CN113244875B - Intelligent efficient semi-solid molecular pulping device - Google Patents

Intelligent efficient semi-solid molecular pulping device Download PDF

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Publication number
CN113244875B
CN113244875B CN202110623716.7A CN202110623716A CN113244875B CN 113244875 B CN113244875 B CN 113244875B CN 202110623716 A CN202110623716 A CN 202110623716A CN 113244875 B CN113244875 B CN 113244875B
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China
Prior art keywords
motor
top end
control box
mounting platform
pipe
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CN202110623716.7A
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Chinese (zh)
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CN113244875A (en
Inventor
张卫星
蒋国华
孙成安
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Jiangsu Gujia Intelligent Technology Co ltd
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Jiangsu Gujia Intelligent Technology Co ltd
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Publication of CN113244875A publication Critical patent/CN113244875A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/71—Feed mechanisms
    • B01F35/713—Feed mechanisms comprising breaking packages or parts thereof, e.g. piercing or opening sealing elements between compartments or cartridges
    • B01F35/7131—Breaking or perforating packages, containers or vials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
    • B01F23/70—Pre-treatment of the materials to be mixed
    • B01F23/711—Heating materials, e.g. melting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/75455—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle
    • B01F35/754551—Discharge mechanisms characterised by the means for discharging the components from the mixer using a rotary discharge means, e.g. a screw beneath the receptacle using helical screws
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/75—Discharge mechanisms
    • B01F35/754—Discharge mechanisms characterised by the means for discharging the components from the mixer
    • B01F35/7547—Discharge mechanisms characterised by the means for discharging the components from the mixer using valves, gates, orifices or openings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/18—Stationary reactors having moving elements inside
    • B01J19/20—Stationary reactors having moving elements inside in the form of helices, e.g. screw reactors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00—Feed or outlet devices; Feed or outlet control devices
    • B01J4/001—Feed or outlet devices as such, e.g. feeding tubes
    • B01J4/007—Feed or outlet devices as such, e.g. feeding tubes provided with moving parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00—Feed or outlet devices; Feed or outlet control devices
    • B01J4/008—Feed or outlet control devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J4/00—Feed or outlet devices; Feed or outlet control devices
    • B01J4/02—Feed or outlet devices; Feed or outlet control devices for feeding measured, i.e. prescribed quantities of reagents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00—Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/005—Fusing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/90—Heating or cooling systems
    • B01F2035/99—Heating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2204/00—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices
    • B01J2204/002—Aspects relating to feed or outlet devices; Regulating devices for feed or outlet devices the feeding side being of particular interest

Abstract

The invention discloses an intelligent high-efficiency semi-solid molecular pulping device, which comprises: the device comprises an installation platform, a control box, a pulping mechanism, a mixing mechanism, a heating device, a lifter, a transferring mechanical arm, a material tray and a carrying mechanical arm; the control box is arranged at the top end of the mounting platform; the pulping mechanism is arranged at the front end of the inner side of the mounting platform; the mixing mechanism is arranged at the rear end of the inner side of the mounting platform; the heating device is arranged at the left end of the inner side of the mounting platform; the material tray sets up the rear side of transporting the arm. This high-efficient semi-solid state molecule slurrying device of intelligence can realize the macromolecular compound slurrying assembly line automatic operation in the metal-working process, realizes the automatic feeding and the compound of bagged raw materials and mixes the slurrying, reduces staff's manual operation item, and degree of automation is higher to realize the quantitative control that the compound added, the staff of being convenient for in time changes as required.

Description

Intelligent efficient semi-solid molecular pulping device
Technical Field
The invention relates to the technical field of metal processing, in particular to an intelligent high-efficiency semi-solid molecular pulping device.
Background
Organometallic polymers are high molecular compounds containing metals in their structural units, the metals can be introduced into the center of the main chain, pendant group or ring structure of the polymer by covalent bonds, coordination bonds, etc., the polymers are also called high molecular polymers, the polymers are composed of long chain molecules with very large molecular weights, the molecular weights of the polymers are from thousands to hundreds of thousands or even millions, most of the high molecular compounds are mixtures of homologs with different relative molecular masses, so the relative molecular masses of the high molecular compounds are average relative molecular weights, the high molecular compounds are formed by connecting thousands of hundreds of atoms with covalent bonds, although their relative molecular masses are very large, they are connected in a simple structural unit and repeated manner;
in the prior art, a high molecular compound pulping line production device used in a metal processing process is absent in the market, so that operation items such as feeding, mixing and the like in the production and processing process of workers still need manual operation, the automation degree is low, and quantitative addition of a compound is not convenient to control.
Disclosure of Invention
The invention aims to provide an intelligent high-efficiency semi-solid molecular pulping device, which at least solves the problems that operation items such as feeding, mixing and the like of workers still need to be manually operated in the production and processing process, the automation degree is low and the quantitative addition of a compound is inconvenient to control due to the fact that a polymer compound pulping line production device used in the metal processing process is lacked in the market in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent high-efficiency semi-solid molecular pulping device, comprising:
mounting a platform;
the control box is arranged at the top end of the mounting platform;
the pulping mechanism is arranged at the front end of the inner side of the mounting platform;
the mixing mechanism is arranged at the rear end of the inner side of the mounting platform;
the heating device is arranged at the left end of the inner side of the mounting platform and is electrically connected with the control box;
the lifting machine is arranged on the front side of the mounting platform in the vertical direction and is electrically connected with the control box;
the transfer mechanical arm is arranged at a position corresponding to the outer side of the feeding hole of the elevator, and the transfer mechanical arm is electrically connected with the control box;
the material tray is arranged on the rear side of the transferring mechanical arm;
the conveying mechanical arm is arranged at the top end of the mounting platform and located at the corresponding position outside the discharge port of the elevator, and the conveying mechanical arm is electrically connected with the control box.
Preferably, the pulping mechanism comprises; the device comprises a mounting frame, a storage tank, a feeding pipe, a partition plate, a cutting saw and a heating valve pipe; the mounting frame is arranged at the front end of the inner side of the mounting platform along the vertical direction; the storage tank is arranged at the top end of the mounting rack; the feeding pipe is arranged at the opening at the top end of the storage tank; the baffle is arranged at the top end of the feeding pipe; the cutting saw is arranged at the top end of the partition plate and electrically connected with the control box; the heating valve pipe is arranged at the bottom end of the storage tank and communicated with the inner cavity of the storage tank, and the heating valve pipe is connected with the heating device through a conduit; wherein, the bottom of storage jar is provided with the stirring subassembly, the inboard bottom of mounting bracket is provided with hoisting assembly.
Preferably, the stirring assembly comprises; the device comprises a mounting plate, a first motor, a first gear, a stirring rod and a second gear; the mounting plate is mounted at the top end of the inner cavity of the storage tank; the first motor is arranged on the right side of the top end of the storage tank, the output end of the first motor extends into the inner cavity of the storage tank, and the first motor is electrically connected with the control box; the first gear screw is connected to the output end of the first motor; the stirring rod is rotatably connected to the left side of the bottom end of the mounting plate through a pin shaft, the top end of the stirring rod extends out of the upper surface of the mounting plate, and the stirring rod is matched with the inner cavity of the storage tank; the second gear is in keyed connection with the top end of the stirring rod, and the second gear is meshed with the first gear.
Preferably, the lifting assembly comprises: the lifting guide pipe, the connecting valve pipe, the second motor and the spiral conveying rod are arranged on the lifting guide pipe; the lifting guide pipe is arranged at the rear end of the inner side of the mounting frame in an upward and upward inclined mode along the front-back direction, and a feed port of the lifting guide pipe is communicated with the heating valve pipe; the connecting valve pipe is arranged at the discharge port of the lifting guide pipe; the second motor is arranged on the front side of the bottom end of the lifting guide pipe, the output end of the second motor extends into the inner cavity of the lifting guide pipe, and the second motor is electrically connected with the control box; the screw conveying rod is connected to the output end of the second motor through a screw; wherein, the lifting guide pipe can rotate to adjust the horizontal direction of the lifting guide pipe.
Preferably, the mixing mechanism comprises; the device comprises a shell, a feeding valve pipe, a three-way guide pipe, a clamping seat, a mixing reaction tank and a top cover; the shell is arranged at the left end of the inner side of the mounting platform through a bracket; the number of the feeding valve pipes is two, the two feeding valve pipes are in screwed connection with the top end of the inner cavity of the shell, and the outer sides of the feeding valve pipes extend out of the shell; one end of the three-way guide pipe is in threaded connection with an opening at the bottom end of the inner cavity of the shell; the clamping seat is arranged on the right side of the shell; the mixing reaction tank is detachably arranged at the top end of the clamping seat; the top cover is detachably arranged at the top end of the mixing reaction tank, one end of the three-way guide pipe penetrates through the top cover and extends to the inner cavity of the mixing reaction tank, and the top end of the top cover is movably connected and communicated with the connecting valve pipe; wherein, the inner chamber of shell is provided with quantitative unloading subassembly.
Preferably, the quantitative blanking assembly comprises; the device comprises a bottom plate, a connecting guide pipe, a third motor, a first rotating disc, a slot pipe, a second rotating disc, a storage pipe, a spring and a first electric push rod; the bottom plate is arranged at the bottom end of the inner cavity of the shell; the number of the connecting guide pipes is two, and the two connecting guide pipes are arranged on the inner side and the outer side of the bottom end of the bottom plate; the third motor is connected to the bottom end of the bottom plate through a screw, the top end of the third motor extends out of the upper surface of the bottom plate, and the third motor is electrically connected with the control box; the first rotating disc is connected with the output end of the third motor through a screw, and the lower surface of the first rotating disc is attached to the top end of the bottom plate; the number of the slot pipes is two, the number of the slot pipes in each group is several, and the two groups of the slot pipes are embedded in the inner side of the first rotating disc along the circumferential direction and extend out of the lower surface of the first rotating disc; the second rotating disc is arranged above the first rotating disc, and the top end of the second rotating disc is in contact with the bottom end of the feeding valve pipe; the number of the storage tubes is two, the number of the storage tubes in each group is a plurality, the two groups of storage tubes are embedded in the inner side of the second rotating disc along the circumferential direction and extend out of the upper surface of the second rotating disc, and the storage tubes are inserted into the inner cavities of the slot tubes at corresponding positions; the number of the springs is two, the number of the springs in each group is several, the two groups of springs are sleeved on the outer sides of the two groups of the slot pipes along the circumferential direction, and the upper end and the lower end of each spring are fixedly connected with the bottom end of the second rotating disc and the top end of the first rotating disc respectively; first electric push rod sets up the top central point of first rolling disc puts, the top of first electric push rod and the bottom fixed connection of second rolling disc, first electric push rod and control box electric connection.
Preferably, the mixing mechanism further comprises: the fixing seat, the clamping seat, the second electric push rod and the limiting seat; the fixing seat is arranged on the front side of the mixing reaction tank and is in contact with the outer wall of the mixing reaction tank; the clamping seat is rotatably connected to the right end of the rear side of the fixed seat through a pin shaft, and the inner side of the clamping seat is in contact with the outer wall of the mixing reaction tank; one end of a second electric push rod is rotatably connected to the rear side of the fixed seat through a pin shaft, the other end of the second electric push rod is rotatably connected with the inner side of the clamping seat through a pin shaft, and the second electric push rod is electrically connected with the control box; the limiting seat is arranged at the central position of the rear side of the fixing seat and is in contact with the outer wall of the mixing reaction tank.
Preferably, the mixing mechanism further comprises: the guide rail rod, the sliding seat, the fourth motor, the screw rod and the screw nut, the fifth motor and the mixing and stirring rod are arranged on the guide rail rod; the guide rail rod is arranged at the right end of the inner side of the mounting platform along the vertical direction; the sliding seat is sleeved at the top end of the outer wall of the guide rail rod through a roller; the fourth motor is arranged at the top end of the guide rail rod and is electrically connected with the control box; the screw rod screw is in threaded connection with the output end of the fourth motor along the vertical direction; the outer side of the screw nut extends out of the inner cavity of the guide rail rod and is fixedly connected with the inner wall of the sliding seat; the fifth motor is arranged at the top end of the top cover, the output end of the clamping seat extends out of the lower surface of the top cover, the fifth motor is fixedly connected with the left side of the sliding seat, and the fifth motor is electrically connected with the control box; and the mixing and stirring rod is connected to the output end of the fifth motor through a screw.
Compared with the prior art, the invention has the beneficial effects that:
1. the material tray surface raw material is grabbed by a transfer mechanical arm and then lifted to the top end of an installation platform by a lifter, the lifted raw material is grabbed and carried to the top end of a partition plate by the transfer mechanical arm, a bag outside the raw material is cut and opened by a cutting saw so that the raw material enters a storage tank along a feeding pipe, the heat inside a heating device enters a heating valve pipe along a guide pipe and heats the raw material inside the storage tank so as to be melted into slurry, a first motor drives a first gear to rotate, a second gear drives a stirring rod to rotate in an inner cavity of the storage tank under the action of the rotating force of the first gear so as to enable the raw material inside the storage tank to be uniformly heated, the melted slurry enters a lifting guide pipe, and a spiral conveying rod is driven by a second motor to rotate in the inner cavity of the lifting guide pipe so that the slurry inside;
2. the first rotating disc is driven by a third motor to drive the slot pipe to rotate, the second rotating disc drives the slot pipe to rotate under the coordination of the first electric push rod, so that the compound enters the slot pipe and the spring to be temporarily stored, when the first rotating disc rotates to a position corresponding to the connecting guide pipe, the compound in the slot pipe and the spring enters the three-way guide pipe from the connecting guide pipe and enters the mixing reaction tank along the three-way guide pipe, when the addition amount of the compound material needs to be adjusted, the first electric push rod is shortened by self-extension to drive the second rotating disc to move upwards or downwards, so that the storage pipe moves upwards or downwards in the inner cavity of the slot pipe, and the volume of the storage pipe and the inner volume of the slot pipe is increased or reduced to adjust the addition amount of the compound material once;
3. the fifth motor drives the mixing stirring rod to rotate to mix raw materials in the mixing reaction tank, the second electric push rod pushes the clamping seat to rotate outwards through self extension at the position of the rotary connection with the fixed seat pin shaft, so that clamping and fixing of the mixing reaction tank between the second electric push rod and the fixed seat are eliminated, the fourth motor drives the screw rod to rotate, the screw nut drives the sliding seat to move upwards under the action of the rotation force of the screw rod, and then the sliding seat drives the fifth motor to drive the top cover and the inner cavity of the mixing reaction tank where the mixing stirring rod moves, so that a worker can take the mixing reaction tank out to wait for the next processing;
therefore, the automatic production of the pulping line of the high molecular compound in the metal processing process can be realized, the automatic feeding of the bagged raw materials and the compound mixing pulping are realized, the manual operation items of workers are reduced, the automation degree is higher, the quantitative control of the compound addition is realized, and the workers can change the pulping line in time as required.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an exploded view of the slurrying mechanism of FIG. 1;
FIG. 3 is an exploded view of the hybrid mechanism of FIG. 1;
fig. 4 is an enlarged view of fig. 3 at a.
In the figure: 1. a mounting platform, 2, a control box, 3, a pulping mechanism, 31, a mounting frame, 32, a storage tank, 33, a feeding pipe, 34, a clapboard, 35, a cutting saw, 36, a mounting plate, 37, a first motor, 38, a first gear, 39, a stirring rod, 310, a second gear, 311, a heating valve pipe, 312, a lifting guide pipe, 313, a connecting valve pipe, 314, a second motor, 315, a spiral conveying rod, 4, a mixing mechanism, 41, a shell, 42, a feeding valve pipe, 43, a three-way guide pipe, 44, a clamping seat, 45, a mixing reaction tank, 46, a bottom plate, 47, a connecting guide pipe, 48, a third motor, 49, a first rotating disk, 410, a slot pipe, 411, a second rotating disk, 412, a storage pipe, 413, a spring, 414, a first electric push rod, 415, a fixed seat, 416, a clamping seat, 417, a second electric push rod, 418, a limit seat, 420, a top cover, 421, a guide rail rod, 422, a sliding seat, 423. the fourth motor 424, the screw rod, 425, the screw nut, 426, the fifth motor 427, the mixing stirring rod, 6, the heating device, 7, the lifting machine, 8, the transferring mechanical arm, 9, the material tray, 10 and the carrying mechanical arm.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: an intelligent high-efficiency semi-solid molecular pulping device, comprising: the device comprises an installation platform 1, a control box 2, a pulping mechanism 3, a mixing mechanism 4, a heating device 6, a lifter 7, a transfer mechanical arm 8, a material tray 9 and a carrying mechanical arm 10; the control box 2 is arranged at the top end of the mounting platform 1, and the specific use model of the control box 2 is directly purchased, mounted and used from the market according to the actual use requirement; the pulping mechanism 3 is arranged at the front end of the inner side of the mounting platform 1; the mixing mechanism 4 is arranged at the rear end of the inner side of the mounting platform 1; the heating device 6 is arranged at the left end of the inner side of the mounting platform 1, the heating device 6 is electrically connected with the control box 2, the specific use model of the heating device 6 is directly purchased, installed and used from the market according to the actual use requirement, the control box 2 can control the internal heat of the heating device 6 to enter the heating valve pipe 311 along the guide pipe and heat the raw materials in the storage tank 32 to melt the raw materials into slurry; the hoister 7 is arranged on the front side of the mounting platform 1 in the up-down direction, the hoister 7 is electrically connected with the control box 2, the hoister 7 is directly purchased, installed and used from the market according to actual use requirements, and the hoister 7 can be controlled by the control box 2 to hoist raw materials to the top end of the mounting platform 1; the transfer mechanical arm 8 is arranged at a position corresponding to the outer side of a feeding hole of the elevator 7, the transfer mechanical arm 8 is electrically connected with the control box 2, the specific use model of the transfer mechanical arm 8 is directly purchased, installed and used from the market according to the actual use requirement, and the transfer mechanical arm 8 can be controlled by the control box 2 to grab the surface raw material of the material tray 9 and then place the grabbed surface raw material in the elevator 7; the material tray 9 is arranged at the rear side of the transferring mechanical arm 8, and raw materials can be stacked on the surface of the material tray 9; the carrying mechanical arm 10 is arranged at the top end of the mounting platform 1 and located at the position corresponding to the outer side of the discharge port of the elevator 7, the carrying mechanical arm 10 is electrically connected with the control box 2, the carrying mechanical arm 10 is specifically installed and used according to the actual use requirement and is directly purchased and installed from the market, and the carrying mechanical arm 10 can be controlled by the control box 2 to grab and carry the lifted raw materials to the top end of the partition plate 34.
As a preferable scheme, further, the pulping mechanism 3 comprises; the mounting frame 31, the storage tank 32, the feeding pipe 33, the partition plate 34, the cutting saw 35 and the heating valve pipe 311; the mounting frame 31 is arranged at the front end of the inner side of the mounting platform 1 along the vertical direction; the storage tank 32 is arranged at the top end of the mounting frame 31; a feed pipe 33 is provided at the top end opening of the storage tank 32; a baffle plate 34 is arranged at the top end of the feeding pipe 33; the cutting saw 35 is arranged at the top end of the partition board 34, the cutting saw 35 is electrically connected with the control box 2, the cutting saw 35 is directly purchased, installed and used from the market according to actual use requirements, the cutting saw 35 can be controlled by the control box 2 to cut an opening of a bag outside raw materials, so that the raw materials enter the storage tank 32 along the feeding pipe 33, the carrying mechanical arm 10 can put an empty bag into the elevator 7, convey the empty bag to the lower part by the elevator 7, take the empty bag out by the transfer mechanical arm 8, and collect the empty bag in a centralized manner for processing; the heating valve pipe 311 is arranged at the bottom end of the storage tank 32 and communicated with the inner cavity of the storage tank 32, and the heating valve pipe 311 is connected with the heating device 6 through a conduit; wherein, the bottom end of the storage tank 32 is provided with a stirring component, and the stirring component comprises; the mounting plate 36, the first motor 37, the first gear 38, the stirring rod 39 and the second gear 310; the mounting plate 36 is mounted at the top of the inner cavity of the storage tank 32; the first motor 37 is arranged at the right side of the top end of the storage tank 32, the output end of the first motor 37 extends into the inner cavity of the storage tank 32, the first motor 37 is electrically connected with the control box 2, the first motor 37 is specifically purchased, installed and used from the market according to actual use requirements, and the first motor 37 can be controlled by the control box 2 to drive the first gear 38 to rotate; the first gear 38 is screwed at the output end of the first motor 37; the stirring rod 39 is rotatably connected to the left side of the bottom end of the mounting plate 36 through a pin shaft, the top end of the stirring rod 39 extends out of the upper surface of the mounting plate 36, and the stirring rod 39 is matched with the inner cavity of the storage tank 32; the second gear 310 is connected to the top end of the stirring rod 39 in a key mode, the second gear 310 is meshed with the first gear 38, and the stirring rod 39 can be driven to rotate in the inner cavity of the storage tank 32 by the second gear 310 under the rotating force of the first gear 38; the inboard bottom of mounting bracket 31 is provided with hoisting assembly, and hoisting assembly includes: a lifting guide pipe 312, a connecting valve pipe 313, a second motor 314 and a spiral conveying rod 315; the lifting guide pipe 312 is obliquely arranged at the rear end of the inner side of the mounting frame 31 upwards along the front-back direction, and the feeding hole of the lifting guide pipe 312 is communicated with the heating valve pipe 311; a connecting valve pipe 313 is arranged at the discharge port of the lifting guide pipe 312; the second motor 314 is installed on the front side of the bottom end of the second motor 321, the output end of the second motor 314 extends into the inner cavity of the lifting guide pipe 312, the second motor 314 is electrically connected with the control box 2, the specific usage model of the second motor 314 is directly purchased and installed from the market and used according to the actual usage requirement, and the second motor 314 can be controlled by the control box 2 to drive the spiral conveying rod 315 to rotate; the screw conveying rod 315 is connected to the output end of the second motor 314 through screws; wherein, the lifting pipe 312 can be rotated to adjust its horizontal direction.
Preferably, the mixing mechanism 4 further comprises; a shell 41, a feed valve pipe 42, a three-way conduit 43, a clamping seat 44, a mixing reaction tank 45 and a top cover 420; the shell 41 is arranged at the left end of the inner side of the mounting platform 1 through a bracket; the number of the feeding valve pipes 42 is two, the two feeding valve pipes 42 are screwed at the top end of the inner cavity of the shell 41, and the outer sides of the feeding valve pipes 42 extend out of the shell 41; one end of the three-way conduit 43 is screwed at the opening at the bottom end of the inner cavity of the shell 41; the card holder 44 is arranged on the right side of the housing 41; the mixing reaction tank 45 is detachably arranged at the top end of the clamping seat 44; the top cover 420 is detachably arranged at the top end of the mixing reaction tank 45, one end of the three-way guide pipe 43 penetrates through the top cover 420 and extends to the inner cavity of the mixing reaction tank 45, and the top end of the top cover 420 is movably connected and communicated with the connecting valve pipe 313; wherein, the inner cavity of the shell 41 is provided with a quantitative blanking component; the quantitative blanking component comprises; a bottom plate 46, a connecting guide 47, a third motor 48, a first rotary disk 49, a socket tube 410, a second rotary disk 411, a storage tube 412, a spring 413 and a first electric push rod 414; the bottom plate 46 is arranged at the bottom end of the inner cavity of the shell 41; the number of the connecting conduits 47 is two, and the two connecting conduits 47 are arranged at the inner side and the outer side of the bottom end of the bottom plate 46; the third motor 48 is connected to the bottom end of the bottom plate 46 through a screw, the top end of the third motor 48 extends out of the upper surface of the bottom plate 46, the third motor 48 is electrically connected with the control box 2, the specific use model of the third motor 48 is directly purchased, installed and used from the market according to the actual use requirement, and the third motor 48 can be controlled by the control box 2 to drive the first rotating disc 49 to rotate; the first rotating disc 49 is connected to the output end of the third motor 48 through screws, the lower surface of the first rotating disc 49 is attached to the top end of the bottom plate 46, and the sealing performance between the first rotating disc 49 and the bottom plate 46 is good; the number of the slot pipes 410 is two, the number of each slot pipe 410 is several, and the two slot pipes 410 are embedded in the inner side of the first rotating disc 49 along the circumferential direction and extend out of the lower surface of the first rotating disc 49; the second rotary disk 411 is arranged above the first rotary disk 49, and the top end of the second rotary disk 411 is in contact with the bottom end of the feed valve pipe 42; the number of the storage tubes 412 is two, the number of each storage tube 412 is several, the two storage tubes 412 are embedded in the inner side of the second rotating disc 411 along the circumferential direction and extend out of the upper surface of the second rotating disc 411, and the storage tubes 412 are inserted into the inner cavities of the slot tubes 410 at the corresponding positions; the number of the springs 413 is two, the number of each group of springs 413 is several, the two groups of springs 413 are sleeved outside the two groups of slot tubes 410 along the circumferential direction, and the upper end and the lower end of each spring 413 are fixedly connected with the bottom end of the second rotating disc 411 and the top end of the first rotating disc 49 respectively; first electric putter 414 sets up the top central point who puts at first carousel 49, the top of first electric putter 414 and the bottom fixed connection of second carousel 411, first electric putter 414 and control box 2 electric connection, first electric putter 414 specifically uses the model to directly purchase the installation and use from the market according to actual use requirement, first electric putter 414 can be controlled by control box 2 and shorten through self extension and drive second carousel 411 upwards or move down.
Preferably, the mixing mechanism 4 further comprises: a fixed seat 415, a clamping seat 416, a second electric push rod 417, a limiting seat 418, a guide rail rod 421, a sliding seat 422, a fourth motor 423, a lead screw rod 424, a lead screw nut 425, a fifth motor 426 and a mixing stirring rod 427; the fixing base 415 is disposed at the front side of the mixing reaction tank 45 and contacts with the outer wall of the mixing reaction tank 45; the clamping seat 416 is rotatably connected to the right end of the rear side of the fixed seat 415 through a pin shaft and is in contact with the outer wall of the mixing reaction tank 45; one end of a second electric push rod 417 is rotatably connected to the rear side of the fixed seat 415 through a pin shaft, the other end of the second electric push rod 417 is rotatably connected with the inner side of the clamping seat 416 through a pin shaft, the second electric push rod 417 is electrically connected with the control box 2, the specific usage model of the second electric push rod 417 is directly purchased, installed and used from the market according to the actual usage requirement, and the second electric push rod 417 can be controlled by the control box 2 to drive the clamping seat 416 to rotate towards the outside or towards the inside through self elongation and shortening; the limiting seat 418 is arranged at the central position of the rear side of the fixing seat 415 and is contacted with the outer wall of the mixing reaction tank 45; the guide rail rod 421 is arranged at the right end of the inner side of the mounting platform 1 along the up-down direction; the sliding seat 422 is sleeved at the top end of the outer wall of the guide rail rod 421 through a roller, and the sliding seat 422 can move up and down on the outer wall of the guide rail rod 421; the fourth motor 423 is arranged at the top end of the guide rail rod 421, the fourth motor 423 is electrically connected with the control box 2, the specific usage model of the fourth motor 423 is directly purchased, installed and used from the market according to the actual usage requirement, and the fourth motor 423 can be controlled by the control box 2 to drive the screw rod 424 to rotate clockwise or anticlockwise; the screw rod 424 is screwed to the output end of the fourth motor 423 in the vertical direction; the lead screw nut 425 is screwed on the outer wall of the lead screw 424, the outer side of the lead screw nut 425 extends out of the inner cavity of the guide rail rod 421 and is fixedly connected with the inner wall of the sliding seat 422, and the lead screw nut 425 drives the sliding seat 422 to move upwards or downwards under the action of the rotating force of the lead screw 424; the fifth motor 426 is arranged at the top end of the top cover 420, the output end of the clamping seat 416 extends out of the lower surface of the top cover 420, the fifth motor 426 is fixedly connected with the left side of the sliding seat 422, the fifth motor 426 is electrically connected with the control box 2, the specific usage model of the fifth motor 426 is directly purchased, installed and used from the market according to the actual usage requirement, and the fifth motor 426 can be controlled by the control box 2 to drive the mixing stirring rod 427 to rotate; a mixing agitator 427 is screwed to the output of the fifth motor 426.
All the electric parts in the scheme can be connected with an external adaptive power supply through a lead, and an adaptive external controller is selected to be connected according to specific actual use conditions so as to meet the control requirements of all the electric parts.
Step 1: when the device is used, a worker places a molecular pulping raw material on the surface of a material tray 9, a control box 2 sequentially starts a transfer mechanical arm 8, a lifting machine 7, a transfer mechanical arm 10 and a cutting saw 35, the transfer mechanical arm 8 picks the raw material on the surface of the material tray 9 and then places the raw material in the lifting machine 7, the lifting machine 7 lifts the raw material to the top end of an installation platform 1, the lifted raw material is picked and carried to the top end of a partition plate 34 by the transfer mechanical arm 10, the cutting saw 35 cuts and opens an outer bag of the raw material so that the raw material enters a storage tank 32 along a feeding pipe 33, the worker controls the control box 2 to start a heating device 6, a first motor 37 and a second motor 314, the heat inside the heating device 6 enters a heating valve pipe 311 along a guide pipe and heats the raw material inside the storage tank 32 to melt the raw material into slurry, the first motor 37 drives a first gear 38 to rotate, and the second gear 310 is meshed with the first gear 38, the second gear 310 is driven by the rotating force of the first gear 38 to drive the stirring rod 39 to rotate in the inner cavity of the storage tank 32, so that the raw materials in the storage tank 32 are heated uniformly, the melted slurry enters the lifting guide pipe 312, and the second motor 314 drives the spiral conveying rod 315 to rotate in the inner cavity of the lifting guide pipe 312, so that the slurry in the lifting guide pipe 312 enters the mixing reaction tank 45 through the connecting valve pipe 313 under the rotating force of the spiral conveying rod 315;
step 2: the worker connects the feeding valve tube 42 with the external pump body in advance to pump the compound material liquid into the shell 41 along the feeding valve tube 42, the worker starts the third motor 48 and the first electric push rod 414 according to the amount of the compound material added, the third motor 48 drives the first rotary disc 49 to drive the slot tube 410 to rotate, the first rotary disc 49 drives the second rotary disc 411 to drive the storage tube 412 to rotate under the coordination of the first electric push rod 414, the storage tubes 412 sequentially pass through the bottom end of the feeding valve tube 42 and enter the storage tubes 412 and the springs 413 to be temporarily stored, when the third motor 48 drives the first rotary disc 49 to rotate to the position corresponding to the connecting guide tube 47, the compound in the storage tubes 412 and the springs 413 enters the three-way guide tube 43 from the connecting guide tube 47 and enters the mixing reaction tank 45 along the three-way guide tube 43, when the amount of the compound material added needs to be adjusted, the first electric push rod 414 drives the second rotary disc 411 to move upwards or downwards through self extension and contraction, so that the storage tube 412 moves upwards or downwards in the inner cavity of the socket tube 410, and the internal volumes of the storage tube 412 and the socket tube 410 are increased or reduced to adjust the dosage of the compound added in a single time;
and step 3: the worker controls the control box 2 to start the fifth motor 426, so that the fifth motor 426 drives the mixing stirring rod 427 to rotate to mix the raw materials in the mixing reaction tank 45, after the mixing is finished, the worker removes the joint of the top cover 420 with the three-way guide pipe 43 and the connecting valve pipe 313 and rotates the lifting guide pipe 312, the control box 2 sequentially starts the second electric push rod 417 and the fourth motor 423, the second electric push rod 417 pushes the clamping seat 416 through self extension to rotate outwards at the pin joint with the fixed seat 415, so as to remove the clamping and fixing of the mixing reaction tank 45 between the fixed seat 415 and the limiting seat 418, the fourth motor 423 drives the lead screw rod 424 to rotate, the lead screw nut 425 drives the sliding seat 422 to move upwards under the rotating force of the lead screw rod 424, so that the sliding seat 422 drives the fifth motor 426 to drive the top cover 420 and the mixing stirring rod 427 to move to the inner cavity of the mixing reaction tank 45, so that the worker can take out the mixing reaction tank 45 to wait for the next processing;
therefore, the automatic production of the pulping line of the high molecular compound in the metal processing process can be realized, the automatic feeding of the bagged raw materials and the compound mixing pulping are realized, the manual operation items of workers are reduced, the automation degree is higher, the quantitative control of the compound addition is realized, and the workers can change the pulping line in time as required.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (1)

1. An intelligent high-efficiency semi-solid molecular pulping device is characterized by comprising:
a mounting platform (1);
the control box (2) is arranged at the top end of the mounting platform (1);
the pulping mechanism (3) is arranged at the front end of the inner side of the mounting platform (1);
the mixing mechanism (4) is arranged at the rear end of the inner side of the mounting platform (1);
the heating device (6) is arranged at the left end of the inner side of the mounting platform (1), and the heating device (6) is electrically connected with the control box (2);
the lifting machine (7) is arranged on the front side of the mounting platform (1) in the vertical direction, and the lifting machine (7) is electrically connected with the control box (2);
the transfer mechanical arm (8) is arranged at a position corresponding to the outer side of the feeding hole of the elevator (7), and the transfer mechanical arm (8) is electrically connected with the control box (2);
the material tray (9) is arranged on the rear side of the transfer mechanical arm (8);
the conveying mechanical arm (10) is arranged at the top end of the mounting platform (1) and is positioned at a corresponding position outside a discharge port of the lifting machine (7), and the conveying mechanical arm (10) is electrically connected with the control box (2);
the pulping mechanism (3) comprises;
the mounting rack (31) is arranged at the front end of the inner side of the mounting platform (1) along the vertical direction;
a storage tank (32) disposed at a top end of the mounting bracket (31);
a feed pipe (33) disposed at a top end opening of the storage tank (32);
a baffle (34) mounted at the top end of the feed pipe (33);
the cutting saw (35) is arranged at the top end of the partition plate (34), and the cutting saw (35) is electrically connected with the control box (2);
the heating valve pipe (311) is arranged at the bottom end of the storage tank (32) and communicated with the inner cavity of the storage tank (32), and the heating valve pipe (311) is connected with the heating device (6) through a conduit;
the bottom end of the storage tank (32) is provided with a stirring assembly, and the bottom end of the inner side of the mounting rack (31) is provided with a lifting assembly;
the stirring assembly comprises;
a mounting plate (36) mounted at the top of the inner cavity of the storage tank (32);
the first motor (37) is arranged on the right side of the top end of the storage tank (32), the output end of the first motor (37) extends into the inner cavity of the storage tank (32), and the first motor (37) is electrically connected with the control box (2);
a first gear (38) which is connected with the output end of the first motor (37) through screws;
the stirring rod (39) is rotatably connected to the left side of the bottom end of the mounting plate (36) through a pin shaft, the top end of the stirring rod (39) extends out of the upper surface of the mounting plate (36), and the stirring rod (39) is matched with the inner cavity of the storage tank (32);
a second gear (310) which is keyed on the top end of the stirring rod (39), wherein the second gear (310) is meshed with the first gear (38);
the lifting assembly comprises:
the lifting guide pipe (312) is arranged at the rear end of the inner side of the mounting frame (31) in an upward and upward inclined mode along the front-back direction, and a feeding hole of the lifting guide pipe (312) is communicated with the heating valve pipe (311);
a connecting valve pipe (313) disposed at a discharge port of the lift pipe (312);
the second motor (314) is installed on the front side of the bottom end of the lifting guide pipe (312), the output end of the second motor (314) extends into the inner cavity of the lifting guide pipe (312), and the second motor (314) is electrically connected with the control box (2);
the screw conveying rod (315) is connected to the output end of the second motor (314) through screws;
wherein, the lifting conduit (312) can be rotated to adjust the self horizontal direction;
the mixing mechanism (4) comprises:
the shell (41) is arranged at the left end of the inner side of the mounting platform (1) through a bracket;
the number of the feeding valve pipes (42) is two, the two feeding valve pipes (42) are screwed at the top end of the inner cavity of the shell (41), and the outer side of each feeding valve pipe (42) extends out of the shell (41);
a three-way guide pipe (43), one end of which is screwed at the opening at the bottom end of the inner cavity of the shell (41);
a cassette (44) provided on the right side of the housing (41);
the mixing reaction tank (45) is detachably arranged at the top end of the clamping seat (44);
the top cover (420) is detachably mounted at the top end of the mixing reaction tank (45), one end of the three-way guide pipe (43) penetrates through the top cover (420) and extends to the inner cavity of the mixing reaction tank (45), and the top end of the top cover (420) is movably connected and communicated with the connecting valve pipe (313);
wherein, the inner cavity of the shell (41) is provided with a quantitative blanking component;
the ration unloading subassembly includes:
the bottom plate (46) is arranged at the bottom end of the inner cavity of the shell (41);
the number of the connecting guide pipes (47) is two, and the two connecting guide pipes (47) are arranged on the inner side and the outer side of the bottom end of the bottom plate (46);
the third motor (48) is connected to the bottom end of the bottom plate (46) through a screw, the top end of the third motor (48) extends out of the upper surface of the bottom plate (46), and the third motor (48) is electrically connected with the control box (2);
the first rotating disc (49) is connected to the output end of the third motor (48) through screws, and the lower surface of the first rotating disc (49) is attached to the top end of the bottom plate (46);
the number of the slot pipes (410) is two, the number of the slot pipes (410) in each group is several, and the two groups of the slot pipes (410) are embedded in the inner side of the first rotating disc (49) along the circumferential direction and extend out of the lower surface of the first rotating disc (49);
a second rotary disc (411) arranged above the first rotary disc (49), wherein the top end of the second rotary disc (411) is in contact with the bottom end of the feed valve pipe (42);
the number of the storage pipes (412) is two, the number of the storage pipes (412) in each group is several, the two groups of storage pipes (412) are embedded in the inner side of the second rotating disc (411) along the circumferential direction and extend out of the upper surface of the second rotating disc (411), and the storage pipes (412) are inserted into the inner cavities of the slot pipes (410) at corresponding positions;
the springs (413) are arranged in two groups, the number of the springs (413) in each group is several, the two groups of springs (413) are sleeved on the outer sides of the two groups of slot pipes (410) along the circumferential direction, and the upper end and the lower end of each spring (413) are fixedly connected with the bottom end of the second rotating disc (411) and the top end of the first rotating disc (49) respectively;
the first electric push rod (414) is arranged at the center of the top end of the first rotating disc (49), the top end of the first electric push rod (414) is fixedly connected with the bottom end of the second rotating disc (411), and the first electric push rod (414) is electrically connected with the control box (2);
a fixing seat (415) which is arranged at the front side of the mixing reaction tank (45) and is contacted with the outer wall of the mixing reaction tank (45);
the clamping seat (416) is rotatably connected to the right end of the rear side of the fixed seat (415) through a pin shaft, and the inner side of the clamping seat (416) is in contact with the outer wall of the mixing reaction tank (45);
one end of a second electric push rod (417) is rotatably connected to the rear side of the fixed seat (415) through a pin shaft, the other end of the second electric push rod (417) is rotatably connected with the inner side of the clamping seat (416) through a pin shaft, and the second electric push rod (417) is electrically connected with the control box (2);
the limiting seat (418) is arranged at the central position of the rear side of the fixed seat (415) and is in contact with the outer wall of the mixing reaction tank (45);
the guide rail rod (421) is arranged at the right end of the inner side of the mounting platform (1) along the vertical direction;
the sliding seat (422) is sleeved at the top end of the outer wall of the guide rail rod (421) through a roller;
the fourth motor (423) is arranged at the top end of the guide rail rod (421), and the fourth motor (423) is electrically connected with the control box (2);
a screw rod (424) screwed to the output end of the fourth motor (423) in the vertical direction;
the screw rod nut (425) is screwed on the outer wall of the screw rod screw (424), and the outer side of the screw rod nut (425) extends out of the inner cavity of the guide rail rod (421) and is fixedly connected with the inner wall of the sliding seat (422);
the fifth motor (426) is arranged at the top end of the top cover (420), the output end of the clamping seat (416) extends out of the lower surface of the top cover (420), the fifth motor (426) is fixedly connected with the left side of the sliding seat (422), and the fifth motor (426) is electrically connected with the control box (2);
and the mixing stirring rod (427) is in screwed connection with the output end of the fifth motor (426).
CN202110623716.7A 2021-06-04 2021-06-04 Intelligent efficient semi-solid molecular pulping device Active CN113244875B (en)

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