CN113236377B - A steam turbine for coke dry quenching waste heat power generation - Google Patents
A steam turbine for coke dry quenching waste heat power generation Download PDFInfo
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- CN113236377B CN113236377B CN202110717520.4A CN202110717520A CN113236377B CN 113236377 B CN113236377 B CN 113236377B CN 202110717520 A CN202110717520 A CN 202110717520A CN 113236377 B CN113236377 B CN 113236377B
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- 239000002918 waste heat Substances 0.000 title claims abstract description 27
- 238000010248 power generation Methods 0.000 title claims abstract description 20
- 239000000571 coke Substances 0.000 title claims abstract description 19
- 238000010791 quenching Methods 0.000 title description 4
- 230000000171 quenching effect Effects 0.000 title description 4
- 239000003921 oil Substances 0.000 claims abstract description 262
- 239000010687 lubricating oil Substances 0.000 claims abstract description 151
- 239000000498 cooling water Substances 0.000 claims abstract description 51
- 238000012544 monitoring process Methods 0.000 claims abstract description 21
- 238000002347 injection Methods 0.000 claims description 78
- 239000007924 injection Substances 0.000 claims description 78
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 238000009826 distribution Methods 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 9
- 239000010720 hydraulic oil Substances 0.000 claims description 9
- 238000010793 Steam injection (oil industry) Methods 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 6
- 229910052802 copper Inorganic materials 0.000 claims description 6
- 239000010949 copper Substances 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000012535 impurity Substances 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010438 heat treatment Methods 0.000 abstract description 9
- 230000001050 lubricating effect Effects 0.000 abstract description 6
- 239000002828 fuel tank Substances 0.000 abstract description 3
- 239000010724 circulating oil Substances 0.000 description 20
- 239000006185 dispersion Substances 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000011261 inert gas Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D15/00—Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
- F01D15/10—Adaptations for driving, or combinations with, electric generators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/08—Cooling; Heating; Heat-insulation
- F01D25/10—Heating, e.g. warming-up before starting
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/08—Cooling; Heating; Heat-insulation
- F01D25/12—Cooling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D25/00—Component parts, details, or accessories, not provided for in, or of interest apart from, other groups
- F01D25/18—Lubricating arrangements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Sliding-Contact Bearings (AREA)
- Mounting Of Bearings Or Others (AREA)
Abstract
本发明公开了一种干熄焦余热发电用汽轮机,涉及到汽轮机技术领域,包括汽轮机、安装于所述汽轮机转轴上的轴承,还包括恒温器、润滑油监测系统、恒温器、过滤器、第一油箱、第二油箱、第一油泵、第二油泵。智能识别轴承油腔内润滑油的温度和粘度,有效的解决了汽轮机刚启动时,润滑油因温度低,使粘度高、油膜难以形成问题,提高了润滑油对轴承的润滑效果,并且通过蒸汽进行加热,不需要增加其它加热系统,降低了制造成本,冷凝器处的冷却水对润滑油降温,充分的利用了干熄焦余热发电系统中的能源,实现对杂质多必须要更换的润滑油与新的润滑油切换,提高了生产效率和提高了轴承的使用寿命,不需要人工时刻监测识别,节省了劳动量。
The invention discloses a steam turbine for coke CDQ waste heat power generation, which relates to the technical field of steam turbines, including a steam turbine, a bearing installed on the rotating shaft of the steam turbine, a thermostat, a lubricating oil monitoring system, a thermostat, a filter, and a thermostat. A fuel tank, a second fuel tank, a first oil pump, and a second oil pump. Intelligently identify the temperature and viscosity of the lubricating oil in the bearing oil chamber, which effectively solves the problem that the lubricating oil has high viscosity and difficult to form an oil film due to the low temperature when the steam turbine is just started, and improves the lubricating effect of the lubricating oil on the bearing. Heating without adding other heating systems reduces the manufacturing cost, the cooling water at the condenser cools down the lubricating oil, fully utilizes the energy in the CDQ waste heat power generation system, and realizes lubricating oil that must be replaced for impurities Switching with new lubricating oil improves the production efficiency and the service life of the bearing, and does not require manual monitoring and identification at all times, saving labor.
Description
技术领域technical field
本发明涉及汽轮机技术领域,特别涉及一种干熄焦余热发电用汽轮机。The invention relates to the technical field of steam turbines, in particular to a steam turbine for coke dry quenching waste heat power generation.
背景技术Background technique
干熄焦余热发电是采用惰性气体将红焦在无氧的环境下降温冷却的一种熄焦方法,在干熄焦过程中,红焦从干熄炉的顶部装入,低温惰性气体由循环风机鼓入干熄炉冷却段红焦层内,冷却后的焦炭从干熄炉底部排除;吸收红焦潜热后温度升高的惰性循环气体从干熄炉环形烟道排出后,进入干熄焦余热锅炉进行换热,锅炉产生的蒸汽进入汽轮机带动发电机发电。CDQ waste heat power generation is a coke quenching method that uses inert gas to cool red coke in an oxygen-free environment. During the CDQ process, red coke is loaded from the top of the CDQ furnace, and the low-temperature inert gas is circulated The blower blows into the red coke layer in the cooling section of the CDQ furnace, and the cooled coke is discharged from the bottom of the CDQ furnace; the inert circulating gas whose temperature rises after absorbing the latent heat of red coke is discharged from the ring flue of the CDQ furnace, and enters the CDQ The waste heat boiler performs heat exchange, and the steam generated by the boiler enters the steam turbine to drive the generator to generate electricity.
蒸汽进入汽轮机通过喷嘴、动叶片使转轴高速转动,转轴是通过多组轴承作为支撑安装在汽轮机壳体上,转轴转动时会产生大量的热量和大的摩擦力,而这些热量和摩擦力需要使用润滑油来进行润滑、降热,以降低摩擦力和温度,提高轴承的使用寿命。Steam enters the steam turbine through nozzles and moving blades to make the rotating shaft rotate at high speed. The rotating shaft is supported by multiple sets of bearings and installed on the casing of the steam turbine. When the rotating shaft rotates, a large amount of heat and friction will be generated, and these heat and friction need to be used Lubricating oil is used to lubricate and reduce heat, so as to reduce friction and temperature and improve the service life of bearings.
一般而言润滑油的粘度随温度升高而降低,润滑油是在摩擦副之间形成薄薄的油膜来起到润滑作用的,在选用润滑油时是以设备的工作状态(轴承的工作温度)选用的,一旦超过该温度,粘度下降,油膜的刚度减小,影响设备润滑,同时润滑油会加速氧化,生成油泥等;温度过低粘度增大,粘度高,油膜难以形成,轴承的润滑效果会下降。Generally speaking, the viscosity of lubricating oil decreases with the increase of temperature. Lubricating oil forms a thin oil film between friction pairs to play a lubricating role. When selecting lubricating oil, it is based on the working state of the equipment (the working temperature of the bearing) ) is selected, once the temperature is exceeded, the viscosity will drop, the stiffness of the oil film will decrease, which will affect the lubrication of the equipment, and at the same time, the lubricating oil will accelerate oxidation and generate sludge, etc.; if the temperature is too low, the viscosity will increase, the viscosity will be high, and the oil film will be difficult to form. The effect will decrease.
例如公开号为CN107013266B公开了一种蒸汽轮机轴承箱供油装置,它是由电源线、电源开关、导线、开关、油管、油泵、油箱、润滑油、滤网、冷却器、储能器、液泵、冷却液、液池、损热器、温控开关、溢流阀、进油管、回油管、轴承箱组成,轴承箱设进油管、回油管,进油管经过溢流器、损热器、储能器、油泵与油箱连通;回油管与油箱连通,在油泵的作用下使润滑油在轴承箱和油箱之间循环,在溢流器、损热器、储能器的作用下,使轴承箱项内的润滑油始终保持在设定的温度和压力范围内。For example, the publication number is that CN107013266B discloses a steam turbine bearing box oil supply device, which is composed of a power cord, a power switch, a lead, a switch, an oil pipe, an oil pump, an oil tank, lubricating oil, a filter screen, a cooler, an accumulator, a liquid Pump, coolant, liquid pool, heat loss device, temperature control switch, overflow valve, oil inlet pipe, oil return pipe, bearing box, bearing box is equipped with oil inlet pipe, oil return pipe, oil inlet pipe passes through overflow device, heat loss device, The accumulator and oil pump are connected to the oil tank; the oil return pipe is connected to the oil tank, and the lubricating oil is circulated between the bearing box and the oil tank under the action of the oil pump, and the bearing The lubricating oil in the box item is always kept within the set temperature and pressure range.
上述供油装置能实现转轴高速转动时对润滑油进行降温,但汽轮机在初始启动时,轴承位置处润滑油的温度处于低温状态,此时润滑油的粘度高,油膜难以形成,轴承的润滑效果会下降,轴承的寿命大大降低,并且承液压系统中新增冷却设备,增加了制造成本,不能很好的利用干熄焦余热发电系统中的能源,造成部分能源的浪费,因此,本申请提供了一种干熄焦余热发电用汽轮机来满足需求。The above-mentioned oil supply device can cool down the lubricating oil when the shaft rotates at high speed, but when the steam turbine is initially started, the temperature of the lubricating oil at the bearing position is in a low temperature state. At this time, the viscosity of the lubricating oil is high, and the oil film is difficult to form. The lubrication effect of the bearing will decrease, the life of the bearing will be greatly reduced, and the new cooling equipment in the bearing hydraulic system will increase the manufacturing cost, and the energy in the CDQ waste heat power generation system cannot be well utilized, resulting in a waste of part of the energy. Therefore, this application provides A steam turbine for coke CDQ waste heat power generation was developed to meet the demand.
发明内容Contents of the invention
本申请的目的在于提供一种干熄焦余热发电用汽轮机,智能识别轴承油腔内润滑油的温度和粘度,有效的解决了汽轮机刚启动时,润滑油因温度低,使粘度高、油膜难以形成问题,提高了润滑油对轴承的润滑效果,并且通过蒸汽进行加热,不需要增加其它加热系统,降低了制造成本,通过冷凝器处的冷却水对润滑油降温,充分的利用了干熄焦余热发电系统中的能源,实现对杂质多必须要更换的润滑油与新的润滑油切换,一方面提高了生产效率和提高了轴承的使用寿命,另一方面不需要人工时刻监测识别,节省了劳动量。The purpose of this application is to provide a steam turbine for CDQ waste heat power generation, which can intelligently identify the temperature and viscosity of the lubricating oil in the bearing oil chamber, effectively solving the problem of high viscosity and difficult oil film due to the low temperature of the lubricating oil when the steam turbine is just started. Form a problem, improve the lubricating effect of the lubricating oil on the bearing, and heat it through steam, without adding other heating systems, which reduces the manufacturing cost, and cools the lubricating oil through the cooling water at the condenser, making full use of CDQ The energy in the waste heat power generation system realizes the switching between the lubricating oil that must be replaced and the new lubricating oil when there are many impurities. On the one hand, it improves the production efficiency and the service life of the bearing. On the other hand, it does not need manual monitoring and identification at all times, saving Labor volume.
为实现上述目的,本申请提供如下技术方案:一种干熄焦余热发电用汽轮机,包括汽轮机、安装于所述汽轮机转轴上的轴承,还包括恒温器、润滑油监测系统、过滤器、第一油箱、第二油箱、第一油泵、第二油泵;In order to achieve the above purpose, this application provides the following technical solutions: a steam turbine for coke CDQ waste heat power generation, including a steam turbine, a bearing installed on the shaft of the steam turbine, a thermostat, a lubricating oil monitoring system, a filter, a first Oil tank, second oil tank, first oil pump, second oil pump;
所述汽轮机蒸汽输入端通过蒸汽注入管与干熄焦余热锅炉相连接,所述汽轮机蒸汽排出端通过蒸汽排出管与冷凝器相连接,所述干熄焦余热锅炉、所述冷凝器通过循环管与循环水系统相连接;The steam input end of the steam turbine is connected to the CDQ waste heat boiler through a steam injection pipe, the steam discharge end of the steam turbine is connected to the condenser through a steam discharge pipe, and the CDQ waste heat boiler and the condenser are connected through a circulation pipe Connected to the circulating water system;
所述第一油箱与所述第一油泵通过第一注油管相连接,所述第一注油管固定连接有第一段注油主管,所述第一段注油主管的一端固定连接在恒温器上,所述第二油箱与所述第二油泵通过第二注油管相连接,所述第二注油管的一端固定连接在第一段注油主管上,所述恒温器与所述轴承油腔通过第二段注油主管相连接,所述过滤器与所述轴承油腔通过第一段回油主管相连接,所述过滤器的出油端固定连接有第二段回油主管,所述第二段回油主管的一端通过三通固定连接有回油分管和回油侧分管,所述回油分管的一端固定连接在所述第一油箱上,所述回油侧分管的一端固定连接在所述第二油箱上;The first oil tank is connected to the first oil pump through a first oil injection pipe, and the first oil injection pipe is fixedly connected with a first section of oil injection main pipe, and one end of the first section of oil injection main pipe is fixedly connected with a thermostat, The second oil tank is connected to the second oil pump through a second oil injection pipe, one end of the second oil injection pipe is fixedly connected to the first oil injection main pipe, and the thermostat and the bearing oil chamber are connected through a second oil injection pipe. section oil injection main pipe, the filter and the bearing oil chamber are connected through the first section oil return main pipe, the oil outlet end of the filter is fixedly connected with the second section oil return main pipe, and the second section return One end of the oil main pipe is fixedly connected with an oil return branch pipe and an oil return side branch pipe through a tee, one end of the oil return branch pipe is fixedly connected to the first oil tank, and one end of the oil return side branch pipe is fixedly connected to the second oil return pipe. On the second fuel tank;
所述蒸汽注入管与所述恒温器通过蒸汽分管相连通,所述蒸汽排出管与所述恒温器通过蒸汽回管相连通,所述冷凝器冷水端与恒温器通过冷却水注水管相连通,所述循环管与所述恒温器通过冷却水回流管相连通;The steam injection pipe is connected with the thermostat through a steam branch pipe, the steam discharge pipe is connected with the thermostat through a steam return pipe, and the cold water end of the condenser is connected with the thermostat through a cooling water injection pipe, The circulation pipe communicates with the thermostat through a cooling water return pipe;
所述润滑油监测系统用于监测所述轴承工作时油腔内液压油的温度和粘度是否位于所述轴承正常工作设定值,当温度超出正常工作设定值时,所述恒温器用以润滑油恢复正常工作设定值,当粘度超出设定值时,所述第二油箱、所述第二油泵用于对所述轴承润滑油腔注入新的润滑油。The lubricating oil monitoring system is used to monitor whether the temperature and viscosity of the hydraulic oil in the oil chamber are within the normal working setting value of the bearing when the bearing is working. When the temperature exceeds the normal working setting value, the thermostat is used to lubricate The oil returns to the normal work set value, and when the viscosity exceeds the set value, the second oil tank and the second oil pump are used to inject new lubricating oil into the lubricating oil cavity of the bearing.
优选地,所述润滑油监测系统包括温度传感器和粘度测定仪,所述温度传感器用于监测所述轴承油腔内的当前温度,所述粘度测定仪用于监测所述轴承油腔内润滑油的粘度;Preferably, the lubricating oil monitoring system includes a temperature sensor and a viscometer, the temperature sensor is used to monitor the current temperature in the bearing oil cavity, and the viscometer is used to monitor the lubricating oil in the bearing oil cavity viscosity;
当T1≤T≤T2时,则判断△η是否大于△η1,其中,所述T为当前所述轴承油腔内润滑油的温度,所述T1、所述T2为所述轴承2正常工作时润滑油温度的设定值,且T1<T2,△η为当前所述轴承油腔内润滑油的粘度变化值,△η1为所述轴承正常工作时润滑油粘度变化值的设定值;When T1≤T≤T2, it is judged whether Δη is greater than Δη1, wherein, the T is the current temperature of the lubricating oil in the bearing oil chamber, and the T1 and T2 are when the
若△η>△η1,所述第一注油管上的控制阀关闭,所述第二注油管上的控制阀打开,所述第二油泵将所述第二油箱内的新液压油通过第一段注油主管、所述第二段注油主管注入至所述轴承的润滑油腔内,所述轴承的润滑油腔内的粘度高的润滑油通过所述第一段回油主管、所述第二段回油主管、所述回油分管流至第一油箱内;If Δη>Δη1, the control valve on the first oil injection pipe is closed, the control valve on the second oil injection pipe is opened, and the second oil pump pumps the new hydraulic oil in the second oil tank through the first The oil injection main pipe section and the second section oil injection main pipe are injected into the lubricating oil chamber of the bearing, and the lubricating oil with high viscosity in the lubricating oil chamber of the bearing passes through the first section oil return main pipe, the second section Section oil return main pipe, described oil return sub-pipe flows in the first oil tank;
当T>T2时,所述冷却水注水管和所述冷却水回流管上的控制阀打开,所述冷凝器上的冷水通过所述冷却水注水管流至所述恒温器内,对经过所述恒温器内的润滑油降温,降温后的润滑油通过所述第二段注油主管流至所述轴承的油腔内;When T>T2, the control valves on the cooling water injection pipe and the cooling water return pipe are opened, and the cold water on the condenser flows into the thermostat through the cooling water injection pipe. The lubricating oil in the thermostat cools down, and the lubricating oil after cooling flows into the oil chamber of the bearing through the second oil filling main pipe;
当T<T1时,所述蒸汽分管和所述蒸汽回管上的控制阀打开,所述蒸汽分管将高温蒸汽通入恒温器内,对经过所述恒温器内的润滑油增温,增温后的润滑油通过所述第二段注油主管流至所述轴承的油腔内。When T<T1, the control valves on the steam branch pipe and the steam return pipe are opened, and the steam branch pipe passes high-temperature steam into the thermostat to increase the temperature of the lubricating oil passing through the thermostat. The final lubricating oil flows into the oil cavity of the bearing through the second oil injection main pipe.
优选地,所述恒温器包括箱体,所述箱体内设置有多个导热板,多个所述导热板上安装有同一个循环油管,所述循环油管的两端分别与所述第一段注油主管和第二段注油主管固定连接,多个所述导热板的顶部设置有同一个冷却水分散板,所述冷却水注水管的一端固定连接在所述冷却水分散板的顶部上,所述冷却水分散板的底部开设有多个均匀分布的冷却水分散孔,所述多个所述导热板的一侧设置有蒸汽分散板,所述蒸汽分管的一端固定连接在所述蒸汽分散板的一侧上,所述蒸汽分散板的一侧开设有多个均匀分布的蒸汽分散孔。Preferably, the thermostat includes a box body, and a plurality of heat conducting plates are arranged in the box, and the same circulation oil pipe is installed on the plurality of heat conduction plates, and the two ends of the circulation oil pipe are connected to the first section respectively. The oil injection main pipe is fixedly connected with the second oil injection main pipe, and the same cooling water dispersion plate is arranged on the top of the plurality of heat conducting plates, and one end of the cooling water injection pipe is fixedly connected on the top of the cooling water dispersion plate, so that The bottom of the cooling water dispersing plate is provided with a plurality of uniformly distributed cooling water dispersing holes, one side of the plurality of heat conducting plates is provided with a steam dispersing plate, and one end of the steam branch pipe is fixedly connected to the steam dispersing plate One side of the steam distribution plate is provided with a plurality of evenly distributed steam distribution holes.
优选地,所述导热板的顶部和底部均开设有多个导热孔。Preferably, a plurality of heat conduction holes are opened on the top and the bottom of the heat conduction plate.
优选地,所述导热板为金属铜板。Preferably, the heat conducting plate is a metal copper plate.
综上,本发明的技术效果和优点:In sum, technical effect and advantage of the present invention:
1、本发明结构合理,汽轮机刚启动时,此时轴承油腔内的润滑油的温度低,T<T1时,润滑油监测系统识别,并发出指令,蒸汽分管和蒸汽回管上的控制阀打开,蒸汽注入管内的蒸汽,经过蒸汽分管通过蒸汽分散板上的多个均匀分布的蒸汽分散孔充分的对循环油管和导热板进行加热,使循环油管受热更加均匀和快速,从而实现对循环油管内的润滑油增温,润滑油的温度至轴承正常工作范围的温度时,通过第二段注油主管流至轴承的油腔内,有效的解决了汽轮机刚启动时,润滑油因温度低、粘度高、油膜难以形成问题,提高了润滑油对轴承的润滑效果,大大的提高了轴承的使用寿命,并且通过蒸汽进行加热,不需要增加其它加热系统,降低了制造成本,且充分的利用了干熄焦余热发电系统中的能源;1. The structure of the present invention is reasonable. When the steam turbine is just started, the temperature of the lubricating oil in the bearing oil chamber is low. When T<T1, the lubricating oil monitoring system recognizes and issues instructions. The control valves on the steam branch pipe and the steam return pipe Open, the steam in the steam injection pipe will fully heat the circulating oil pipe and the heat conduction plate through the steam branch pipe through the evenly distributed steam distribution holes on the steam distribution plate, so that the circulating oil pipe can be heated more evenly and quickly, so as to realize the circulation of oil The temperature of the lubricating oil in the pipe is increased, and when the temperature of the lubricating oil reaches the temperature within the normal working range of the bearing, it flows into the oil chamber of the bearing through the second section of the oil filling main pipe, which effectively solves the problem of low temperature and viscosity of the lubricating oil when the turbine is just started. High, the oil film is difficult to form problems, improves the lubricating effect of the lubricating oil on the bearing, greatly improves the service life of the bearing, and heats through steam without adding other heating systems, reduces manufacturing costs, and makes full use of dry Energy in coke quenching waste heat power generation system;
2、本发明中,汽轮机内转轴高速运行时,轴承承受大的力,产生大量的热,此时轴承油腔内的润滑油温度急剧上升,T>T2时,润滑油监测系统识别,并发出指令,冷却水注水管和冷却水回流管上的控制阀打开,冷凝器处的冷却水通过冷却水注水管注入至冷却水分散板内,在通过冷却水分散板上的多个均匀分布的冷却水分散孔充分的对循环油管和导热板进行降温,使循环油管降温更加均匀和快速,润滑油的温度降至轴承正常工作范围的温度时,通过第二段注油主管流至轴承的油腔内,有效的提高了轴承的使用寿命;2. In the present invention, when the internal shaft of the steam turbine runs at high speed, the bearing bears a large force and generates a large amount of heat. At this time, the temperature of the lubricating oil in the bearing oil chamber rises sharply. When T>T2, the lubricating oil monitoring system recognizes and sends out command, the control valves on the cooling water injection pipe and the cooling water return pipe are opened, the cooling water at the condenser is injected into the cooling water dispersion plate through the cooling water injection pipe, and the cooling water passing through the cooling water dispersion plate is distributed evenly The water dispersion holes fully cool the circulating oil pipe and heat conduction plate, making the cooling of the circulating oil pipe more uniform and rapid. When the temperature of the lubricating oil drops to the temperature within the normal working range of the bearing, it flows into the oil chamber of the bearing through the second oil injection main pipe , effectively improving the service life of the bearing;
3、本发明中,当T1≤T≤T2时,且△η>△η1时,轴承油腔内的润滑油处于正常工作时的温度,而润滑油的粘度超过设定的粘度值,说明的是轴承油腔内的润滑油内渣杂较多,比较黏,第一油箱内的润滑油始终通过第一油泵为轴承油腔内供油,且通过恒温器使润滑油保持轴承工作状态时的温度范围,润滑油循环过程中通过过滤器过滤,将润滑油内的杂质排出,而此时润滑油的粘度依旧超过设定的粘度值说明通过第一油箱、第一油泵供的润滑油杂质较多,需要更换新的润滑油,这时第二注油管上的控制阀开启,第二油泵将第二油箱内的新液压油通过第一段注油主管、第二段注油主管注入至轴承的润滑油腔内,并且将杂质多的润滑油收集至第一油箱内,进行集中更换,因此可以在汽轮机不停机的情况下,智能识别润滑油的粘度,并实现对杂质多必须要更换的润滑油与新的润滑油切换,一方面提高了生产效率和提高了轴承的使用寿命,另一方面不需要人工时刻监测识别,节省了劳动量。3. In the present invention, when T1≤T≤T2, and Δη>Δη1, the lubricating oil in the bearing oil chamber is at the normal working temperature, and the viscosity of the lubricating oil exceeds the set viscosity value, which means The reason is that the lubricating oil in the bearing oil chamber has a lot of residue and is relatively sticky. The lubricating oil in the first oil tank is always supplied to the bearing oil chamber through the first oil pump, and the lubricating oil is kept in the working state of the bearing through the thermostat. During the lubricating oil circulation process, the impurities in the lubricating oil are discharged through filtering through the filter, but the viscosity of the lubricating oil still exceeds the set viscosity value at this time, which means that the lubricating oil supplied by the first oil tank and the first oil pump has relatively low impurities. If there is too much, new lubricating oil needs to be replaced. At this time, the control valve on the second oil injection pipe is opened, and the second oil pump injects the new hydraulic oil in the second oil tank into the lubricating oil of the bearing through the first section of oil injection main pipe and the second section of oil injection main pipe. In the oil chamber, the lubricating oil with a lot of impurities is collected into the first oil tank for centralized replacement. Therefore, the viscosity of the lubricating oil can be intelligently identified without stopping the turbine, and the lubricating oil that must be replaced with a lot of impurities can be realized. Switching with new lubricating oil, on the one hand, improves the production efficiency and the service life of the bearing, on the other hand, it does not need manual monitoring and identification at all times, which saves labor.
4、本发明中,通过设置循环油管、多个导热板,多个导热板均为金属铜板,具有较好的导热性,并且多个导热板上设置有多个导热孔,进一步提高了导热效果,从而便于对循环油管内的润滑油进行加热或者降温,且加热或降温速度快。4. In the present invention, by setting circulating oil pipes and multiple heat conduction plates, the multiple heat conduction plates are metal copper plates, which have better thermal conductivity, and multiple heat conduction plates are provided with multiple heat conduction holes, which further improves the heat conduction effect , so that it is convenient to heat or cool down the lubricating oil in the circulating oil pipe, and the heating or cooling speed is fast.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅是本申请的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative work.
图1为干熄焦余热发电用汽轮机系统示意图;Fig. 1 is a schematic diagram of a steam turbine system for coke CDQ waste heat power generation;
图2为恒温器立体结构示意图;Fig. 2 is a schematic diagram of a three-dimensional structure of a thermostat;
图3为恒温器内部立体结构示意图;Fig. 3 is a schematic diagram of the internal three-dimensional structure of the thermostat;
图4为导热片组件立体结构示意图。FIG. 4 is a schematic diagram of the three-dimensional structure of the heat conducting fin assembly.
图中:1、汽轮机;2、轴承;3、蒸汽注入管;4、蒸汽排出管;5、第一油箱;6、第二油箱;7、第一油泵;8、第二油泵;9、第一段注油主管;10、第二注油管;11、恒温器;12、第一段回油主管;13、回油侧分管;14、回油分管;15、过滤器;16、冷凝器;17、冷却水注水管;18、冷却水回流管;19、蒸汽分管;20、蒸汽回管;21、第一注油管;22、第二段注油主管;23、冷却水分散板;24、蒸汽分散板;25、导热板;26、循环油管;27、箱体。In the figure: 1. Steam turbine; 2. Bearing; 3. Steam injection pipe; 4. Steam discharge pipe; 5. First oil tank; 6. Second oil tank; 7. First oil pump; 8. Second oil pump; 9. No. One section of oil injection main pipe; 10. Second oil injection pipe; 11. Thermostat; 12. First oil return main pipe; 13. Oil return side pipe; 14. Oil return pipe; 15. Filter; 16. Condenser; 17 1. Cooling water injection pipe; 18. Cooling water return pipe; 19. Steam branch pipe; 20. Steam return pipe; 21. First oil injection pipe; 22. Second oil injection main pipe; 23. Cooling water dispersion plate; 24. Steam dispersion plate; 25, heat conduction plate; 26, circulating oil pipe; 27, box body.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
实施例:参考图1-4所示的一种干熄焦余热发电用汽轮机,包括汽轮机1、安装于汽轮机1转轴上的轴承2,轴承2通过轴瓦、轴承座安装在汽轮机1的缸体上,还包括恒温器11、润滑油监测系统、过滤器15、第一油箱5、第二油箱6、第一油泵7、第二油泵8;Embodiment: Refer to a steam turbine for coke CDQ waste heat power generation shown in Figures 1-4, including a
汽轮机1蒸汽输入端通过蒸汽注入管3与干熄焦余热锅炉相连接,汽轮机1蒸汽排出端通过蒸汽排出管4与冷凝器16相连接,干熄焦余热锅炉、冷凝器16通过循环管与循环水系统相连接,蒸汽用于推动汽轮机1内的转轴转动,排出的蒸汽在冷凝器16冷却后,供水循环使用;The steam input end of the
第一油箱5与第一油泵7通过第一注油管21相连接,第一注油管21固定连接有第一段注油主管9,第一段注油主管9的一端固定连接在恒温器11上,第二油箱6与第二油泵8通过第二注油管10相连接,第二注油管10的一端固定连接在第一段注油主管9上,恒温器11与轴承2油腔通过第二段注油主管22相连接,过滤器15与轴承2油腔通过第一段回油主管12相连接,过滤器15的出油端固定连接有第二段回油主管,第二段回油主管的一端通过三通固定连接有回油分管14和回油侧分管13,回油分管14的一端固定连接在第一油箱5上,回油侧分管13的一端固定连接在第二油箱6上;The
蒸汽注入管3与恒温器11通过蒸汽分管19相连通,蒸汽排出管4与恒温器11通过蒸汽回管20相连通,冷凝器16冷水端与恒温器11通过冷却水注水管17相连通,循环管与恒温器11通过冷却水回流管18相连通;The
润滑油监测系统用于监测轴承2工作时油腔内液压油的温度和粘度是否位于轴承2正常工作设定值,当温度超出正常工作设定值时,恒温器11用以润滑油恢复正常工作设定值,当粘度超出设定值时,第二油箱6、第二油泵8用于对轴承2润滑油腔注入新的润滑油。The lubricating oil monitoring system is used to monitor whether the temperature and viscosity of the hydraulic oil in the oil chamber of the
作为本实施例中的一种实施方式,润滑油监测系统包括温度传感器和粘度测定仪,温度传感器用于监测轴承2油腔内的当前温度,粘度测定仪用于监测轴承2油腔内润滑油的粘度;As an implementation in this embodiment, the lubricating oil monitoring system includes a temperature sensor and a viscometer, the temperature sensor is used to monitor the current temperature in the oil chamber of the
当T1≤T≤T2时,则判断△η是否大于△η1,其中,T为当前轴承2油腔内润滑油的温度,T1、T2为轴承2正常工作时润滑油温度的设定值,T1<T2,△η为当前轴承2油腔内润滑油的粘度变化值,△η1为轴承2正常工作时润滑油粘度变化值的设定值;When T1≤T≤T2, it is judged whether △η is greater than Δη1, where T is the current temperature of lubricating oil in the oil chamber of bearing 2, T1 and T2 are the set values of lubricating oil temperature when bearing 2 is working normally, and T1 <T2, Δη is the viscosity change value of the lubricating oil in the oil chamber of the
若△η>△η1,第一注油管21上的控制阀关闭,第二注油管10上的控制阀打开,第二油泵8将第二油箱6内的新液压油通过第一段注油主管9、第二段注油主管22注入至轴承2的润滑油腔内,轴承2的润滑油腔内的粘度高的润滑油通过第一段回油主管12、第二段回油主管、回油分管14流至第一油箱5内,这里需要说明的是,轴承2油腔内的润滑油处于正常工作时的温度,而润滑油的粘度超过设定的粘度值,说明的是轴承2油腔内的润滑油内渣杂较多,比较黏,第一油箱5内的润滑油始终通过第一油泵7为轴承2油腔内供油,且通过恒温器11使润滑油保持轴承2工作状态时的温度范围,润滑油循环过程中通过过滤器15过滤,将润滑油内的杂质排出,而此时润滑油的粘度依旧超过设定的粘度值说明通过第一油箱5、第一油泵7供的润滑油杂质较多,需要更换新的润滑油,这时第二注油管10上的控制阀开启,第二油泵8将第二油箱6内的新液压油通过第一段注油主管9、第二段注油主管22注入至轴承2的润滑油腔内,并且将杂质多的润滑油收集至第一油箱5内,进行集中更换,因此可以在汽轮机1不停机的情况下,智能识别润滑油的粘度,并实现对杂质多必须要更换的润滑油与新的润滑油切换,一方面提高了生产效率和提高了轴承2的使用寿命,另一方面不需要人工时刻监测识别,节省了劳动量;If Δη>Δη1, the control valve on the first oil injection pipe 21 is closed, the control valve on the second oil injection pipe 10 is opened, and the
汽轮机1内转轴高速运行时,轴承2承受大的力,产生大量的热,此时轴承2油腔内的润滑油温度急剧上升,T>T2时,润滑油监测系统识别,并发出指令,冷却水注水管17和冷却水回流管18上的控制阀打开,冷凝器16上的冷水通过冷却水注水管17流至恒温器11内,对经过恒温器11内的润滑油降温,润滑油的温度降至轴承2正常工作范围的温度时,通过第二段注油主管22流至轴承2的油腔内,有效的提高了轴承2的使用寿命;When the internal shaft of
在汽轮机1刚启动时,此时轴承2油腔内的润滑油的温度低,T<T1时,润滑油监测系统识别,并发出指令,蒸汽分管19和蒸汽回管20上的控制阀打开,蒸汽分管19将高温蒸汽通入恒温器11内,对经过恒温器11内的润滑油增温,润滑油的温度至轴承2正常工作范围的温度时,通过第二段注油主管22流至轴承2的油腔内,有效的解决了汽轮机1刚启动时,润滑油因温度低、粘度高、油膜难以形成问题,提高了润滑油对轴承2的润滑效果,大大的提高了轴承2的使用寿命,并且通过蒸汽进行加热,不需要增加其它加热系统,降低了制造成本,且充分的利用了干熄焦余热发电系统中的能源。When the
作为本实施例中的一种实施方式,恒温器11包括箱体27,箱体27内设置有多个导热板25,多个导热板25上安装有同一个循环油管26,循环油管26的两端分别与第一段注油主管9和第二段注油主管22固定连接,多个导热板25的顶部设置有同一个冷却水分散板23,冷却水注水管17的一端固定连接在冷却水分散板23的顶部上,冷却水分散板23的底部开设有多个均匀分布的冷却水分散孔,多个导热板25的一侧设置有蒸汽分散板24,蒸汽分管19的一端固定连接在蒸汽分散板24的一侧上,蒸汽分散板24的一侧开设有多个均匀分布的蒸汽分散孔,通过设置多个导热板25,且循环油管26位于多个导热板25上,与多个导热板25充分接触,在对循环油管26内的润滑油进行加热时,蒸汽分管19内的蒸汽通过蒸汽分散板24上的多个均匀分布的蒸汽分散孔充分的对循环油管26和导热板25进行加热,使循环油管26受热更加均匀和快速;在对循环油管26内的润滑油进行降温时,冷却水注水管17内的冷水通过冷却水分散板23上的多个均匀分布的冷却水分散孔充分的对循环油管26和导热板25进行降温,使循环油管26降温更加均匀和快速。As an implementation in this embodiment, the thermostat 11 includes a box body 27, and a plurality of heat conduction plates 25 are arranged inside the box body 27, and the same circulation oil pipe 26 is installed on the plurality of heat conduction plates 25, and the two circulation oil pipes 26 The ends are fixedly connected with the first oil injection main pipe 9 and the second oil injection main pipe 22 respectively, and the same cooling water dispersion plate 23 is arranged on the top of multiple heat conduction plates 25, and one end of the cooling water injection pipe 17 is fixedly connected to the cooling water dispersion plate 23, the bottom of the cooling water dispersing plate 23 is provided with a plurality of evenly distributed cooling water dispersing holes, one side of the plurality of heat conducting plates 25 is provided with a steam dispersing plate 24, and one end of the steam branch pipe 19 is fixedly connected to the steam dispersing plate 24, one side of the steam distribution plate 24 is provided with a plurality of evenly distributed steam distribution holes, by setting a plurality of heat conduction plates 25, and the circulation oil pipe 26 is located on the plurality of heat conduction plates 25, and the plurality of heat conduction plates 25 Full contact, when the lubricating oil in the circulating oil pipe 26 is heated, the steam in the steam branch pipe 19 can fully heat the circulating oil pipe 26 and the heat conduction plate 25 through a plurality of evenly distributed steam distribution holes on the steam dispersing plate 24, The circulating oil pipe 26 is heated more evenly and quickly; when the lubricating oil in the circulating oil pipe 26 is cooled, the cold water in the cooling water injection pipe 17 passes through a plurality of evenly distributed cooling water dispersing holes on the cooling water dispersing plate 23 to fully Cool down the circulating oil pipe 26 and the heat conduction plate 25, so that the cooling of the circulating oil pipe 26 is more uniform and rapid.
作为本实施例中的一种实施方式,导热板25的顶部和底部均开设有多个导热孔,通过设置导热孔,提高导热效果。As an implementation in this embodiment, the top and the bottom of the
作为本实施例中的一种实施方式,导热板25为金属铜板,金属铜板具有较好的导热性能。As an implementation manner in this embodiment, the
本发明工作原理:The working principle of the present invention:
汽轮机1刚启动时,此时轴承2油腔内的润滑油的温度低,T<T1时,润滑油监测系统识别,并发出指令,蒸汽分管19和蒸汽回管20上的控制阀打开,蒸汽注入管3内的蒸汽,经过蒸汽分管19通过蒸汽分散板24上的多个均匀分布的蒸汽分散孔充分的对循环油管26和导热板25进行加热,使循环油管26受热更加均匀和快速,从而实现对循环油管26内的润滑油增温,润滑油的温度至轴承2正常工作范围的温度时,通过第二段注油主管22流至轴承2的油腔内,有效的解决了汽轮机1刚启动时,润滑油因温度低、粘度高、油膜难以形成问题,提高了润滑油对轴承2的润滑效果,大大的提高了轴承2的使用寿命,并且通过蒸汽进行加热,不需要增加其它加热系统,降低了制造成本,且充分的利用了干熄焦余热发电系统中的能源。When the
汽轮机1内转轴高速运行时,轴承2承受大的力,产生大量的热,此时轴承2油腔内的润滑油温度急剧上升,T>T2时,润滑油监测系统识别,并发出指令,冷却水注水管17和冷却水回流管18上的控制阀打开,冷凝器16处的冷却水通过冷却水注水管17注入至冷却水分散板23内,在通过冷却水分散板23上的多个均匀分布的冷却水分散孔充分的对循环油管26和导热板25进行降温,使循环油管26降温更加均匀和快速,润滑油的温度降至轴承2正常工作范围的温度时,通过第二段注油主管22流至轴承2的油腔内,有效的提高了轴承2的使用寿命。When the internal shaft of
当T1≤T≤T2时,且△η>△η1时,轴承2油腔内的润滑油处于正常工作时的温度,而润滑油的粘度超过设定的粘度值,说明的是轴承2油腔内的润滑油内渣杂较多,比较黏,第一油箱5内的润滑油始终通过第一油泵7为轴承2油腔内供油,且通过恒温器11使润滑油保持轴承2工作状态时的温度范围,润滑油循环过程中通过过滤器15过滤,将润滑油内的杂质排出,而此时润滑油的粘度依旧超过设定的粘度值说明通过第一油箱5、第一油泵7供的润滑油杂质较多,需要更换新的润滑油,这时第二注油管10上的控制阀开启,第二油泵8将第二油箱6内的新液压油通过第一段注油主管9、第二段注油主管22注入至轴承2的润滑油腔内,并且将杂质多的润滑油收集至第一油箱5内,进行集中更换,因此可以在汽轮机1不停机的情况下,智能识别润滑油的粘度,并实现对杂质多必须要更换的润滑油与新的润滑油切换,一方面提高了生产效率和提高了轴承2的使用寿命,另一方面不需要人工时刻监测识别,节省了劳动量。When T1≤T≤T2, and △η>△η1, the lubricating oil in the
通过设置循环油管26、多个导热板25,多个导热板25均为金属铜板,具有较好的导热性,并且多个导热板25上设置有多个导热孔,进一步提高了导热效果,从而便于对循环油管26内的润滑油进行加热或者降温,且加热或降温速度快。By setting the circulating
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some of the technical features may be replaced equivalently, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the within the protection scope of the present invention.
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