CN113235176B - Drafting roller and spinning assembly for spinning - Google Patents
Drafting roller and spinning assembly for spinning Download PDFInfo
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- CN113235176B CN113235176B CN202110566277.0A CN202110566277A CN113235176B CN 113235176 B CN113235176 B CN 113235176B CN 202110566277 A CN202110566277 A CN 202110566277A CN 113235176 B CN113235176 B CN 113235176B
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
本发明公开了一种纺丝用牵伸辊及纺丝组件,该纺丝用牵伸辊包括若干弧形端面转叶,若干弧形端面转叶沿牵伸辊的周向间隔分布;所述若干弧形端面转叶的弧形端面共同构成所述牵伸辊的圆周面外侧。本发明的牵伸辊其与丝束接触的圆周面由若干弧形端面转叶的弧形端面共同构成,因此,丝束实质是与弧形端面转叶的弧形端面相接触,使得本发明的牵伸辊可以通过调控丝束与辊的接触点或线的数量和面积,在实现对丝束牵伸作用的同时,能够大大减少牵伸辊对飘丝、单丝或断丝的粘附力,凸显丝束本身对毛丝、飘丝、断丝的夹带作用,从而消除毛丝、断丝对辊的粘附现象。
The invention discloses a drafting roller for spinning and a spinning assembly. The drafting roller for spinning includes a plurality of arc-shaped end face rotating blades, and the plurality of arc-shaped end face rotating blades are distributed along the circumferential direction of the drafting roller; The arc-shaped end faces of several arc-shaped end-face rotor blades jointly constitute the outer side of the circumferential surface of the drafting roller. In the drafting roller of the present invention, its circumferential surface in contact with the tow is jointly formed by the arc-shaped end faces of several arc-shaped end face rotor blades, therefore, the tow is actually in contact with the arc-shaped end faces of the arc-shaped end face rotor blades, so that the present invention The drafting roller can adjust the number and area of the contact point between the tow and the roller or the number and area of the line, while realizing the drafting effect on the tow, it can greatly reduce the adhesion of the drafting roller to the floating yarn, monofilament or broken yarn It highlights the entrainment effect of the tow itself on wool, floating and broken yarns, thereby eliminating the adhesion of wool and broken yarns to the roller.
Description
技术领域technical field
本发明属于纺丝装备技术领域,具体地说,涉及一种纺丝用牵伸辊及纺丝组件。The invention belongs to the technical field of spinning equipment, and in particular relates to a drafting roller for spinning and a spinning component.
背景技术Background technique
牵伸辊是纤维制备和纺丝过程中的常用装置,其在纤维成型过程中有着非常重要的作用。在湿法纺丝过程中和细旦丝牵伸过程中,牵伸辊常常会遇到毛丝缠绕的问题,为了解决这个问题,维持稳定的生产运行,业内采用多种渠道和办法来应对。The drafting roll is a common device in the fiber preparation and spinning process, and it plays a very important role in the fiber forming process. In the process of wet spinning and fine-denier yarn drawing, the drawing roller often encounters the problem of fluff winding. In order to solve this problem and maintain stable production operation, the industry adopts various channels and methods to deal with it.
现有技术中的一种解决牵伸辊的毛丝缠绕的问题的方法为:从生产工艺管理角度考虑,通过提高原料均匀性、提升生产控制精度或者使用油剂等办法,来减少丝束中断丝、不均匀丝的数量或者增加丝束的抱合性,来减少毛丝断丝对辊面的粘附和缠绕。该方法的缺点为:该方法的实施成本很大,但是却收效甚微。A method in the prior art to solve the problem of fluff entanglement in drafting rollers is: from the perspective of production process management, by improving the uniformity of raw materials, improving the accuracy of production control, or using oil agents, etc., to reduce tow interruptions The number of filaments, uneven filaments or increase the cohesion of the tow to reduce the adhesion and entanglement of the broken filaments on the roller surface. The disadvantage of this method is: the implementation cost of this method is very large, but it has little effect.
现有技术中的另一种解决牵伸辊的毛丝缠绕的问题的方法为:企业通过降低牵伸倍率、增大纤维纤度来求得生产过程和产品品质的相对稳定。该方法的缺点为:牺牲了纤维在纤度和力学方面的性能。Another method in the prior art to solve the problem of fluff entanglement in the drafting roller is: the enterprise obtains a relatively stable production process and product quality by reducing the drafting ratio and increasing the fiber fineness. The disadvantage of this method is that the performance of the fiber in terms of fineness and mechanics is sacrificed.
现有技术中的另一种解决牵伸辊的毛丝缠绕的问题的方法为:从牵伸辊本身考虑,通过提高牵伸辊光洁度、硬度、耐磨损程度来减少毛丝断丝对辊面的粘附和缠绕。该方法的缺点为:制造、运行和维护的成本高,改善的效果有限,不能满足进一步提升纤维性能、纺制更细纤维的要求。Another method in the prior art to solve the problem of wool yarn entanglement in the drafting roller is: from the perspective of the drafting roller itself, by improving the smoothness, hardness, and wear resistance of the drafting roller to reduce the number of broken yarns on the rollers Surface adhesion and entanglement. The disadvantages of this method are: the cost of manufacturing, operation and maintenance is high, the effect of improvement is limited, and it cannot meet the requirements of further improving fiber performance and spinning finer fibers.
总之,目前现有技术对于牵伸辊的毛丝缠绕的问题没有成效显著的、直接应对的解决办法,这大大阻碍了业内在高力学性能、细旦和超细旦纤维产品领域的开发和应用,限制了常规产品的升级换代和差异化、高性能产品的开发与应用。In short, the current existing technology does not have a significant and direct solution to the problem of yarn entanglement in the drafting roller, which greatly hinders the development and application of high mechanical properties, fine denier and ultra-fine denier fiber products in the industry , which limits the upgrading and differentiation of conventional products, and the development and application of high-performance products.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种纺丝用牵伸辊,以消除毛丝、断丝对牵伸辊的粘附现象。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a drafting roller for spinning to eliminate the adhesion phenomenon of fluff and broken filaments to the drafting roller.
本发明的另一目的是提供一种纺丝组件,包括上述的纺丝用牵伸辊。Another object of the present invention is to provide a spinning assembly, comprising the above-mentioned drafting roll for spinning.
为解决上述技术问题,本发明采用技术方案的基本构思是:In order to solve the problems of the technologies described above, the present invention adopts the basic idea of technical solution to be:
一种纺丝用牵伸辊,包括若干弧形端面转叶,若干弧形端面转叶沿牵伸辊的周向间隔分布;A drafting roller for spinning, comprising a plurality of arc-shaped end face rotor blades, the plurality of arc-shaped end face rotor blades are distributed along the circumferential direction of the draft roller at intervals;
所述若干弧形端面转叶的弧形端面共同构成所述牵伸辊的圆周面外侧。The arc-shaped end faces of the plurality of arc-shaped end-face turning blades jointly constitute the outer side of the circumferential surface of the drafting roller.
进一步的,所述弧形端面转叶的结构参数包括端面弧度、端面弧弦长、转叶长度、转叶端间距和转叶数量,所述弧形端面转叶的各种结构参数与弧形端面转叶的排列规则、纺丝需求对应。Further, the structural parameters of the arc-shaped end face rotor blades include the end face radian, the end face arc chord length, the rotor blade length, the distance between rotor blade ends and the number of rotor blades, and the various structural parameters of the arc-shaped end face rotor blades are related to the arc shape The arrangement rules of the rotor blades on the end surface correspond to the spinning requirements.
进一步的,所述弧形端面转叶的端面弧度≤300°。Further, the curvature of the end surface of the arc-shaped end surface rotor blade is ≤300°.
进一步的,所述的相邻两弧形端面转叶之间的间距≤牵伸辊的半径。Further, the distance between the two adjacent arc-shaped end face rotating blades is ≤ the radius of the drafting roller.
进一步的,所述弧形端面转叶的弧中心轴方向与辊轴相平行,且弧形端面转叶围绕辊轴对称或均匀分布。Further, the direction of the arc central axis of the arc-shaped end face rotor blades is parallel to the roller axis, and the arc-shaped end face rotor blades are distributed symmetrically or uniformly around the roller axis.
进一步的,所述弧形端面转叶的弧中心轴方向与牵伸辊的辊轴方向之间具有一交叉角度,所述交叉角度≤45°,且弧形端面转叶围绕辊轴对称或均匀分布。Further, there is an intersecting angle between the direction of the arc center axis of the arc-shaped end surface rotor blade and the roller axis direction of the drafting roller, and the intersection angle is ≤45°, and the arc-shaped end surface rotor blade is symmetrical or uniform around the roller axis distributed.
进一步的,所述弧形端面转叶包括本体和包覆在所述本体外部的涂层;Further, the arc-shaped end face rotating blade includes a body and a coating covering the outside of the body;
所述本体的材质为金属、陶瓷或者复合材料;The material of the body is metal, ceramic or composite material;
所述涂层的材质为复合功能性材料。The material of the coating is composite functional material.
进一步的,所述纺丝用牵伸辊用于再生纤维素纤维、海藻纤维、壳聚糖纤维的湿法或干湿法纺丝过程。Further, the drafting roll for spinning is used in wet or dry-wet spinning process of regenerated cellulose fiber, seaweed fiber and chitosan fiber.
进一步的,所述纺丝用牵伸辊用于再生纤维素纤维、锦纶、涤丝、丙纶、聚乙烯纤维等的细旦丝和超细旦丝的牵伸工艺过程。Further, the drafting roller for spinning is used in the drafting process of fine denier yarns and ultrafine denier yarns of regenerated cellulose fibers, nylon fibers, polyester fibers, polypropylene fibers, polyethylene fibers, etc.
进一步的,所述纺丝用牵伸辊单独使用、多个组合使用,或与其他辊组合使用。Further, the drafting rolls for spinning are used alone, in combination, or in combination with other rolls.
一种纺丝组件,包括如上所述的纺丝用牵伸辊。A spinning assembly, comprising the above-mentioned drafting roll for spinning.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果:After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art:
本发明提供的牵伸辊,其与丝束接触的圆周面由若干弧形端面转叶的弧形端面共同构成,因此,丝束实质是与弧形端面转叶的弧形端面相接触,使得本发明的牵伸辊可以通过调控丝束与辊的接触点或线的数量和面积,在实现对丝束牵伸作用的同时,能够大大减少牵伸辊对飘丝、单丝或断丝的粘附力,凸显丝束本身对毛丝、飘丝、断丝的夹带作用,从而消除毛丝、断丝对辊的粘附现象。还可以能够消除毛丝缠辊现象,提高生产稳定性,减少人工;能够尽可能地提高工艺牵伸倍率,使之达到之前因为少量毛丝而不能达到的更高牵伸水平,从而显著提高纤维和丝束的力学性能。In the drafting roller provided by the present invention, its circumferential surface in contact with the tow is jointly formed by the arc-shaped end surfaces of several arc-shaped end face rotor blades. The drafting roller of the present invention can greatly reduce the impact of the drafting roller on floating filaments, monofilaments or broken filaments while realizing the drafting effect on the filament bundle by regulating the number and area of contact points or lines between the filament bundle and the roller. Adhesive force highlights the entrainment effect of the tow itself on wool, floating and broken yarns, thereby eliminating the adhesion of wool and broken yarns to the roller. It can also eliminate the phenomenon of wool filament winding, improve production stability, and reduce labor; it can increase the drafting ratio of the process as much as possible, so that it can reach a higher draft level that could not be achieved due to a small amount of wool filament, thereby significantly improving the fiber quality. and mechanical properties of the tow.
本牵伸辊的优势更加体现在细旦和超细旦纤维的拉伸细化工艺中,因为随着纤维的进一步细化,其更加易于受到牵伸辊表面的粘附力、摩擦力、微小刮丝和挂丝凹凸部分影响,而出现断丝、缠辊,而轻微出现的断丝和缠辊又会显著增加后续断丝和缠辊,从而造成生产不稳定甚至中断。而采用本设计方案的牵伸辊则能够凸显大小丝束的整体性、带动性,显著弱化辊的粘丝、刮丝、挂丝作用,甚至在出现断丝的情况下也不易于出现缠辊现象,因此,本牵伸辊更加适用于细旦和超细旦纤维和丝束的稳定生产,并使其易于进一步降低纤度、提高综合力学性能。The advantages of this drafting roller are more reflected in the stretching and refining process of fine denier and ultra-fine denier fibers, because as the fibers are further refined, they are more easily affected by the adhesion, friction, and microscopic forces on the surface of the drafting roller. Scraping and hanging wires are affected by the concave and convex parts, resulting in broken wires and roll wrapping, and slight broken wires and roll wrapping will significantly increase subsequent broken wires and roll wrapping, resulting in unstable or even interrupted production. However, the drafting roller adopting this design scheme can highlight the integrity and driveability of large and small tows, and significantly weaken the roller’s sticking, scraping and hanging effects, and even in the case of broken filaments, it is not easy to entangle the rollers. phenomenon, therefore, the drafting roller is more suitable for the stable production of fine and ultrafine denier fibers and tows, and makes it easy to further reduce the fineness and improve the comprehensive mechanical properties.
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。在附图中:The accompanying drawings, as a part of the present invention, are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute improper limitations to the present invention. Apparently, the drawings in the following description are only some embodiments, and those skilled in the art can also obtain other drawings according to these drawings without creative efforts. In the attached picture:
图1为本发明一些实施例提供的一种牵伸辊的结构示意图,d为相邻的弧形端面转叶的间距,D为辊的直径。Fig. 1 is a schematic structural diagram of a drafting roller provided by some embodiments of the present invention, d is the distance between adjacent arc-shaped end rotor vanes, and D is the diameter of the roller.
图2为本发明一些实施例提供的一种牵伸辊的截面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of a drafting roller provided by some embodiments of the present invention.
图3和图4为本发明实施例中具有较小弧长的弧形端面转叶的牵伸辊和具有较大弧长的弧形端面转叶的牵伸辊。Fig. 3 and Fig. 4 are drafting rollers with arc-shaped end surface rotor blades with relatively small arc length and draft rollers with arc-shaped end surface rotor blades with relatively large arc length in the embodiment of the present invention.
图5、图6和图7为本发明提供的不同弧形端面弧半径、不同弧形端面弧度、不同弧形端面弧弦长的弧形端面转叶截面示意图;其中,A为弧形端面弧度,B为弧形端面对应辊中心的圆心角度,C为弧形端面的弧弦长。Fig. 5, Fig. 6 and Fig. 7 are schematic cross-sectional views of arc-shaped end face rotor blades with different arc-shaped end face arc radii, different arc-shaped end face radians, and arc-shaped end face arc chord lengths provided by the present invention; wherein, A is the arc-shaped end face radian , B is the center angle of the arc-shaped end face corresponding to the center of the roller, and C is the arc chord length of the arc-shaped end face.
图8为图3中结构的主视图。FIG. 8 is a front view of the structure in FIG. 3 .
图9为本发明提供的一种纺丝组件的示意图。Fig. 9 is a schematic diagram of a spinning assembly provided by the present invention.
图10为本发明又一些实施例中提供的一种纺丝用牵伸辊的结构示意图。Fig. 10 is a schematic structural view of a drafting roll for spinning provided in some other embodiments of the present invention.
图11为图10中结构的。Figure 11 is the structure in Figure 10.
图中,1、牵伸辊;11、辊轴;2、牵伸辊的圆周面;3、弧形端面转叶,4、弧形端面;5、丝束。In the figure, 1. drafting roller; 11. roller shaft; 2. circumferential surface of drafting roller; 3. arc-shaped end surface rotating blade; 4. arc-shaped end surface; 5. tow.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and text descriptions are not intended to limit the concept scope of the present invention in any way, but illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following embodiments are used to illustrate the present invention , but not to limit the scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
本发明实施例针对生产、技术以及产品开发等的实际需求,克服现有技术方案的不足,提供一种能够实现牵伸功能,同时能够预防毛丝粘辊、缠辊的纺丝牵伸辊1,该牵伸辊1具有贴合实际、直接可行、效果显著、成本低廉的优点。The embodiment of the present invention aims at the actual needs of production, technology and product development, etc., overcomes the deficiencies of the existing technical solutions, and provides a
本发明基于毛丝缠辊现象产生和存在的根本原因,在不降低工艺性能、不增加工艺环节和生产运行难度的前提下,从设备角度出发,提出全新的、可操作性的设备解决方案,通过在丝束5与牵伸辊1相互作用的接触点、接触线、接触面上进行形式上和数量上的设计和调控,大幅度降低毛丝、弱丝、不均匀丝在辊面的粘附面积和力度,进而大大减少或消除毛丝粘辊、缠辊现象,同时保持丝束5与辊之间必要的相互作用,满足牵伸需求,达到牵伸目的。The present invention is based on the root cause of the generation and existence of wool filament wrapping phenomenon, and on the premise of not reducing the process performance, increasing the process links and the difficulty of production operation, starting from the equipment point of view, a new and operable equipment solution is proposed. By designing and controlling the contact point, contact line and contact surface of the
本发明实施例提供的牵伸辊的圆周面2外侧由弧形端面转叶3按照一定的排列规则间隔排布而成,即,所述若干弧形端面转叶3的弧形端面4共同构成所述牵伸辊1的与丝束5接触的圆周面外侧。该弧形端面转叶3的结构参数包括端面弧度、端面弧弦长、转叶长度、转叶端间距和转叶数量,根据弧形端面转叶3的排列规则和实际纺丝需要灵活设计、定制上述弧形端面转叶3的各种结构参数。上述端面弧弦长、转叶长度、转叶端间距和转叶数量随辊整体的尺寸而变化,各种结构参数需要满足在圆周上能分布设置的条件。The outside of the
上述弧形端面转叶3的端面弧度≤300°。The curvature of the end surface of the above-mentioned arc-shaped end
上述相邻两弧形端面转叶3之间的间距≤牵伸辊1的半径。The distance between the above-mentioned two adjacent arc-shaped end face
在本发明的一些实施例中,上述弧形端面转叶3的弧中心轴方向与辊轴11相平行,且弧形端面转叶3围绕牵伸辊1的辊轴11对称或均匀分布。在本发明的另外一些实施例中,上述弧形端面转叶3的弧中心轴方向与牵伸辊1的辊轴11方向之间具有一交叉角度α,该交叉角度α≤45°,且弧形端面转叶3围绕辊轴11对称或均匀分布。In some embodiments of the present invention, the direction of the central axis of the arc-shaped
上述弧形端面转叶3包括本体和包覆在所述本体外部的涂层。其中,弧形端面转叶3的本体的材质为金属、不锈钢、陶瓷或者复合材料;上述弧形端面转叶3的涂层表面为可复合功能性材质,如石英、橡胶、合金等,以调控丝束5与弧形端面4的摩擦性能或提升辊体的抗腐蚀作用。The above-mentioned arc-shaped end
本发明所述的牵伸辊1可单独使用、多个组合使用,或与其他辊组合使用。The drafting
本发明所述的牵伸辊1可用于再生纤维素纤维、海藻纤维、壳聚糖纤维等的湿法、干湿法纺丝过程。The drafting
本发明所述的牵伸辊1可用于细旦、超细旦、高性能纤维等品种的牵伸,且具有显著优势。The drafting
本发明所述的牵伸辊1有别于在圆形辊上直接开槽的牵伸辊1,在外形、结构和使用上均存在显著不同,具体区别为:The drafting
1)在外形和结构上,本发明实施例的牵伸辊的圆周面2外侧包括间隔排布的弧形凸起,而圆形辊为圆辊上直接开凹槽。本发明实施例的牵伸辊1与丝束5之间的接触部位为上述弧形凸起,接触部位总体为一条线,而圆形辊是一条带或面。1) In terms of shape and structure, the outside of the
2)在功能上,本发明实施例的牵伸辊1同时有防止粘附毛丝断丝缠辊的作用、导流作用、增强力矩防止打滑作用,而圆形辊主要是导流作用。2) In terms of function, the drafting
3)这种结构上差异使得本发明实施例的牵伸辊1与丝束5牵伸方向上的接触面积最小化,断丝难以被辊所粘附,从而阻断了缠辊发生的可能性。3) This structural difference minimizes the contact area between the drafting
实施例1Example 1
图1为本发明实施例提供的一种牵伸辊1的截面示意图,d为相邻两弧形端面转叶3之间的间距,D为辊的直径,也可以表示处于同一径向方向上两弧形端面转叶3的长度之和,即辊的半径与转叶的长度相等。图2为具有较多弧形端面转叶3的牵伸辊1。Figure 1 is a schematic cross-sectional view of a drafting
图3和图4分别表示本发明实施例中具有较小弧长的弧形端面转叶3的牵伸辊1和具有较大弧长的弧形端面转叶3的牵伸辊1。Fig. 3 and Fig. 4 respectively show the drafting
图5、图6和图7分别为本发明实施例提供的弧形端面转叶3的截面尺寸标示示意图,分别为不同弧形端面4弧半径、不同弧形端面4弧度、不同弧形端面4弧弦长的弧形端面转叶3截面尺寸,其中,A为弧形端面4弧度,B为弧形端面4对应辊中心的圆心角度,C为弧形端面4的弧弦长。Fig. 5, Fig. 6 and Fig. 7 are respectively schematic diagrams showing the cross-sectional dimensions of the arc-shaped end
图5、图6和图7中的结构可以作为本发明实施例提供的一种牵伸辊1实物的弧形端面转叶3的截面示意图,具体为相同转叶长度、不同弧形端面4弧度、不同弧形端面4弧弦长的弧形端面转叶3。The structure in Fig. 5, Fig. 6 and Fig. 7 can be used as a schematic cross-sectional view of the arc-shaped end
图8为弧形端面转叶3的弧中心轴方向与辊轴11相平行,且弧形端面转叶3围绕辊轴11对称或均匀分布的情形。FIG. 8 shows a situation where the arc central axis direction of the arc-shaped end
图9为本发明实施例提供的一种牵伸辊1组合应用示意图,如图9所示,具体为五个相同规格的牵伸辊1对称排布,将绕行其上的丝束5向前牵引,按照图示排布组合在一起成为五辊,丝束5沿着辊周依次绕行,该五辊主动旋转,带动丝束5前行。Fig. 9 is a schematic diagram of a combined application of drafting
如图1至图9所示的一种纺丝用牵伸辊1,辊的圆的周面外侧由弧形端面转叶3排布而成,该弧形端面转叶3的端面弧度、端面弧弦长、转叶长度、转叶端间距、转叶数量和排布方式等可根据实际纺丝需要进行设计定制。As shown in Figures 1 to 9, a drafting
图10为本发明实施例提供的一种弧中心轴方向与辊轴11相平行,且弧形端面转叶3围绕辊轴11对称或均匀分布的弧形端面转叶3的立体图。如图3和图8所示,该牵伸辊1弧形端面转叶3的弧形角度为180°。该牵伸辊1的弧形端面转叶3将牵伸辊的圆周面2等分为12份,相邻两弧形端面转叶3的弧形端面4的间距为2*(sin15°)*牵伸辊1的半径。Fig. 10 is a perspective view of an arc-shaped
该牵伸辊1弧形端面转叶3本体的材质为不锈钢。进一步,该弧形端面转叶3的涂层外表面为可复合功能性材质,如石英、橡胶、合金等,以调控丝束5与实体端面的摩擦性能或提升辊体的抗腐蚀作用。The
本实施例所述的牵伸辊1可单独使用、多个组合使用,或与其他辊组合使用。The drafting
本实施例所述的牵伸辊1可用于再生纤维素纤维、海藻纤维、壳聚糖纤维等的湿法、干湿法纺丝过程。丝束5以及其上的少量断丝、无头丝、飘丝等都能够顺利绕行通过辊周,没有粘辊和缠辊现象,纺丝过程稳定,牵伸倍率无需因毛丝断丝而打折或回调,丝束5整体力学性能显著提升。The drafting
本实施例所述的牵伸辊1可用于细旦、超细旦、高性能纤维等品种的牵伸,如再生纤维素纤维、锦纶、涤丝、丙纶、聚乙烯纤维等的细旦丝和超细旦丝的牵伸工艺过程,且具有显著优势。丝束5以及其上的少量断丝、无头丝、飘丝等都能够顺利绕行通过辊周,没有粘辊和缠辊现象,纺丝过程稳定,牵伸倍率可以最大化,无需因毛丝断丝而打折或回调,丝束5整体力学性能显著提升。The drafting
实施例2Example 2
如图10和图11所示的一种纺丝用牵伸辊1,辊的圆周面外侧由弧形端面转叶3排布而成,该弧形端面转叶3的端面弧度、端面弧弦长、转叶长度、转叶端间距、转叶数量和排布方式等可根据实际纺丝需要进行设计定制。As shown in Fig. 10 and Fig. 11, a drafting
本实施例提供的纺丝用牵伸辊1与上述实施例的区别是弧形端面4的弧中心轴方向与辊轴11方向之间具有一交叉角度α。图10所示为牵伸辊1的立体图,图11为该牵伸辊1的主视图。上述交叉角度α≤45°,且弧形端面转叶3围绕辊轴11对称或均匀分布的情形,如图11所示,该牵伸辊1弧形端面转叶3的弧形端面4的弧形角度为180°,该牵伸辊1弧形端面转叶3将辊的圆周斜向等分为12份,在牵伸辊1截面圆周所在平面,其相邻弧形端面4间距=2*(sin15°)*牵伸辊1半径。该牵伸辊1弧形端面转叶3本体的材质为陶瓷。进一步,该弧形端面转叶3的涂层外表面为可复合功能性材质,如石英、橡胶、合金等,以调控丝束5与实体端面的摩擦性能或提升辊体的抗腐蚀作用。The difference between the drafting
本实施例所述的牵伸辊1可单独使用、多个组合使用,或与其他辊组合使用。The drafting
综上所述,本发明实施例的牵伸辊1通过调控丝束5与辊的接触点或线的数量和面积,在实现对丝束5牵伸作用的同时,能够大大减少牵伸辊1对飘丝、单丝或断丝的粘附力,凸显丝束5本身对毛丝、飘丝、断丝的夹带作用,从而消除毛丝、断丝对辊的粘附现象。能够消除毛丝缠辊现象,提高生产稳定性,减少人工。能够尽可能地提高工艺牵伸倍率,使之达到之前因为少量毛丝而不能达到的更高牵伸水平,从而显著提高纤维和丝束5的力学性能。能够用于细旦和超细旦纤维和丝束5的稳定生产,并使其易于进一步降低纤度。In summary, the drafting
采用本发明实施例的牵伸辊1一方面可以解决生产稳定性问题和可行性问题,另一方面可以有效提升产品性能、丰富产品种类、扩大产品应用领域,符合当前对产品的提质降耗、差异化、高性能化需求。The drafting
本实施例所述的牵伸辊1可用于再生纤维素纤维、海藻纤维、壳聚糖纤维等的湿法、干湿法纺丝牵伸过程,丝束5以及其上的少量断丝、无头丝、飘丝等都能够顺利绕行通过辊周,没有粘辊和缠辊现象,纺丝过程稳定,牵伸倍率无需因毛丝断丝而打折或回调,丝束5整体力学性能显著提升。The drafting
本实施例所述的牵伸辊1可用于细旦、超细旦、高性能纤维等品种的牵伸,如再生纤维素纤维、锦纶、涤丝、丙纶、聚乙烯纤维等的细旦丝和超细旦丝的牵伸工艺过程,且具有显著优势。丝束5以及其上的少量断丝、无头丝、飘丝等都能够顺利绕行通过辊周,没有粘辊和缠辊现象,纺丝过程稳定,牵伸倍率可以最大化,无需因毛丝断丝而打折或回调,丝束5整体力学性能显著提升。The drafting
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容作出些许更动或修饰为等同变化的等效实施例,上述实施例中的实施方案也可以进一步组合或者替换,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, when the technical content of the above hints can be used to make some changes or modifications to equivalent embodiments with equivalent changes, the implementations in the above examples can also be further combined or replaced. Without departing from the content of the technical solution of the present invention, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.
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