponding secondary transmission belts 8; the second transmission wheel 46 is positioned on one side between the two second bearing seats 39, and the inside of the second transmission wheel 46 is fixedly connected with the outside of the power shaft 21; the rotational dimension power source 19 is positioned at the rear side of the second driving wheel 46, the bottom of the rotational dimension power source 19 is fixedly connected to the upper surface of the base 1, a first driving wheel 45 is fixedly connected to an output shaft of the rotational dimension power source 19, and the first driving wheel 45 is connected with the second driving wheel 46 through a primary driving belt 7; the upper side of the first-stage tensioning mechanism 40 is connected with the lower side of the first-stage transmission belt 7, and the bottom of the first-stage tensioning mechanism 40 is fixedly connected to the upper surface of the base 1.
The specific structure of the first nut 9 comprises an outlet hole 27, a primary cone angle 48, a secondary cone angle 49, a primary stepped hole 50 and a secondary stepped hole 51; a stepped hole is formed in the first nut 9, and the stepped hole is a secondary stepped hole 51, a primary stepped hole 50 and a wire outlet hole 27 in sequence from large to small; a secondary taper angle 49 is arranged at the joint of the secondary stepped hole 51 and the primary stepped hole 50, the aperture of the secondary stepped hole 51 is larger than the diameter of the second steel ball 53, and an internal thread is arranged inside the secondary stepped hole 51; the connection part of the first-stage stepped hole 50 and the wire outlet hole 27 is provided with a first-stage taper angle 48, the aperture of the first-stage stepped hole 50 is smaller than the diameter of the second steel ball 53, and the second steel ball 53 is positioned at the position of a second-stage taper angle 49.
Wherein, the second steel ball 53 is a solid steel ball; two bearings are arranged inside the upper side of the first bearing seat 12; the fiber thread 41 is made of a fiber material of metal, inorganic nonmetal, and high polymer component.
The spraying mechanism 300 specifically comprises a nozzle 4, an atomizer 17, a control board box 24, a gas carrying pipeline 25, a mist conveying pipeline 26, a sixth nut 35, a nozzle spray head 36, a gas flowmeter A43 and a gas flowmeter B44; the bottom parts of the atomizer 17, the control board box 24, the gas flowmeter A43 and the gas flowmeter B44 are all fixedly connected to the rear side of the upper surface of the base 1; the upper side gas inlet of the atomizer 17 is connected with the outlet of a gas flowmeter A43 through a gas pipe, and the side mist output port of the atomizer 17 is connected with the upper side mist output inlet of the nozzle 4 through a mist output pipeline 26; the nozzle 4 is fixedly connected to the lifting mechanism 22 through a sixth nut 35, a nozzle spray head 36 is arranged in the center of the lower side of the nozzle 4, and a gas inlet on the side surface of the nozzle 4 is connected with a gas outlet of a gas flowmeter B44 through a gas supply pipeline 25.
The using state of the invention is as follows: the invention has the advantages of reasonable and simple structure, low production cost, convenient installation and complete functions, wherein the fiber device spraying machine mainly finishes the spraying of the nozzle on the fiber substrate, controls the linear running of the nozzle 4 through the linear dimension module 100 and controls the fiber rotating dimension running through the rotating dimension mechanism 200, before the operation, a fiber wire 41 with proper length is selected, two ends of the fiber wire 41 respectively pass through the first nut 9 and the first steel ball 10, the first steel ball mainly finishes the fixing of the fiber wire in the first nut to ensure the fiber wire to be consistent with the axis of the hollow rotating shaft 11, then the second steel ball 53 is arranged in the first nut 9 and screwed into the hollow shaft 11 until the second steel ball 53 is tightly attached to the secondary cone angle 49 of the hollow rotating shaft and the first nut to straighten the fiber wire 41, the aim of ensuring the axis of the first nut to be consistent with the axis of the hollow rotating shaft 11 and finally finishing the axis of the fiber wire 41 to be consistent with the axis of the hollow rotating shaft 11, the micro-motion adjusting mechanism 6 is controlled by selecting a certain space dimension of the fiber, so that the fiber wire 4 clamped on the first nut 9 is finely adjusted, the alignment of the nozzle 4 and the fiber wire 41 is completed by means of the assistance of the camera 5 module, and the nozzle can be accurately sprayed on the substrate of the fiber wire 4, when the micro-motion aerosol spraying device works, two power sources are used for respectively controlling a linear dimension module and a rotary dimension module, wherein the rotary dimension power source 19 adopts a primary transmission mechanism to transmit power to the power shaft 21, then the power shaft 21 respectively transmits the rotary power to rotary dimension mechanisms positioned at two ends of the base 1, the integral synchronous rotation of hollow rotating shafts 11 at two ends is ensured, the fiber wire 41 is prevented from self-twisting due to asynchronous rotation at two ends, two forms of pneumatic atomization and ultrasonic atomization are adopted in a spraying system, and the fine spraying of aerosol is realized through the forms of mist flow and bound gas, the power supply and control board of the coating machine are arranged in the control box 24, when the equipment runs, the limit sensor 23 limits the linear motion, and the rotation limit sensor 42 limits the rotation motion.
In the case of the control mode of the invention, which is controlled by manual actuation or by means of existing automation techniques, the wiring diagram of the power elements and the provision of power are known in the art and the invention is primarily intended to protect the mechanical means, so that the control mode and wiring arrangement are not explained in detail in the present invention.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.
Claims (7)
1. A fiber device spraying machine is characterized in that: the device comprises a base (1), a linear dimension module (100), a rotary dimension mechanism (200) and a spraying mechanism (300);
the bottom of the linear dimension module (100) is fixedly connected to the center of the upper surface of the base (1);
the bottom of the rotary dimension mechanism (200) is fixedly connected to the front side of the upper surface of the base (1);
the bottom of the spraying mechanism (300) is fixedly connected to the rear side of the upper surface of the base (1), and a nozzle in the spraying mechanism (300) is fixedly connected to the linear dimension module (100);
the specific structure of the linear dimension module (100) comprises a linear guide rail module (2), a camera (5), a linear dimension power source (20), a lifting mechanism (22), a limit sensor (23), an angle adjusting hinge (34), a camera fixing claw disc (37), a fourth nut (38) and a fixing screw (47);
the lifting mechanism (22) is movably connected to the upper surface of the linear guide rail module (2), a linear dimension power source (20) is arranged on one side of the linear guide rail module (2), and a limit sensor (23) is fixedly connected to the other side of the linear guide rail module (2);
one side of the angle adjusting hinge (34) is fixedly connected to one side of the lifting mechanism (22) through a fourth nut (38);
the upper side of the camera fixing claw disc (37) is fixedly connected to the lower side of the angle adjusting hinge (34) through a fixing screw (47), and a camera (5) is fixedly connected inside the camera fixing claw disc (37).
2. A fiber device applicator according to claim 1, wherein: the specific structure of the rotary dimension mechanism (200) comprises a fiber fixing mechanism (3), a micro-motion adjusting mechanism (6), a primary transmission belt (7), a secondary transmission belt (8), a first nut (9), a first steel ball (10), a hollow rotating shaft (11), a first bearing seat (12), a fourth transmission wheel (13), a limiting ring (14), a second nut (15), a fixing mechanism support (16), a micro-motion adjusting mechanism support (18), a rotary dimension power source (19), a power shaft (21), a third nut (28), a tensioning wheel support (29), a fifth transmission wheel (30), a third transmission wheel (31), a micro-motion rotating rod (32), a transfer plate (33), a second bearing seat (39), a primary tensioning mechanism (40), a fiber line (41), a rotary limiting sensor (42), a first transmission wheel (45), a second transmission wheel (46), A steel ball hole (52) and a second steel ball (53);
the number of the micro-motion adjusting mechanism brackets (18) is two, the bottoms of the two micro-motion adjusting mechanism brackets (18) are respectively and fixedly connected to two sides of the upper surface of the front side of the base (1), the inner sides of the two micro-motion adjusting mechanism brackets (18) are respectively and fixedly connected with a micro-motion adjusting mechanism (6), and a micro-motion rotating rod (32) is arranged on the lower side of the micro-motion adjusting mechanism (6);
the number of the adapter plates (33) is two, the two adapter plates (33) are respectively and fixedly connected to the inner sides of the corresponding micro-motion adjusting mechanisms (6), the tops of the two adapter plates (33) are respectively and fixedly connected with a fixing mechanism support (16), the tops of the fixing mechanism supports (16) are respectively and fixedly connected with two first bearing seats (12), and the centers of the inner sides of the two adapter plates (33) are respectively and fixedly connected with a rotation limiting sensor (42);
the number of the hollow rotating shafts (11) is two, one side of each of the two hollow rotating shafts (11) is movably connected to the inner side of the upper side of the corresponding first bearing seat (12) through a limiting ring (14), the external threads on the other side of each of the two hollow rotating shafts (11) are fixedly connected with a second nut (15) and a first nut (9), a second steel ball (53) is arranged between the inner part of each first nut (9) and the corresponding opening position on the other side of each hollow rotating shaft (11), and the outer part of the center of one side of each of the two hollow rotating shafts (11) is fixedly connected with a fourth driving wheel (13);
the inner sides of the openings of the two first nuts (9) are connected with first steel balls (10), and a fiber line (41) is connected between the inner sides of the two first nuts (9);
a steel ball hole (52) is formed in the center of the first steel ball (10), and the diameter of the first steel ball (10) is smaller than that of the second steel ball (53);
the two second bearing seats (39) are respectively fixedly connected to the two sides of the center of the upper surface of the front side of the base (1) at the bottom of each of the two second bearing seats (39), power shafts (21) are movably connected to the inner parts of the upper sides of the two second bearing seats (39), third driving wheels (31) are fixedly connected to the outer parts of the two sides of each of the power shafts (21), and secondary driving belts (8) of the third driving wheels (31) are connected with corresponding fourth driving wheels (13);
the two tensioning wheel supports (29) are provided, the tops of the two tensioning wheel supports (29) are respectively and fixedly connected to the center of one side of the bottom surface of the corresponding adapter plate (33), a fifth driving wheel (30) is movably connected inside one side of each of the two tensioning wheel supports (29), and the fifth driving wheels (30) are respectively connected with the inner sides of the corresponding secondary transmission belts (8);
the second driving wheel (46) is positioned on one side between the two second bearing seats (39), and the inside of the second driving wheel (46) is fixedly connected to the outside of the power shaft (21);
the rotary dimension power source (19) is positioned at the rear side of the second driving wheel (46), the bottom of the rotary dimension power source (19) is fixedly connected to the upper surface of the base (1), a first driving wheel (45) is fixedly connected to an output shaft of the rotary dimension power source (19), and the first driving wheel (45) is connected with the second driving wheel (46) through a primary driving belt (7);
the upper side of the first-stage tensioning mechanism (40) is connected with the lower side of the first-stage transmission belt (7), and the bottom of the first-stage tensioning mechanism (40) is fixedly connected to the upper surface of the base (1).
3. A fiber device applicator according to claim 2, wherein: the first nut (9) comprises a wire outlet hole (27), a primary cone angle (48), a secondary cone angle (49), a primary stepped hole (50) and a secondary stepped hole (51);
a stepped hole is formed in the first nut (9), and the stepped hole is a secondary stepped hole (51), a primary stepped hole (50) and a wire outlet hole (27) from large to small;
a secondary taper angle (49) is arranged at the joint of the secondary stepped hole (51) and the primary stepped hole (50), the aperture of the secondary stepped hole (51) is larger than the diameter of the second steel ball (53), and an internal thread is arranged inside the secondary stepped hole (51);
the connection part of the first-stage stepped hole (50) and the wire outlet hole (27) is provided with a first-stage taper angle (48), the aperture of the first-stage stepped hole (50) is smaller than the diameter of the second steel ball (53), and the second steel ball (53) is positioned at the position of the second-stage taper angle (49).
4. A fiber device applicator according to claim 2 or 3, wherein: the second steel ball (53) is a solid steel ball.
5. A fiber device applicator according to claim 2, wherein: two bearings are arranged inside the upper side of the first bearing seat (12).
6. A fiber device applicator according to claim 2, wherein: the fiber thread (41) is made of a fiber material of metal, inorganic nonmetal, and high polymer component.
7. A fiber device applicator according to claim 1, wherein: the spraying mechanism (300) comprises a nozzle (4), an atomizer (17), a control board box (24), a gas carrying pipeline (25), a mist conveying pipeline (26), a sixth nut (35), a nozzle spray head (36), a gas flowmeter A (43) and a gas flowmeter B (44);
the bottoms of the atomizer (17), the control board box (24), the gas flowmeter A (43) and the gas flowmeter B (44) are all fixedly connected to the rear side of the upper surface of the base (1);
the upper side gas inlet of the atomizer (17) is connected with the outlet of a gas flowmeter A (43) through a gas pipe, and the side mist output port of the atomizer (17) is connected with the upper side mist output inlet of the nozzle (4) through a mist output pipeline (26);
nozzle (4) are through sixth nut (35) fixed connection on elevating system (22), nozzle (4) downside center is equipped with nozzle shower nozzle (36), nozzle (4) side gas inlet is connected with gas flowmeter B (44) gas outlet through pneumatic line (25).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110631341.9A CN113245102B (en) | 2021-06-07 | 2021-06-07 | Fiber device spraying machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110631341.9A CN113245102B (en) | 2021-06-07 | 2021-06-07 | Fiber device spraying machine |
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| CN113245102A true CN113245102A (en) | 2021-08-13 |
| CN113245102B CN113245102B (en) | 2022-02-25 |
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| CN202110631341.9A Active CN113245102B (en) | 2021-06-07 | 2021-06-07 | Fiber device spraying machine |
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| CN110860450A (en) * | 2019-11-01 | 2020-03-06 | 河南爱彼爱和新材料有限公司 | Composite aerogel fiber spray coating and preparation process thereof |
| CN211914302U (en) * | 2020-03-27 | 2020-11-13 | 苏州优丝化纤有限公司 | Novel winding spraying processing equipment of fibre hot melt silk |
| KR102217071B1 (en) * | 2019-12-31 | 2021-02-17 | 한화솔루션 주식회사 | Non-impregnation type continuous fiber composite manufacturing equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5656089A (en) * | 1995-06-13 | 1997-08-12 | Behr Systems | Paint spray booth controller |
| CN1512918A (en) * | 2001-06-01 | 2004-07-14 | Interchangeable microdeposition head apparatus and method | |
| CN101842165A (en) * | 2007-08-30 | 2010-09-22 | 奥普托美克公司 | Mechanically integrated and closely coupled print head and mist source |
| CN107649314A (en) * | 2017-11-02 | 2018-02-02 | 张家港市华鸿金属制品有限公司 | A kind of rubber tube wire surface spraying device |
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| CN110860450A (en) * | 2019-11-01 | 2020-03-06 | 河南爱彼爱和新材料有限公司 | Composite aerogel fiber spray coating and preparation process thereof |
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| CN113245102B (en) | 2022-02-25 |
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