CN113239479B - Application of cyclic hardening model based on welding line dislocation winding precipitation phase in fatigue life prediction of welding joint - Google Patents

Application of cyclic hardening model based on welding line dislocation winding precipitation phase in fatigue life prediction of welding joint Download PDF

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CN113239479B
CN113239479B CN202110356761.0A CN202110356761A CN113239479B CN 113239479 B CN113239479 B CN 113239479B CN 202110356761 A CN202110356761 A CN 202110356761A CN 113239479 B CN113239479 B CN 113239479B
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李海舟
刘永杰
王清远
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Abstract

The invention provides an application of a cyclic hardening model based on a welding line dislocation winding precipitation phase in fatigue life prediction of a welding joint, wherein the cyclic hardening model comprises the following steps:
Figure DDA0003003607800000011
in the formula (I), the compound is shown in the specification,
Figure DDA0003003607800000012
the invention is based on the welding seam dislocation winding precipitation phase, considers the flow stress caused by the uneven dislocation structure of the welding seam dislocation winding precipitation phase, the back stress caused by the dislocation winding precipitation phase in the welding seam and the influence of the back stress generated by the barrier effect of the welding seam grain boundary on the dislocation on the cyclic yield strength, and establishes the cyclic hardening model of the welding joint on the basis of the flow stress, the model well explains the relation between the flow stress and the maximum stress, the cycle frequency and the plastic strain, explains the microscopic mechanism based on the fatigue failure of the welding seam dislocation winding precipitation phase, and can carry out faster and more accurate evaluation on the cyclic deformation behavior of the welding joint, thereby providing a better theoretical basis for the prediction of the fatigue life of the welding joint.

Description

Application of cyclic hardening model based on welding seam dislocation winding precipitation phase in fatigue life prediction of welding joint
Technical Field
The invention relates to the technical field of component fatigue life prediction, in particular to application of a cyclic hardening model based on a welding line dislocation winding precipitation phase in fatigue life prediction of a welding joint.
Background
Fatigue failure is widely present in engineering components, so it is very essential to make an effective prediction of the fatigue life of the component, whereas weak links in the engineering component (such as welded joints) are the most prone to fatigue failure. Therefore, in order to ensure safe operation of the engineering components, the cyclic plastic deformation mechanism of the welded joint needs to be studied. The fatigue properties of a welded joint depend on the chemical composition of the welding material and the welding process. In order to properly design the welding material, shorten the development time of the welding material, and properly select the welding process, the relation between the weld microstructure and the fatigue property of the welded joint needs to be determined, and a corresponding cycle hardening model needs to be established.
In recent years, some cycle hardening models are established at home and abroad, but the cycle hardening models are based on macroscopic mechanical parameters, the microscopic mechanism of fatigue failure cannot be explained, and for steel strengthened by a precipitation phase, the precipitation phase can be separated out and generate a large amount of dislocations in the process of cycle plastic deformation, so that the interaction of the dislocations and the precipitation phase is the mechanism of the cycle plastic deformation of the steel. Meanwhile, when a welded joint of steel works under the working condition of fatigue failure, the center of the welded joint is frequently subjected to fatigue fracture. Therefore, under the condition, the cyclic hardening model of the welding joint based on the welding seam dislocation winding precipitation phase is established, the cyclic deformation behavior of the welding joint can be more accurately evaluated, and a theoretical basis is provided for the prediction of the fatigue life of the welding joint.
Disclosure of Invention
The invention aims to establish a welding joint cyclic hardening model based on a welding joint dislocation winding precipitation phase, considers the influence of flow stress caused by an uneven dislocation structure of the welding joint dislocation winding precipitation phase, back stress caused by the dislocation winding precipitation phase in a welding joint and back stress generated by the barrier effect of welding joint grain boundaries on dislocation on cyclic yield strength, explains a microscopic mechanism based on the fatigue failure of the welding joint dislocation winding precipitation phase, can quickly and accurately evaluate the cyclic deformation behavior of the welding joint, and further provides a better theoretical basis for the prediction of the fatigue life of the welding joint.
The technical scheme adopted by the invention is as follows:
the application of a cyclic hardening model based on a welding line dislocation winding precipitation phase in the fatigue life prediction of a welding joint is as follows:
Figure GDA0004012058890000011
wherein σ max Is the maximum stress; n is the cycle number; e is the modulus of elasticity; delta epsilon t The total plastic strain range; alpha is Taylor hardening coefficient and is dimensionless; m is Taylor factor and is dimensionless; g is shear modulus, GPa, b is Bernoulli vector, nm; the region of the dislocation-entangled precipitate phase is defined as a hard region having a volume fraction f p (ii) a The other regions are soft regions with a volume fraction f m (ii) a ρ is the dislocation density, m -2 ;E p Elastic modulus for the precipitated phase, GPa;
Figure GDA0004012058890000021
is an efficiency factor for storing dislocations around the precipitation phase, dimensionless; epsilon in Is inelastic strain and dimensionless; a is the half distance between the precipitation phases, nm; r is the radius of the precipitation phase, nm; n is the number of slip systems, and is dimensionless; lambda [ alpha ] G Average distance between slip lines, nm; d is the weld grain size; delta epsilon p Is a plastic strain range, dimensionless, and has the following relationship:
Figure GDA0004012058890000022
Figure GDA0004012058890000023
Figure GDA0004012058890000024
in the formula, k 1 And k 2 The values are constant and dimensionless, parameters relating to the dislocation formation rate and annihilation rate.
Further, f p And f m Is obtained by microstructural photogrammetry, and
Figure GDA0004012058890000025
in the formula, σ het Flow stress caused by a non-uniform dislocation structure based on a weld dislocation entangled with a precipitation phase.
Still further, the values of r and a are obtained by photogrammetry of the microstructure, and
Figure GDA0004012058890000026
in the formula, σ kin Back stress caused by the dislocation winding precipitation phase in the weld.
Further, λ G And the value of D is obtained by photogrammetry of the microstructure, and
Figure GDA0004012058890000027
σ G the back stress generated by the barrier effect of the weld grain boundary on dislocation.
The design idea of the invention is as follows:
1. derivation of flow stress σ caused by inhomogeneous dislocation structure based on weld dislocation winding precipitation phase het
Figure GDA0004012058890000028
In formula (1), the values of α, M, G and b can be obtained by referring to the literature, and in general, α =0.2, M =3.06, G =55.69gpa, b =0.255nm for austenitic steels; f. of p And f m The value of (a) can be obtained by microscopic structure photograph measurement; the value of ρ can be calculated from Electron Back Scattering Diffraction (EBSD) experimental data.
2. Derivation of Back stress sigma caused by dislocation winding precipitation phase in weld kin
Figure GDA0004012058890000031
In formula (2), E p
Figure GDA0004012058890000032
And the value of n can be obtained by consulting literatureE p Depending on the type of precipitated phase; />
Figure GDA0004012058890000033
Depending on the extent to which the actual dislocations entangle the precipitation phase, it is generally taken `>
Figure GDA0004012058890000034
n is related to the plastic deformation of the material under applied cyclic loads, typically taking n = 2); the values of r and a can be obtained by photogrammetry of the microstructure; epsilon in Obtained through experimental data (e.g., room temperature low cycle fatigue experiments, room temperature high cycle fatigue experiments, high temperature low cycle fatigue experiments, and creep-fatigue experiments).
3. Deducing back stress sigma generated by the barrier effect of weld grain boundary on dislocation G
Figure GDA0004012058890000035
In formula (3), λ G And the value of D can be obtained by photogrammetry of the microstructure; delta epsilon p Obtained through experimental data (e.g., room temperature low cycle fatigue experiments, room temperature high cycle fatigue experiments, high temperature low cycle fatigue experiments, and creep-fatigue experiments).
1. The measuring software in 2 and 3 adopts Nano measuring.
4. Derivation of maximum stress sigma max Theoretical relationship to cycle number N:
by adding the three forces in equations (1), (2) and (3) respectively, the maximum stress and the theoretical relationship between the maximum stress and the number of cycles can be obtained:
Figure GDA0004012058890000036
Figure GDA0004012058890000037
Figure GDA0004012058890000038
Figure GDA0004012058890000039
by substituting equations (5), (6) and (7) into equation (4), the theoretical relationship between the maximum stress and the number of cycles can be obtained.
Thus, based on the fitting of experimental data, a relationship curve of the maximum stress and the cycle number can be obtained (the software used for the fitting is Origin).
Compared with the prior art, the invention has the following beneficial effects:
(1) The invention takes the dislocation winding precipitation phase of the welding seam as a basis, simultaneously considers the flowing stress caused by the uneven dislocation structure of the dislocation winding precipitation phase of the welding seam, the back stress caused by the dislocation winding precipitation phase in the welding seam and the influence of the back stress generated by the barrier effect of the crystal boundary of the welding seam on the dislocation on the cyclic yield strength, and establishes a cyclic hardening model of the welding joint on the basis:
Figure GDA0004012058890000041
(i.e.: broken>
Figure GDA0004012058890000042
) The model well explains the relationship with the maximum stress, the cycle number and the plastic strain, and the verification result shows that the calculated value and the true value of the model with the maximum stress increased along with the cycle number are compared and are very close to each other, and the deviation is not more than 10%. This demonstrates that the cyclic hardening model based on the weld dislocation entangled precipitation phase designed by the present invention is effective.
Further, in the case of the cycle hardening material, since the maximum stress can reflect the degree of cycle hardening of the material, it is an important factor for determining the fatigue damage, and in the present invention, since k is a factor of 1 And k 2 The parameters related to the dislocation forming rate and annihilation rate are obtained by fitting the values of Z 'and Y' to macroscopic experimental data and utilizing the commonFormula (II)
Figure GDA0004012058890000043
K can be calculated 1 And k 2 To explain the microscopic mechanism of fatigue failure based on the weld dislocation entangled precipitate phase. Therefore, when research related to the steel reinforced by the precipitation phase is subsequently carried out, the corresponding maximum stress and k can be obtained by combining the model calculation according to the results of the plastic strain and the cycle times 1 And k 2 The value of (2) can quickly and accurately evaluate the cyclic deformation behavior of the welding joint.
(3) The method has the advantages of reasonable design, convenient operation and reliable result, and provides a better theoretical basis for predicting the fatigue life of the welding joint.
Drawings
FIG. 1 is a graph showing the fitting results of the relationship between the number of cycles and the plastic strain range in example 1 of the present invention.
FIG. 2 is a diagram showing the fitting result of the relationship between the number of cycles and the maximum stress amplitude in example 1 of the present invention.
FIG. 3 is a graph showing the fitting result of the relationship between the number of cycles and the plastic strain range in example 2 of the present invention.
Fig. 4 is a diagram showing the fitting result of the relationship between the number of cycles and the maximum stress amplitude in example 2 of the present invention.
Detailed Description
The invention is further illustrated by the following description and examples, including but not limited to the following examples, taken in conjunction with the accompanying drawings.
Example 1
Selecting a novel heat-resistant steel Sanicro 25 steel pipe as a base material. And butting the Sanicro 25 steel pipes by using manual argon tungsten-arc welding. A low cycle fatigue test with a total strain amplitude of 0.5% was performed at 700 c for the welded joint. The specific experimental procedures can be performed according to the descriptions in the documents "Low cycle failure diagnosis and microstructure analysis of a novel 9Cr-3W-3Co temporal mechanical at 650 ℃" (Jing H, luo Z, xu L, et al. Materials Science & Engineering A,2018,731.).
Then, according to the obtained experimental data, obtaining the plastic strain range delta epsilon under different cycle times N p The numerical value of (c). Then N and Δ ε are fitted using the above equation (5) p The results of the fitting are shown in fig. 1.
Thus, equation (5) can be determined as:
Figure GDA0004012058890000051
according to the experimental parameters, delta epsilon t =0.01 and E =126.8GPa. Will be the formula (S1), delta epsilon t And the value of E is substituted into equation (4) above, the maximum stress can be expressed as:
Figure GDA0004012058890000052
comparing the calculated value of the model with the actual value obtained by the experiment, as shown in fig. 2, the results show that: the calculated and true values are very close. For example, when the number of cycles is 235, the theoretical value of the maximum stress amplitude calculated according to the formula (S2) is 332.85MPa, the true value is 336.48MPa, and the calculation deviation is 1.07%.
Example 2
And selecting a 316H austenitic stainless steel welding joint as a verification object. Strain rate of 1 x 10 at 550 ℃ for welded joints -3 s -1 A low cycle fatigue test was conducted with a total strain amplitude of 0.5%. The specific experimental procedures are described in the literature "Low cycle failure floor and microstructure evaluation of novel 9Cr-3W-3Co temporal characterization at 650 ℃" (Jing H, luo Z, xu L, et al&Engineering A,2018,731).
Then, according to the obtained experimental data, obtaining the plastic strain range delta epsilon under different cycle times N p The numerical value of (c). Then N and Δ ε are fitted using the above equation (5) p The results of the fitting are shown in fig. 3.
Thus, equation (5) can be determined as:
Figure GDA0004012058890000053
according to the experimental parameters, delta epsilon t =0.01 and E =163.33GPa. Will be the formula (S3), delta epsilon t And the value of E is substituted into equation (4) above, the maximum stress can be expressed as:
Figure GDA0004012058890000054
comparing the calculated value of the model with the actual value obtained by the experiment, as shown in fig. 4, the results show that: the calculated and true values are very close. For example, when the number of cycles is 423, the theoretical value of the maximum stress amplitude calculated according to the formula (S4) is 337.67MPa, the true value is 341.13MPa, and the calculation deviation is 1.01%.
From the results of examples 1 and 2, it can be seen that the weld joints using heat resistant steels Sanicro 25 steel pipe and 316H austenitic stainless steel as base materials are verified to have very close model calculation values and actual values within a deviation range of 0.01% to 7%, while the weld joints using other common austenitic heat resistant steels (such as 316 and 316L) are verified to have a deviation of not more than 10% in a macroscopic verification. This demonstrates that the cyclic hardening model based on the weld dislocation entangled precipitation phase designed by the present invention is effective. Also, according to the model of the present invention, k can be calculated 1 And k 2 And then to explain the microscopic mechanism of fatigue failure based on the weld dislocation entangled precipitate phase. Therefore, the method can be well applied to the prediction of the fatigue life of the welding joint, and provides a theoretical basis for a prediction method.
The above-mentioned embodiments are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, and any insubstantial modifications or changes made in the spirit and the spirit of the main design of the present invention, which still conform to the technical problems of the present invention, should be included in the scope of the present invention.

Claims (4)

1. The application of a cyclic hardening model based on a welding line dislocation winding precipitation phase in the fatigue life prediction of a welding joint is as follows:
Figure FDA0004012058880000011
wherein σ max Is the maximum stress; n is the number of times of replacement; e is the modulus of elasticity; delta epsilon t The total plastic strain range; alpha is Taylor hardening coefficient and is dimensionless; m is Taylor factor and is dimensionless; g is shear modulus, GPa, b is Bernoulli vector, nm; the region of the dislocation-entangled precipitate phase is defined as a hard region having a volume fraction f p (ii) a The other regions are soft regions with a volume fraction f m (ii) a ρ is the dislocation density, m -2 ;E p Elastic modulus for the precipitated phase, GPa;
Figure FDA0004012058880000012
is an efficiency factor for storing dislocations around the precipitation phase, dimensionless; epsilon in Is inelastic strain and dimensionless; a is the half distance between the precipitation phases, nm; r is the radius of the precipitation phase, nm; n is the number of slip systems, and is dimensionless; lambda [ alpha ] G Average distance between slip lines, nm; d is the weld grain size; delta epsilon p Is a plastic strain range, dimensionless, and has the following relationship:
Figure FDA0004012058880000013
Figure FDA0004012058880000014
Figure FDA0004012058880000015
in the formula, k 1 And k 2 Are parameters related to dislocation formation rate and annihilation rate, and have constant and dimensionless values; and N is the cycle number.
2. Use of a model of cyclic hardening based on threading dislocation phases precipitation according to claim 1 for fatigue life prediction of welded joints, characterized in that f p And f m Is obtained by microstructural photogrammetry, and
Figure FDA0004012058880000016
in the formula, σ het Flow stress caused by a non-uniform dislocation structure based on a weld dislocation entangled precipitate phase.
3. Use of a model of cyclic hardening based on threading dislocation threading precipitation phase in the prediction of fatigue life of welded joints according to claim 2, characterized in that the values of r and a are obtained by photogrammetry of the microstructure, and
Figure FDA0004012058880000017
in the formula, σ kin Back stress caused by the dislocation winding precipitation phase in the weld.
4. Use of a model of cyclic hardening based on threading precipitation phases of weld dislocations in the prediction of fatigue life of welded joints according to claim 3, wherein λ G And the value of D is obtained by photogrammetry of the microstructure, and
Figure FDA0004012058880000018
in the formula, σ G The back stress generated by the barrier effect of the weld grain boundary on dislocation. />
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